CN112495906A - Method for washing and cutting splinters - Google Patents
Method for washing and cutting splinters Download PDFInfo
- Publication number
- CN112495906A CN112495906A CN202011337804.2A CN202011337804A CN112495906A CN 112495906 A CN112495906 A CN 112495906A CN 202011337804 A CN202011337804 A CN 202011337804A CN 112495906 A CN112495906 A CN 112495906A
- Authority
- CN
- China
- Prior art keywords
- optical filter
- cleaning
- rubber pad
- water
- washing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000005520 cutting process Methods 0.000 title claims abstract description 15
- 238000005406 washing Methods 0.000 title abstract description 21
- 238000004140 cleaning Methods 0.000 claims abstract description 53
- 230000003287 optical effect Effects 0.000 claims abstract description 50
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 31
- 238000011010 flushing procedure Methods 0.000 claims abstract description 14
- 239000011521 glass Substances 0.000 claims abstract description 9
- 239000003795 chemical substances by application Substances 0.000 claims description 5
- 239000011347 resin Substances 0.000 claims description 5
- 229920005989 resin Polymers 0.000 claims description 5
- 239000003599 detergent Substances 0.000 claims description 3
- 230000009172 bursting Effects 0.000 claims 1
- 229920001296 polysiloxane Polymers 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 238000005336 cracking Methods 0.000 abstract description 8
- 239000010408 film Substances 0.000 description 14
- 239000007921 spray Substances 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical group O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000000741 silica gel Substances 0.000 description 4
- 229910002027 silica gel Inorganic materials 0.000 description 4
- 101100491335 Caenorhabditis elegans mat-2 gene Proteins 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000005201 scrubbing Methods 0.000 description 3
- 239000010409 thin film Substances 0.000 description 3
- 230000001680 brushing effect Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/024—Cleaning by means of spray elements moving over the surface to be cleaned
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
- C03B33/0222—Scoring using a focussed radiation beam, e.g. laser
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a method for washing and cutting splinters, which is characterized in that a rubber pad is arranged on a cleaning disc of a centrifugal cleaning machine; the rubber pad plays a role in increasing bearing force, and the extension film pasted with the optical filter to be cut is fixed on the rubber pad; starting a booster water pump to raise the flushing pressure of water to a set value; the movement track of the cleaning nozzle of the centrifugal cleaning machine is set to move along the burst belt of the optical filter, the optical filter is washed and cracked, the optical filter made of glass can be cracked under the impact of the rubber mat and water pressure, manual cracking is replaced, the optical filter is washed while being cracked, and the cracking and cleaning efficiency is improved.
Description
Technical Field
The invention relates to the technical field of optical filter splitting, in particular to a method for washing, cutting and splitting.
Background
The optical filter is an optical device used for selecting a required radiation wave band, is widely used in the photographic field, and can play a special shooting effect to meet the requirements of shooting, monitoring and the like through the optical filter. Most of the existing optical filters are infrared cut-off optical filters, which have a large size, and when a product with a specific size is manufactured, for example, a lens of a camera, a whole optical filter needs to be cut into small lenses with a size, before manual splitting, the whole optical filter needs to be cut by laser or other methods to form a cutting line, that is, a burst zone, and then splitting is performed, but the current splitting process method is as follows: the manual splintering, the membrane expansion, the scrubbing and the washing by a washing machine are performed, the manual splintering is mainly performed by personnel, the manual manipulation of the personnel cannot be controlled, and the defects that the splintering is not caused when the force is too small and the edge of the product is broken when the force is too large exist; the brushing process has the problems of secondary pollution, scratch and the like caused by the factors of brushing methods and uncontrollable force.
Disclosure of Invention
The invention aims to provide a method for washing, cutting and cracking, which is used for overcoming the defects of manual cracking and manual scrubbing procedures and improving the production yield.
