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CN112495906A - Method for washing and cutting splinters - Google Patents

Method for washing and cutting splinters Download PDF

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Publication number
CN112495906A
CN112495906A CN202011337804.2A CN202011337804A CN112495906A CN 112495906 A CN112495906 A CN 112495906A CN 202011337804 A CN202011337804 A CN 202011337804A CN 112495906 A CN112495906 A CN 112495906A
Authority
CN
China
Prior art keywords
optical filter
cleaning
rubber pad
water
washing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011337804.2A
Other languages
Chinese (zh)
Inventor
刘钊宇
周保明
俞志平
赵刚科
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Viko Optics Technology Co ltd
Original Assignee
Dongguan Viko Optics Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Viko Optics Technology Co ltd filed Critical Dongguan Viko Optics Technology Co ltd
Priority to CN202011337804.2A priority Critical patent/CN112495906A/en
Publication of CN112495906A publication Critical patent/CN112495906A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/024Cleaning by means of spray elements moving over the surface to be cleaned
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/0222Scoring using a focussed radiation beam, e.g. laser

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning By Liquid Or Steam (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention discloses a method for washing and cutting splinters, which is characterized in that a rubber pad is arranged on a cleaning disc of a centrifugal cleaning machine; the rubber pad plays a role in increasing bearing force, and the extension film pasted with the optical filter to be cut is fixed on the rubber pad; starting a booster water pump to raise the flushing pressure of water to a set value; the movement track of the cleaning nozzle of the centrifugal cleaning machine is set to move along the burst belt of the optical filter, the optical filter is washed and cracked, the optical filter made of glass can be cracked under the impact of the rubber mat and water pressure, manual cracking is replaced, the optical filter is washed while being cracked, and the cracking and cleaning efficiency is improved.

