CN112513745A - 导电性辊 - Google Patents
导电性辊 Download PDFInfo
- Publication number
- CN112513745A CN112513745A CN201980050369.4A CN201980050369A CN112513745A CN 112513745 A CN112513745 A CN 112513745A CN 201980050369 A CN201980050369 A CN 201980050369A CN 112513745 A CN112513745 A CN 112513745A
- Authority
- CN
- China
- Prior art keywords
- conductive
- particles
- rubber
- image
- surface layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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- 230000003746 surface roughness Effects 0.000 claims description 21
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- 239000011159 matrix material Substances 0.000 claims description 3
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Images
Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/02—Apparatus for electrographic processes using a charge pattern for laying down a uniform charge, e.g. for sensitising; Corona discharge devices
- G03G15/0208—Apparatus for electrographic processes using a charge pattern for laying down a uniform charge, e.g. for sensitising; Corona discharge devices by contact, friction or induction, e.g. liquid charging apparatus
- G03G15/0216—Apparatus for electrographic processes using a charge pattern for laying down a uniform charge, e.g. for sensitising; Corona discharge devices by contact, friction or induction, e.g. liquid charging apparatus by bringing a charging member into contact with the member to be charged, e.g. roller, brush chargers
- G03G15/0233—Structure, details of the charging member, e.g. chemical composition, surface properties
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C13/00—Rolls, drums, discs, or the like; Bearings or mountings therefor
