Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings.
In this document, "/" denotes division and "×", "denotes multiplication, referring to formulas, if not specifically stated.
Fig. 1 discloses a schematic pipeline structure of a waste heat utilization loop heat pipe of the present invention. As shown in fig. 1, the flue gas duct 101 includes two bypass lines, a first bypass line and a second bypass line, wherein the first bypass line is provided with a first valve 18 and a heat pipe 16, the flue gas duct 101 corresponding to the first bypass line is provided with a second valve 19, and by providing the first valve 18 and the second valve 19, whether the flue gas passes through the heat pipe 16 for waste heat utilization can be controlled. The second bypass pipeline is respectively provided with a fourth valve 23 and a heat pipe 17, the smoke pipeline 101 corresponding to the second bypass pipeline is provided with a third valve 20, and whether smoke passes through the heat pipes 17 and 16 or not can be controlled to utilize waste heat through the fourth valve 23 and the third valve 20.
Preferably, the first and second bypass lines are located on the same side of the flue gas duct 101, so that the heat pipes 16, 17 can heat the same fluid.
Preferably, the heat pipes are elastic vibration tube bundle heat pipes, the structure is shown in fig. 2-7, and the heat pipes 16, 17, the heat pipe comprises an evaporation part 8 and a condensation part, the condensation part comprises a left condensation pipe 21, a right condensation pipe 22 and a heat-releasing pipe group 1, the heat-releasing pipe group 1 comprises a left heat-releasing pipe group 11 and a right heat-releasing pipe group 12, the left heat-releasing pipe group 11 is communicated with a left condensation pipe 21 and an evaporation part 8, the right heat-releasing pipe group 12 is communicated with a right condensation pipe 22 and the evaporation part 8, so that the evaporation part 8, the left condensation pipe 21, the right condensation pipe 22 and the heat release pipe groups 1 form a heating fluid closed cycle, the evaporation part 8 is filled with phase change fluid, each heat release pipe group 1 comprises a plurality of arc-shaped heat release pipes 7, the end parts of the adjacent heat release pipes 7 are communicated, the heat release pipes 7 form a series structure, and the end parts of the heat release pipes 7 form free ends 3-6 of the heat release pipes; the evaporation part comprises a first pipe orifice 10 and a second pipe orifice 13, the first pipe orifice 10 is connected with the inlet of the left heat-releasing pipe group 11, the second pipe orifice 13 is connected with the inlet of the right heat-releasing pipe group 12, the outlet of the left heat-releasing pipe group 11 is connected with the left condensation pipe 21, and the outlet of the right heat-releasing pipe group 12 is connected with the right condensation pipe 22; the first nozzle 10 and the second nozzle 13 are provided on the evaporation portion 8 side. Preferably, the left heat-releasing tube group 11 and the right heat-releasing tube group 12 are symmetrical along the middle of the evaporation portion.
Wherein the evaporation part 8 is an evaporation end of the heat pipe and the condensation part is a condensation end of the heat pipe. At least a part or all of the condensation part is arranged in the air channel 102, and the evaporation part 8 is arranged in the flue gas duct 101.
Preferably, the evaporation end 8 is a flat tube structure.
The evaporation end 8 is positioned at the lower part of the condensation end.
When the heat pipe is in operation, heat is absorbed from flue gas through the evaporation end 8, then fluid in the evaporation end 8 is evaporated, enters the condensation part through the first pipe orifice 10 and the second pipe orifice 13, then the heat is released to air in the condensation part, and the fluid is condensed and enters the evaporation end again under the action of gravity.
The invention improves the structure of the condensation end of the heat pipe, and increases the heat absorption area of the evaporation end of the heat pipe under the condition of not changing the volume of the condensation end of the heat pipe, thereby enlarging the heat release range of the heat pipe. Compared with the heat pipe in the prior art, the heat exchange efficiency can be improved by more than 35 percent by keeping the evaporation end and the condensation end of the heat pipe in consistent sizes. Meanwhile, the volume and the occupied area of the condensation end are reduced, so that the structure is compact.
Preferably, the left and right condensation ducts 21 and 22 and the evaporation unit 8 extend in a horizontal direction.
Preferably, a plurality of heat-releasing tube groups 1 are provided along the horizontal direction of the left and right condensation pipes 21 and 22 and the evaporation unit 8, and the heat-releasing tube groups 1 are connected in parallel.