In order to achieve the purpose, the invention adopts the following technical scheme: a method of flushing a cutting sliver comprising the steps of:
arranging a rubber pad on a cleaning disc of the centrifugal cleaning machine;
fixing the expanded film pasted with the optical filter to be cut on the rubber mat;
starting a booster water pump to raise the flushing pressure of water to a set value;
and setting the motion track of a cleaning nozzle of the centrifugal cleaning machine to move along the burst band of the optical filter, and washing and breaking the optical filter.
Furthermore, before the booster water pump is started, an alkaline agent is added into the water, and glass scraps and dirt on the surface of the optical filter are cleaned while the optical filter is cracked.
Further, the flushing pressure of the water is 5-12 mpa.
Further, the rubber mat is a silica gel mat.
Further, the alkaline agent is a detergent.
Furthermore, the cleaning spray head is umbrella-shaped.
Further, the cleaning disc comprises a plurality of placing positions, the placing positions are provided with the rubber pads, and the placing positions rotate along the axis.
Further, the spreading film is a UV resin film.
The invention has the beneficial effects that: the method for washing and cutting the splinters provided by the embodiment of the invention comprises the steps of arranging a rubber pad on a cleaning disc of a centrifugal cleaning machine; the rubber pad plays a role in increasing bearing force, and the extension film pasted with the optical filter to be cut is fixed on the rubber pad; starting a booster water pump to raise the flushing pressure of water to 5-12 mpa; and setting the motion track of a cleaning nozzle of the centrifugal cleaning machine to move along the burst band of the optical filter, and washing and breaking the optical filter. Under the impact of the rubber mat and the water pressure of 5-12mpa, the glass optical filter can be cracked to replace manual cracking, and the glass optical filter is washed while being cracked, so that the cracking and cleaning efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a flow chart illustrating a process for washing and cutting the splinters according to an embodiment of the present invention;
fig. 2 is a top view of a cleaning disc according to an embodiment of the present invention.
In the figure: 1, cleaning a disc; 2. a rubber pad; 3. an optical filter; 4. expanding the film; 5. and placing bits.
Detailed Description
The embodiment of the invention provides a method for washing and cutting splinters, which is used for overcoming the defects of manual splinters and manual scrubbing procedures and improving the production yield.
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the embodiments described below are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Example (b):
as shown in fig. 1, a method for washing and cutting splinters comprises the steps of:
step 101: a rubber pad 2 is arranged on a cleaning disc 1 of the centrifugal cleaning machine;
specifically, fix cushion 2 on centrifugal cleaner's washing dish 1, cushion 2 is the silica gel pad, and hardness is higher, and the silica gel pad is a product that market demand is more among the silica gel goods, has certain tension, pliability, good insulating nature, withstand voltage, high temperature resistant, can be shock-resistant.
Step 102: fixing the expanded thin film 4 adhered with the optical filter 3 to be cut on the rubber mat 2;
specifically, the optical filter 3 is attached to the expanded film 4, then is fixed by an iron ring and then is placed on the rubber pad 2, the expanded film 4 is a UV resin film, and the UV resin film is formed by coating a special formula coating on the surface of a film substrate, so that the effect of blocking ultraviolet light and short-wavelength visible light is achieved, the optical filter is suitable for the optical field, and the problem of poor product quality caused by improper light leakage is avoided. Meanwhile, the UV resin film has good viscosity and ductility, and can meet the requirements of film sticking and film expanding of the optical filter 3.
Step 103: starting the booster water pump to raise the flushing pressure of the water to a set value, wherein the set value is 5mpa
Specifically, a water pump is added, the water pump is activated, the flushing pressure of the water is raised to 5mpa, and the optical filter 3 can be ruptured along the burst zone at a water pressure of 5 mpa.
Step 104: and setting the motion track of a cleaning nozzle of the centrifugal cleaning machine to move along the burst band of the optical filter, and washing and breaking the optical filter.
Specifically, a cleaning spray head of the centrifugal cleaning machine moves along the burst belt of the optical filter, washes back and forth transversely and longitudinally, splits, and washes simultaneously to remove glass scraps and dirt.