Description

Method for washing and cutting splinters
Technical Field
The invention relates to the technical field of optical filter splitting, in particular to a method for washing, cutting and splitting.
Background
The optical filter is an optical device used for selecting a required radiation wave band, is widely used in the photographic field, and can play a special shooting effect to meet the requirements of shooting, monitoring and the like through the optical filter. Most of the existing optical filters are infrared cut-off optical filters, which have a large size, and when a product with a specific size is manufactured, for example, a lens of a camera, a whole optical filter needs to be cut into small lenses with a size, before manual splitting, the whole optical filter needs to be cut by laser or other methods to form a cutting line, that is, a burst zone, and then splitting is performed, but the current splitting process method is as follows: the manual splintering, the membrane expansion, the scrubbing and the washing by a washing machine are performed, the manual splintering is mainly performed by personnel, the manual manipulation of the personnel cannot be controlled, and the defects that the splintering is not caused when the force is too small and the edge of the product is broken when the force is too large exist; the brushing process has the problems of secondary pollution, scratch and the like caused by the factors of brushing methods and uncontrollable force.
Disclosure of Invention
The invention aims to provide a method for washing, cutting and cracking, which is used for overcoming the defects of manual cracking and manual scrubbing procedures and improving the production yield.
In order to achieve the purpose, the invention adopts the following technical scheme: a method of flushing a cutting sliver comprising the steps of:
arranging a rubber pad on a cleaning disc of the centrifugal cleaning machine;
fixing the expanded film pasted with the optical filter to be cut on the rubber mat;
starting a booster water pump to raise the flushing pressure of water to a set value;
and setting the motion track of a cleaning nozzle of the centrifugal cleaning machine to move along the burst band of the optical filter, and washing and breaking the optical filter.
Furthermore, before the booster water pump is started, an alkaline agent is added into the water, and glass scraps and dirt on the surface of the optical filter are cleaned while the optical filter is cracked.
Further, the flushing pressure of the water is 5-12 mpa.
Further, the rubber mat is a silica gel mat.
Further, the alkaline agent is a detergent.
Furthermore, the cleaning spray head is umbrella-shaped.
Further, the cleaning disc comprises a plurality of placing positions, the placing positions are provided with the rubber pads, and the placing positions rotate along the axis.
Further, the spreading film is a UV resin film.
The invention has the beneficial effects that: the method for washing and cutting the splinters provided by the embodiment of the invention comprises the steps of arranging a rubber pad on a cleaning disc of a centrifugal cleaning machine; the rubber pad plays a role in increasing bearing force, and the extension film pasted with the optical filter to be cut is fixed on the rubber pad; starting a booster water pump to raise the flushing pressure of water to 5-12 mpa; and setting the motion track of a cleaning nozzle of the centrifugal cleaning machine to move along the burst band of the optical filter, and washing and breaking the optical filter. Under the impact of the rubber mat and the water pressure of 5-12mpa, the glass optical filter can be cracked to replace manual cracking, and the glass optical filter is washed while being cracked, so that the cracking and cleaning efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a flow chart illustrating a process for washing and cutting the splinters according to an embodiment of the present invention;
fig. 2 is a top view of a cleaning disc according to an embodiment of the present invention.
In the figure: 1, cleaning a disc; 2. a rubber pad; 3. an optical filter; 4. expanding the film; 5. and placing bits.
Detailed Description
The embodiment of the invention provides a method for washing and cutting splinters, which is used for overcoming the defects of manual splinters and manual scrubbing procedures and improving the production yield.
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the embodiments described below are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Example (b):
as shown in fig. 1, a method for washing and cutting splinters comprises the steps of:
step 101: a rubber pad 2 is arranged on a cleaning disc 1 of the centrifugal cleaning machine;
specifically, fix cushion 2 on centrifugal cleaner's washing dish 1, cushion 2 is the silica gel pad, and hardness is higher, and the silica gel pad is a product that market demand is more among the silica gel goods, has certain tension, pliability, good insulating nature, withstand voltage, high temperature resistant, can be shock-resistant.
Step 102: fixing the expanded thin film 4 adhered with the optical filter 3 to be cut on the rubber mat 2;
specifically, the optical filter 3 is attached to the expanded film 4, then is fixed by an iron ring and then is placed on the rubber pad 2, the expanded film 4 is a UV resin film, and the UV resin film is formed by coating a special formula coating on the surface of a film substrate, so that the effect of blocking ultraviolet light and short-wavelength visible light is achieved, the optical filter is suitable for the optical field, and the problem of poor product quality caused by improper light leakage is avoided. Meanwhile, the UV resin film has good viscosity and ductility, and can meet the requirements of film sticking and film expanding of the optical filter 3.
Step 103: starting the booster water pump to raise the flushing pressure of the water to a set value, wherein the set value is 5mpa
Specifically, a water pump is added, the water pump is activated, the flushing pressure of the water is raised to 5mpa, and the optical filter 3 can be ruptured along the burst zone at a water pressure of 5 mpa.
Step 104: and setting the motion track of a cleaning nozzle of the centrifugal cleaning machine to move along the burst band of the optical filter, and washing and breaking the optical filter.
Specifically, a cleaning spray head of the centrifugal cleaning machine moves along the burst belt of the optical filter, washes back and forth transversely and longitudinally, splits, and washes simultaneously to remove glass scraps and dirt.
Before the booster pump is started, an alkaline agent is added into water, and glass scraps and dirt on the surface of the optical filter are cleaned while the optical filter is split. The water is added with alkaline agent such as Yinshi 017 detergent for cleaning stains.
In a specific implementation scenario, the cleaning nozzle is umbrella-shaped.
Specifically, in order to improve the impact force of water, the cleaning spray head is designed to be umbrella-shaped, the impact pressure of water is increased, and meanwhile, the spray range of the spray head is 77mm, so that the range of flushing the optical filter 3 is ensured.
As shown in fig. 2, the cleaning disc 1 comprises a plurality of placing positions 5, the placing positions 5 are provided with the rubber pads 2, and the placing positions 5 axially rotate along the center of the cleaning disc 1.
Specifically, as shown in fig. 2, four placing positions 5 are arranged on one cleaning disc 1, the placing positions 5 can rotate along the central axis of the cleaning disc 1, the cleaning nozzle is positioned above the cleaning disc 1, and the four optical filters 3 on the placing positions 5 can be washed in turn.
Example 2:
as shown in fig. 1, a method for washing and cutting splinters comprises the steps of:
step 101: a rubber pad 2 is arranged on a cleaning disc 1 of the centrifugal cleaning machine;
step 102: fixing the expanded thin film 4 adhered with the optical filter 3 to be cut on the rubber mat 2;
step 103: starting a booster water pump to increase the flushing pressure of water to a set value, wherein the set value is 10 mpa;
step 104: and setting the motion track of a cleaning nozzle of the centrifugal cleaning machine to move along the burst band of the optical filter, and washing and breaking the optical filter.
Example 3:
as shown in fig. 1, a method for washing and cutting splinters comprises the steps of:
step 101: a rubber pad 2 is arranged on a cleaning disc 1 of the centrifugal cleaning machine;
step 102: fixing the expanded thin film 4 adhered with the optical filter 3 to be cut on the rubber mat 2;
step 103: starting a booster water pump, and increasing the flushing pressure of water to a set value, wherein the set value is 12 mpa;
step 104: and setting the motion track of a cleaning nozzle of the centrifugal cleaning machine to move along the burst band of the optical filter, and washing and breaking the optical filter.
In summary, in the method for washing and cutting the splinters provided by the embodiment of the invention, the rubber pad is arranged on the cleaning disc of the centrifugal cleaning machine; the rubber pad plays a role in increasing bearing force, and the extension film pasted with the optical filter to be cut is fixed on the rubber pad; starting a booster water pump to raise the flushing pressure of water to 5-12 mpa; and setting the motion track of a cleaning nozzle of the centrifugal cleaning machine to move along the burst band of the optical filter, and washing and breaking the optical filter. Under the impact of the rubber mat and the water pressure of 5-12mpa, the glass optical filter can be cracked to replace manual cracking, and the glass optical filter is washed while being cracked, so that the cracking and cleaning efficiency is improved.
The above-mentioned embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (8)

