CN112501429B - SO in sintering process 2 、NO x Synergistic emission reduction method - Google Patents
SO in sintering process 2 、NO x Synergistic emission reduction method Download PDFInfo
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Abstract
本发明的一种烧结过程SO2、NOx协同减排方法,属于烧结过程中污染物减排技术领域。烧结原料制备过程中,添加多层复合球团,所述多层复合球团包括内层球团和设置于内层球团外部的包裹层;所述内层球团制备过程中添加氨类抑制剂和内层造球料,所述氨类抑制剂受热分解可以释放氨气,氨类抑制剂中的N元素含量占内层球团质量的0.02‑0.15%;然后使用外层造球料在内层球团的外部包覆包裹层;本发明将多层复合球团添加至烧结过程中能够有效提高SO2、NOx和二噁英减排效率。
The invention provides a method for collaborative emission reduction of SO2 and NOx during the sintering process, which belongs to the technical field of pollutant emission reduction during the sintering process. During the preparation process of sintering raw materials, multi-layer composite pellets are added. The multi-layer composite pellets include inner pellets and a wrapping layer arranged outside the inner pellets; ammonia is added during the preparation process of the inner pellets to inhibit agent and inner layer pelletizing material. The ammonia inhibitor can release ammonia gas after thermal decomposition. The N element content in the ammonia inhibitor accounts for 0.02-0.15% of the inner layer pellet mass; then use the outer layer pelletizing material to The outer coating layer of the inner layer pellets; the present invention can effectively improve the SO 2 , NOx and dioxin emission reduction efficiency by adding multi-layer composite pellets to the sintering process.
Description
技术领域Technical field
本发明涉及一种烧结过程中污染物减排技术领域,更具体地说,涉及一种烧结过程SO2、 NOx协同减排方法。The present invention relates to the technical field of pollutant emission reduction during the sintering process, and more specifically, to a method for collaborative emission reduction of SO2 and NOx during the sintering process.
背景技术Background technique
随着环境问题日益严重以及人们环保意识的逐渐增强,钢铁行业作为主要污染物排放源,越来越受到国家环保部门的重视。2019年我国生态环境部等五部委联合发布《关于推进实施钢铁行业超低排放的意见》要求全国钢铁企业大幅降低污染物排放水平,将烧结/球团工序污染物排放标准定为颗粒物、SO2、NOX以及二噁英的排放限值分别为10mg/m3、35mg/m3、50 mg/m3、0.1-0.2ng-TEQ/m3。政策把控越来越严格,企业环保压力增加,开始大力开发脱硫、脱硝以及脱二噁英的技术。现有烟气污染物减排技术普遍采用末端治理,虽然减排效果较好,但是所需投入较大,可能产生二次污染,并且难以实现多污染物协同减排。As environmental problems become increasingly serious and people's awareness of environmental protection gradually increases, the steel industry, as a major pollutant emission source, has attracted more and more attention from national environmental protection departments. In 2019, five ministries and commissions including the Ministry of Ecology and Environment of China jointly issued the "Opinions on Promoting the Implementation of Ultra-Low Emissions in the Steel Industry" requiring steel companies across the country to significantly reduce pollutant emission levels and set the pollutant emission standards for the sintering/pelletizing process as particulate matter, SO 2 The emission limits of , NO Policy controls are becoming more and more stringent, and environmental protection pressure on enterprises has increased, and they have begun to vigorously develop desulfurization, denitrification, and dioxin removal technologies. Existing flue gas pollutant emission reduction technologies generally use terminal treatment. Although the emission reduction effect is good, it requires a large investment, may produce secondary pollution, and it is difficult to achieve coordinated emission reduction of multiple pollutants.
安徽工业大学龙红明等创新性的提出在烧结混合料中某一特定料层高度区间加入尿素,合理地利用烧结过程自身的热力学和动力学条件,建立SO2、NOX和二噁英的排放屏障,反应产物既不进入烧结矿,也不进入烟气,而是在烧结机特定位置风箱集中随粉尘排出。尿素法脱SO2、脱二噁英效果好,氨类添加剂来源广泛,且反应产物无二次污染问题,是未来钢铁企业减排有效途径之一。但是该技术脱NOX效果不理想,导致烧结烟气中NOX排放不符合现有国家排放标准,少数企业采用SCR工艺或活性炭法治理NOX,该工艺对烟气NOX的控制效果十分显著,但是投入成本及运行成本巨大,增加了企业的减排负担。SNCR工艺属于非触媒的炉内喷射工艺,在燃煤锅炉中有所应用,SNCR工艺不需要添加催化剂,是将NH3、氨水和尿素等还原剂直接喷入炉膛高温区域与NOX发生反应,,该法脱硝率一般可达30-50%。SNCR工艺脱硝过程需要控制温度在850-1100℃范围内,而实际生产中烧结烟气温度一般在200℃以下,不符合喷氨脱硝的反应温度要求。综上所述,迫切需要从技术和经济的角度上寻求适宜的解决方案,实现烧结工序SO2、NOX及二噁英协同减排,达到超低排放及低成本治理的目的。Long Hongming of Anhui University of Technology and others innovatively proposed adding urea in a specific material layer height interval in the sintering mixture, rationally utilizing the thermodynamic and kinetic conditions of the sintering process itself, and establishing the levels of SO 2 , NO X and dioxins. Emission barrier, the reaction products neither enter the sinter nor the flue gas, but are concentrated and discharged with dust in the wind box at a specific position of the sintering machine. The urea method has good SO 2 and dioxin removal effects, ammonia additives come from a wide range of sources, and the reaction products have no secondary pollution problems. It is one of the effective ways for steel enterprises to reduce emissions in the future. However , the effect of this technology in removing NO , but the input costs and operating costs are huge, which increases the burden of emission