Disclosure of Invention
The invention provides a submarine pipeline leveling and locking device which is convenient to construct and safe to use.
The technical scheme includes that the submarine pipeline leveling and locking device comprises a leveling mechanism, wherein the leveling mechanism comprises a leveling support, a leveling moving device, a leveling frame, a leveling device and a locking device, the leveling moving device is arranged on the leveling support, the leveling frame is connected with the leveling moving device, the leveling device and the locking device are arranged on the leveling frame and are respectively arranged at one end of the leveling frame, the leveling frame comprises a first material distributing opening, the first material distributing opening is arranged above the leveling device and the locking device, a first material distributing device is connected between the leveling device and the locking device, the leveling device comprises a leveling blanking pipe, the leveling blanking pipe comprises an upper blanking pipe and a lower blanking pipe, the lower blanking pipe is arranged below the upper blanking pipe and is communicated with the upper blanking pipe, a leveling material inlet channel is formed in the upper blanking pipe, the leveling material inlet channel is connected with the first material distributing opening, one side of the lower blanking pipe is hinged with one side of the upper blanking pipe, a limiting part is arranged at the other side of the lower blanking pipe, the leveling part is arranged at the other side of the upper blanking pipe, the leveling part is provided with a leveling blanking pipe, the limiting part is arranged at the other side of the upper blanking pipe, the limiting part is connected with the upper blanking pipe and the limiting part is connected with the upper blanking pipe through the limiting part, the limiting part and the telescopic part is also connected with the telescopic part;
The locking device comprises a locking blanking pipe and a locking material distributing pipe, wherein the locking blanking pipe is provided with a locking material inlet channel and a locking material outlet, the locking material inlet channel is close to the first material distributing opening and is connected with the first material distributing opening, the locking material outlet is far away from the first material distributing opening, the first material distributing device is connected between the locking material inlet channel and the leveling material inlet channel, the first material distributing device is used for closing and opening the leveling material inlet channel and the locking material inlet channel, the two locking material distributing pipes are symmetrically arranged relative to the locking blanking pipe, each locking material distributing pipe is provided with a locking material distributing channel, and the locking material distributing channels are connected with the locking material outlet;
The first material distributing device comprises a first material distributing part, a first material distributing driving device and a first material distributing fixing part, wherein the first material distributing fixing part is fixedly arranged between the leveling blanking pipe and the locking blanking pipe and is connected with the leveling blanking pipe and the locking blanking pipe, the first material distributing part is hinged with the first material distributing fixing part, the first material distributing driving device is connected with the first material distributing part, and the first material distributing driving device drives the first material distributing part to close and open the leveling material inlet channel and the locking material inlet channel.
The leveling mechanism can level the foundation bed and lock the pipeline, is convenient to construct, and is simple in structure by arranging the first material distributing fixing piece and enabling the first material distributing piece to swing along the hinging moving direction, and the first material distributing driving device can close and open the leveling feeding channel and lock the feeding channel. The leveling device comprises a leveling device, a leveling inlet channel, a locking inlet channel, a leveling inlet channel, a chute, a leveling inlet channel and a locking inlet channel, wherein the leveling inlet channel and the locking inlet channel are formed in a manner of being closed and opened by the first material distributing part, stone can be accurately controlled to enter the leveling device or the locking device through the first material distributing part, when leveling is needed, the first material distributing device is controlled to close the leveling inlet channel, the locking inlet channel is communicated with the first material distributing opening, stone is input into the locking inlet channel from the chute and then is discharged from the two locking inlet channels, locking of a pipeline is achieved through the locking device, construction is facilitated, stone output from the locking inlet channel can be uniformly input into the two locking inlet channels and is discharged through the symmetrically arranged locking distribution pipes, the number of the stones locked on two sides of the pipeline is even, and the pipeline after locking is good in stability.