Preferably, a left return pipe 14 is provided between the left condensation duct 21 and the evaporation part 8, and a right return pipe 15 is provided between the right condensation duct 22 and the evaporation part 8. Preferably, the return pipe is provided at both ends in the horizontal direction.
The evaporation part 8 is filled with a phase change fluid, preferably a vapor-liquid phase change fluid. The fluid heats the evaporation in evaporation portion 8, flows along heat release tube bank left condenser pipe 21, right condenser pipe 22, and the fluid can produce the volume expansion after being heated to form steam, and the volume of steam is greater than water far away, and the steam that consequently forms can carry out the flow of quick impact formula in the coil pipe. Because of volume expansion and steam flow, the free end of the heat-radiating pipe can be induced to vibrate, the vibration is transmitted to the surrounding heat-exchanging fluid by the free end of the heat-exchanging pipe in the vibrating process, and the fluid can also generate disturbance, so that the surrounding heat-exchanging fluid forms disturbance flow, a boundary layer is damaged, and the purpose of enhancing heat transfer is realized. The fluid is condensed and released in the left and right condensing pipes and then flows back to the evaporation part through the return pipe.
According to the invention, the prior art is improved, and the upper pipe and the heat release pipe groups are respectively arranged into two groups distributed on the left side and the right side, so that the heat release pipe groups distributed on the left side and the right side can perform vibration heat exchange descaling, the heat exchange vibration area is enlarged, the vibration can be more uniform, the heat exchange effect is more uniform, the heat exchange area is increased, and the heat exchange and descaling effects are enhanced.
In practice, it has been found that continuous heating results in fluid stability of the internal heat pipe arrangement, i.e. the fluid no longer flows or flows less, or the flow is stable, resulting in a much reduced vibration performance of the coil, which affects the efficiency of the coil descaling and heating.
In the prior application of the applicant, a periodic heating mode is provided, and the vibration of the coil is continuously promoted by the periodic heating mode, so that the heating efficiency and the descaling effect are improved. However, adjusting the vibration of the tube bundle with a fixed periodic variation can lead to hysteresis and too long or too short a period. Therefore, the invention improves the previous application and intelligently controls the vibration, so that the fluid in the fluid can realize frequent vibration, and good descaling and heating effects can be realized.
Aiming at the defects in the technology researched in the prior art, the invention provides a novel waste heat utilization loop heat pipe system capable of intelligently controlling vibration. Can improve the heating efficiency, thereby realizing good descaling and heating effects.
Self-regulation vibration based on pressure
Preferably, pressure sensing elements are arranged inside the loop heat pipes 16 and 17 and used for detecting the pressure inside the electric heating device, the pressure sensing elements are in data connection with a controller, and the controller controls whether the flue gas heats the heat pipes 16 and 17 or not according to the detected pressure.
The heat exchange steps of the heat pipe 16 and the heat pipe 17 are as follows:
1) the first valve 18 and the third valve 20 are opened, and the second valve 19 and the fourth valve 23 are closed, so that the flue gas enters the heat pipe 16 for heat exchange and does not enter the heat pipe 17, and the tube bundle in the heat pipe 16 vibrates, thereby achieving the purposes of heat transfer enhancement and descaling;
2) the pressure detected by the pressure sensing element in the heat pipe 16 is higher than a certain value, at this time, the controller controls the second valve 19 and the fourth valve 23 to be opened, and the first valve 18 and the third valve 20 to be closed, so that the flue gas enters the heat pipe 17 for heat exchange and does not enter the heat pipe 16, and the tube bundle in the heat pipe 17 vibrates, thereby achieving the purposes of heat transfer enhancement and descaling;
3) when the pressure detected by the pressure sensing element in the heat pipe 17 is higher than a certain value, the controller controls the first valve 18 and the third valve 20 to be opened, and the second valve 19 and the fourth valve 23 to be closed, so that the flue gas enters the heat pipe 16 for heat exchange and does not enter the heat pipe 17, and the tube bundle in the heat pipe 16 vibrates, thereby achieving the purposes of heat transfer enhancement and descaling.
Steps 2) and 3) are then repeated continuously, so that an alternating heating of the heat pipes 16, 17 is achieved.
