CN112479684A - Magnesium carbon brick for hot spot area of furnace wall of electric arc furnace - Google Patents
Magnesium carbon brick for hot spot area of furnace wall of electric arc furnace Download PDFInfo
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- CN112479684A CN112479684A CN202011361768.3A CN202011361768A CN112479684A CN 112479684 A CN112479684 A CN 112479684A CN 202011361768 A CN202011361768 A CN 202011361768A CN 112479684 A CN112479684 A CN 112479684A
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- magnesia
- hot spot
- electric arc
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- 239000011449 brick Substances 0.000 title claims abstract description 30
- 238000010891 electric arc Methods 0.000 title claims abstract description 22
- RWDBMHZWXLUGIB-UHFFFAOYSA-N [C].[Mg] Chemical compound [C].[Mg] RWDBMHZWXLUGIB-UHFFFAOYSA-N 0.000 title abstract description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 106
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 68
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 53
- 239000002245 particle Substances 0.000 claims abstract description 52
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 43
- 239000000843 powder Substances 0.000 claims abstract description 28
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 21
- 239000010439 graphite Substances 0.000 claims abstract description 21
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229920005989 resin Polymers 0.000 claims abstract description 14
- 239000011347 resin Substances 0.000 claims abstract description 14
- 229910052580 B4C Inorganic materials 0.000 claims abstract description 12
- INAHAJYZKVIDIZ-UHFFFAOYSA-N boron carbide Chemical compound B12B3B4C32B41 INAHAJYZKVIDIZ-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000007767 bonding agent Substances 0.000 claims abstract description 7
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 7
- 150000002910 rare earth metals Chemical class 0.000 claims description 7
- 239000011230 binding agent Substances 0.000 claims description 5
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 2
- 239000003973 paint Substances 0.000 claims description 2
- 239000005011 phenolic resin Substances 0.000 claims description 2
- 229920001568 phenolic resin Polymers 0.000 claims description 2
- 229920001187 thermosetting polymer Polymers 0.000 claims description 2
- 230000003628 erosive effect Effects 0.000 abstract description 6
- 229910052751 metal Inorganic materials 0.000 abstract description 5
- 239000002184 metal Substances 0.000 abstract description 5
- 230000035939 shock Effects 0.000 abstract description 5
- 239000002041 carbon nanotube Substances 0.000 abstract description 4
- 229910021393 carbon nanotube Inorganic materials 0.000 abstract description 4
- 238000006243 chemical reaction Methods 0.000 abstract description 4
- 230000002035 prolonged effect Effects 0.000 abstract description 4
- 238000009991 scouring Methods 0.000 abstract description 4
- 230000003647 oxidation Effects 0.000 abstract description 3
- 238000007254 oxidation reaction Methods 0.000 abstract description 3
- 239000003963 antioxidant agent Substances 0.000 abstract description 2
- 230000003078 antioxidant effect Effects 0.000 abstract description 2
- 230000007797 corrosion Effects 0.000 abstract description 2
- 238000005260 corrosion Methods 0.000 abstract description 2
- 239000001095 magnesium carbonate Substances 0.000 abstract description 2
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 abstract description 2
- 229910000021 magnesium carbonate Inorganic materials 0.000 abstract description 2
- 235000014380 magnesium carbonate Nutrition 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 239000011812 mixed powder Substances 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000003575 carbonaceous material Substances 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009845 electric arc furnace steelmaking Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/03—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on magnesium oxide, calcium oxide or oxide mixtures derived from dolomite
- C04B35/04—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on magnesium oxide, calcium oxide or oxide mixtures derived from dolomite based on magnesium oxide
- C04B35/043—Refractories from grain sized mixtures
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/71—Ceramic products containing macroscopic reinforcing agents
- C04B35/78—Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
- C04B35/80—Fibres, filaments, whiskers, platelets, or the like
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/52—Manufacture of steel in electric furnaces
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3224—Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
- C04B2235/3225—Yttrium oxide or oxide-forming salts thereof
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/38—Non-oxide ceramic constituents or additives
- C04B2235/3817—Carbides
- C04B2235/3821—Boron carbides
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/40—Metallic constituents or additives not added as binding phase
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/40—Metallic constituents or additives not added as binding phase
- C04B2235/405—Iron group metals
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/422—Carbon
- C04B2235/425—Graphite
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- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/48—Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins
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- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
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- C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
- C04B2235/5427—Particle size related information expressed by the size of the particles or aggregates thereof millimeter or submillimeter sized, i.e. larger than 0,1 mm
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
- C04B2235/54—Particle size related information
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- C04B2235/5436—Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
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Abstract
The invention discloses a magnesia carbon brick for a hot spot area of a furnace wall of an electric arc furnace, which comprises the following components in parts by weight: fused magnesia, graphite, Carbores P carbon-containing resin powder, boron carbide, yttrium oxide, nano Fe powder and a bonding agent. The invention adopts small-particle fused magnesite to reduce the magnesium-carbon reaction at high temperature; the carbon-containing resin powder is added, so that heterogeneous graphitized carbon can be generated at high temperature, and the oxidation resistance and high-temperature strength of the product are improved; metal is not added as an antioxidant, so that the reaction of the metal and graphite can be avoided, and the consumption of the graphite is reduced; the corrosion resistance of the magnesia carbon brick can be improved by adding yttrium oxide; the addition of the nano Fe powder can promote the generation of a large amount of carbon nano tubes, and the generation of the carbon nano tubes greatly improves the thermal shock stability and the high-temperature mechanical property; the thermal shock stability and the high-temperature performance are both high, the erosion and scouring resistance of the magnesia carbon brick is high, the service life is long, and the service life of the hot spot brick is greatly prolonged.