reduction on enterprises. The SNCR process is a non-catalyst in-furnace injection process and is used in coal-fired boilers. The SNCR process does not require the addition of a catalyst. It injects reducing agents such as NH 3 , ammonia and urea directly into the high-temperature area of the furnace to react with NO X. , the denitrification rate of this method can generally reach 30-50%. The denitrification process of the SNCR process needs to control the temperature within the range of 850-1100°C. However, in actual production, the sintering flue gas temperature is generally below 200°C, which does not meet the reaction temperature requirements of ammonia spray denitrification. In summary, there is an urgent need to seek appropriate solutions from a technical and economic perspective to achieve coordinated emission reduction of SO 2 , NO
经专利检索,已有一部分相关的技术方案公开。如:一种烧结过程SO2、二噁英协同减排方法及系统(CN104962732B),一种基于添加固体抑制剂的烧结过程SO2、二噁英协同减排方法(CN105861816B)。关于烧结过程中SO2在线减排的相关技术方案公开:基于添加抑制剂的铁矿石烧结过程脱硫方法(CN201110022407.0),一种烧结过程的在线脱硫方法(CN103834800B);关于烧结过程中二噁英减排的相关技术方案公开:铁矿石烧结过程二噁英的减排方法(CN102847419A),减少在烧结过程中生成二恶英的抑制剂的添加方法及装置(CN105316480B)。上述已公开的技术方案,提出三种氨类抑制剂的加入方案,(1)将氨类抑制剂全部混合加入在烧结料层中,(2)将氨类抑制剂加入在烧结料层某一高度处,(3)将氨类抑制剂喷洒在烧结混合料层上。上述技术方案虽然可以实现烧结过程中SO2和二噁英的污染物在线减排,但是对于NOX排放没有很好的抑制效果,难以实现SO2、NOX和二噁英协同减排。After a patent search, some relevant technical solutions have been disclosed. For example: a method and system for synergistic emission reduction of SO 2 and dioxin in the sintering process (CN104962732B), and a method and system for synergistic emission reduction of SO 2 and dioxin in the sintering process based on the addition of solid inhibitors (CN105861816B). Relevant technical solutions for online SO 2 emission reduction during the sintering process are disclosed: a desulfurization method for iron ore sintering process based on adding inhibitors (CN201110022407.0), an online desulfurization method for the sintering process (CN103834800B); Relevant technical solutions for reducing dioxin emissions are disclosed: a method for reducing dioxin emissions during the sintering process of iron ore (CN102847419A), and a method and device for adding inhibitors that reduce the generation of dioxin during the sintering process (CN105316480B). The above-mentioned disclosed technical solution proposes three adding schemes of ammonia inhibitors: (1) Mix all the ammonia inhibitors and add them to the sintered material layer; (2) Add the ammonia inhibitors to a certain part of the sintered material layer. At the height, (3) spray ammonia inhibitor on the sintered mixture layer. Although the above technical solution can achieve online emission reduction of SO 2 and dioxin pollutants during the sintering process, it does not have a good inhibitory effect on NO
发明内容Contents of the invention
1.要解决的问题1.Problems to be solved
本发明针对现有技术中的氨类抑制剂在烧结料中的加入方式,会导致烧结过程中SO2、 NOX和二噁英等污染物在线减排效果差,烟气治理成本高等问题;提供一种烧结过程SO2、 NOx协同减排方法,通过添加多层复合球团至烧结过程中,其中多层复合球团将氨类抑制剂包裹在内,可以有效减缓球团在高烧结温度下生成的NH3释放速度,使其与烧结生成的污染物充分反应,从而达到协同减排的目的。The present invention is aimed at the problems of adding ammonia inhibitors to the sintering material in the prior art, which will lead to poor online emission reduction effects of pollutants such as SO 2 , NO Provides a method for synergistic emission reduction of SO 2 and NOx during the sintering process. By adding multi-layer composite pellets to the sintering process, the multi-layer composite pellets wrap ammonia inhibitors in them, which can effectively slow down the pellets at high sintering temperatures. The NH 3 generated at a lower release rate allows it to fully react with the pollutants generated by sintering, thereby achieving the purpose of collaborative emission reduction.
2.技术方案2.Technical solutions
为了解决上述问题,本发明所采用的技术方案如下:In order to solve the above problems, the technical solutions adopted by the present invention are as follows:
一种烧结过程SO2、NOx协同减排方法,烧结原料制备过程中,添加多层复合球团,所述多层复合球团包括内层球团和设置于内层球团外部的包裹层;所述内层球团制备过程中添加氨类抑制剂和内层造球料,所述氨类抑制剂受热分解可以释放氨气,氨类抑制剂中的N元素含量占内层球团质量的0.02-0.15%;然后使用外层造球料在内层球团的外部包覆包裹层。A method for collaborative emission reduction of SO2 and NOx during the sintering process. During the preparation process of sintering raw materials, multi-layer composite pellets are added. The multi-layer composite pellets include inner layer pellets and a wrapping layer arranged outside the inner layer pellets; During the preparation process of the inner layer pellets, an ammonia inhibitor and an inner layer pelletizing material are added. The ammonia inhibitor can release ammonia gas when decomposed by heat. The N element content in the ammonia inhibitor accounts for 0.02 of the mass of the inner layer pellets. -0.15%; then use the outer layer of pelletizing material to coat the outer layer of the inner layer of pellets.
