Method for preparing ECC (error correction code) by adopting recycled glass as auxiliary cementing material
Technical Field
The invention belongs to the technical field of building materials, and particularly relates to a method for preparing high-ductility fiber reinforced cement-based material ECC by using superfine regenerated glass powder as an auxiliary cementing material.
Background
Traditional concrete is used as a part of building materials, and the excellent compression resistance of the traditional concrete is mainly utilized, but plain concrete is poor in deformation capability all the time, low in tensile strength and capable of having the quasi-brittleness characteristic, and the durability and the anti-seismic performance of the whole structure are affected. In order to overcome the defects of poor deformability, easy cracking and the like of concrete, a great deal of research is carried out on fiber reinforced cement-based composite materials with the deformability improved by doping fibers by various scholars at home and abroad.
The fiber reinforced cement-based composite material mainly comprises a steel fiber reinforced cement-based composite material, a synthetic organic fiber reinforced cement-based composite material (PE fiber, PVA fiber and PP fiber), a carbon fiber reinforced cement-based composite material and the like. The high-ductility fiber reinforced cement-based composite material ECC is a disorderly oriented short fiber reinforced cement-based composite material obtained by reasonably adjusting the interface characteristics between a matrix and fibers by using a micromechanics design method. The PVA-ECC is widely researched at present, has good economical efficiency, and is mainly applied to the fields of bridge deck expansion joints, building dampers, structural reinforcement and the like.
At present, PVA fibers for preparing high-ductility fiber-reinforced cement-based composite material ECC are mainly produced by Nippon Korea company, and the import cost is higher. The quality and production scale of the PVA fiber made in China gradually catch up with the advanced international level, and the cost is greatly reduced. However, the home-made PVA fiber is difficult to configure ECC with excellent performance according to the existing matching, and the main reason is that the bonding effect of the PVA fiber and a matrix is too strong, and the fiber is easy to be broken in the loading process, so that the quasi-strain hardening phenomenon cannot be met. Through the material design theory of ECC, optimize from the mix proportion, improve ECC's mechanical properties.
Although the recycled glass has been studied by many scholars at home and abroad, the recycled glass is mainly used as building decoration materials and is rarely studied as a stress member in consideration of the alkali aggregate reaction. According to the latest research, when the particle size of the recycled glass is less than or equal to 300 mu m after being ground, the fine glass particles can not cause alkali aggregate reaction. If the grain size of the glass is less than or equal to 100 mu m, the recycled glass powder can reduce the alkali aggregate reaction. When the regenerated glass is used as an auxiliary cementing material or fine aggregate and added into concrete, the mechanical property and the fire resistance of the concrete can be improved. However, few studies have been made on the mechanical properties of ECC prepared by using recycled glass as an auxiliary cementing material and PVA fiber.
The basic mechanical property of the high-ductility fiber reinforced cement-based material ECC prepared by using the superfine regenerated glass powder as an auxiliary cementing material is researched by a mechanical property test method of JC/T2461-2018 high-ductility fiber reinforced cement-based composite material.
Disclosure of Invention
The invention solves the technical problems in the prior art and provides a method for preparing high-ductility fiber-reinforced cement-based material ECC by using regenerated glass as an auxiliary cementing material.
In order to solve the problems, the technical scheme of the invention is as follows:
the mass ratio of each material component of the high-ductility fiber reinforced cement-based composite material ECC prepared by adopting the regenerated glass as the auxiliary cementing material is as follows: cement, glass powder, quartz sand, water reducing agent, thickening agent and PVA fiber in the weight ratio of 1 to 0.8 to 0.024 to 0.005 to 0.043.
Preferably, the cement is a commercially available 42.5 grade Portland cement.
Preferably, the glass powder is a commercial 1200-mesh superfine regenerated glass powder.
Preferably, the particle size of the quartz sand is 100 to 200 meshes.
Preferably, the water reducing agent is a polycarboxylic acid high-efficiency water reducing agent, and the water reducing rate is more than 25%.
Preferably, the thickener is hydroxyethyl methyl cellulose MHEC with a viscosity of 2 ten thousand.
Preferably, the PVA fiber is a domestic PVA fiber, the fiber length is 12mm, the diameter is 39-40 μm, the tensile strength is more than 1200MPa, the initial elastic modulus is more than 17Gpa, and the elongation at break is about 7.1%.
The method for preparing the high-ductility fiber reinforced cement-based composite material ECC by using the regenerated glass as the auxiliary cementing material comprises the following steps:
firstly, putting all powder into a stirring pot, wherein the feeding sequence comprises superfine regenerated glass powder, cement and quartz sand, and dry-stirring the mixture for 2 minutes in a low-speed state by a stirrer;
and step two, dissolving the weighed water reducer and the weighed thickener in water, and uniformly stirring the mixture by using a glass rod to form a turbid liquid form. Then putting the turbid liquid into a mixing pot, and wet-mixing the turbid liquid for 1 minute by a stirrer in a low-speed state;
thirdly, in order to exert the effect of the additive as soon as possible, after the mixture of the stirring pot is changed into slurry, stirring at a high speed for 2 minutes;
fourthly, observing the mixture in the stirring pot, keeping high-speed stirring after ensuring certain fluidity and uniformity, and adding the PVA fiber for 5 minutes until the fiber is uniformly dispersed;
and fifthly, pouring the stirred mixture into a mold for molding, and curing for 28 days under a standard curing environment.
