CN112475530B - A gas discharge light source exhaust automatic cutting lamp system - Google Patents
A gas discharge light source exhaust automatic cutting lamp system Download PDFInfo
- Publication number
- CN112475530B CN112475530B CN202011451181.1A CN202011451181A CN112475530B CN 112475530 B CN112475530 B CN 112475530B CN 202011451181 A CN202011451181 A CN 202011451181A CN 112475530 B CN112475530 B CN 112475530B
- Authority
- CN
- China
- Prior art keywords
- bracket
- cutting
- flattening
- cylinder
- arc tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 47
- 230000000712 assembly Effects 0.000 abstract description 2
- 238000000429 assembly Methods 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 6
- 238000010891 electric arc Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000006187 pill Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/005—Machines, apparatus, or equipment specially adapted for cutting curved workpieces, e.g. tubes
- B23K7/006—Machines, apparatus, or equipment specially adapted for cutting curved workpieces, e.g. tubes for tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/008—Preliminary treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/10—Auxiliary devices, e.g. for guiding or supporting the torch
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
Abstract
The invention provides an automatic gas discharge light source exhaust cutting lamp system which comprises a first support, a fixing assembly and a flattening assembly, wherein a plurality of fixing assemblies are arranged on the first support, the flattening assembly is arranged on one side of the fixing assembly, a second support is arranged below the first support, a clamping finger assembly and a burning cutting assembly are arranged on the second support, a first driving device for driving the clamping finger assembly to move back and forth below the fixing assembly and below the flattening assembly is arranged on the second support, a second driving device for driving the second support to approach or depart from an arc tube along the vertical direction is arranged on the second support, and a third driving device for driving the burning cutting assembly to approach or depart from an arc tube exhaust rod along the horizontal direction is arranged on the burning cutting assembly. The automatic cutting lamp is adopted, so that the consistency of the inflation pressure of the cutting lamp is ensured, the stability of the test parameters is improved, the dependence on operators is reduced, the labor intensity of the operators is reduced, the productivity is improved, and the waste of unqualified products is reduced.
Description
Technical Field
The invention relates to the technical field of arc tube production equipment, in particular to an automatic lamp cutting system for gas discharge light source exhaust.
Background
In the manufacture of the metal halogen lamp arc tube, the prior process needs to manually wear glasses to take fire heads to cut the arc tube and then sinter the fire heads, the process has extremely high requirements on personnel, long-time exercise is needed before on duty operation, the uniqueness of secondary working procedure personnel is limited, the working cost of companies is increased, the appearance and the internal inflation pressure of the produced arc tube are difficult to be ensured to be consistent, the performance of the arc tube is influenced, and the personnel can greatly hurt eyes by using the fire head cutting lamp for a long time.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects in the prior art and provides an automatic gas discharge light source exhaust lamp cutting system.
The technical scheme includes that the automatic gas discharge light source exhaust cutting lamp system comprises a first support, fixing components and flattening components, wherein one or more fixing components for clamping an arc tube exhaust rod are arranged on the first support, the flattening components are arranged on one side of the fixing components and correspond to the fixing components in number, a second support is arranged below the first support, a clamping finger component for clamping an arc tube main body and a burning component for cutting the exhaust rod are arranged on the second support, a first driving device for driving the clamping finger component to move back and forth below the fixing components and below the flattening components is arranged on the second support, a second driving device for driving the second support to be close to or far away from the arc tube in the vertical direction is arranged on the second support, and a third driving device for driving the burning component to be close to or far away from the arc tube exhaust rod in the horizontal direction is arranged on the burning component.
The method comprises the steps of fixing an arc tube added with pill mercury on a fixing assembly by workers, enabling a first driving device to control a second bracket to move, enabling a clamping finger assembly arranged on the second bracket to move to the position below the arc tube, enabling the second bracket to be driven to ascend, enabling the clamping finger assembly to ascend to the position of the arc tube and clamp the arc tube, enabling a third driving device to drive a burning and cutting assembly to be close to an arc tube exhaust rod to cut off the exhaust rod, enabling the burning and cutting assembly to work continuously after cutting, enabling the first driving device to drive the second bracket to move, enabling the clamping finger assembly to move to the position below a flattening assembly, flattening a cutting head by the flattening assembly, enabling the third driving device to drive the burning and cutting assembly to retreat for resetting, taking down the arc tube after the arc tube is cooled for a period of time, enabling the second driving device to descend for resetting, and completing processing of a group of arc tubes.