优选地,具体步骤为:Preferably, the specific steps are:
步骤一:将配好的烧结原料和水依次倒入圆筒混料机中进行一次混合,再进行不加水的二次混合;待制粒结束后,将造好的多层复合球团均匀添加到烧结原料中,混匀形成复合烧结原料;Step 1: Pour the prepared sintering raw materials and water into the cylinder mixer in sequence for primary mixing, and then perform secondary mixing without adding water; after the granulation is completed, add the multi-layer composite pellets evenly into the sintered raw materials and mix evenly to form composite sintered raw materials;
步骤二:先在烧结杯装置的下部铺底料层;再铺入混匀制粒好的复合烧结原料并填满烧结杯体;最后点火烧结;Step 2: First lay a base material layer on the lower part of the sintering cup device; then spread the mixed and granulated composite sintering raw materials and fill the sintering cup body; finally, ignite and sinter;
步骤三:点火之后进行抽风烧结,对烟气中NOX、SO2、NH3和二噁英进行在线测量。Step 3: After ignition, exhaust sintering is performed, and NO X , SO 2 , NH 3 and dioxins in the flue gas are measured online.
优选地,所述烧结原料包括国内精矿、国王矿、俄罗斯精粉、罗伊山矿、氧化铁皮、巴混矿、高炉返矿、除尘灰、内返矿,以及作为熔剂的白云石、生石灰和作为燃料的焦粉。Preferably, the sintering raw materials include domestic concentrate, King's ore, Russian concentrate, Roy Mountain ore, iron oxide scale, Ba mixed ore, blast furnace return ore, dust removal ash, internal return ore, as well as dolomite and quicklime as flux and coke powder as fuel.
优选地,所述外层造球料粒度达到-0.149mm粒级质量百分比含量≥95%;所述内层造球料粒度达到-0.074mm粒级质量百分比含量≥95%。Preferably, the outer layer of pelletizing material has a particle size of -0.149mm particle size and a mass percentage content of ≥95%; the inner layer of pelletizing material has a particle size of -0.074mm particle size and a mass percentage content of ≥95%.
优选地,所述氨类抑制剂为尿素,其粒度达到-0.074mm粒级质量百分比含量≥95%。Preferably, the ammonia inhibitor is urea, the particle size of which reaches -0.074mm particle size and the mass percentage content is ≥95%.
优选地,所述内层球团的粒径为3-5mm;Preferably, the particle size of the inner pellets is 3-5mm;
和/或所述多层复合球团的含水量为8.0-8.5%,粒径为12-16mm。And/or the moisture content of the multi-layer composite pellets is 8.0-8.5%, and the particle size is 12-16 mm.
优选地,在所述包裹层外侧附着外壳;所述外壳包括SCR废催化剂。Preferably, a casing is attached outside the wrapping layer; the casing includes SCR spent catalyst.
优选地,含有所述外壳的球团的粒径为14-18mm。Preferably, the particle size of the pellets containing the shell is 14-18 mm.
优选地,具体步骤为:Preferably, the specific steps are:
步骤一:将配好的烧结原料依次倒入圆筒混料机中进行一次混合,将适量水加入到空气加压机中,再经雾化器喷入混料机中与烧结原料进行混合,“一混”时间控制在6min,一次混合完毕后进行二次混合,二次混合不加水,“二混”时间控制在3min,混合料水分控制在 7.0%;待制粒结束后,将造好的多层复合球团均匀添加到烧结原料中,再进行30s混匀,形成复合烧结原料;Step 1: Pour the prepared sintering raw materials into the cylindrical mixer one by one for mixing, add an appropriate amount of water to the air press, and then spray it into the mixer through the atomizer to mix with the sintering raw materials. The "first mixing" time is controlled at 6 minutes. After the first mixing is completed, the second mixing is carried out. No water is added for the second mixing. The "second mixing" time is controlled at 3 minutes. The moisture content of the mixture is controlled at 7.0%. After the granulation is completed, it will be finished. The multi-layer composite pellets are evenly added to the sintered raw materials, and then mixed for 30 seconds to form a composite sintered raw material;
步骤二:Step two:
A)在烧结杯装置的下部铺装2kg铺底料层;A) Pave a 2kg base material layer at the lower part of the sintering cup device;
B)直接铺入混匀制粒好的复合烧结原料,填满烧结杯体,再用专用圆饼轻轻压实,凹陷处布入少许粒度较细的烧结原料;B) Directly spread the mixed and granulated composite sintering raw materials, fill the sintering cup, then lightly compact it with a special round cake, and spread a small amount of finer-grained sintering raw materials into the depressions;
C)点火烧结。启动烧结杯下方的抽风机,将点火(器)罩旋转至到烧结杯体上方,通过调节进气阀和放散阀控制负压在7kPa,进行点火,控制通入空气量和煤气开度,使点火温度保持在1150℃左右,烧结开始计时。点火2min后移开并关闭点火(器)罩,将负压调整至14kPa,启动中控室计算机自动采集烧结温度和抽风负压。当烧结烟气温度达到最高值后开始下降,即为烧结终点时刻,计时时间t为一次完整的烧结时间。烧结结束后将抽风负压调整至7kPa,待废气温度冷却至300℃时,倒出烧结矿;C) Ignition and sintering. Start the exhaust fan under the sintering cup, rotate the ignition (device) cover to the top of the sintering cup, control the negative pressure at 7kPa by adjusting the air inlet valve and the relief valve, carry out ignition, and control the amount of air and gas opening, so that The ignition temperature is maintained at around 1150°C, and the sintering timer starts. After 2 minutes of ignition, remove and close the ignition cover, adjust the negative pressure to 14kPa, and start the computer in the central control room to automatically collect the sintering temperature and exhaust negative pressure. When the sintering flue gas temperature reaches the highest value and then begins to decrease, it is the sintering end point, and the timing time t is a complete sintering time. After sintering is completed, adjust the exhaust negative pressure to 7kPa. When the exhaust gas temperature cools to 300°C, pour out the sinter;
步骤三:点火之后进行抽风烧结,在烧结机抽风烧结的过程中,利用无油真空泵将烧结烟气从取样口取出,气体管路按照并联的方式取气,将气体输送MCA 10m红外烟气分析仪中,对烟气中NOX、SO2、NH3和二噁英进行在线测量。Step 3: After ignition, exhaust sintering is performed. During the sintering process of the sintering machine, the oil-free vacuum pump is used to take out the sintering flue gas from the sampling port. The gas pipeline is connected in parallel to take the gas and transport the gas to MCA 10m infrared flue gas analysis. In the instrument, NO X , SO 2 , NH 3 and dioxins in the flue gas are measured online.