Before the booster pump is started, an alkaline agent is added into water, and glass scraps and dirt on the surface of the optical filter are cleaned while the optical filter is split. The water is added with alkaline agent such as Yinshi 017 detergent for cleaning stains.
In a specific implementation scenario, the cleaning nozzle is umbrella-shaped.
Specifically, in order to improve the impact force of water, the cleaning spray head is designed to be umbrella-shaped, the impact pressure of water is increased, and meanwhile, the spray range of the spray head is 77mm, so that the range of flushing the optical filter 3 is ensured.
As shown in fig. 2, the cleaning disc 1 comprises a plurality of placing positions 5, the placing positions 5 are provided with the rubber pads 2, and the placing positions 5 axially rotate along the center of the cleaning disc 1.
Specifically, as shown in fig. 2, four placing positions 5 are arranged on one cleaning disc 1, the placing positions 5 can rotate along the central axis of the cleaning disc 1, the cleaning nozzle is positioned above the cleaning disc 1, and the four optical filters 3 on the placing positions 5 can be washed in turn.
Example 2:
as shown in fig. 1, a method for washing and cutting splinters comprises the steps of:
step 101: a rubber pad 2 is arranged on a cleaning disc 1 of the centrifugal cleaning machine;
step 102: fixing the expanded thin film 4 adhered with the optical filter 3 to be cut on the rubber mat 2;
step 103: starting a booster water pump to increase the flushing pressure of water to a set value, wherein the set value is 10 mpa;
step 104: and setting the motion track of a cleaning nozzle of the centrifugal cleaning machine to move along the burst band of the optical filter, and washing and breaking the optical filter.
Example 3:
as shown in fig. 1, a method for washing and cutting splinters comprises the steps of:
step 101: a rubber pad 2 is arranged on a cleaning disc 1 of the centrifugal cleaning machine;
step 102: fixing the expanded thin film 4 adhered with the optical filter 3 to be cut on the rubber mat 2;
step 103: starting a booster water pump, and increasing the flushing pressure of water to a set value, wherein the set value is 12 mpa;
step 104: and setting the motion track of a cleaning nozzle of the centrifugal cleaning machine to move along the burst band of the optical filter, and washing and breaking the optical filter.
In summary, in the method for washing and cutting the splinters provided by the embodiment of the invention, the rubber pad is arranged on the cleaning disc of the centrifugal cleaning machine; the rubber pad plays a role in increasing bearing force, and the extension film pasted with the optical filter to be cut is fixed on the rubber pad; starting a booster water pump to raise the flushing pressure of water to 5-12 mpa; and setting the motion track of a cleaning nozzle of the centrifugal cleaning machine to move along the burst band of the optical filter, and washing and breaking the optical filter. Under the impact of the rubber mat and the water pressure of 5-12mpa, the glass optical filter can be cracked to replace manual cracking, and the glass optical filter is washed while being cracked, so that the cracking and cleaning efficiency is improved.