Further, in order to clamp the electric arc tube, the fixed component comprises an elastic chuck, a locking nut and a rubber clamping block, wherein the rubber clamping block is arranged in the elastic chuck, a through hole matched with the electric arc tube exhaust rod is formed in the rubber clamping block along the axial direction, and the locking nut is in threaded fit with the elastic chuck to press the rubber clamping block to clamp the electric arc tube exhaust rod.
The staff inserts the electric arc pipe exhaust pole in the through-hole of rubber clamping piece, through tightening lock nut (can be the manual work screw up also can drive lock nut rotation through the cylinder is flexible), compresses the collet, and the through-hole warp after the collet compression tightly holds the exhaust pole, prevents to cut the electric arc pipe and drop from fixed subassembly when the exhaust pole.
Further, the flattening component comprises a flattening cylinder and a flattening head arranged at the output end of the flattening cylinder. The flattening cylinder stretches out and contracts to drive the flattening head to flatten the cutting head in a molten state, so that the cutting head is smooth, and the flattening head can be made of heat-resistant stable metal materials such as copper bars.
Further, the first driving device comprises a sliding plate arranged on the output end of the first cylinder and a connecting plate arranged on the sliding plate, and the upper end of the connecting plate is provided with the second bracket.
Further, the second driving device comprises a second air cylinder arranged on the sliding plate, a guide rail and a sliding block arranged on the side wall of the connecting plate, the sliding block is in sliding connection with the guide rail, the upper end of the sliding block is fixedly connected with a second support, the axis of the output end of the second air cylinder is parallel to the axis of the guide rail, and the output end of the second air cylinder is fixedly connected with the second support. The second cylinder is arranged on the sliding plate, the first cylinder stretches out or contracts to drive the second cylinder to move, when the second cylinder stretches out or contracts, the second bracket rises or descends, and the sliding block slides along the guide rail.
Further, the finger clamping assembly comprises a pneumatic finger, and a clamping plate matched with the side wall of the main body part of the arc tube is arranged at the finger output end of the air cylinder. The two clamping plates are arranged on the pneumatic finger to clamp the two side walls of the main body part of the arc tube, so that the arc tube is clamped.
Further, a guide groove which is obliquely downwards arranged is formed in one side of the pneumatic finger, and a collecting box is arranged below the guide groove. The processed arc tube is scratched into the collecting box through the guide groove.
Further, burn and cut the subassembly and include torch and fixed plate, be equipped with a plurality of on the fixed plate the torch, torch position and quantity with fixed subassembly one-to-one, third drive arrangement includes the third cylinder, the third cylinder body is located on the second support, the third cylinder output with fixed plate fixed connection. The output end of the third cylinder stretches out or contracts to drive the fixed plate to move, so that a torch arranged on the fixed plate is driven to move.
The automatic cutting lamp system for the gas discharge light source exhaust has the beneficial effects that the automatic cutting lamp is adopted, the consistency of the inflation pressure of the cutting lamp is ensured, the stability of test parameters is improved, the dependence on operators is reduced, the labor intensity of the operators is reduced, the productivity is improved, and the waste of unqualified products is reduced.
Drawings
The invention is further described below with reference to the drawings and examples.
FIG. 1 is a schematic view of a preferred embodiment of the present invention;
FIG. 2 is an enlarged schematic view of A in FIG. 1;
FIG. 3 is a schematic structural view of a securing assembly;
FIG. 4 is a schematic view of the structure of the arc tube prior to processing;
Fig. 5 is a schematic view of the structure after arc tube processing.
In the figure, 1, an arc tube, 1-1, an exhaust rod, 2, a first bracket, 3, a second bracket, 4, an elastic chuck, 5, a locking nut, 6, a rubber clamping block, 6-1, a through hole, 7, a flattening cylinder, 8, a flattening head, 9, a first cylinder, 10, a sliding plate, 11, a connecting plate, 12, a second cylinder, 13, a guide rail, 14, a sliding block, 15, a pneumatic finger, 16, a clamping plate, 17, a torch, 18, a fixing plate, 19 and a third cylinder.