优选地,所述圆筒混料机的尺寸为:Φ600×1200mm,动力8.5kw,装料量120k;Preferably, the size of the cylindrical mixer is: Φ600×1200mm, power 8.5kw, and loading capacity 120k;
和/或所述烧结杯操作平台的规格为:4.0m×3.0m,烧结杯内径Φ200、有效高度800mm,杯体由含Cr铸铁铸造而成,装料量为50kg。And/or the specifications of the sintering cup operating platform are: 4.0m×3.0m, the inner diameter of the sintering cup is Φ200, the effective height is 800mm, the cup body is cast from Cr-containing cast iron, and the charging capacity is 50kg.
3.有益效果3. Beneficial effects
相比于现有技术,本发明的有益效果为:Compared with the existing technology, the beneficial effects of the present invention are:
(1)本发明的一种烧结过程SO2、NOx协同减排方法,烧结原料制备过程中,添加多层复合球团,所述多层复合球团包括内层球团和设置于内层球团外部的包裹层;所述内层球团制备过程中添加氨类抑制剂和内层造球料,所述氨类抑制剂受热分解可以释放氨气,氨类抑制剂中的N元素含量占内层球团质量的0.02-0.15%;然后使用外层造球料在内层球团的外部包覆包裹层;球团外部的包裹层能够起到延缓了NH3的释放速率的作用,使其在600-800℃集中稳定释放,而NOX会在650℃排放,与NH3释放温度区间达成一致,从而互相反应;同时可以在降温的过程中抑制二噁英的生成,直至烧结烟气温度降低到二噁英合成温度以下,提高SO2和二噁英减排效率。(1) A method for synergistic emission reduction of SO2 and NOx during the sintering process of the present invention. During the preparation process of sintering raw materials, multi-layer composite pellets are added. The multi-layer composite pellets include inner layer pellets and pellets arranged in the inner layer. The outer wrapping layer; during the preparation process of the inner layer pellets, an ammonia inhibitor and an inner layer pelletizing material are added. The ammonia inhibitor can release ammonia gas by thermal decomposition. The N element content in the ammonia inhibitor accounts for 0.02-0.15% of the mass of the inner layer pellets; then use the outer layer pelletizing material to coat the outer layer of the inner layer pellets; the outer layer of the pellet can slow down the release rate of NH 3 , making it Concentrated and stable release at 600-800°C, while NO Reduce it below the dioxin synthesis temperature to improve SO 2 and dioxin emission reduction efficiency.
(2)本发明的一种烧结过程SO2、NOx协同减排方法,在所述包裹层外侧附着外壳,所述外壳包括SCR废催化剂,含有所述外壳的球团的粒径为14-18mm。利用SCR废催化剂废残留部分V、Ti物质的活性促进了尿素选择性地还原NOX,能够进一步提高脱硝效率;而 SCR废催化剂层的阻隔作用同样可以起到延缓NH3释放的目的,使其与烟气中的SO2、NOX及二噁英排放窗口期达到一致,从而有效提升减排效率。(2) A method of synergistic emission reduction of SO2 and NOx during the sintering process of the present invention. A shell is attached outside the wrapping layer. The shell includes SCR waste catalyst. The particle size of the pellets containing the shell is 14-18 mm. Utilizing the activity of V and Ti substances in the residual part of the SCR spent catalyst waste promotes the selective reduction of NO It is consistent with the emission window period of SO 2 , NO X and dioxin in flue gas, thereby effectively improving emission reduction efficiency.
(3)本发明的一种烧结过程SO2、NOx协同减排方法,所述外层造球料粒度达到-0.149mm 粒级质量百分比含量≥95%;所述内层造球料粒度达到-0.074mm粒级质量百分比含量≥95%;这一方面有利于原料之间的充分混匀,从而在分散于球团中时可以充分发挥粘结作用,同时可以使粘结剂膨润土中可分解物质高温分解后对球团强度的不利影响降低到最小,达到提高减排效率的目的。(3) A method of synergistic emission reduction of SO2 and NOx in the sintering process of the present invention. The particle size of the outer layer pelletizing material reaches -0.149mm and the particle mass percentage content is ≥95%; the particle size of the inner layer pelletizing material reaches -0.074 The mass percentage content of mm particle size is ≥95%; on the one hand, this is conducive to the full mixing of the raw materials, so that the bonding effect can be fully exerted when dispersed in the pellets, and at the same time, the decomposable substances in the binder bentonite can be made high-temperature After decomposition, the adverse impact on the strength of the pellets is reduced to a minimum, thereby achieving the purpose of improving emission reduction efficiency.
(4)本发明的一种烧结过程SO2、NOx协同减排方法,以尿素这种常见、低价的物料为主要造球原料,其制备原材料来源广、价格低廉,烟气减排效率高,技术合理、经济效益显著,具有较广阔的应用前景。(4) A method of synergistic emission reduction of SO2 and NOx in the sintering process of the present invention uses urea, a common and low-priced material, as the main pelletizing raw material. The raw materials for its preparation have wide sources, low prices, and high flue gas emission reduction efficiency. The technology is reasonable, the economic benefits are significant, and it has broad application prospects.