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- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
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Abstract
导电性辊包括:芯材;橡胶基材,配置在芯材的周围;以及表面层,配置在橡胶基材的周围。表面层的表面的峰的顶点密度Spd为93,406(1/mm2)以上、153,027(1/mm2)以下。
Description
技术领域
本发明涉及用于图像形成装置的带电辊等的导电性辊。
背景技术
电子照相式复印机等图像形成装置中的画质依赖于感光体的带电状态的均匀性,带电辊的表面粗糙度影响带电状态的均匀性。以往,作为涉及带电辊的表面粗糙度的技术,已知有专利文献1~3。
在专利文献1中记载了涉及由如下部分构成的带电部件(带电辊)的技术:导电性支承体;导电性弹性体层,层叠在导电性支承体上;和导电性树脂层,作为最外层而层叠在导电性弹性体层上。导电性树脂层含有基底材料和选自由树脂颗粒和无机颗粒构成的组中的至少一种颗粒,颗粒含有第一颗粒,当导电性树脂层中的单独由基底材料形成的部分的层厚设为A[μm]、颗粒的平均粒径设为B1[μm]、以及颗粒的颗粒间距设为Sm[μm]时,A为10μm~7μm,B1/A为5.0~30.0,Sm为50μm~400μm。
在专利文献2中记载有涉及图像形成装置的技术,该图像形成装置包括:带正电单层型电子照相感光体;带电装置,具有用于使感光体的表面带电的接触带电部件;曝光装置,用于对带电的图像承载体的表面进行曝光而在图像承载体的表面形成静电潜像;显影装置,用于将静电潜像显影为调色剂像;以及转印装置,用于将调色剂像从图像承载体转印到被转印体。接触带电部件是由橡胶硬度以Asker-C硬度计为62°~81°的导电性橡胶构成的带电辊,接触带电部件的带电辊的辊表面粗糙度以凹凸的平均间隔Sm计为55μm~130μm,且以十点平均粗糙度RZ计为9μm~19μm。
在专利文献3中记载了涉及带电辊的技术,该带电辊包括:导电性支承体;半导电性弹性层,在导电性支承体上形成为辊状;和保护层,形成在半导电性弹性层的表面。保护层通过涂布保护层形成用涂覆液而形成,所述保护层形成用涂覆液含有微粒,该微粒表现出防止外部物质向保护层附着的功能,微粒的体积平均粒径被微细化,以使保护层的表面粗糙度为1μm以下。
根据专利文献1~3,想要通过使表面层含有的微粒来调整带电辊的最表面的表面粗糙度,由此使带电辊与感光体之间的放电尽量均匀化,从而提高图像质量。
现有技术文献
专利文献
专利文献1:日本特开2015-121769号公报;
专利文献2:日本特开2012-14141号公报;
专利文献3:日本特开2005-91414号公报。
发明内容
对于图像形成装置,高图像质量的要求越来越高。
本发明的目的在于提供一种能够减少图像不均的导电性辊。
本发明涉及的导电性辊包括:芯材;橡胶基材,配置在所述芯材的周围;以及表面层,配置在所述橡胶基材的周围,所述表面层的表面的峰的顶点密度(density of peaks)Spd为93,406(1/mm2)以上、153,027(1/mm2)以下。根据该方式,能够减少图像不均。
优选的是,所述表面层包括:导电性基体,具有基底材料和导电材料,所述基底材料由绝缘体形成,所述导电材料被分散在所述基底材料中;以及表面粗糙度赋予材料的颗粒,分散在所述导电性基体中。
优选的是,所述表面粗糙度赋予材料的颗粒由绝缘体形成。
附图说明
图1是表示使用本发明的实施方式涉及的带电辊的图像形成装置的一例的概略图。
图2是表示本发明的实施方式涉及的带电辊的一例的截面图。
图3是沿带电辊的轴向切断的橡胶基材和表面层的截面图。
具体实施方式
