Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides a protection and positioning loading device and a test method for an SHPB disc test piece, which can flexibly adjust the supporting height of the test piece, ensure that the disc test pieces with different sizes are accurately centered with a compression bar, and realize totally-enclosed visual protection operation in the test process.
In order to solve the technical problems, the invention adopts the following technical scheme: a protection and location loading device for SHPB disc test piece, which comprises a base, heighten the support, fragment containing box and transparent protection casing, the base is fixed in on the guide rail of SHPB equipment base, fragment containing box bottom is fixed on the base, fragment containing box top is uncovered, transparent protection casing bottom sets up and forms the visual protective structure of totally enclosed at fragment containing box top, heighten the support lower extreme and fix at the base center, heighten inside the bottom of the case that support upper portion upwards passed fragment containing box and stretched into the visual protective structure of totally enclosed.
The base is of a groove plate structure with an open bottom and a through left side and a right side, U-shaped openings are respectively arranged in the middle positions of the left side edge and the right side edge of the base, connecting bolts penetrate through the two U-shaped openings to be connected with a guide rail of an SHPB equipment base, leveling screws are respectively in threaded connection with four corners of the base, two supporting plates are arranged in front of and behind the upper surface of the base at intervals, the two supporting plates are vertically arranged along the left and right directions, and the lower side edges of the two supporting plates are fixedly connected to the upper surface; the bottom of the fragment containing box is fixedly connected with the upper side edges of the two support plates.
The height-adjusting support comprises two vertical channel steel guide rails, a lifting support plate, a cushion table, a coarse-adjusting lifting driving mechanism and a fine-adjusting lifting driving mechanism, the lower ends of the two vertical channel steel guide rails are fixedly connected to the upper surface of the base, the two vertical channel steel guide rails are arranged at intervals left and right and are oppositely arranged on the opening side, the lifting support plate is vertically inserted into grooves of the two vertical channel steel guide rails, and the cushion table is horizontally arranged on the upper side edge of the lifting support plate; a group of thick tooth grooves and a group of thin tooth grooves are vertically arranged between the two vertical channel steel guide rails on the front side face or the rear side face of the lifting support plate, locking screws are connected to the front side or the side portions of the vertical channel steel guide rails in a threaded mode, and the inner ends of the locking screws are in compression joint fit with the lifting support plate.
The coarse adjustment lifting driving mechanism comprises a coarse driving shaft, a large gear and a coarse adjustment knob, the coarse driving shaft is horizontally arranged along the front-back direction, the front end and the rear end of the coarse driving shaft are respectively and rotatably connected to the supporting plates on the front side and the rear side, the large gear is installed on the coarse driving shaft and is meshed with the coarse tooth grooves, and the coarse adjustment knob is installed at the front end part of the coarse driving shaft.
The fine adjustment lifting driving mechanism comprises a fine driving shaft, a pinion and a fine adjustment knob, the fine driving shaft is horizontally arranged along the front-back direction, the front end and the back end of the fine driving shaft are respectively and rotatably connected to the supporting plates on the front side and the back side, the pinion is installed on the fine driving shaft and meshed with the fine tooth grooves, and the fine adjustment knob is installed at the front end part of the fine driving shaft.
Vertical channel-section steel guide rail is last along vertical scale that is equipped with, fills up the horizontal scale that bench surface was equipped with along controlling the horizontal direction, fills up the bench and has inlayed the surveyor's level.
The top of the transparent protective cover is of an arch structure, the lower part of the middle of the left end surface and the right end surface of the transparent protective cover is provided with an opening and closing door, and a rod penetrating hole is arranged above the opening and closing door.
The test method for the protection and positioning loading device of the SHPB disc test piece comprises the following steps:
the method comprises the following steps: firstly, clamping a base on a guide rail of an SHPB device base, screwing a leveling screw and observing a leveling instrument until a cushion table is horizontal, and then fixing the base on the SHPB device base through a U-shaped opening by using a connecting bolt;
step two: the supporting height matched with the size of the test piece is calculated in advance,
wherein
h 1In order to support the height of the support,
Hthe height from the center of the pressure lever to the base of the SHPB device,
Ris the radius of the disc specimen,
h 2the thickness of the cushion table is used as the thickness of the cushion table,
h 3is to ascendThe height of the support plate is reduced,
bis the base plate thickness of the base;
step three: the coarse adjustment knob is held by a hand to drive the coarse driving shaft to rotate, the large gear on the coarse driving shaft drives the meshed coarse gear groove to enable the lifting support plate to move upwards along the two vertical channel steel guide rails, a vertical graduated scale on the vertical channel steel guide rails is observed, the lifting support plate is enabled to ascend to a position close to the supporting height, then the fine adjustment knob is held by the hand to drive the fine driving shaft to rotate, the small gear on the fine driving shaft drives the meshed fine gear groove to enable the lifting support plate to move upwards or downwards along the two vertical channel steel guide rails until the upper surface of the cushion table is adjusted to the accurate supporting height, and then the locking screw is screwed down to enable the lifting support plate and the two vertical channel steel guide;
step four: placing a disc-shaped test piece on a cushion table, ensuring that the test piece is placed in the center of the cushion table according to a horizontal graduated scale on the upper surface of the cushion table, and finally pressing the left side surface and the right side surface of the test piece tightly by using an incident rod and a transmission rod of an SHPB device;
step five: opening an opening and closing door of the transparent protective cover, placing the bottom of the transparent protective cover on the fragment containing box, enabling the incident rod and the transmission rod to be right in the rod penetrating hole, fixing the transparent protective cover and the fragment containing box together through a fixing bolt, and finally closing the opening and closing door;
step six: starting an SHPB device, performing an impact test on the test piece, and observing the whole process of impact on the test piece through a transparent protective cover; the test piece falls to the fragment containing box bottom at transparent protection casing's the blockking after being broken.