The upper blanking pipe and the lower blanking pipe are hinged, the lower blanking pipe can move relative to the upper blanking pipe, the leveling telescopic device is connected with the lower blanking pipe, the leveling telescopic device drives the lower blanking pipe to move, when a leveling foundation bed is needed, the leveling telescopic device stretches out to drive the lower blanking pipe to move away from a leveling machine frame, the leveling limiting part I and the leveling limiting part II are connected through the leveling limiting part, connection of the upper blanking pipe and the lower blanking pipe is achieved, meanwhile, the upper blanking pipe and the lower blanking pipe can be limited in terms of feeding, the leveling limiting part is stable when the leveling foundation bed is not needed, the leveling limiting part removes the limiting of the leveling limiting part I and the leveling limiting part II, the leveling telescopic device retracts to drive the lower blanking pipe to move towards the leveling machine frame, the leveling device and the locking device are simultaneously arranged, when the pipe is in the moving direction of the leveling moving device, the leveling device and the locking device are needed to move, the leveling pipe is carried out after the pipe body is placed, the pipe body is stable when the leveling body is placed above the leveling moving body, and the leveling limiting part is in the moving direction of the leveling moving body is consistent with the leveling telescopic device, and the falling pipe is prevented from moving in the moving direction of the leveling device. Meanwhile, the leveling mechanism is switched between leveling the foundation bed and locking the pipeline through the extension and contraction of the leveling and telescoping device, so that the construction is convenient.
Further, the leveling moving device comprises a leveling guide rail and a leveling moving part arranged on the leveling guide rail, wherein the leveling moving part is connected with the leveling machine frame, and the leveling moving part drives the leveling machine frame to move.
The leveling moving part is arranged to move along the guiding direction of the leveling guide rail, so that the leveling moving part is stable to move.
The first conveying device comprises a first conveying support, a first conveying belt and a hopper, the first conveying belt and the hopper are arranged on the first conveying support, the hopper is close to the input end of the first conveying belt and is located above the first conveying belt, the first conveying support is connected with the rotating device, the second conveying device comprises a second conveying belt, and the second conveying belt is provided with a chute.
The stone material conveying device is arranged, the stones are conveyed through the hopper, so that the stones can be uniformly discharged, the stones are conveyed to the second conveying belt through the first conveying belt, and the stones are conveyed to the leveling mechanism through the chute.
The rotating device comprises a rotating seat, a rotating driving device and a counterweight, wherein the rotating driving device and the counterweight are arranged on the rotating seat, the rotating seat is upwards extended with a rotating support, the counterweight is arranged at one end of the rotating seat, the rotating support is arranged at the other end of the rotating seat, the rotating driving device is arranged between the rotating support and the counterweight, and the first conveying support is connected with the rotating driving device and hinged with the rotating support.
The first conveying support is hinged with the first conveying support through the arrangement of the rotating support, so that the first conveying support can move relative to the rotating support, the first conveying support is driven to swing along the direction of the hinging movement of the rotating support through the rotating driving device, the angle between the first conveying support and a deck of a ship body can be adjusted, the angle between the first conveying belt and the deck can be adjusted, stone is conveniently conveyed, and counterweight of the first conveying device is achieved through the counterweight piece.
The leveling support is provided with one or more leveling support devices, each leveling support device comprises a support piece and a supporting foot, the support pieces are connected with the supporting feet, and the support pieces drive the supporting feet to be close to and far away from the leveling support.
The leveling support device is used for supporting the leveling support frame, so that the leveling moving device, the leveling machine frame, the leveling device and the locking device are supported.
Further, the first material distributing piece comprises a rotating part and a material blocking part, the rotating part is hinged with the first material distributing fixing piece, and the material blocking part is fixedly connected with the rotating part. The material blocking part is connected with the first material distributing fixing piece through the rotating part, so that the structure is stable.
The material blocking part comprises a first material blocking part and a second material blocking part, one ends of the first material blocking part and the second material blocking part, which are close to the first material distributing opening, are attached, the direction, which is close to the first material distributing fixing part, of the first material distributing opening, the first material blocking part and the second material blocking part are gradually separated, and the distance between the first material blocking part and the second material blocking part is gradually increased. Therefore, the material blocking part forms a triangular structure, and the stability is good.
Detailed Description
The invention is described in further detail below with reference to the drawings and the detailed description.