以下,详细说明用于实施本发明的方式。以下,作为导电性辊的例子,对带电辊进行说明。在附图中,比例尺不一定准确地表示实施方式的产品或样品,也有时也夸张地表示一部分尺寸。
如图1所示,本发明的实施方式涉及的图像形成装置包括感光体1。在感光体1的周围配置有显影部2、曝光部3、带电部4、转印部6以及清洁部5。在显影部2设置有显影辊20、限制刮板21和供给辊22,并填充有调色剂23。在带电部4设置有带电辊40。转印部6将调色剂图像转印到作为记录介质的如纸那样的片材60上。由转印部6转印的调色剂图像由未图示的定影部定影。
呈圆柱状且旋转的感光体1与呈圆柱状且旋转的带电辊40在夹持部50接触。在感光体1与带电辊40的旋转方向上的夹持部50的跟前的区域51中(根据情况,除了跟前的区域51以外,还可以是在夹持部50之后的区域52),在感光体1与带电辊40之间发生放电,并且感光体1的表面被带电。感光体1的表面的带电状态优选在感光体1的周向及轴线方向上相同。
图2是表示本发明的实施方式涉及的带电辊的一例的截面图。如图2所示,带电辊40具有芯材401、形成于芯材401的外周面的橡胶基材402、以及涂覆于橡胶基材402的外周面的表面层403。在橡胶基材402的外周面上通过涂覆成分来形成表面层403,使该表面层403的表面状态适当,由此能够消除感光体1与带电辊40之间的放电不均,能够均匀地放电到感光体1上,显影部2能够使与由曝光部3形成的潜像正确对应的量的调色剂附着在感光体1的表面上。
<芯材>
芯材401不被限定,可以由导热性及机械强度优异的金属或树脂材料形成,例如,可以由不锈钢、镍(Ni)、镍合金、铁(Fe)、磁性不锈钢、钴-镍(Co-Ni)合金等金属材料、PI(聚酰亚胺树脂)等树脂材料形成。另外,对芯材401的结构也没有特别限制,可以是中空的,也可以不是中空的。
<橡胶基材>
橡胶基材402配置在芯材401的外周面上,由具有导电性的导电性橡胶形成。橡胶基材402可以是1层,也可以是2层以上。另外,根据需要,也可以在芯材401与橡胶基材402之间设置密合层或调整层等。
橡胶基材402可以通过将橡胶组合物在芯材401的周围成型而形成,所述橡胶组合物是将导电性赋予材料、交联剂等添加到导电性橡胶中而得到的。作为导电性橡胶,可以列举出聚氨酯橡胶(PUR)、表氯醇橡胶(ECO)、丁腈橡胶(NBR)、苯乙烯橡胶(SBR)、以及氯丁橡胶(CR)等。
作为导电性赋予材料,可以使用炭黑、金属粉等电子导电性赋予材料、离子导电赋予材料、或将它们混合使用。
作为离子导电赋予材料,可以列举出有机盐类、无机盐类、金属络合物、离子性液体等。作为有机盐类,可以列举出三氟乙酸钠等,作为无机盐类,可以列举出高氯酸锂、季铵盐等。另外,作为金属络合物,可以列举出卤化铁-乙二醇等,具体而言,可以列举出日本专利第3655364号公报中记载的金属络合物。离子性液体是在室温下为液体的熔融盐,也称为常温熔融盐,特别是指熔点为70℃以下、优选为30℃以下的熔融盐。具体而言,可以列举出日本特开2003-202722号公报中记载的熔融盐。
另外,作为交联剂,没有特别限定,例如可以列举出硫或过氧化物硫化剂等。
并且,在橡胶组合物中,根据需要也可以添加促进交联剂的作用的交联助剂等。作为交联助剂,可以列举出无机类的氧化锌、氧化镁、有机类的硬脂酸、胺类等。另外,为了缩短交联时间等,也可以使用噻唑类或其他交联促进剂。橡胶组合物中可以根据需要添加其他添加剂。
在本实施方式中,用研磨机研磨在芯材401的外周面上形成的橡胶基材402的表面,调整到规定的厚度后,用研磨砂轮进行干式研磨后,在橡胶基材402的外周面上形成表面层403。这样进行研磨是为了适当地调整橡胶基材402的表面粗糙度,并调整其外侧的表面层403的表面状态。
在尽量减小橡胶基材402的表面粗糙度的情况下,橡胶基材402的表面粗糙度(依据JIS B 0601:1994的十点平均粗糙度(ten point height of irregularities))RZ优选为8.5μm以下。在这种情况下,表面粗糙度RZ是通过接触式的表面粗糙度测量仪测量的值。