Description
Technical Field
The invention belongs to the technical field of refractory materials for metal smelting, and particularly relates to a magnesia carbon brick for a hot spot area of a furnace wall of an electric arc furnace.
Background
The ladle magnesia carbon brick is a high-temperature resistant protective material commonly used for an electric arc furnace and is widely applied to the electric arc furnace. The existing electric arc furnace steel making generally adopts an alternating current electric arc furnace, because the chemical erosion and thermal shock effects borne by the wall of an alternating current electric arc hot spot furnace are much more serious than the lining of the converter, the hot spot temperature can reach 1800-. Because the erosion is violent, reaction products are easy to lose, the decarburized layer of the magnesia carbon brick is unstable, the exposure of a new working surface of the magnesia carbon brick is accelerated, the damage degree of a slag line hot spot area is the basis of furnace repair, and the service life of the magnesia carbon brick in the slag line hot spot area is prolonged, namely the service life of the whole furnace is prolonged. The prior magnesia carbon brick has the unsatisfactory comprehensive performances of erosion resistance, oxidation resistance, scouring resistance, stripping resistance and the like.
Disclosure of Invention
The invention aims to provide a magnesia carbon brick with high erosion resistance and scouring resistance for a hot spot area of a furnace wall of an electric arc furnace.
The method is realized by the following steps: the paint comprises the following components in parts by weight: 61-90 parts of fused magnesia, 14-20 parts of graphite, 0.5-2 parts of Carbores P carbon-containing resin powder, 0.5-2 parts of boron carbide, 3-7 parts of yttrium oxide, 1-2 parts of nano Fe powder, 2-4 parts of a bonding agent and 2-4 parts of rare earth.
Has the advantages that: the invention adopts small-particle fused magnesite to reduce the magnesium-carbon reaction at high temperature; the carbon-containing resin powder is added, so that heterogeneous graphitized carbon can be generated at high temperature, and the oxidation resistance and high-temperature strength of the product are improved; metal is not added as an antioxidant, so that the reaction of the metal and graphite can be avoided, and the consumption of the graphite is reduced; the corrosion resistance of the magnesia carbon brick can be improved by adding yttrium oxide; the addition of the nano Fe powder can promote the generation of a large amount of carbon nano tubes, and the generation of the carbon nano tubes greatly improves the thermal shock stability and the high-temperature mechanical property; according to the technical scheme, at the high temperature of 1700 ℃, the graphite residual rate is high, so that the excellent performances of good slag resistance and the like of the hot-spot magnesia carbon material of the electric arc furnace are preserved, the thermal shock stability and the high-temperature performance are both high, the erosion-resistant and scouring-resistant magnesia carbon brick is high, the service life is long, and the service life of the hot-spot brick is greatly prolonged.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following detailed description is given with reference to the embodiments.
A magnesia carbon brick for a hot spot region of a furnace wall of an electric arc furnace comprises the following components in parts by weight: 61-90 parts of fused magnesia, 14-20 parts of graphite, 0.5-2 parts of Carbores P carbon-containing resin powder, 0.5-2 parts of boron carbide, 3-7 parts of yttrium oxide, 1-2 parts of nano Fe powder, 2-4 parts of a bonding agent and 2-4 parts of rare earth.
The fused magnesia comprises 61-65 parts of large-particle fused magnesia and 1-25 parts of small-particle fused magnesia, wherein the particle size of the large-particle fused magnesia is 1-5 mm, and the particle size of the small-particle fused magnesia is 0.1-1 mm.
The graphite is crystalline flake graphite, and the particle size of the crystalline flake graphite is not more than 0.18 mm.
The particle size of the carbon-containing resin powder of carbon P is not more than 0.4mm, and the particle size of the boron carbide is not more than 0.044 mm.
The grain size of the yttrium oxide is not more than 0.044 mm.
The grain diameter of the nano Fe powder is not more than 80 nm.
The binding agent is thermosetting phenolic resin.
A method for preparing magnesia carbon bricks for a hot spot area of a furnace wall of an electric arc furnace comprises the following steps:
1) respectively crushing large-particle fused magnesia into particles with the particle size of 1-5 mm, crushing small-particle fused magnesia into particles with the particle size of 0.1-1 mm, crushing graphite into particles with the particle size of not more than 0.18mm, crushing Carbores P carbon-containing resin powder into particles with the particle size of not more than 0.4mm, crushing boron carbide into particles with the particle size of not more than 0.044mm, crushing yttrium oxide into particles with the particle size of not more than 0.044mm, and crushing nano Fe powder into particles with the particle size of not more than 80nm to obtain a raw material for later use.