附图说明Description of the drawings
图1为本发明的一种烧结过程SO2、NOx协同减排方法的流程示意图;Figure 1 is a schematic flow chart of a method for collaborative emission reduction of SO2 and NOx in the sintering process of the present invention;
图2为本发明含有内层球团和包裹层的球团的制备效果示意图;Figure 2 is a schematic diagram of the preparation effect of pellets containing inner pellets and wrapping layers according to the present invention;
图3为本发明含有内层球团、包裹层和外壳的球团的制备效果示意图。Figure 3 is a schematic diagram of the preparation effect of the pellet containing the inner pellet, the wrapping layer and the outer shell of the present invention.
示意图中的标号说明:Label description in the schematic diagram:
100、内层球团;200、包裹层;300、外壳;100. Inner layer of pellets; 200. Wrapping layer; 300. Shell;
具体实施方式Detailed ways
为了更好地理解本发明的内容,下面结合实施例对本发明做进一步的描述。In order to better understand the content of the present invention, the present invention will be further described below in conjunction with examples.
实施例1Example 1
如图1所示,本实施例的一种烧结过程SO2、NOx协同减排方法,烧结原料制备过程中,添加多层复合球团,所述多层复合球团包括内层球团100和设置于内层球团100外部的包裹层200;所述内层球团100制备过程中添加氨类抑制剂和内层造球料,所述氨类抑制剂受热分解可以释放氨气,氨类抑制剂中的N元素含量占内层球团质量的0.02-0.15%,在本实施例中为0.047%,转化为尿素的质量比为0.1%;然后使用外层造球料在内层球团100的外部包覆包裹层200;所述外层造球料粒度达到-0.149mm粒级质量百分比含量≥95%;所述内层造球料粒度达到-0.074mm粒级质量百分比含量≥95%;所述内层球团100的粒径为3-5mm;所述球团的含水率为8.0-8.5%,粒径为12-16mm;As shown in Figure 1, in this embodiment, a method for collaborative emission reduction of SO2 and NOx during the sintering process, during the preparation process of sintering raw materials, multi-layer composite pellets are added. The multi-layer composite pellets include inner layer pellets 100 and a set of The wrapping layer 200 outside the inner pellet 100; ammonia inhibitors and inner pelletizing materials are added during the preparation process of the inner pellets 100. The ammonia inhibitor can release ammonia gas when decomposed by heat, and ammonia inhibits The N element content in the agent accounts for 0.02-0.15% of the mass of the inner layer pellets, in this embodiment it is 0.047%, and the mass ratio converted into urea is 0.1%; then the outer layer pelletizing material is used to make the inner layer pellets 100 The outer coating layer 200; the outer layer pelletizing material particle size reaches -0.149mm particle size mass percentage content ≥ 95%; the inner layer pelletizing material particle size reaches -0.074mm particle size mass percentage content ≥ 95%; The particle size of the inner layer pellets 100 is 3-5mm; the moisture content of the pellets is 8.0-8.5%, and the particle size is 12-16mm;
在本实施例中的内层造球料和外层造球料均选用国内精矿和作为粘结剂的膨润土进行混合制备,其具体含量配比如下表:In this embodiment, the inner layer pelletizing material and the outer layer pelletizing material are both prepared by mixing domestic concentrate and bentonite as a binder. The specific content ratio is as follows:
表1、造球料配料表Table 1. Ingredient list of pelletizing materials
为了验证本实施例的球团的减排性能,将其添加于烧结料的烧结过程中,并通过检测烧结烟气中SO2、NOX及二噁英的含量变化来分析球团的性能优劣,其具体实施步骤如下:In order to verify the emission reduction performance of the pellets in this embodiment, they were added during the sintering process of the sintered material, and the performance advantages of the pellets were analyzed by detecting the changes in the contents of SO 2 , NO X and dioxin in the sintering flue gas. Poor, the specific implementation steps are as follows:
步骤一:球团的制备。Step 1: Preparation of pellets.
(A)制备造球料:将内层造球料和外层造球料按重量百分比进行称量配料,加入适宜水分,控制水分为8.0%,经混合均匀后与5kg钢球一起装入润磨机,设定40min进行润磨预处理,润磨完成后进行粒级筛分;(A) Preparation of pelletizing materials: Weigh the inner layer pelletizing materials and outer layer pelletizing materials according to weight percentage, add appropriate moisture, control the moisture content to 8.0%, mix evenly and put it into the lubricant together with 5kg steel balls. The mill is set to 40 minutes for grinding pretreatment, and particle size screening is performed after the grinding is completed;
需要说明的是,在本实施例中的外层造球料粒度达到-0.149mm粒级质量百分比含量≥95%,内层造球料粒度达到-0.074mm粒级质量百分比含量≥95%,氨类抑制剂的粒度达到-0.074mm 粒级质量百分比含量≥95%;这一方面有利于原料之间的充分混匀,从而在分散于球团中时可以充分发挥粘结作用,同时可以使粘结剂膨润土中可分解物质高温分解后对球团强度的不利影响降低到最小,达到提高减排效率的目的;It should be noted that in this embodiment, the outer layer pelletizing material has a particle size of -0.149mm particle size and the mass percentage content is ≥95%, the inner layer pelletizing material has a particle size of -0.074mm particle size and the mass percentage content is ≥95%, and the ammonia content is ≥95%. The particle size of the inhibitors reaches -0.074mm and the particle mass percentage content is ≥95%; this is conducive to the full mixing of the raw materials, so that the bonding effect can be fully exerted when dispersed in the pellets, and at the same time, the adhesive can be The high-temperature decomposition of decomposable substances in the binder bentonite will minimize the adverse effects on the pellet strength, thereby achieving the purpose of improving emission reduction efficiency;
(B)制备氨类抑制剂溶液:取适量氨类抑制剂与水混合,搅拌使其充分溶解;(B) Prepare ammonia inhibitor solution: Mix an appropriate amount of ammonia inhibitor with water and stir to fully dissolve;