干式研磨例如通过在使橡胶基材402旋转的状态下,使旋转砂轮一边与橡胶基材402接触一边在轴向上移动来进行(横进研磨)。在尽量减小橡胶基材402的表面粗糙度的情况下,在旋转时,例如也可以如1000rpm、2000rpm、3000rpm那样依次提高研磨机的砂轮转速。或者,也可以变更研磨砂轮的种类,例如,也可以如GC 60、GC 120、GC 220那样依次提高GC(green carborundum,绿金刚砂)砂轮粒度号进行研磨。
另外,也可以在对橡胶基材402的表面进行干式研磨后,进一步使用耐水研磨纸等并通过湿式研磨机实施湿式研磨来进行研磨。在此,湿式研磨使用耐水研磨纸,例如耐水性的砂纸,通过一边向其供给研磨液一边使橡胶基材402旋转的状态下抵接来进行研磨。
<橡胶基材的橡胶硬度>
对于橡胶基材402,使用硬度计(依据“JIS K 6253”和“ISO 7619”的“A型”)测定的硬度优选在50°~64°的范围内。
由于橡胶基材402的外侧的表面层403薄,因此带电辊40的表面的硬度受到橡胶基材402的影响。当橡胶基材402的硬度小于50°时,带电辊40表面的凸部被压扁,感光体1容易污染,发生图像不良。另一方面,当橡胶基材402的硬度大于64°时,则带电辊40的表面的凸部有可能反映在图像上。
<表面层>
在本实施方式中,通过在橡胶基材402的外周面上涂布涂覆液并使其干燥固化,能够形成表面层403。作为涂布涂覆液的方法,可以使用浸涂法、辊涂法、喷涂法等。
如图3所示,固化的表面层403包括:导电性基体404、以及分散在导电性基体404中的例如绝缘性的表面粗糙度赋予材料(也称为粗糙度赋予材料)的颗粒405。粗糙度赋予材料的颗粒405对表面层403赋予适当的表面粗糙度。导电性基体404具有将粗糙度赋予材料的颗粒405保持在固定位置的作用和对感光体1进行放电的作用。导电性基体404具有基底材料和分散在基底材料中的导电剂。如上所述,在区域51(及根据情况区域52)中,在带电辊40与感光体1之间发生放电。
在图3所示的例子中,粗糙度赋予材料的颗粒405没有完全埋没在导电性基体404内,但也可以完全埋没。当导电性基体404的厚度小时,保持粗糙度赋予材料的颗粒405的能力低,因此,相对于粗糙度赋予材料的颗粒405的直径,导电性基体404优选具有适当的厚度。在粗糙度赋予材料的颗粒405为绝缘体、导电性基体404的厚度大、导电性基体404的电阻大的情况下,难以产生放电,但是通过提高导电性基体404中所含的导电剂的比例,能够降低导电性基体404的电阻,从而容易产生放电。
在本实施方式中,在表面粗糙度被调整的橡胶基材402上形成的表面层403中分散有粗糙度赋予材料的颗粒405,由此调整表面层403的表面状态。
在本实施方式中,可以考虑表面层403的导电性基体404的膜厚优选在适当的数值范围内。认为在该厚度过大的情况下,表面层403的表面粗糙度过小,成为图像不均的原因。
另外,在本实施方式中,可以考虑表面层403的粗糙度赋予材料的颗粒405的含有率优选在适当的数值范围内。认为在颗粒含量多的情况下,由于颗粒之间相互重叠,因此表面层403的表面变粗糙,成为图像不均的原因。
在本实施方式中,作为表面层403的材料的涂覆液的成分至少含有基底材料、导电剂及表面粗糙度赋予材料的颗粒405。在涂覆液固化之后,基底材料和导电剂成为导电基体404的成分。
涂覆液例如通过将下述组成的成分溶解在稀释溶剂中而得到。
·基底材料:10重量份~80重量份。
·导电剂:1重量份~50重量份。
·表面粗糙度赋予材料:涂覆液总量的70重量%以下。
认为在表面层403的表面状态合适的情况下,在带电辊40与感光体1接触的夹持部的跟前的间隙中,带电辊40与感光体1之间的放电几乎均匀,在图像形成时不会产生放电不均匀,而能够形成所需浓度的图像,提高图像质量。