By adopting the technical scheme, the invention has the following beneficial effects:
1) according to the invention, the height-adjusting support is controlled to lift through a gear and a tooth socket (rack), coarse adjustment and fine adjustment are designed, accurate and quick positioning is realized in height, the test piece is accurately positioned in the horizontal direction by the vertical channel steel guide rail and the horizontal graduated scale on the cushion table, centering of the test pieces with different sizes and the compression bar is ensured, stress dispersion caused by non-centering impact is avoided, and the SHPB test error is greatly reduced.
2) The transparent protective cover is made of an explosion-proof scratch-proof transparent material, so that not only can testing personnel be protected from being injured, but also the test piece can be clearly observed and recorded in a close range by adopting non-contact monitoring equipment, and the safety of an SHPB test is guaranteed.
3) The totally enclosed design of the invention is beneficial to the fragment collection of the test piece and the subsequent analysis such as fragment granularity grading.
4) According to the visual protector in location of design can realize not unidimensional test piece and depression bar centering, avoid because the stress dispersion that non-centering strikes and cause, greatly reduced SHPB test error, can improve experimental security again, be favorable to the operation of testing personnel safety, improve test efficiency.
In conclusion, the invention develops a protection device which is matched with an SHPB device for use, can accurately position disc test pieces with different sizes, reduces test errors, prevents broken pieces of the test pieces from being shot and is convenient for observing the test pieces. According to the device and the method, the test piece positioning and visual protection device is matched with the SHPB device for use, so that not only can accurate centering of disk test pieces with different sizes and an SHPB pressure rod be realized, the problem of stress wave dispersion effect on the pressure rod caused by eccentric impact in an SHPB test be solved, but also the totally-enclosed visual protection of a test piece loading position is realized, the safety of testing personnel is ensured, and the change process of the test piece in the test can be conveniently and effectively monitored by the visual device. The application of the method can improve the accuracy and safety of the SHPB impact test to a great extent, and has important significance for reducing the danger of the SHPB impact test of the brittle material and reducing the test error.
Detailed Description
As shown in fig. 1-7, the protection and positioning loading device for the SHPB disc test piece of the invention comprises a base 1, a heightening bracket 2, a fragment containing box 3 and a transparent protective cover 4, wherein the base 1 is fixed on a guide rail of a base of an SHPB device, the bottom of the fragment containing box 3 is fixed on the base 1, the top of the fragment containing box 3 is open, the bottom of the transparent protective cover 4 is arranged at the top of the fragment containing box 3 to form a fully-closed visual protection structure, the lower end of the heightening bracket 2 is fixed at the center of the base 1, and the upper part of the heightening bracket 2 upwards penetrates through the bottom of the fragment containing box 3 and extends into the fully.
The base 1 is a trough plate structure with an open bottom and a through left side and a right side, U-shaped openings 1-a are respectively arranged in the middle positions of the left side and the right side of the base 1, two U-shaped openings 1-a penetrate through connecting bolts to be connected with a guide rail of an SHPB equipment base, leveling screws 1-c are respectively in threaded connection with four corners of the base 1, two supporting plates 1-b are arranged on the front and back of the upper surface of the base 1 at intervals, the two supporting plates 1-b are vertically arranged along the left and right directions, and the lower sides of the two supporting plates 1-b are fixedly connected to the upper surface of the base 1; the bottom of the fragment containing box 3 is fixedly connected with the upper side edges of the two support plates 1-b.