The above-mentioned embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (8)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011337804.2A CN112495906A (en) | 2020-11-25 | 2020-11-25 | Method for washing and cutting splinters |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202011337804.2A CN112495906A (en) | 2020-11-25 | 2020-11-25 | Method for washing and cutting splinters |
Publications (1)
Publication Number | Publication Date |
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CN112495906A true CN112495906A (en) | 2021-03-16 |
Family
ID=74958633
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202011337804.2A Pending CN112495906A (en) | 2020-11-25 | 2020-11-25 | Method for washing and cutting splinters |
Country Status (1)
Country | Link |
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CN (1) | CN112495906A (en) |
Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4702042A (en) * | 1984-09-27 | 1987-10-27 | Libbey-Owens-Ford Co. | Cutting strengthened glass |
CN1572736A (en) * | 2003-05-20 | 2005-02-02 | 本田制锁有限公司 | Process and apparatus for cutting sheet glass |
CN1878620A (en) * | 2003-11-03 | 2006-12-13 | Vln高级技术公司 | Ultrasonic waterjet device |
CN102643017A (en) * | 2011-03-14 | 2012-08-22 | 京东方科技集团股份有限公司 | Non-contact type breaking method and equipment and method and equipment for cutting and breaking |
CN102815861A (en) * | 2012-08-10 | 2012-12-12 | 志亚显示技术(深圳)有限公司 | Cutting processing method of touch screen |
WO2015094973A1 (en) * | 2013-12-20 | 2015-06-25 | Hypertherm, Inc. | Identifying liquid jet cutting system components |
CN105414085A (en) * | 2015-12-14 | 2016-03-23 | 长春富维—江森自控汽车饰件系统有限公司 | Automatic part washing method used in water cutting process |
CN107433397A (en) * | 2017-08-02 | 2017-12-05 | 武汉大学 | A kind of wafer cutting device and method of jet auxiliary laser plasma |
CN207549172U (en) * | 2017-11-28 | 2018-06-29 | 苏州鼎旺科技有限公司 | A kind of optical filter cutter device |
CN109516684A (en) * | 2018-11-22 | 2019-03-26 | 英诺激光科技股份有限公司 | A method of laser cutting optical filter |
CN209240098U (en) * | 2018-12-07 | 2019-08-13 | 昆明宇隆光电技术有限公司 | One kind being used for optical filter cutter device |
CN111103710A (en) * | 2019-12-30 | 2020-05-05 | Tcl华星光电技术有限公司 | Display panel splitting device |
CN111489990A (en) * | 2020-04-17 | 2020-08-04 | 大族激光科技产业集团股份有限公司 | Glass display screen splitting device, glass display screen splitting method and glass display screen cutting system |
-
2020
- 2020-11-25 CN CN202011337804.2A patent/CN112495906A/en active Pending
Patent Citations (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4702042A (en) * | 1984-09-27 | 1987-10-27 | Libbey-Owens-Ford Co. | Cutting strengthened glass |
CN1572736A (en) * | 2003-05-20 | 2005-02-02 | 本田制锁有限公司 | Process and apparatus for cutting sheet glass |
CN1878620A (en) * | 2003-11-03 | 2006-12-13 | Vln高级技术公司 | Ultrasonic waterjet device |
CN102643017A (en) * | 2011-03-14 | 2012-08-22 | 京东方科技集团股份有限公司 | Non-contact type breaking method and equipment and method and equipment for cutting and breaking |
CN102815861A (en) * | 2012-08-10 | 2012-12-12 | 志亚显示技术(深圳)有限公司 | Cutting processing method of touch screen |
WO2015094973A1 (en) * | 2013-12-20 | 2015-06-25 | Hypertherm, Inc. | Identifying liquid jet cutting system components |
TW201532740A (en) * | 2013-12-20 | 2015-09-01 | Hypertherm Inc | Identifying liquid jet cutting system components |
CN105414085A (en) * | 2015-12-14 | 2016-03-23 | 长春富维—江森自控汽车饰件系统有限公司 | Automatic part washing method used in water cutting process |
CN107433397A (en) * | 2017-08-02 | 2017-12-05 | 武汉大学 | A kind of wafer cutting device and method of jet auxiliary laser plasma |
CN207549172U (en) * | 2017-11-28 | 2018-06-29 | 苏州鼎旺科技有限公司 | A kind of optical filter cutter device |
CN109516684A (en) * | 2018-11-22 | 2019-03-26 | 英诺激光科技股份有限公司 | A method of laser cutting optical filter |
CN209240098U (en) * | 2018-12-07 | 2019-08-13 | 昆明宇隆光电技术有限公司 | One kind being used for optical filter cutter device |
CN111103710A (en) * | 2019-12-30 | 2020-05-05 | Tcl华星光电技术有限公司 | Display panel splitting device |
CN111489990A (en) * | 2020-04-17 | 2020-08-04 | 大族激光科技产业集团股份有限公司 | Glass display screen splitting device, glass display screen splitting method and glass display screen cutting system |
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Application publication date: 20210316 |
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