认为通过适当地调整表面粗糙度赋予材料的颗粒405的粒径和添加量,能够适当地调整表面层403的表面状态。
<基底材料>
涂覆液中所含的基底材料是绝缘体。作为基底材料,可以列举出氨基甲酸乙酯树脂、丙烯酸树脂、丙烯酸氨基甲酸乙酯树脂、氨基树脂、有机硅树脂、氟树脂、聚酰胺树脂、环氧树脂、聚酯树脂、聚醚树脂、酚醛树脂、尿素树脂、聚乙烯醇缩丁醛树脂、三聚氰胺树脂、尼龙树脂等。这些基底材料可以单独使用或以任意组合使用。
<导电剂>
作为涂覆液中所含的导电剂,可以列举出乙炔黑、科琴黑、日本东海导电炭黑(Tokablack)等的炭黑、碳纳米管、高氯锂等的离子、六氟磷酸1-丁基-3-甲基咪唑鎓等的离子性液体、氧化锡等的金属氧化物、导电性聚合物。这些导电剂可以单独使用或以任意组合使用。
<表面粗糙度赋予材料>
作为涂覆液中所含的表面粗糙度赋予材料的颗粒405,可以列举出丙烯酸颗粒、氨基甲酸乙酯颗粒、聚酰胺树脂颗粒、有机硅树脂颗粒、氟树脂颗粒、苯乙烯树脂颗粒、酚醛树脂颗粒、聚酯树脂颗粒、烯烃树脂颗粒、环氧树脂颗粒、尼龙树脂颗粒、碳、石墨、碳化微球、二氧化硅、氧化铝、氧化钛、氧化锌、氧化镁、氧化锆、硫酸钙、碳酸钙、碳酸镁、硅酸钙、氮化铝、氮化硼、滑石、高岭土、硅藻土、玻璃珠、空心玻璃球等。这些颗粒可以单独使用或以任意组合使用。
为了提高图像质量,涂覆液中的表面粗糙度赋予材料的颗粒405的粒径与颗粒含有率的关系被认为存在优选的范围。
<稀释溶剂>
作为涂覆液中所含的稀释溶剂,没有特别限定,可以列举出水类、或者乙酸甲酯、乙酸乙酯、乙酸丁酯、甲基乙基酮(MEK)、甲基异丁基酮(MIBK)、甲醇、乙醇、丁醇、2-丙醇(IPA)、丙酮、甲苯、二甲苯、己烷、庚烷、氯仿等溶剂类等。
实施例
以下,更具体地说明本实施方式的实施例。
实验1
<橡胶基材的准备>
将橡胶组合物用辊式混合机进行混炼,所述橡胶组合物是在100重量份的表氯醇橡胶(“Epichlomer CG-102”(商品名),株式会社大阪SODA(日本大阪府)制造)中加入0.5重量份的三氟乙酸钠、3重量份的氧化锌、2重量份的硬脂酸、1.5重量份的交联剂作为导电性赋予材料而得到的。
将混炼后的橡胶组合物制成片状的坯料,卷绕在直径6mm的芯材401(芯骨)的表面,进行压制成形,得到由交联的表氯醇橡胶构成的橡胶基材402。
使用硬度计(依据“JIS K 6253”和“ISO 7619”的“A型”)测量所得到的橡胶基材402的硬度的结果,测量值为50°~64°。
<橡胶基材表面的研磨>
用研磨机研磨橡胶基材402的表面。具体而言,用研磨机研磨所得到的橡胶基材402的表面,使其与规定的厚度(1.25mm)一致后,如1000rpm、2000rpm、3000rpm那样依次提高研磨机的砂轮转速,用干式研磨进行研磨。即,在实验1中,尽量减小橡胶基材402的表面粗糙度。
<涂覆液的制备>
在上述橡胶基材402的外周面上制作用于形成表面层403的涂覆液。
涂覆液的组成如表1所示。
[表1]
作为氨基甲酸乙酯颗粒,使用了根上工业株式会社(日本东京都)制造的氨基甲酸乙酯珠(Urethane beads)。
氨基甲酸乙酯珠的平均粒径与产品名称的关系如下。然而,实际上,一个产品包含不同于平均粒径的粒径的颗粒。
6μm:氨基甲酸乙酯珠“C-800”
10μm:氨基甲酸乙酯珠“C-600”
15μm:氨基甲酸乙酯珠“C-400”
22μm:氨基甲酸乙酯珠“C-300”
在实验1中,通过涂布涂覆液来制造出表面层403的表面状态不同的样品,所述涂覆液包含不同粒径和不同量的表面粗糙度赋予材料的颗粒405。这些样品中的颗粒405的粒径和量如表2所示。在表2中,样品1~样品11是实验1的样品。但是,在样品4中,在表面层403中不包含粗糙度赋予材料的颗粒405。
将上述组成的涂覆液用球磨机分散混合3小时。
[表2]
<带电辊的制造>
在研磨后的橡胶基材402的外周面上涂布上述涂覆液,形成表面层403,制作出带电辊40。具体而言,搅拌涂覆液,将该涂覆液喷涂在橡胶基材402的表面上,用电炉在120℃下干燥60分钟,在橡胶基材402的外周面上形成表面层403,制作出带电辊。