As shown in fig. 1-9, the submarine pipeline leveling and locking device comprises a leveling mechanism, wherein the leveling mechanism comprises a leveling bracket 11, a leveling moving device 12, a leveling frame 13, a leveling device 14 and a locking device 15, the leveling moving device 12 is arranged on the leveling bracket 11, the leveling frame 13 is connected with the leveling moving device 12, and the leveling device 14 and the locking device 15 are arranged on the leveling frame 13 and are respectively arranged at one end of the leveling frame 13. The leveling machine frame 13 comprises a first material distributing opening 131, the first material distributing opening 131 is located above the leveling device 14 and the locking device 15, a first material distributing device 16 is connected between the leveling device 14 and the locking device 15, the leveling device 14 comprises a leveling blanking pipe 141, the leveling blanking pipe 141 comprises an upper blanking pipe 142 and a lower blanking pipe 143, leveling material feeding channels 145 are formed in the upper blanking pipe 142 and the lower blanking pipe 143, the leveling material feeding channels 145 are connected with the first material distributing opening 131, the lower blanking pipe 143 is located below the upper blanking pipe 142 and is communicated with the upper blanking pipe 142, and one side of the lower blanking pipe 143 is hinged with one side of the upper blanking pipe 142. The other side of the lower blanking pipe 143 is provided with a first leveling and limiting part 146, the other side of the upper blanking pipe 142 is provided with a second leveling and limiting part 148, and the first leveling and limiting part 146 is movably connected with the second leveling and limiting part 148 through a leveling and limiting part 147. In this embodiment, the leveling limiter is a connecting pin. By providing an upper drop tube 142 and a lower drop tube 143 that are hinged, the lower drop tube 143 is movable relative to the upper drop tube 142. The connection of the upper drop tube 142 and the lower drop tube 143 is achieved by providing a leveling limiter 146.
As shown in fig. 3 and 9, the leveling device 14 further comprises a leveling telescoping device 144, the leveling telescoping device 144 is fixed on the leveling frame 13, and the leveling telescoping device 144 is connected with the lower blanking pipe 143. In this embodiment, the leveling telescoping device 144 is an oil cylinder. The leveling telescopic device 144 is connected with the lower blanking pipe 143, so that the leveling telescopic device 144 drives the lower blanking pipe 143 to move, when a leveling foundation bed is needed, the leveling telescopic device 144 stretches out to drive the lower blanking pipe 143 to move away from the leveling frame 13, the leveling limiting part I146 and the leveling limiting part II are connected through the leveling limiting part 146, the upper blanking pipe 142 and the lower blanking pipe 143 are connected, and meanwhile the upper blanking pipe 142 and the lower blanking pipe 143 can be limited, and the blanking is stable. When the foundation bed is not required to be leveled, the leveling limiting piece 146 is detached, the leveling limiting piece 146 releases the limit of the first leveling limiting piece 146 and the second leveling limiting piece 148, the leveling telescopic device 144 is retracted to drive the lower blanking pipe 143 to move towards the leveling frame 13, the leveling device 14 and the locking device 15 are simultaneously arranged, when the pipeline is locked, the leveling device 14 and the locking device 15 are required to move along the moving direction of the leveling moving device 12, and the pipeline is locked after being placed, and because the pipeline is placed above the stone which is leveled, namely, the moving direction of the pipeline is consistent with the moving direction of the leveling blanking pipe 141, in order to avoid the impact between the leveling blanking pipe 141 and the pipe, the leveling telescopic device 144 is used to drive the lower blanking pipe 143 to retract, so that the safety is high. Meanwhile, the leveling mechanism is switched between leveling the foundation bed and locking the pipeline through the extension and contraction of the leveling and telescoping device, so that the construction is convenient.
As shown in fig. 3,4, 5 and 8, the locking device 15 comprises a locking blanking pipe 151 and a locking distributing pipe 152, the locking blanking pipe 151 is provided with a locking feeding channel 153 and a locking discharging port 154, the locking feeding channel 153 is close to the first distributing port 131 and is connected with the first distributing port 131, the locking discharging port 154 is far away from the first distributing port 131, a first distributing device 16 is connected between the locking feeding channel 153 and the leveling feeding channel 145, and the first distributing device 16 closes and opens the leveling feeding channel 145 and the locking feeding channel 153. The leveling feeding channel 145 and the locking feeding channel 153 are closed and opened through the first material distributing device 16, when leveling is needed, the first material distributing device 16 is controlled to close the locking feeding channel 153, the leveling feeding channel 145 is communicated with the first material distributing opening 131, stone is input into the leveling feeding channel 145 from a chute and then discharged, leveling of a seabed foundation bed is achieved through the leveling device 14, when a pipeline is needed to be locked, the first material distributing device 16 is controlled to close the leveling feeding channel 145, the locking feeding channel 153 is communicated with the first material distributing opening 131, and stone is input into the locking feeding channel 153 from the chute.