1.一种冲洗切割裂片的方法,其特征在于,包括步骤:1. a method for rinsing and cutting splits, is characterized in that, comprises the steps: 在离心清洗机的清洗盘上设置胶垫;Set a rubber pad on the cleaning plate of the centrifugal cleaning machine; 将贴有待切割的滤光片的扩展薄膜固定在所述胶垫上;Fix the expansion film with the filter to be cut on the rubber pad; 启动增压水泵,将水的冲洗压力提升到设定值;Start the booster pump to raise the flushing pressure of the water to the set value; 将离心清洗机的清洗喷头的运动轨迹设定为沿着所述滤光片的爆裂带运动,进行冲洗裂片。The movement track of the cleaning nozzle of the centrifugal cleaning machine is set to move along the bursting belt of the optical filter to wash the slivers. 2.根据权利要求1所述的冲洗切割裂片的方法,其特征在于,2. The method for flushing cut splits according to claim 1, characterized in that, 在所述启动增压水泵之前,还包括在水里添加碱性药剂,在裂片的同时,清洁滤光片表面的玻璃碎屑和脏污。Before starting the booster water pump, it also includes adding alkaline chemicals into the water, and at the same time of splintering, cleaning the glass chips and dirt on the surface of the optical filter. 3.根据权利要求1所述的冲洗裂片的方法,其特征在于,所述设定值为5-12mpa。3. The method for flushing splits according to claim 1, wherein the set value is 5-12 mpa. 4.根据权利要求1所述的冲洗裂片的方法,其特征在于,所述胶垫为硅胶垫。4 . The method of claim 1 , wherein the rubber pad is a silicone pad. 5 . 5.根据权利要求2所述的冲洗裂片的方法,其特征在于,所述碱性药剂为洗涤剂。5. The method of claim 2, wherein the alkaline agent is a detergent. 6.根据权利要求1所述的冲洗裂片的方法,其特征在于,所述清洗喷头为伞形。6. The method of claim 1, wherein the cleaning nozzle is umbrella-shaped. 7.根据权利要求1所述的冲洗裂片的方法,其特征在于,所述清洗盘包括若干个放置位,所述放置位设有所述胶垫,所述放置位沿轴心转动。7 . The method of claim 1 , wherein the cleaning tray comprises several placement positions, the placement positions are provided with the rubber pad, and the placement positions rotate along the axis. 8 . 8.根据权利要求1所述的冲洗裂片的方法,其特征在于,所述扩展薄膜为UV树脂膜。8 . The method of claim 1 , wherein the expansion film is a UV resin film. 9 .
CN202011337804.2A 2020-11-25 2020-11-25 Method for washing and cutting splinters Pending CN112495906A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011337804.2A CN112495906A (en) 2020-11-25 2020-11-25 Method for washing and cutting splinters