Through the pressure that the pressure perception element detected, can satisfy under certain pressure condition, the evaporation of inside fluid has reached saturation basically, and the volume of inside fluid also basically changes little, and under this kind of condition, inside fluid is relatively stable, and the tube bank vibratility at this moment worsens, therefore needs to adjust, makes it vibrate to stop heating, thereby heats in switching to another heat pipe. So that the heat pipes 16 and 17 are heated alternately according to the pressure, thereby forming the continuous vibration descaling and heat exchange of the heat pipes 16 and 17.
Preferably, the pressure sensing element is arranged in the upper left tube 21 and/or the upper right tube 22.
Preferably, the pressure sensing elements are disposed within the upper left tube 21 and the upper right tube 22. The average of the pressures of the two headers can be selected as regulating data.
Preferably, the pressure sensing element is arranged at the free end of the left heat release pipe group and/or the right heat release pipe group. Through setting up at the free end, can perceive the pressure variation of free end to realize better control and regulation. The average of the pressures of the two banks of radiant tubes can be selected as the adjustment data.
Independently adjusting vibration based on temperature
Preferably, temperature sensing elements are arranged inside the loop heat pipes 16 and 17 and used for detecting the temperature inside the electric heating device, the temperature sensing elements are in data connection with a controller, and the controller controls whether the flue gas heats the heat pipes 16 and 17 or not according to the detected temperature.
The heat exchange steps of the heat pipe 16 and the heat pipe 17 are as follows:
1) the first valve 18 and the third valve 20 are opened, and the second valve 19 and the fourth valve 23 are closed, so that the flue gas enters the heat pipe 16 for heat exchange and does not enter the heat pipe 17, and the tube bundle in the heat pipe 16 vibrates, thereby achieving the purposes of heat transfer enhancement and descaling;
2) the temperature detected by the temperature sensing element in the heat pipe 16 is higher than a certain value, at the moment, the controller controls the second valve 19 and the fourth valve 23 to be opened, and the first valve 18 and the third valve 20 to be closed, so that the flue gas enters the heat pipe 17 for heat exchange and does not enter the heat pipe 16, and the tube bundle in the heat pipe 17 vibrates, thereby achieving the purposes of heat transfer enhancement and descaling;
3) when the temperature detected by the temperature sensing element in the heat pipe 17 is higher than a certain value, the controller controls the first valve 18 and the third valve 20 to be opened, and the second valve 19 and the fourth valve 23 to be closed, so that the flue gas enters the heat pipe 16 for heat exchange and does not enter the heat pipe 17, and the tube bundle in the heat pipe 16 vibrates, thereby achieving the purposes of heat transfer enhancement and descaling.
Steps 2) and 3) are then repeated continuously, so that an alternating heating of the heat pipes 16, 17 is achieved.
The temperature detected by the temperature sensing element can basically reach saturation when the temperature meets a certain temperature, and the volume of the internal fluid is not changed greatly basically. So that the heat pipes 16 and 17 are heated alternately according to the temperature, and the continuous vibration descaling and heat exchange of the heat pipes 16 and 17 are realized.
Preferably, the temperature sensing element is arranged in the upper left tube 21 and/or the upper right tube 22.
Preferably, the temperature sensing elements are disposed within the upper left and right tubes 21, 22. The average of the temperatures of the two headers can be selected as the regulating data.
Preferably, the temperature sensing element is arranged at the free end of the left heat release pipe group and/or the right heat release pipe group. Through setting up at the free end, can perceive the temperature variation of free end to realize better control and regulation. The average of the temperatures of the two banks of radiant tubes can be selected as the conditioning data.
Thirdly, automatically adjusting vibration based on liquid level
Preferably, liquid level sensing elements are respectively arranged in the evaporation parts of the heat pipes 16 and 17 and used for detecting the liquid levels of the fluids in the evaporation parts of the heat pipes 16 and 17, the liquid level sensing elements are in data connection with a controller, and the controller controls whether the flue gas heats the heat pipes 16 and 17 or not according to the detected liquid levels of the fluids.