The two locking and distributing pipes 152 are symmetrically arranged relative to the locking and blanking pipe 151, each locking and distributing pipe 152 is provided with a locking and distributing channel 155, and the locking and distributing channels 155 are connected with the locking and distributing outlet 154. The stones discharged from the locking feeding channels 153 enter the two locking distributing channels 155 and then are discharged, so that the locking device 15 is arranged to lock the pipeline, the symmetrically arranged locking distributing pipes 152 are arranged, the stones output from the locking feeding channels 153 are uniformly input into the two locking distributing channels 155 to be discharged, the stones locked on the two sides of the pipeline are even in quantity, and the pipeline after locking is good in stability.
As shown in fig. 3, 5, 7 and 8, the first material distributing device 16 includes a first material distributing member 161, a first material distributing driving device 162, a first material distributing fixing member 163, a first abutting portion 164 and a second abutting portion 165, wherein the first abutting portion 164 and the second abutting portion 165 are arranged near the first material distributing opening 131, the first abutting portion 164 is arranged on the inner wall of the upper blanking pipe 142 and far from the first material distributing fixing member 163, the second abutting portion 165 is arranged on the inner wall of the locking blanking pipe 151 and far from the first material distributing fixing member 163, the first material distributing fixing member 163 is fixedly arranged between the leveling blanking pipe 141 and the locking blanking pipe 151 and connected with the leveling blanking pipe 141 and the locking blanking pipe 151, the first material distributing fixing member 163 is arranged between the first abutting portion 164 and the second abutting portion 165, the first material distributing member 161 is hinged with the first material distributing fixing member 163, the first material distributing driving device 162 is connected with the first material distributing member 161, and the first material distributing driving device 162 is a hydraulic cylinder in this embodiment.
When the first material distributing driving device 162 extends out, the first material distributing driving device 162 drives the first material distributing member 161 to swing towards the leveling material inlet channel 145, one side of the first material distributing member 161 is attached to the first abutting part 164, the leveling material inlet channel 145 is closed, the locking material inlet channel 153 is communicated with the first material distributing opening 131, when the first material distributing driving device 162 retracts, the first material distributing driving device 162 drives the other side of the first material distributing member 161 to swing, the first material distributing member 161 is attached to the second abutting part 165, the locking material inlet channel 153 is closed, the leveling material inlet channel 145 is communicated with the first material distributing opening 131, and therefore the first material distributing member 161 is driven by the first material distributing driving device 162 to close and open the leveling material inlet channel 145 and the locking material inlet channel 153. By arranging the first material distributing fixing piece 163 and enabling the first material distributing piece 161 to be hinged with the first material distributing fixing piece 163, the first material distributing driving device 162 drives the first material distributing piece 161 to swing along the hinge moving direction, and the purposes of closing and opening the leveling material feeding channel 145 and locking the material feeding channel 153 are achieved, so that the structure is simple. At the same time, the first material distributing piece 161 closes and opens the leveling material inlet channel 145 and the locking material inlet channel 153, so that stone can be accurately controlled to enter the leveling device 14 or the locking device 15.
The first material separating member 161 comprises a rotating portion 1612 and a material blocking portion 1611, the rotating portion 1612 is hinged to the first material separating fixing member 163, the material blocking portion 1611 is fixedly connected with the rotating portion 1612, the material blocking portion 1611 comprises a first material blocking member 1613 and a second material blocking member 1614, the first material blocking member 1613 and the second material blocking member 1614 are attached to one end, close to the first material separating opening 131, of the first material separating opening 131, in the direction of the first material separating fixing member 163, the other end of the first material blocking member 1613 and the other end of the second material blocking member 1614 are gradually separated, the distance between the first material blocking member 1613 and the second material blocking member 1614 is gradually increased, and therefore the material blocking portion 1611 is in a triangular structure, and stability is good.