Compared with the prior art, the invention has the following advantages:
firstly, the compressive strength of ECC prepared by adopting the recycled glass as the auxiliary cementing material is 55.4Mpa, and the flexural strength is 22.8Mpa, which is higher than that of common concrete.
Secondly, the ECC prepared by adopting the recycled glass as the auxiliary cementing material has better strain hardening performance and multi-slit cracking characteristic, the ultimate tensile strain is 3.5-3.85% in a uniaxial tensile test, the ECC is far better than common concrete, and the residual bearing capacity, the ductility and the high temperature resistance are better.
Thirdly, the regenerated glass is adopted as the auxiliary cementing material to prepare the ECC, more regenerated glass powder is designed and mixed in the mixing proportion, the highest cement and the regenerated glass powder can reach 1: 1, and the secondary utilization of construction waste resources is realized.
Fourthly, the mechanical properties (compressive strength, flexural strength, uniaxial tensile property and bending toughness) of ECC prepared by adopting the regenerated glass as an auxiliary cementing material and domestic PVA fibers can meet the actual application requirements of engineering members.
Detailed Description
In the examples, the home-made PVA fibers were TY-PVA-40-12 type fibers.
Example 1
The mixing proportion of ECC prepared by adopting the recycled glass as the auxiliary cementing material is as follows: cement, glass powder, quartz sand, water reducing agent, thickening agent and PVA fiber in the weight ratio of 1 to 0.8 to 0.024 to 0.005 to 0.043
The length of the polyvinyl alcohol fiber is 12mm, the diameter of the polyvinyl alcohol fiber is 39-40 mu m, the elongation at break is about 7.1%, the tensile strength is larger than 1200Mpa, and the initial elastic modulus is larger than 17 Gpa.
The cement is 42.5-grade ordinary portland cement.
The glass powder is a commercial 1200-mesh superfine regenerated glass powder.
The particle size of the quartz sand is 100-200 meshes.
The water reducing agent is a polycarboxylic acid high-efficiency water reducing agent, and the water reducing rate is more than 25%.
The method for preparing the ECC by using the recycled glass as the auxiliary cementing material comprises the following steps:
firstly, putting all powder into a stirring pot, wherein the feeding sequence comprises superfine regenerated glass powder, cement and quartz sand, and dry-stirring the mixture for 2 minutes in a low-speed state by a stirrer;
and step two, dissolving the weighed water reducer and the weighed thickener in water, and uniformly stirring the mixture by using a glass rod to form a turbid liquid form. Then putting the turbid liquid into a mixing pot, and wet-mixing the turbid liquid for 1 minute by a stirrer in a low-speed state;
thirdly, in order to exert the effect of the additive as soon as possible, after the mixture of the stirring pot is changed into slurry, stirring at a high speed for 2 minutes;
fourthly, observing the mixture in the stirring pot, keeping high-speed stirring after ensuring certain fluidity and uniformity, and adding the PVA fiber for 5 minutes until the fiber is uniformly dispersed;
and fifthly, pouring the stirred mixture into a mold for molding, and curing for 28 days under a standard curing environment.
Example 2
The test of the compressive strength and the breaking strength is carried out according to the cement mortar strength test method (GB/T17671-1999), the test piece size is 40 mm-160 mm, and the curing is carried out for 28 days under the standard curing condition.
A uniaxial tension test has no perfect standard in China, and a dumbbell type test piece is designed according to Recommendations for Design and Construction of High Performance Fiber Reinforced Composites with Multiple Fiber channels (HPFRCC), wherein the length of a middle measuring area is 80mm, the width is 30mm, the displacement is controlled, and the loading rate is 0.5mm/minute until the test piece is damaged.
The four-point bending test adopts a rectangular thin plate test piece, the size of the test piece is 400mm x 100mm x 15mm, the test span is 300mm, the displacement is controlled, and the loading rate is 0.5mm/minute until the test piece is damaged.
TABLE 1
Item
|
Example 1
|
Flexural strength (MPa)
|
22.8
|
Compressive strength (MPa)
|
55.4 |
TABLE 2
Uniaxial tensile test
|
Example 1
|
Initial crack strength/MPa
|
1.99
|
Initial cracking tensile strain/%)
|
0.88
|
Ultimate tensile strengthdegree/MPa
|
2.38
|
Ultimate tensile strain/%)
|
2.8 |
TABLE 3
Four-point bending test of thin plate
|
Example 1
|
Flexural incipient crack Strength/MPa
|
4.06
|
Initial crack displacement/mm
|
1.56
|
Ultimate bending strength/MPa
|
6.57
|
Ultimate displacement/mmm
|
14.92 |
As can be seen from the above table, the compressive strength of ECC prepared by using recycled glass as auxiliary cementing material in example 1 prepared by the invention reaches 55.4MPa, the breaking strength is 22.8MPa, the ultimate tensile strength is 2.38MPa, the ultimate tensile strain is 2.8%, and the ultimate bending strength is 6.57 MPa. Compared with the limit tensile strain of common concrete, the limit tensile strain of ECC prepared by adopting the recycled glass as the auxiliary cementing material is 200-300 times of that of the common concrete, and the ECC has excellent ductility and bending toughness.
It should be noted that the embodiment 1 is only a representative embodiment of the present invention, and does not limit the protection scope of the present invention, and equivalents or substitutions made on the basis of the above are included in the protection scope of the present invention.