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011337804.2A CN112495906A (en) 2020-11-25 2020-11-25 Method for washing and cutting splinters

Publications (1)

Publication Number Publication Date
CN112495906A true CN112495906A (en) 2021-03-16

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Application Number Title Priority Date Filing Date
CN202011337804.2A Pending CN112495906A (en) 2020-11-25 2020-11-25 Method for washing and cutting splinters

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Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4702042A (en) * 1984-09-27 1987-10-27 Libbey-Owens-Ford Co. Cutting strengthened glass
CN1572736A (en) * 2003-05-20 2005-02-02 本田制锁有限公司 Process and apparatus for cutting sheet glass
CN1878620A (en) * 2003-11-03 2006-12-13 Vln高级技术公司 Ultrasonic waterjet device
CN102643017A (en) * 2011-03-14 2012-08-22 京东方科技集团股份有限公司 Non-contact type breaking method and equipment and method and equipment for cutting and breaking
CN102815861A (en) * 2012-08-10 2012-12-12 志亚显示技术(深圳)有限公司 Cutting processing method of touch screen
WO2015094973A1 (en) * 2013-12-20 2015-06-25 Hypertherm, Inc. Identifying liquid jet cutting system components
CN105414085A (en) * 2015-12-14 2016-03-23 长春富维—江森自控汽车饰件系统有限公司 Automatic part washing method used in water cutting process
CN107433397A (en) * 2017-08-02 2017-12-05 武汉大学 A kind of wafer cutting device and method of jet auxiliary laser plasma
CN207549172U (en) * 2017-11-28 2018-06-29 苏州鼎旺科技有限公司 A kind of optical filter cutter device
CN109516684A (en) * 2018-11-22 2019-03-26 英诺激光科技股份有限公司 A method of laser cutting optical filter
CN209240098U (en) * 2018-12-07 2019-08-13 昆明宇隆光电技术有限公司 One kind being used for optical filter cutter device
CN111103710A (en) * 2019-12-30 2020-05-05 Tcl华星光电技术有限公司 Display panel splitting device
CN111489990A (en) * 2020-04-17 2020-08-04 大族激光科技产业集团股份有限公司 Glass display screen splitting device, glass display screen splitting method and glass display screen cutting system

Patent Citations (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4702042A (en) * 1984-09-27 1987-10-27 Libbey-Owens-Ford Co. Cutting strengthened glass
CN1572736A (en) * 2003-05-20 2005-02-02 本田制锁有限公司 Process and apparatus for cutting sheet glass
CN1878620A (en) * 2003-11-03 2006-12-13 Vln高级技术公司 Ultrasonic waterjet device
CN102643017A (en) * 2011-03-14 2012-08-22 京东方科技集团股份有限公司 Non-contact type breaking method and equipment and method and equipment for cutting and breaking
CN102815861A (en) * 2012-08-10 2012-12-12 志亚显示技术(深圳)有限公司 Cutting processing method of touch screen
WO2015094973A1 (en) * 2013-12-20 2015-06-25 Hypertherm, Inc. Identifying liquid jet cutting system components
TW201532740A (en) * 2013-12-20 2015-09-01 Hypertherm Inc Identifying liquid jet cutting system components
CN105414085A (en) * 2015-12-14 2016-03-23 长春富维—江森自控汽车饰件系统有限公司 Automatic part washing method used in water cutting process
CN107433397A (en) * 2017-08-02 2017-12-05 武汉大学 A kind of wafer cutting device and method of jet auxiliary laser plasma
CN207549172U (en) * 2017-11-28 2018-06-29 苏州鼎旺科技有限公司 A kind of optical filter cutter device
CN109516684A (en) * 2018-11-22 2019-03-26 英诺激光科技股份有限公司 A method of laser cutting optical filter
CN209240098U (en) * 2018-12-07 2019-08-13 昆明宇隆光电技术有限公司 One kind being used for optical filter cutter device
CN111103710A (en) * 2019-12-30 2020-05-05 Tcl华星光电技术有限公司 Display panel splitting device
CN111489990A (en) * 2020-04-17 2020-08-04 大族激光科技产业集团股份有限公司 Glass display screen splitting device, glass display screen splitting method and glass display screen cutting system

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Application publication date: 20210316

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