The heat exchange steps of the heat pipe 16 and the heat pipe 17 are as follows:
1) the first valve 18 and the third valve 20 are opened, and the second valve 19 and the fourth valve 23 are closed, so that the flue gas enters the heat pipe 16 for heat exchange and does not enter the heat pipe 17, and the tube bundle in the heat pipe 16 vibrates, thereby achieving the purposes of heat transfer enhancement and descaling;
2) the liquid level detected by the liquid level sensing element in the heat pipe 16 is lower than a certain numerical value, at the moment, the controller controls the second valve 19 and the fourth valve 23 to be opened, and the first valve 18 and the third valve 20 to be closed, so that the flue gas enters the heat pipe 17 for heat exchange and does not enter the heat pipe 16, and the tube bundle in the heat pipe 17 vibrates, thereby achieving the purposes of heat transfer enhancement and descaling;
3) when the liquid level detected by the liquid level sensing element in the heat pipe 17 is lower than a certain value, the controller controls the first valve 18 and the third valve 20 to be opened, and the second valve 19 and the fourth valve 23 to be closed, so that the flue gas enters the heat pipe 16 for heat exchange and does not enter the heat pipe 17, and the tube bundle in the heat pipe 16 vibrates, thereby achieving the purposes of heat transfer enhancement and descaling.
Steps 2) and 3) are then repeated continuously, so that an alternating heating of the heat pipes 16, 17 is achieved.
The liquid level detected by the temperature sensing element can be basically saturated by evaporation of the internal fluid and the volume of the internal fluid is not changed greatly when a certain liquid level (such as the lowest limit) is met. So that the heat pipes 16 and 17 are heated alternately according to the liquid level, and the heat pipes 16 and 17 are vibration descaled and heat exchanged continuously.
Fourthly, automatically adjusting vibration based on speed
Preferably, a speed sensing element is arranged inside the free end of the tube bundle of the heat pipes 16 and 17 and used for detecting the flow speed of the fluid in the free end of the tube bundle, the speed sensing element is in data connection with a controller, and the controller controls whether the flue gas heats the heat pipes 16 and 17 or not according to the detected speed of the fluid.
The heat exchange steps of the heat pipe 16 and the heat pipe 17 are as follows:
1) the first valve 18 and the third valve 20 are opened, and the second valve 19 and the fourth valve 23 are closed, so that the flue gas enters the heat pipe 16 for heat exchange and does not enter the heat pipe 17, and the tube bundle in the heat pipe 16 vibrates, thereby achieving the purposes of heat transfer enhancement and descaling;
2) the flow rate detected by the speed sensing element in the heat pipe 16 is higher than a certain value, at the moment, the controller controls the second valve 19 and the fourth valve 23 to be opened, and the first valve 18 and the third valve 20 to be closed, so that the flue gas enters the heat pipe 17 for heat exchange and does not enter the heat pipe 16, and the tube bundle in the heat pipe 17 vibrates, thereby achieving the purposes of heat transfer enhancement and descaling;
3) when the flow rate detected by the speed sensing element in the heat pipe 17 is higher than a certain value, the controller controls the first valve 18 and the third valve 20 to be opened, and the second valve 19 and the fourth valve 23 to be closed, so that the flue gas enters the heat pipe 16 for heat exchange and does not enter the heat pipe 17, and the tube bundle in the heat pipe 16 vibrates, thereby achieving the purposes of enhancing heat transfer and descaling.
Steps 2) and 3) are then repeated continuously, so that an alternating heating of the heat pipes 16, 17 is achieved.
The flow rate detected by the speed sensing element can substantially saturate the evaporation of the internal fluid and substantially reduce the volume of the internal fluid when a certain speed (e.g., the maximum upper limit) is satisfied. So that the heat pipes 16 and 17 are heated alternately according to the speed, thereby forming continuous vibration descaling and heat exchange of the heat pipes 16 and 17.
Preferably, the heat releasing pipes of the left heat releasing pipe group are distributed by taking the axis of the left condensation pipe as a circle center, and the heat releasing pipes of the right heat releasing pipe group are distributed by taking the axis of the right condensation pipe as a circle center. The left and right condenser pipes are arranged as circle centers, so that the distribution of the heat release pipes can be better ensured, and the vibration and the heating are uniform.
Preferably, the left heat-releasing tube group and the right heat-releasing tube group are both plural.
Preferably, the left heat-releasing tube group and the right heat-releasing tube group are mirror-symmetrical along a plane on which the vertical axis of the evaporation portion is located. Through such setting, can make the heat release pipe distribution of heat transfer more reasonable even, improve the heat transfer effect.