(C)制备内层球团100:将内层造球料加入圆盘造球机中,并添加氨类抑制剂溶液进行混合造球,制得内层球团100;(C) Preparing the inner layer pellets 100: Add the inner layer pelletizing material into a disc pelletizing machine, and add an ammonia inhibitor solution for mixing and pelletizing to prepare the inner layer pellets 100;
需要说明的是,在该步骤中氨类抑制剂溶液的添加方式为,先将其放置在特制的氨类抑制剂溶液储存装置中,在制备内核的过程中由管道喷入,而所述氨类抑制剂溶液储存装置包括一个存储盒、一根直径15mm的铝制管道、一个4孔喷头;将尿素以溶液的形态喷入圆盘造球机中能够有效增大其与内层造球料之间的接触面积,提升内层球团100自身的结合强度,避免后续制粒或烧结过程中遭到破坏,达到提升尿素利用率的目的;It should be noted that in this step, the ammonia inhibitor solution is added by first placing it in a special ammonia inhibitor solution storage device, and then spraying it through a pipeline during the preparation of the core, and the ammonia is The inhibitor solution storage device includes a storage box, an aluminum pipe with a diameter of 15mm, and a 4-hole nozzle; spraying urea in the form of a solution into the disc pelletizing machine can effectively increase its contact with the inner pelletizing material The contact area between them increases the bonding strength of the inner pellet 100 itself to avoid damage during the subsequent granulation or sintering process, thereby achieving the purpose of improving the utilization rate of urea;
(D)附着包裹层200:继续向圆盘造球机中加入外层造球料,补充水分使之长大成球,最终得到所述球团。(D) Attached wrapping layer 200: Continue to add the outer layer of pelletizing material to the disc pelletizing machine, add moisture to make it grow into balls, and finally obtain the pellets.
步骤二:预制粒。Step 2: Pre-granulation.
将配好的烧结料依次倒入圆筒混料机中进行一次混合,将适量水加入到空气加压机中,再经雾化器喷入混料机中与烧结料进行混合,“一混”时间控制在6min,一次混合完毕后进行二次混合,二次混合不加水,“二混”时间控制在3min,混合料水分控制在7.0%。待制粒结束后,将步骤一中造好的球团均匀添加到烧结料中,再进行30s混匀,形成复合烧结原料。Pour the prepared sintered materials into the cylindrical mixer one by one and mix them once. Add an appropriate amount of water to the air pressurizer, and then spray it into the mixer through the atomizer to mix with the sintered materials. "One-time mixing" "The time is controlled at 6 minutes. After the primary mixing is completed, secondary mixing is performed. No water is added for the secondary mixing. The "second mixing" time is controlled at 3 minutes. The moisture content of the mixture is controlled at 7.0%. After the granulation is completed, add the pellets made in step 1 evenly to the sintered material, and mix for 30 seconds to form a composite sintered raw material.
在本实施例中所用的烧结料包括国内精矿、国王矿、俄罗斯精粉、罗伊山矿、氧化铁皮、巴混矿、高炉返矿、除尘灰和内返矿,使用的熔剂包括白云石和生石灰,固体燃料为焦粉,各原料的化学成分如表2所示,复合烧结原料种各组分的配比如表3所示,需要说明的是,表中并未列举各种类原料所有成分,其组成加起来达不到100%的部分为其他杂质;The sinter materials used in this embodiment include domestic concentrates, king ores, Russian concentrates, Royshan ores, iron oxide scales, Ba mixed ores, blast furnace return ores, dust removal ash and internal return ores, and the fluxes used include dolomite and Quicklime and solid fuel are coke powder. The chemical composition of each raw material is shown in Table 2. The proportion of each component of the composite sintering raw material is shown in Table 3. It should be noted that the table does not list all the components of various types of raw materials. , the part whose composition does not add up to 100% is other impurities;
表2、烧结料的化学组成(%,ω)Table 2. Chemical composition of sintered materials (%, ω)
表3、烧结原料配比/%Table 3. Sintering raw material ratio/%
步骤三:烧结布料Step 3: Sinter the fabric
(A)在烧结杯装置的下部铺装2kg铺底料层;(A) Pave a 2kg base material layer at the lower part of the sintering cup device;
(B)直接铺入混匀制粒好的复合烧结原料,填满烧结杯体,再用专用圆饼轻轻压实,凹陷处布入少许粒度较细的混合料;(B) Directly spread the mixed and granulated composite sintering raw materials, fill the sintering cup, then lightly compact it with a special round cake, and spread a small amount of finer-grained mixture into the depression;
(C)点火烧结。启动烧结杯下方的抽风机,将点火(器)罩旋转至到烧结杯体上方,通过调节进气阀和放散阀控制负压在7kPa,进行点火,控制通入空气量和煤气开度,使点火温度保持在1150℃左右,烧结开始计时。点火2min后移开并关闭点火(器)罩,将负压调整至14kPa,启动中控室计算机自动采集烧结温度和抽风负压。当烧结烟气温度达到最高值后开始下降,即为烧结终点时刻,计时时间t为一次完整的烧结时间。烧结结束后将抽风负压调整至7kPa,待废气温度冷却至300℃时,倒出烧结矿。(C) Ignition and sintering. Start the exhaust fan under the sintering cup, rotate the ignition (device) cover to the top of the sintering cup, control the negative pressure at 7kPa by adjusting the air inlet valve and the relief valve, carry out ignition, and control the amount of air and gas opening, so that The ignition temperature is maintained at around 1150°C, and the sintering timer starts. After 2 minutes of ignition, remove and close the ignition cover, adjust the negative pressure to 14kPa, and start the computer in the central control room to automatically collect the sintering temperature and exhaust negative pressure. When the sintering flue gas temperature reaches the highest value and then begins to decrease, it is the sintering end point, and the timing time t is a complete sintering time. After sintering is completed, adjust the exhaust negative pressure to 7kPa. When the exhaust gas temperature cools to 300°C, pour out the sinter.