As shown in fig. 6, the leveling device 12 includes a leveling rail 122 and a leveling moving member 121 mounted on the leveling rail 122, the leveling moving member 121 is connected to the leveling frame 122, the leveling moving member 121 includes a moving connecting member (not shown), a leveling moving driving device (not shown) and a leveling moving wheel set (not shown), both of which are mounted on the moving connecting member, the moving connecting member is connected to the leveling frame, the leveling moving wheel set is movably provided on the leveling rail 122, the leveling moving driving device drives the leveling moving wheel set to move so that the leveling moving member drives the leveling frame to move along a guiding direction of the leveling rail, and in this embodiment, the leveling moving driving device is a hydraulic motor. The movable connecting piece and the leveling movable wheel set are of the prior art and are not described in detail herein. By arranging the moving part which moves along the guiding direction of the leveling guide rail, the movement is stable.
As shown in FIG. 2, the leveling bracket 11 is provided with a leveling support device 17, the leveling support device 17 is provided with more than one leveling support device, each leveling support device 17 comprises a support piece 171 and a supporting foot 172, the support piece 171 is connected with the supporting foot 172, and the support piece 171 drives the supporting foot 172 to be close to and far away from the leveling bracket 11. In this embodiment, the leveling and supporting device is provided with four supporting members 171 which are oil cylinders. The leveling support device 17 is used for supporting the leveling bracket 11, so that the leveling mobile arrangement 12, the leveling frame 13, the leveling device 14 and the locking device 15 are supported. The equipment realizes that the leveling frame 13, the leveling device 14 and the locking device 15 move along with the leveling device 12 by arranging the leveling device 12, so that leveling and locking are performed along the moving direction of the leveling device 12.
The invention further comprises an underwater camera (not shown in the figure), the structure of the underwater camera is the prior art, and the underwater camera is arranged at the bottom of the leveling mechanism and is not described in detail herein.
The invention is used in combination with a stone throwing ship, which is provided with a crane, a conveying mechanism for conveying stones and a chute (not shown in the figure) for conveying stones, and the use method comprises the following steps:
1) Hoisting the leveling mechanism to a base bed to be leveled at one position in the construction area through a crane;
2) The first material distributing opening is connected with a chute of the stone throwing ship, and the leveling telescoping device drives the lower blanking pipe to be far away from the leveling frame;
3) The first material distributing piece swings towards the locking material feeding channel, and the leveling material feeding channel is communicated with the first material distributing opening;
4) The stone throwing ship outputs stones, and the stones fall from the leveling feeding channel after passing through the first material distributing opening, the leveling moving piece drives the leveling frame to move, the foundation bed to be leveled is leveled along the moving direction of the leveling moving piece belt, and the step 5) is carried out after the foundation bed leveling is finished;
5) Stopping the stone throwing ship from outputting stones, dismantling the leveling limiting piece, enabling the leveling moving piece to drive the leveling machine frame to reset, enabling the leveling telescopic device 144 to drive the lower blanking pipe 143 to be close to the leveling machine frame, separating the first material distributing opening 131 from a chute of the stone throwing ship, enabling the lifting machine on the stone throwing ship to hoist the leveling mechanism to be far away from a foundation bed for leveling, and completing hoisting, wherein step 6) is performed;
6) Hoisting a pipeline to the foundation bed which is completed with leveling by a crane on the stone throwing ship, hoisting a leveling mechanism to the foundation bed by the crane, and locking a material distributing channel on two sides of the pipeline by the pipeline;
7) The first distributing piece 161 swings towards the leveling feeding channel, and the locking feeding channel 153 is communicated with the first distributing opening 131;
8) The stone throwing ship outputs stones, the stones fall from the two locking and feeding channels after passing through the first material distributing opening and the locking and feeding channel, the leveling moving part drives the leveling rack to move, the pipeline is locked along the moving direction of the leveling moving part, the stone throwing ship stops outputting the stones after the pipeline is locked, and the first material distributing opening is separated from a chute of the stone throwing ship, and the step 9 is carried out;
9) Hoisting a leveling mechanism to a base bed to be leveled at the next position in a construction area by a crane on the stone throwing ship, connecting a first material distributing opening with a chute of the stone throwing ship, driving a lower blanking pipe to be far away from a leveling frame by a leveling telescopic device, installing a leveling limiting part, and then repeating the step 3), wherein locking all pipelines in the construction area is completed.