Detailed Description
The present invention will now be described in detail with reference to the accompanying drawings. The figure is a simplified schematic diagram illustrating the basic structure of the invention only by way of illustration, and therefore it shows only the constitution related to the invention.
As shown in fig. 1-5, in the embodiment, taking a gas discharge light source as a metal halogen lamp as an example, the gas discharge light source automatic cutting lamp system comprises a first bracket 2, a fixing component and a flattening component, wherein two fixing components for clamping an exhaust rod 1-1 of an arc tube 1 are arranged on the first bracket 2, the fixing components comprise an elastic chuck 4, a locking nut 5 and a rubber clamping block 6, the rubber clamping block 6 is arranged in the elastic chuck 4, a through hole 6-1 matched with the exhaust rod 1-1 of the arc tube 1 is axially formed in the rubber clamping block 6, and the locking nut 5 is in threaded fit with the elastic chuck 4 to press the rubber clamping block 6 to clamp the exhaust rod 1-1 of the arc tube 1.
The first support 2 is provided with two groups of flattening components, each flattening component comprises a flattening cylinder 7 and a copper rod arranged at the output end of the flattening cylinder 7, the cylinder body of the flattening cylinder 7 is fixedly connected with the first support 2, and the output end of the flattening cylinder 7 is vertically downwards arranged.
The lower part of the first bracket 2 is provided with a second bracket 3, the second bracket 3 is provided with a pneumatic finger 15 for clamping the main body part of the arc tube 1 and a burning and cutting assembly for cutting off the exhaust rod 1-1, and the output end of the finger of the air cylinder is provided with a clamping plate 16 matched with the side wall of the main body part of the arc tube 1.
The second bracket 3 is provided with a first air cylinder 9 for driving a pneumatic finger 15 to move back and forth below the fixing component and below the flattening component, the output end of the first air cylinder 9 is provided with a sliding plate 10, the sliding plate 10 is provided with a connecting plate 11, and the upper end of the connecting plate 11 is provided with the second bracket 3.
The second support 3 is provided with a second driving device for driving the second support 3 to ascend or descend along the vertical direction, the second driving device comprises a second air cylinder 12 arranged on the sliding plate 10, a guide rail 13 arranged on the side wall of the connecting plate 11 and a sliding block 14, the sliding block 14 is in sliding connection with the guide rail 13, the upper end of the sliding block 14 is fixedly connected with the second support 3, the axis of the output end of the second air cylinder 12 is parallel to the axis of the guide rail 13, and the output end of the second air cylinder 12 is fixedly connected with the second support 3.
The burning and cutting assembly is provided with a third air cylinder 19 which drives the burning and cutting assembly to be close to or far away from the exhaust rod 1-1 of the arc tube 1 along the horizontal direction, the cylinder body of the third air cylinder 19 is arranged on the second support 3, the burning and cutting assembly comprises a torch 17 and a fixing plate 18, two torches 17 are arranged on the fixing plate 18, and the output end of the third air cylinder 19 is fixedly connected with the fixing plate 18.
The pneumatic finger 15 is provided with a guide groove which is obliquely downwards arranged at one side, and a collecting box is arranged below the guide groove.
The working process comprises the following steps:
The method comprises the steps of adding pill mercury into two arc tubes 1, respectively inserting exhaust rods 1-1 on the two arc tubes 1 into through holes 6-1 of rubber clamping blocks 6 in two fixing assemblies, pneumatically or manually screwing lock nuts 5, fixing the positions of the arc tubes 1, starting an automatic exhaust system, enabling a first air cylinder 9 to advance, enabling a second air cylinder 12 to ascend, enabling a torch 17 on a fixing plate 18 to advance to the position of the arc exhaust rods 1-1, starting to cut the exhaust rods 1-1, working by pneumatic fingers 15 before cutting the arc tubes 1, clamping the arc tubes 1 by two clamping plates 16, after cutting the arc tubes 1, enabling the first air cylinder 9 to shrink and retreat below a flattening air cylinder 7, enabling the flattening air cylinder 7 to descend, flattening a cutting head, enabling the torch 17 to continue sintering the cutting head to be smooth, enabling the pneumatic fingers 15 to loosen, enabling the automatic cutting lamp to finish, enabling products to slide into a collecting box from a guide groove, enabling the second air cylinder 12 and a third air cylinder 19 to shrink and reset, and preparing for next machining.