The height-adjusting support 2 comprises two vertical channel steel guide rails 2-a, two lifting support plates 2-b, a cushion table 2-c, a coarse adjustment lifting driving mechanism and a fine adjustment lifting driving mechanism, the lower ends of the two vertical channel steel guide rails 2-a are fixedly connected to the upper surface of the base 1, the two vertical channel steel guide rails 2-a are arranged at intervals left and right, the opening sides of the two vertical channel steel guide rails are arranged oppositely, the lifting support plates 2-b are vertically inserted into grooves of the two vertical channel steel guide rails 2-a, and the cushion table 2-c is horizontally arranged on the upper side edges of the lifting support plates 2-b; a group of thick tooth grooves 21 and a group of thin tooth grooves 22 are vertically arranged on the front side surface or the rear side surface of the lifting support plate 2-b between the two vertical channel steel guide rails 2-a, locking screws 2-g are connected to the front side or the side part of each vertical channel steel guide rail 2-a in a threaded mode, and the inner ends of the locking screws 2-g are in compression joint fit with the lifting support plate 2-b.
The coarse adjustment lifting driving mechanism comprises a coarse driving shaft 23, a large gear 24 and coarse adjustment knobs 2-d, the coarse driving shaft 23 is horizontally arranged along the front and back direction, the front end and the back end of the coarse driving shaft 23 are respectively and rotatably connected to the front side and the back side of the supporting plate 1-b, the large gear 24 is installed on the coarse driving shaft 23 and meshed with the coarse tooth grooves 21, and the coarse adjustment knobs 2-d are installed at the front end part of the coarse driving shaft 23.
The fine adjustment lifting driving mechanism comprises a fine driving shaft 25, a pinion 26 and a fine adjustment knob 2-e, wherein the fine driving shaft 25 is horizontally arranged along the front-back direction, the front end and the back end of the fine driving shaft 25 are respectively and rotatably connected to the front side and the back side of the supporting plate 1-b, the pinion 26 is arranged on the fine driving shaft 25 and meshed with the fine tooth groove 22, and the fine adjustment knob 2-e is arranged at the front end part of the fine driving shaft 25.
A vertical graduated scale is vertically arranged on the vertical channel steel guide rail 2-a, a horizontal graduated scale is arranged on the upper surface of the pad table 2-c along the left and right horizontal directions, and a level 2-f is embedded on the pad table 2-c.
The top of the transparent protective cover 4 is of an arch structure, the lower part of the middle of the left end surface and the right end surface of the transparent protective cover 4 is provided with an opening and closing door 6, and a rod penetrating hole 61 is arranged above the opening and closing door 6.
The test method for the protection and positioning loading device of the SHPB disc test piece comprises the following steps:
the method comprises the following steps: firstly, clamping a base 1 on a guide rail of a SHPB device base, screwing leveling screws 1-c and observing a level gauge 2-f until a cushion table 2-c is horizontal, and then fixing the base 1 on the SHPB device base through a U-shaped opening 1-a by using a connecting bolt;
step two: the support height matching the size of the
test piece 9 is calculated in advance,
wherein
h 1In order to support the height of the support,
Hthe height from the center of the pressure lever to the base of the SHPB device,
Ris the radius of the disc specimen,
h 2the thickness of the cushion table 2-c,
h 3in order to raise and lower the height of the supporting plate 2-b,
bis the bottom plate thickness of the
base 1;
step three: the coarse adjustment knob 2-d is held by hand to drive the coarse drive shaft 23 to rotate, the large gear 24 on the coarse drive shaft 23 drives the engaged coarse tooth groove 21 to enable the lifting support plate 2-b to move upwards along the two vertical channel steel guide rails 2-a, the vertical graduated scale on the vertical channel steel guide rails 2-a is observed to enable the lifting support plate 2-b to rise to a position close to the supporting height, then the fine adjustment knob 2-e is held by hands to drive the fine drive shaft 25 to rotate, the pinion 26 on the fine drive shaft 25 drives the meshed fine tooth groove 22 to enable the lifting support plate 2-b to move upwards or downwards along the two vertical channel steel guide rails 2-a until the upper surface of the cushion table 2-c is adjusted to the accurate support height, then screwing down the locking screws 2-g to connect the lifting support plate 2-b and the two vertical channel steel guide rails 2-a into a whole;
step four: placing a disc-shaped test piece 9 on a pad table 2-c, ensuring that the test piece 9 is placed at the center of the pad table 2-c according to a horizontal scale on the upper surface of the pad table 2-c, and finally pressing the left side surface and the right side surface of the test piece 9 by using an incident rod 7 and a transmission rod 8 of an SHPB device;
step five: opening an opening and closing door 6 of the transparent protective cover 4, placing the bottom of the transparent protective cover 4 on the fragment containing box 3, enabling the incident rod 7 and the transmission rod 8 to be just in the rod penetrating hole 61, fixing the transparent protective cover 4 and the fragment containing box 3 together by using a fixing bolt 5, and finally closing the opening and closing door 6;
step six: starting the SHPB device, performing an impact test on the test piece 9, and observing the whole process of impact on the test piece 9 through the transparent protective cover 4; the test piece 9 is broken and falls to the bottom of the fragment containing box 3 under the blocking of the transparent protective cover 4.
The present embodiment is not intended to limit the shape, material, structure, etc. of the present invention in any way, and any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention are within the scope of the technical solution of the present invention.