Preferably, the evaporation portion 8 has a flat tube structure. The heat absorption area is increased by arranging the flat tube structure. So that the evaporation portion 8 can be surely located at the focal position of the mirror even if the installation position is somewhat deviated.
Preferably, the left heat-releasing tube group 11 and the right heat-releasing tube group 12 are arranged in a staggered manner in the horizontal extending direction, as shown in fig. 6. Through the staggered distribution, can make to vibrate on different length and release heat and scale removal for the vibration is more even, strengthens heat transfer and scale removal effect.
Preferably, the first pipe orifice 10 and the second pipe orifice 13 can be provided in plurality, for example, two pipe orifices are provided in fig. 2, and by providing a plurality of pipe orifices, the speed of steam entering the condensation end from the evaporation end can be increased, and the utilization of waste heat can be accelerated.
Preferably, a fluid channel 102 is included in which fluid flows. As shown in fig. 3, the evaporation portion 8 is located at the lower end of the fluid passage, as shown in fig. 3. The left condensation pipe 21, the right condensation pipe 22, the left heat-releasing pipe group 11 and the right heat-releasing pipe group 12 are disposed in the fluid passage, and heat the fluid in the fluid passage by releasing heat.
Preferably, the flowing direction of the fluid is the same as the extending direction of the left and right condensation pipes 21 and 22 and the evaporation part 8. Through such arrangement, the fluid scours the heat release pipe set when flowing, especially the free end of the heat release pipe set, so that the free end vibrates, heat transfer is enhanced, and the descaling effect is achieved.
Preferably, the heat release tube group 1 is provided in plural (for example, on the same side (left side or right side)) along the flow direction of the fluid in the fluid passage, and the tube diameter of the heat release tube group 1 (for example, on the same side (left side or right side)) along the flow direction of the fluid in the fluid passage becomes larger.
Along the flowing direction of the fluid, the temperature of the fluid is continuously increased, so that the heat exchange temperature difference is continuously reduced, and the heat exchange capacity is increased more and more. Through the pipe diameter grow of heat release nest of tubes, can guarantee that more steam passes through upper portion and gets into heat release nest of tubes, guarantee along fluid flow direction because the steam volume is big and the vibration is effectual to make whole heat transfer even. The distribution of steam in all heat release pipe groups is even, further strengthens heat transfer effect for the whole vibration effect is even, and the heat transfer effect increases, further improves heat transfer effect and scale removal effect.
Preferably, the heat release pipe diameter of the heat release pipe group (for example, the same side (left side or right side)) is increased along the flowing direction of the fluid in the fluid passage.
Through so setting up, avoid the fluid all to carry out the heat transfer at front, and the heat transfer of messenger increases to the rear portion as far as possible to form the heat transfer effect of similar countercurrent. Experiments show that better heat exchange effect and descaling effect can be achieved by adopting the structural design.
Preferably, the heat release pipe groups on the same side (left side or right side) are arranged in plurality along the flowing direction of the fluid in the fluid channel, and the distance between the heat release pipe groups on the same side (left side or right side) is gradually reduced along the flowing direction of the fluid in the fluid channel. The specific effect is similar to the effect of the previous pipe diameter change.
Preferably, the spacing between the heat release pipe groups on the same side (left side or right side) along the flowing direction of the fluid in the fluid channel is increased in a decreasing amplitude. The specific effect is similar to the effect of the previous pipe diameter change.
In the experiment, it is found that the pipe diameters and distances of the left and right condensation pipes 21 and 22 and the pipe diameters of the heat release pipes can have an influence on the heat exchange efficiency and uniformity. If the distance between the collector is too big, then heat exchange efficiency is too poor, and the distance between the heat release pipe is too little, then heat release pipe distributes too closely, also can influence heat exchange efficiency, and the pipe diameter size of collector and heat exchange tube influences the volume of the liquid or the steam that holds, then can exert an influence to the vibration of free end to influence the heat transfer. Therefore, the diameters and distances of the left and right condenser pipes 21 and 22 and the diameters of the heat release pipes have a certain relationship.