<峰的顶点密度Spd的测量>
测量表面层403的表面的峰的顶点密度Spd(依据ISO 25178)。
首先,使用非接触式的激光显微镜对带电辊40的轴线方向的中央部的表面进行拍摄。使用的激光显微镜为株式会社基恩士(Keyence)(日本大阪府)制造的“VK-X200”。倍率为400倍,所拍摄的视野在带电辊40的周向上为528.7μm,在带电辊40的轴线方向上为705.1μm。
其次,利用株式会社基恩士制造的多文件解析应用“VK-H1XM”的版本1.2.0.116,对通过拍摄得到的几何学数据进行二次曲面校正。二次曲面校正是用于从通过拍摄得到的几何学数据中去除与带电辊40的圆筒形表面的圆筒面相当的数据成分的处理。换言之,是将通过拍摄得到的圆筒表面的几何学数据变换为相对于平面的几何学数据的处理。
然后,利用该应用来计算峰的顶点密度Spd。计算峰的顶点密度Spd时的沃尔夫修剪(Wolf pruning)的值为5%。即,根据具有比轮廓曲线的最大振幅(最大高度与最低高度之差)的5%大的振幅的区域,计算出峰的顶点密度Spd。这样得到的峰的顶点密度Spd如表2所示。
<图像不均及放电不均的评价>
使用复印机进行带电辊的图像评价试验。复印机是柯尼卡美能达(KonicaMinolta)株式会社(日本东京都)制造的彩色复合机(MFP)“bizhub C3850”(直流电压施加式)。
利用测试仪测量带电施加电压。在实验1中,使用外部电源来施加比通常电压(REF)下降100V的电压(REF-100V)。
将带电辊应用于复印机,对在下述印刷条件下印刷的图像(半色调图像和全白图像)评价图像不均。结果如表2所示。
图像不均的评价是对半色调图像进行局部放电的判定,对全白图像进行亮度判定。在半色调图像中,通过目视发现白点、黑点、白条纹、黑条纹的产生,能够确认存在局部放电。
[印刷条件]
施加电压:REF-100V
速度:38张/分钟
印刷环境:温度23℃、湿度55%
(局部放电评价)对于半色调图像,根据以下的基准通过目视判定由局部放电引起的图像不均。
良:没有由局部放电引起的图像不均
不良:有由局部放电引起的图像不均
(亮度判定)
使用色彩色差计(chroma meter,柯尼卡美能达株式会社制造的“CR-400”),对图像内7处测定L*值(L*value,亮度)。亮度的判定按照以下的评价基准进行评价。测量亮度的原因是为了判断是否存在底部污染(Scumming)、即是否存在灰雾(fogging)(被印刷在不应该被印刷的部位)。
[评价基准]
良:没有底部污染(L*95.5以上)
不良:有底部污染(低于L*95.5)
对于发生了由局部放电引起的图像不均或底部污染的样品,在图像综合判定中判定为不良,在表2中记载了这些。
实验2
<橡胶基材的准备>
将橡胶组合物用辊式混合机进行混炼,所述橡胶组合物是在100重量份的表氯醇橡胶(“Epichlomer CG-102”(商品名),株式会社大阪SODA制)中加入0.5重量份的三氟乙酸钠、3重量份的氧化锌、2重量份的硬脂酸、1.5重量份的交联剂作为导电性赋予材料而得到的。
将混炼后的橡胶组合物制成片状的坯料,卷绕在直径8mm的芯材401(芯骨)的表面,进行压制成形,得到由交联的表氯醇橡胶构成的橡胶基材402。
使用硬度计(按照“JIS K 6253”和“ISO 7619”的“A型”)测量所得到的橡胶基材402的硬度,结果是测量值为50°~64°。
<橡胶基材表面的研磨>
用研磨机研磨上述橡胶基材402的表面。具体而言,用研磨机研磨所得的橡胶基材402的表面,使其与规定的厚度(2mm)一致后,进一步用干式研磨进行研磨。在实验2中,不改变砂轮转速。
<涂覆液的制备>
在上述橡胶基材402的外周面上制作用于形成表面层403的涂覆液。
涂覆液的组成如表1所示。
作为氨基甲酸乙酯颗粒,使用根上工业株式会社制造的氨基甲酸乙酯珠。