步骤四:烟气检测Step 4: Smoke detection
点火之后进行抽风烧结,在烧结机抽风烧结的过程中,利用无油真空泵将烧结烟气从取样口取出,气体管路按照并联的方式取气,将气体输送MCA 10m红外烟气分析仪中,对烟气中NOX、SO2、NH3和二噁英进行在线测量并计算减排效率,其检测结果如表4所示。After ignition, exhaust sintering is performed. During the exhaust sintering process of the sintering machine, an oil-free vacuum pump is used to take out the sintering flue gas from the sampling port. The gas pipeline takes the gas in parallel and transports the gas to the MCA 10m infrared flue gas analyzer. The NOx , SO2 , NH3 and dioxins in the flue gas were measured online and the emission reduction efficiency was calculated. The test results are shown in Table 4.
实施例2Example 2
本实施例的球团的制备方法以及烧结减排方法基本与实施例1相同,不同之处在于:本实施例中的氨类抑制剂的N元素含量占内层球团100质量的0.038%,转化为尿素的质量比为 0.08%,检测SO2、NOX及二噁英的生成浓度,记录如表4,并计算脱硫脱硝率、二噁英的减排效率。The preparation method of the pellets and the sintering emission reduction method of this embodiment are basically the same as those of Embodiment 1. The difference is that the N element content of the ammonia inhibitor in this embodiment accounts for 0.038% of the 100 mass of the inner pellets. The mass ratio converted into urea is 0.08%. The concentration of SO 2 , NO
实施例3Example 3
本实施例的球团的制备方法以及烧结减排方法基本与实施例1相同,不同之处在于:本实施例中的氨类抑制剂的N元素含量占内层球团100质量的0.071%,转化为尿素的质量比为 0.15%,检测SO2、NOX及二噁英的生成浓度,记录如表4,并计算脱硫脱硝率、二噁英的减排效率。The preparation method of the pellets and the sintering emission reduction method of this embodiment are basically the same as those of Example 1. The difference is that the N element content of the ammonia inhibitor in this embodiment accounts for 0.071% of the 100 mass of the inner layer pellets. The mass ratio converted into urea is 0.15%. The concentration of SO 2 , NO
实施例4Example 4
本实施例的球团的制备方法以及烧结减排方法基本与实施例1相同,不同之处在于:本实施例中的氨类抑制剂的N元素含量占内层球团100质量的0.094%,转化为尿素的质量比为 0.20%,检测SO2、NOX及二噁英的生成浓度,记录如表4,并计算脱硫脱硝率、二噁英的减排效率。The preparation method of the pellets and the sintering emission reduction method of this embodiment are basically the same as those of Example 1. The difference is that the N element content of the ammonia inhibitor in this embodiment accounts for 0.094% of the 100 mass of the inner layer pellets. The mass ratio converted into urea is 0.20%. The concentration of SO 2 , NO
对比例1Comparative example 1
本对比例是作为基准实验,本对比例的烧结过程同实施例1,不同之处在于:本对比例不添加尿素,直接将混匀的烧结料加入烧结装置进行烧结杯试。烧结开始后,测出烧结过程中烟气的SO2、NOX及二噁英的浓度并计算减排效率,记录如表4所示,以此作为后期实验的基准。This comparative example is used as a benchmark experiment. The sintering process of this comparative example is the same as that of Example 1. The difference is that this comparative example does not add urea, and the mixed sintering material is directly added to the sintering device for sintering cup testing. After sintering begins, the concentrations of SO 2 , NO
对比例2Comparative example 2
本对比例的烧结过程与实施例1大致相同,不同之处在于:本对比例采用传统尿素法中尿素的添加方式:将混有尿素的混合料铺装到烧结料层中某一特定区域中,其中某一特定区域是指将混合料分布在烧结台车上70-200mm处的烧结料内,其余部分采用不添加尿素的混合料进行烧结杯试验。烧结开始后,测出烧结过程中烟气的SO2、NOX及二噁英的浓度并计算减排效率,记录如表4所示。The sintering process of this comparative example is roughly the same as that of Example 1. The difference is that this comparative example adopts the adding method of urea in the traditional urea method: the mixture mixed with urea is paved into a specific area in the sintered material layer. , where a specific area refers to distributing the mixture in the sintering material at 70-200mm on the sintering trolley, and the rest of the mixture is used for the sintering cup test without adding urea. After sintering begins, the concentrations of SO 2 , NO X and dioxin in the flue gas during the sintering process are measured and the emission reduction efficiency is calculated. The records are shown in Table 4.