The method;
in the step 1), when the leveling mechanism moves towards the foundation bed to be leveled, the supporting piece stretches out and drives the supporting feet to be far away from the leveling support. The distance between the support legs and the leveling support can be adjusted by arranging the supporting pieces, so that the distance between the leveling support and the supporting surface is adjusted, construction is convenient, the distance between the leveling support and the supporting surface is prolonged by extending the distance between the leveling support and the supporting surface through the supporting pieces after the leveling mechanism is arranged above the base bed, impact between the lower blanking pipe and the supporting surface is avoided, meanwhile, when the leveling mechanism moves towards the base bed to be leveled, the supporting pieces extend out, distance adjustment is achieved before the support legs are contacted with the supporting surface, and construction time is saved.
Step 2) is specifically that a leveling limiting piece 147 is arranged between the leveling limiting part I146 and the leveling limiting part II. When the leveling mechanism moves towards the stone throwing ship, the supporting piece is retracted, and the supporting piece drives the supporting feet to be close to the leveling support. This achieves a reset of the temple.
The step 3) comprises the steps that the first material distributing driving device stretches out and drives the first material distributing piece to swing towards the locking material feeding channel, and the leveling material feeding channel is communicated with the first material distributing opening. The first material distributing driving device drives the first material distributing piece to swing, and the structure is simple.
Step 5) is specifically to detach the leveling limiting piece 147 between the leveling limiting part one 146 and the leveling limiting part two 148.
Step 6) is that the pipeline is placed on the pipeline support, and then the crane is used for hoisting the pipeline support, so that the pipeline support and the pipeline are hoisted on the flattened foundation bed.
The step 7) comprises the steps that the first material distributing driving device retracts, the first material distributing driving device drives the first material distributing piece to swing towards the leveling material inlet channel, and the material inlet channel is locked and communicated with the first material distributing opening. The first material distributing driving device drives the first material distributing piece to swing, and the structure is simple.
And step 8), locking the stone falling from the material distributing channel to lock the pipeline and the pipeline support. In the construction area, the ends of the pipe are not locked when the next pipe is not placed. The method comprises the steps of presetting a locking stopping distance according to the length between a leveling moving piece and the tail end of a pipeline, judging whether the current locking pipeline is the last pipeline in a construction area or not through an underwater camera, wherein the last pipeline is the last pipeline connected end to end in the construction area;
If not, starting to lock from the end of the last pipeline locking, moving the leveling moving part, stopping moving the leveling moving part when the length between the leveling moving part and the tail end of the pipeline is consistent with the locking stopping distance, stopping outputting stones by the stone throwing ship after the pipeline is locked, separating the first material distributing opening from the chute of the stone throwing ship, and performing the step 9
If the pipeline is locked from the end of the last pipeline locking, the leveling moving part drives the leveling frame to move, the whole pipeline is locked along the moving direction of the leveling moving part, the stone throwing ship stops outputting stones after the pipeline is locked, the first material distributing opening is separated from the chute of the stone throwing ship, and the step 9) is carried out, so that the pipelines in the construction area are conveniently connected.
The step 9) comprises the steps of hoisting a leveling mechanism to a base bed to be leveled at the next position in a construction area by a crane, connecting a first material distributing opening with a chute of a stone throwing ship, driving a lower blanking pipe to be far away from a leveling frame by a leveling telescopic device, installing a leveling limiting piece 147 between a first leveling limiting part 146 and a second leveling limiting part, repeating the steps 3-5), and then performing the step 9.1);
9.1 Hoisting the pipeline to the foundation bed with the leveling completed by the crane;
9.2 Connecting the pipeline to be locked with the locked pipeline;
9.3 Hoisting the leveling mechanism on the foundation bed of the locking pipeline by the crane, wherein the pipeline locking and distributing channels are positioned at two sides of the pipeline;
9.4 And 8) swinging the first material distributing piece to the leveling material inlet channel, locking the material inlet channel to be communicated with the first material distributing opening, and then repeating the step 8), wherein locking of all the pipelines in the construction area is completed.