氨基甲酸乙酯珠的平均粒径与产品名称的关系如下。然而,实际上,一个产品包含不同于平均粒径的粒径的颗粒。
6μm:氨基甲酸乙酯珠“C-800”
10μm:氨基甲酸乙酯珠“C-600”
15μm:氨基甲酸乙酯珠“C-400”
22μm:氨基甲酸乙酯珠“C-300”
32μm:氨基甲酸乙酯珠“C-200”
在实验2中,通过涂布涂覆液,制造出表面层403的表面状态不同的样品,所述涂覆液包含不同粒径和不同量的表面粗糙度赋予材料的颗粒405。这些样品中的颗粒405的粒径和量如表2所示。在表2中,样品21~样品39是实验2的样品。
将上述组成的涂覆液用球磨机分散混合3小时。
<带电辊的制造>
在研磨后的橡胶基材402的外周面上涂布上述涂覆液而形成表面层403,制作出带电辊40。具体而言,搅拌涂覆液,将该涂覆液喷涂在橡胶基材402的表面上,用电炉在120℃下干燥60分钟,在橡胶基材402的外周面上形成表面层403,制作出带电辊。
<峰的顶点密度Spd的测定>
采用与实验1相同的方法,测定表面层403的表面的峰的顶点密度Spd。所得的峰的顶点密度Spd如表2所示。
<图像不均和放电不均的评价>
使用复印机进行带电辊的图像评价试验。复印机是株式会社理光(日本东京都)制造的彩色复合机(MFP)“MP C5503”(交流直流电压叠加施加式)。
直流电压为通常电压(REF),交流电压Vpp依赖于复印机的控制。
在实验2中,设定为比复印机的通常交流电流(REF)低的交流电流(1.45mA)。
将带电辊应用于复印机,对在下述印刷条件下印刷的图像(半色调图像和全白图像)评价图像不均。结果如表2所示。
图像不均的评价是对半色调图像进行局部放电的判定。在半色调图像中,通过目视发现白点、黑点、白条纹、黑条纹的产生,能够确认存在局部放电。对于全白图像(solidimage),通过目视进行底部污染、即灰雾的判定。
[印刷条件]
速度:30张/分钟
印刷环境:温度23℃、湿度55%
(局部放电评价)
对于半色调图像,根据以下的基准通过目视判定由局部放电引起的图像不均。
良:没有由局部放电引起的图像不均
不良:有由局部放电引起的图像不均
(底部污染的判定)
对于全白图像,通过目视判断是否存在底部污染、即灰雾(被印刷在不应该印刷的部位)。
[评价标准]
良:没有底部污染
不良:有底部污染
对于发生了由局部放电引起的图像不均或底部污染的样品,在图像综合判定中判定为不良,在表2中记载了这些。
由表2可知,在样品1和样品11中产生图像不均,在其他样品中制作了良好的图像。
因此,表面层403的表面的峰的顶点密度Spd优选为93,406(1/mm2)以上、153,027(1/mm2)以下。
以上,作为实施方式说明了带电辊,但是本发明的导电性辊除了特别是电子照相方式的复印机或打印机等图像形成装置的带电辊以外,还可以应用于显影辊、转印辊、除电辊、调色剂供给辊等。
符号说明
1:感光体;
2:显影部;
20:显影辊;
21:限制刮板;
22:供给辊;
23:调色剂;
3:曝光部;
4:带电部;
40:带电辊;
401:芯材;
402:橡胶基材;
403:表面层;
5:清洁部;
6:转印部;
60:片材。
Claims (3)
1.一种导电性辊,其特征在于,包括:
芯材;
橡胶基材,配置在所述芯材的周围;以及
表面层,配置在所述橡胶基材的周围,
所述表面层的表面的峰的顶点密度Spd为93,406(1/mm2)以上、153,027(1/mm2)以下。
2.根据权利要求1所述的导电性辊,其特征在于,
所述表面层包括:
导电性基体,具有基底材料和导电材料,所述基底材料由绝缘体形成,所述导电材料被分散在所述基底材料中;以及
表面粗糙度赋予材料的颗粒,分散在所述导电性基体中。
3.根据权利要求2所述的导电性辊,其特征在于,
所述表面粗糙度赋予材料的颗粒由绝缘体形成。
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