表4、不同尿素质量比时的烧结试验烟气中SO2、NOX及二噁英的浓度及减排效率Table 4. Concentrations and emission reduction efficiencies of SO 2 , NO
通过对比例1、对比例2和实施例1的实验结果可以发现,实施例1中将尿素添加到内层球团100中制备出含有包裹层200的球团,再与烧结原料混匀加入到烧结过程中,相比对比例1中不加尿素的基准实验与对比例2中直接将尿素铺装在某一特定料层进行烧结试验, SO2、NOX及二噁英减排效率均有所提高;Through the experimental results of Comparative Example 1, Comparative Example 2 and Example 1, it can be found that in Example 1, urea is added to the inner layer pellets 100 to prepare pellets containing the coating layer 200, and then mixed with the sintering raw materials and added to During the sintering process, compared with the benchmark experiment without adding urea in Comparative Example 1 and the sintering test in which urea was directly paved on a specific material layer in Comparative Example 2, the SO 2 , NO X and dioxin emission reduction efficiencies were all higher. improved;
可以发现相对于对比例1,未做任何添加的对比例1的烧结烟气释放量极大,对环境造成的污染也极大;而在实施例1的含有尿素的球团作用下,烧结烟气SO2、NOX及二噁英得到了有效的减排,因此体现出了本发明中的球团性能的优越性;It can be found that compared with Comparative Example 1, the amount of sintering smoke released in Comparative Example 1 without any addition is extremely large, and the pollution caused to the environment is also extremely large; while under the action of the urea-containing pellets of Example 1, the sintering smoke The emissions of gas SO 2 , NO
相对于对比例2,在某一特定料层添加尿素后,烧结烟气中NOX排放量基本不变,原因是尿素热解释放氨气的温度为160℃,而NOX排放温度在850-1250℃,氨气无法和NOX有效接触就随烟气快速离开,难以实现NOX的高效减排;而实施例1中烟气中SO2排放量由582937mg/m3降低到了112681mg/m3,减排效率达到80.67%;NOX排放量由162016mg/m3降低到了147677mg/m3,减排效率达到8.85%;二噁英排放量由1880pg-TEQ/m3降低到了 354pg-TEQ/m3,减排效率达到81.17%,突破性的实现了在烧结过程中在线SO2、NOX及二噁英的协同减排,克服了这一重大技术瓶颈。Compared with Comparative Example 2 , after adding urea to a specific material layer, the NO At 1250 ° C , ammonia cannot effectively contact with NO , the emission reduction efficiency reached 80.67 %; NO 3. The emission reduction efficiency reaches 81.17%. It achieves a breakthrough in online coordinated emission reduction of SO 2 , NO X and dioxin during the sintering process, overcoming this major technical bottleneck.
这是因为球团外部的包裹层200能够起到阻止NH3释放的作用,在高温烧结作用下,外部的包裹层200延缓了NH3的释放速率,使其在600-800℃集中稳定释放,而NOX会在650℃排放,与NH3释放温度区间达成一致,从而互相反应;同时可以在降温的过程中抑制二噁英的生成,直至烧结烟气温度降低到二噁英合成温度以下,提高SO2和二噁英减排效率。This is because the outer wrapping layer 200 of the pellets can prevent the release of NH 3. Under high-temperature sintering, the outer wrapping layer 200 delays the release rate of NH 3 , allowing it to be released concentratedly and stably at 600-800°C. NO _ Improve SO2 and dioxin emission reduction efficiency.
通过对比实施例1、2、3和4可以发现,SO2、NOX及二噁英减排效率随着尿素添加量增加而提高,但是当尿素添加量大于0.10%时,随着添加量增加,减排效率的提升变得逐渐缓慢,收益不高,因此从高效、经济性的角度来看,选择0.10%尿素添加量最佳。By comparing Examples 1, 2, 3 and 4, it can be found that the emission reduction efficiency of SO 2 , NO , the improvement of emission reduction efficiency becomes gradually slow, and the benefits are not high. Therefore, from the perspective of efficiency and economy, it is best to choose 0.10% urea addition amount.
在上文中结合具体的示例性实施例详细描述了本发明。但是,应当理解,可在不脱离由所附权利要求限定的本发明的范围的情况下进行各种修改和变型。详细的描述和附图应仅被认为是说明性的,而不是限制性的,如果存在任何这样的修改和变型,那么它们都将落入在此描述的本发明的范围内。此外,背景技术旨在为了说明本技术的研发现状和意义,并不旨在限制本发明或本申请和本发明的应用领域。The present invention is described in detail above in conjunction with specific exemplary embodiments. However, it is to be understood that various modifications and variations can be made without departing from the scope of the invention as defined by the appended claims. The detailed description and drawings are to be regarded as illustrative only and not restrictive, and if any such modifications and variations are made, they will fall within the scope of the invention described herein. In addition, the background art is intended to illustrate the research and development status and significance of the present technology, and is not intended to limit the present invention or the application and application fields of the present invention.
更具体地,尽管在此已经描述了本发明的示例性实施例,但是本发明并不局限于这些实施例,而是包括本领域技术人员根据前面的详细描述可认识到的经过修改、省略、(例如各个实施例之间的)组合、适应性改变和/或替换的任何和全部实施例,而且本发明的各个实施例之间可以根据需要进行组合。权利要求中的限定可根据权利要求中使用的语言而进行广泛的解释,且不限于在前述详细描述中或在实施该申请期间描述的示例,这些示例应被认为是非排他性的。在任何方法或过程权利要求中列举的任何步骤可以以任何顺序执行并且不限于权利要求中提出的顺序。因此,本发明的范围应当仅由所附权利要求及其合法等同物来确定,而不是由上文给出的说明和示例来确定。More specifically, although exemplary embodiments of the present invention have been described herein, the present invention is not limited to these embodiments, but includes modifications, omissions, modifications, omissions, modifications, omissions, modifications, omissions, modifications, omissions, etc. Any and all embodiments may be combined, adapted, and/or substituted (eg, between embodiments), and embodiments of the invention may be combined as desired. The limitations in the claims may be construed broadly depending on the language used in the claims and are not limited to the examples described in the foregoing detailed description or during the prosecution of this application, which examples are to be considered non-exclusive. Any steps recited in any method or process claim may be performed in any order and are not limited to the order presented in the claim. Accordingly, the scope of the invention should be determined only by the appended claims and their legal equivalents, and not by the description and examples given above.
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