2) Weighing 61-65 parts of large-particle fused magnesia, 1-25 parts of small-particle fused magnesia, 14-20 parts of graphite, 0.5-2 parts of Carbores P carbon-containing resin powder, 0.5-2 parts of boron carbide, 3-7 parts of yttrium oxide, 1-2 parts of nano Fe powder, 2-4 parts of a binding agent and 2-4 parts of rare earth, wherein the tolerance of each raw material is +/-0.05 part by weight, and the raw materials are separated for later use.
3) And pre-mixing the weighed small-granularity fused magnesia, boron carbide, Carbores P carbon-containing resin powder, yttrium oxide and nano Fe powder by using a conical double helix for 30 minutes in advance to serve as mixed powder for later use.
4) Putting the weighed large-particle fused magnesia and small-particle fused magnesia into a high-speed mixer with cooling circulating water in the step 2), mixing for 1-2 minutes at low speed, adding 2 parts of binding agent, mixing for 1-2 minutes at low speed, adding graphite, mixing for 3-4 minutes at low speed, adding mixed powder and residual binding agent, mixing for 3-4 minutes at low speed, rotating for 4-5 minutes at high speed, controlling the material temperature at 40-55 ℃, sieving and discharging to obtain pug.
5) Placing the mud material prepared in the step 3) at room temperature for 3-4 hours for ageing, and then pressing and molding by adopting a 1000-ton double-screw brick press to obtain a finished magnesia carbon brick.
Example 1
A magnesia carbon brick for a hot spot region of a furnace wall of an electric arc furnace comprises the following components in parts by weight: 61 parts of large-particle fused magnesia with the particle size of 1-5 mm, 1 part of small-particle fused magnesia with the particle size of 0.1-1 mm, 14 parts of graphite, 0.5 part of Carbores P carbon-containing resin powder, 0.5 part of boron carbide, 3 parts of yttrium oxide, 1 part of nano Fe powder, 2 parts of a bonding agent and 2 parts of rare earth.
Example 2
A magnesia carbon brick for a hot spot region of a furnace wall of an electric arc furnace comprises the following components in parts by weight: 62 parts of large-particle fused magnesia with the particle size of 1-5 mm, 12 parts of small-particle fused magnesia with the particle size of 0.1-1 mm, 17 parts of graphite, 1.3 parts of Carbores P carbon-containing resin powder, 1.3 parts of boron carbide, 5 parts of yttrium oxide, 1.5 parts of nano Fe powder, 3 parts of a bonding agent and 3 parts of rare earth.
Example 3
A magnesia carbon brick for a hot spot region of a furnace wall of an electric arc furnace comprises the following components in parts by weight: 65 parts of large-particle fused magnesia with the particle size of 1-5 mm, 25 parts of small-particle fused magnesia with the particle size of 0.1-1 mm, 20 parts of graphite, 2 parts of Carbores P carbon-containing resin powder, 2 parts of boron carbide, 7 parts of yttrium oxide, 2 parts of nano Fe powder, 4 parts of a bonding agent and 4 parts of rare earth.
Claims (7)
1. A magnesia carbon brick for a hot spot area of a furnace wall of an electric arc furnace is characterized in that: the paint comprises the following components in parts by weight: 61-90 parts of fused magnesia, 14-20 parts of graphite, 0.5-2 parts of Carbores P carbon-containing resin powder, 0.5-2 parts of boron carbide, 3-7 parts of yttrium oxide, 1-2 parts of nano Fe powder, 2-4 parts of a bonding agent and 2-4 parts of rare earth.
2. The magnesia carbon brick for the hot spot on the wall of the electric arc furnace according to claim 1, wherein: the fused magnesia comprises 61-65 parts of large-particle fused magnesia and 1-25 parts of small-particle fused magnesia, wherein the particle size of the large-particle fused magnesia is 1-5 mm, and the particle size of the small-particle fused magnesia is 0.1-1 mm.
3. The magnesia carbon brick for the hot spot on the wall of the electric arc furnace according to claim 1, wherein: the graphite is crystalline flake graphite, and the particle size of the crystalline flake graphite is not more than 0.18 mm.
4. The magnesia carbon brick for the hot spot on the wall of the electric arc furnace according to claim 1, wherein: the particle size of the carbon-containing resin powder of carbon P is not more than 0.4mm, and the particle size of the boron carbide is not more than 0.044 mm.
5. The magnesia carbon brick for the hot spot on the wall of the electric arc furnace according to claim 1, wherein: the grain size of the yttrium oxide is not more than 0.044 mm.
6. The magnesia carbon brick for the hot spot on the wall of the electric arc furnace according to claim 1, wherein: the grain diameter of the nano Fe powder is not more than 80 nm.
7. The magnesia carbon brick for the hot spot on the wall of the electric arc furnace according to claim 1, wherein: the binding agent is thermosetting phenolic resin.
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