The invention provides an optimal size relation summarized by numerical simulation and test data of a plurality of heat pipes with different sizes. Starting from the maximum heat exchange amount in the heat exchange effect, nearly 200 forms are calculated. The dimensional relationship is as follows:
the distance between the center of the left condensation pipe 21 and the center of the right condensation pipe 21 is M, the pipe diameter of the left condensation pipe 21 and the radius of the right condensation pipe 22 are the same, B is B, the radius of the axis of the innermost heat radiation pipe in the heat radiation pipes is N1, and the radius of the axis of the outermost heat radiation pipe is W2, so that the following requirements are met:
N1/W2= a × Ln (B/M) + B; wherein a, b are parameters and Ln is a logarithmic function, wherein 0.5788< a <0.6002, 1.6619< b < 1.6623; preferably, a is 0.5790 and b is 1.6621.
Preferably, 35< B <61 mm; 230< M <385 mm; 69< N1<121mm, 119< W2<201 mm.
Preferably, the number of the heat release pipes of the heat release pipe group is 3 to 5, preferably 3 or 4.
Preferably, 0.55< N1/W2< 0.62; 0.154< B/M < 0.166.
Preferably, 0.57< N1/W2< 0.61; 0.158< B/M < 0.162.
Preferably, the included angle A formed between the middle point of the bottom of the evaporation box body and the circle centers of the left condensation pipe 21 and the right condensation pipe 22 is 40-100 degrees (angle), and preferably 60 degrees (angle).
Preferably, the radius of the heat-radiating pipe is preferably 10-40 mm; preferably 15 to 35mm, more preferably 20 to 30 mm.
Preferably, the arc between the ends of the free ends 3, 4, centered on the central axis of the left header, is 95-130 degrees, preferably 120 degrees. The same applies to the curvature of the free ends 5, 6 and the free ends 3, 4. Through the design of the preferable included angle, the vibration of the free end is optimal, and therefore the heating efficiency is optimal.
Preferably, the tube bundle of the heat-releasing tube group 1 is an elastic tube bundle.
The heat exchange coefficient can be further improved by arranging the tube bundle of the heat release tube group 1 with an elastic tube bundle.
The number of the heat release pipe groups 1 is plural, and the plurality of the heat release pipe groups 1 are in a parallel structure.
Preferably, the condensation end is disposed in the air passage. By heating the air channel, the heated air is directly used for boiler combustion.
Preferably, as shown in fig. 3, the heat pipe is disposed in a duct 103, and the circular pipe is divided into an upper part and a lower part by a dividing wall 104, wherein the upper part is an air passage 102 and the lower part is a flue gas passage 101. Through the arrangement, the heat pipe and the heat exchange fluid can be completely arranged in the circular pipe, so that the external space can be fully utilized, and the purpose of compact structure is achieved.
Preferably, as shown in FIG. 3, the cross-sectional area of the upper portion is 50 to 80%, more preferably 60 to 70%, of the cross-sectional area of the lower portion. Through the area distribution, the heat absorption and the heat dissipation of the heat pipe can achieve the purpose of uniform coordination.
Preferably, as shown in fig. 3, the air channel has a trapezoidal structure. The upper bottom of the trapezoid structure is positioned at the upper part of the vertical part 101, and the lower bottom is the upper wall surface of the smoke channel. The heat exchange efficiency can be further improved by arranging the novel trapezoidal structure shown in fig. 3. Because the vertical part of heat pipe upwards, the continuous participation heat transfer of vertical part of heat pipe, therefore vertical part lower part temperature is the highest, through setting up trapezium structure, can make lower part air flow many, upper portion air flow is few, reaches the purpose of even heat transfer. And through setting up trapezium structure, can make external structure compact, outside space can realize make full use of. For example, the position of the waist of the ladder structure may be provided with other components, such as pipes.
Preferably, the upper base of the trapezoid structure is 40-60%, more preferably 50% of the lower base.
Preferably, the trapezoid is an isosceles trapezoid.
Further preferably, the angle formed by the lower base of said trapezoid and the waist is 29-67 °, preferably 40-50 °.
Through foretell configuration optimization, can realize the even and the improvement of heat exchange efficiency of heat transfer in the at utmost.
Although the present invention has been described with reference to the preferred embodiments, it is not limited thereto. Various changes and modifications may be effected therein by one skilled in the art without departing from the spirit and scope of the invention as defined in the appended claims.