Directions and references (e.g., up, down, left, right, etc.) in this invention may be used only to aid in the description of features in the drawings. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the claimed subject matter is defined only by the appended claims and equivalents thereof.
While the foregoing is directed to the preferred embodiment of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011451181.1A CN112475530B (en) | 2020-12-09 | 2020-12-09 | A gas discharge light source exhaust automatic cutting lamp system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011451181.1A CN112475530B (en) | 2020-12-09 | 2020-12-09 | A gas discharge light source exhaust automatic cutting lamp system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112475530A CN112475530A (en) | 2021-03-12 |
| CN112475530B true CN112475530B (en) | 2025-03-18 |
Family
ID=74941398
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011451181.1A Active CN112475530B (en) | 2020-12-09 | 2020-12-09 | A gas discharge light source exhaust automatic cutting lamp system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112475530B (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN214350157U (en) * | 2020-12-09 | 2021-10-08 | 普罗斯电器（中国）有限公司 | A gas discharge light source exhaust automatic cutting lamp system |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| HU196531B (en) * | 1986-09-29 | 1988-11-28 | Philips Nv | High-pressure discharge lamp with wire-suspended discharge tube |
| JP2973229B2 (en) * | 1990-10-31 | 1999-11-08 | 岩崎電気株式会社 | Manufacturing method of metal halide lamp |
| JP3653195B2 (en) * | 1999-06-25 | 2005-05-25 | 株式会社小糸製作所 | Manufacturing method of arc tube for discharge lamp apparatus and arc tube |
| GB2571132A (en) * | 2018-02-20 | 2019-08-21 | Linde Ag | Ozone supply unit and method for providing ozone for a flame burner apparatus and/or for an oxygen cutting apparatus |
-
2020
- 2020-12-09 CN CN202011451181.1A patent/CN112475530B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN214350157U (en) * | 2020-12-09 | 2021-10-08 | 普罗斯电器（中国）有限公司 | A gas discharge light source exhaust automatic cutting lamp system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112475530A (en) | 2021-03-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104175149B (en) | A kind of axis products clamping device and clamping method | |
| CN111300039B (en) | Clamp, rubber tube, connector mounting machine and mounting process | |
| CN204769721U (en) | Threaded hole air blowing cleaning equipment | |
| CN112475530B (en) | A gas discharge light source exhaust automatic cutting lamp system | |
| CN214350157U (en) | A gas discharge light source exhaust automatic cutting lamp system | |
| CN204771343U (en) | Automatic welding machine | |
| CN108421911B (en) | Gas tube expander for condenser copper tube | |
| CN115722778A (en) | Double-side welding machine for steering bracket of automobile shock absorber | |
| CN109003872B (en) | Exhaust press seal machine | |
| CN206509605U (en) | Linear cutter is with anti-fracture of wire flexible fixture device | |
| CN108705236A (en) | A kind of clamping tooling for the welding of shield girff | |
| CN205325278U (en) | Automatic eliminate anchor clamps of deviation | |
| CN105618663A (en) | Rivet removing tool and method | |
| CN211361400U (en) | High temperature resistant portable anchor clamps for hardware processing | |
| CN211728066U (en) | Nuclear fuel assembly spacer grid size adjustment tool | |
| CN105904256A (en) | Quick gearbox positioning tool device capable of conveniently picking and storing workpiece | |
| CN204094349U (en) | Rotor spot welder certainly move welding rod device | |
| CN209110611U (en) | A kind of machining tool that shaped piece quickly reams | |
| CN209021513U (en) | multi-layer welding machine | |
| CN217413087U (en) | Manipulator tool convenient to change maintenance | |
| CN216420821U (en) | Pressing fixture with buffering function for metal products | |
| CN219603450U (en) | A lead glass cutting and positioning tool | |
| CN204524938U (en) | Tripod spline housing dedicated fixture for drilling | |
| CN214489437U (en) | A battery case production device | |
| CN217914162U (en) | Air clamp type positioning tool |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |