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CN112453502A - Inner chip removal deep hole drill - Google Patents

Inner chip removal deep hole drill Download PDF

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Publication number
CN112453502A
CN112453502A CN202011266029.6A CN202011266029A CN112453502A CN 112453502 A CN112453502 A CN 112453502A CN 202011266029 A CN202011266029 A CN 202011266029A CN 112453502 A CN112453502 A CN 112453502A
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wedge
shaped
deep hole
liquid
hole drill
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CN112453502B (en
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于大国
杨志涌
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North University of China
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North University of China
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B51/00Tools for drilling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B47/00Constructional features of components specially designed for boring or drilling machines; Accessories therefor
    • B23B47/34Arrangements for removing chips out of the holes made; Chip- breaking arrangements attached to the tool

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Drilling And Boring (AREA)

Abstract

本发明属于深孔加工领域,具体涉及一种内排屑深孔钻,有刀片、刀体、楔形部分。楔形部分上沿圆周分布有楔形凸起,其与深孔内壁的单边间隙大于0或等于0毫米。当需要时,深孔钻的自定心力可以精密调节。通过定位件、螺杆、支座使楔形凸起的位置或姿态发生变化,改变间隙内的液膜厚度、从而调节液体对楔形轮廓的作用力。楔形凸起部分的楔形轮廓曲线是圆,或阿基米德螺旋线。楔形部分与刀体是整体式结构,或通过螺纹与刀体及刀杆相连接。楔形凸起的顶部可有涂层。本发明可获得大的液体作用力,刀具系统精度高,可高速旋转,安装方便,便于推广,切削液清洁。本深孔钻能用于深孔或浅孔加工,能用于钻孔或扩孔,提高深孔加工质量和效率。

Figure 202011266029

The invention belongs to the field of deep hole machining, in particular to an inner chip removal deep hole drill, which comprises a blade, a cutter body and a wedge-shaped part. The wedge-shaped portion is distributed with wedge-shaped protrusions along the circumference, and the unilateral gap between the wedge-shaped portion and the inner wall of the deep hole is greater than 0 or equal to 0 mm. The self-centering force of the deep hole drill can be precisely adjusted when required. The position or posture of the wedge-shaped protrusion is changed through the positioning member, the screw and the support, and the thickness of the liquid film in the gap is changed, so as to adjust the force of the liquid on the wedge-shaped profile. The wedge-shaped profile curve of the wedge-shaped convex portion is a circle, or an Archimedes spiral. The wedge-shaped part is an integral structure with the cutter body, or is connected with the cutter body and the cutter shank through threads. The tops of the wedge-shaped projections may be coated. The invention can obtain a large liquid force, the tool system has high precision, can rotate at a high speed, is convenient to install, facilitates popularization, and cleans the cutting fluid. The deep hole drill can be used for deep hole or shallow hole processing, and can be used for drilling or reaming, so as to improve the quality and efficiency of deep hole processing.

Figure 202011266029

Description

Inner chip removal deep hole drill
Technical Field
The invention belongs to the field of hole machining, and particularly relates to an inner chip removal deep hole drill.
Background
The deep hole processing cutter has a structure different from that of a common twist drill. The deep hole cutter comprises an inner chip removal deep hole drill and an outer chip removal deep hole drill. Fig. 1 is a front view of a conventional inner chip removal deep hole tool machining principle. Fig. 2 is a schematic side view thereof. In the figure, 1 is a workpiece, 4 is a cutter body, and is of a hollow structure, and a cutting edge 2 and a guide strip 3 are fixed on the cutter body. 5 is a cutter bar (namely a drill rod) and 6 is an oil conveyor. The workpiece 1 is rotated relative to the tool system. Oil for cooling, lubricating and chip removal flows through the outer side of the cutter rod 5, and the iron chips are discharged from the inner hole of the cutter rod.
The traditional inner chip removal deep hole cutter has the following defects: first, the tool structure is asymmetric, the resultant of the cutting forces acting on the workpiece is not zero, and the resultant of the cutting forces deforms the workpiece. Most deep-hole parts have large length-diameter ratio and poor rigidity, so that the actually processed deep holes have large errors in straightness, other shapes and positions. Second, there is no automatic deviation rectification capability. When the deep hole cutter deflects due to the factors of uneven workpiece material, external interference and the like, the cutter deflection cannot be corrected, and automatic deviation correction is more difficult. Thirdly, two guide strips at the rear of the cutting edge are in close contact with the machined hole wall for guiding, but the abrasion and failure of the guide strips affect the machining precision. The quality defect of the contact part of the guide strip and the hole wall can make the cutter deviate.
The lubrication forms of the bearings include dynamic pressure lubrication and static pressure lubrication. Hydrostatic lubrication utilizes an oil pump to supply high pressure fluid to separate the journal from the bearing bore wall. The working principle of the dynamic pressure sliding bearing is different from that of static pressure lubrication, and the principle has an inspiration effect on deep hole machining. In dynamic pressure lubrication, the journal rotates to bring the lubricating oil into the friction surface of the bearing, and due to the viscosity of the lubricating oil, when a sufficiently high relative rotational speed is reached, the lubricating oil is brought into the wedge-shaped gap between the mating surfaces of the shaft and the bearing bush, and the pressure in the lubricating oil rises to form a hydrodynamic effect. The oil film has a load-bearing capacity. In dynamic pressure lubrication, a gap must be left between the journal and the bearing bore. When the journal is at rest, the journal is at the lowest position of the bearing hole and contacts with the bus (or bearing shell) below the wall of the bearing hole. At this time, a convergent wedge-shaped space is naturally formed between the two surfaces. When the shaft starts to rotate, the speed is lower and the amount of oil brought into the bearing clearance is less. Along with the increase of the rotating speed, the linear velocity of the surface of the journal is increased, the oil amount brought into the wedge-shaped space is increased, at the moment, dynamic pressure is generated in a wedge-shaped oil film, the journal floats, the friction resistance in the bearing is only the internal resistance of liquid, the friction coefficient is small, and the abrasion is less.
The dynamic pressure lubrication principle can be used for deep hole machining.
Disclosure of Invention
The purpose of the invention is as follows: and the deep hole processing capacity and the deep hole quality are improved.
Fig. 3 is a front view schematic diagram of a machining principle of the connecting type self-centering self-correcting internal chip removal deep hole tool, fig. 4 is a side view schematic diagram of the connecting type self-centering self-correcting internal chip removal deep hole tool, and a K-K view of fig. 3 is also included. In the figures 3 and 4, 1 is a deep hole workpiece, 4 is a cutter body, 5 is a cutter bar, 6 is an oil conveyor, 7 is a wedge-shaped part, and the wedge-shaped part is provided with more than 2 wedge-shaped bulges. There is a slot between adjacent wedge portions for the flow of liquid.
The basic mechanism of self-centering and self-correcting of the inner chip removing deep hole drill is described below.
The biggest difference between fig. 3 and fig. 1 is that: the tool system in fig. 3 has a wedge-shaped part 7, and there are 4 wedge-shaped profiles or 3 wedge-shaped profiles, or another number of wedge-shaped profiles (see cross-section) on the wedge-shaped part 7. Fig. 3 and 4 show a connection structure, in which the wedge-shaped portion 7 is installed in the deep hole cutter system by a connection manner, for example, the left end of the wedge-shaped portion is fixedly connected with the drill bit body by a thread, and the right end of the wedge-shaped portion is fixedly connected with the drill rod by a thread. Or the wedge-shaped bulge is manufactured on a round sleeve, and the round sleeve is tightly matched with the cutter bar or the cutter body.
In FIG. 4, the K-K views show: the wedge-shaped part 7 of the tool system forms 4 wedge-shaped spaces with the wall of the machined deep hole. The wedge part 7 rotates together with the tool system relative to the deep-hole workpiece. The cutting fluid, because of its viscosity, is drawn into 4 wedge-shaped spaces, flows in from the large gap, its pressure rises, and 4 wedge-shaped oil films are formed. The 4 wedge-shaped oil films are uniformly distributed and act on the wedge-shaped part, as if the 3-jaw chuck or the 4-jaw chuck clamps a workpiece. The uniformly distributed oil film force positions the wedge-shaped part together with a tool system fixedly connected therewith in the center of the deep hole, and the deep hole tool system is advanced along the axis of the processed deep hole. And guiding by using the machined deep hole as a reference, and machining a subsequent deep hole.
When the wedge-shaped part is interfered by the outside and deviates from the axis of the deep hole, the thickness of the wedge-shaped oil film at each position is changed, higher pressure is generated in the oil film with the reduced thickness, the acting force of the oil film on the wedge-shaped part is increased, and therefore the original position of the wedge-shaped part is restored, and meanwhile, the oil film is restored to the original thickness. The deviation rectifying process is dynamically and automatically carried out at any time due to the liquid characteristics.
The innovation points of the invention are as follows:
1. the utility model provides an interior chip removal deep hole bores, has blade, cutter body, its characterized in that: the deep hole drill is connected with the cutter bar, a wedge-shaped part is arranged on the deep hole drill, 2 or more than 2 wedge-shaped protrusions are distributed on the wedge-shaped part along the circumference, the maximum diameter of each wedge-shaped protrusion is smaller than or equal to the diameter of a deep hole to be processed, and the single-side gap between the top of each wedge-shaped protrusion and the inner wall of the deep hole is larger than 0 mm or equal to 0 mm; the wedge-shaped bulge and the processed hole wall form a wedge-shaped space, and when the cutter system rotates relative to the workpiece, liquid is brought into the wedge-shaped space, so that the pressure of the liquid is increased; liquid flows in from the large gap, flows out from the small gap or leaks along the axial direction of the cutter system; part of the liquid from the hydraulic pump flows through the groove between the adjacent wedge-shaped protrusions, flows into the cutting part and then flows out, and is discharged with scrap iron when flowing out; the self-centering force of the deep hole drill can be adjusted or not; when the self-centering force can be adjusted, the deep hole is drilled with an electric type, magnetic type or mechanical type self-centering force adjusting device, or a precise adjusting device and a general adjusting device, the position or the posture of the wedge-shaped bulge is changed, the gap between the wedge-shaped outline and the inner wall of the hole is changed, the thickness of a liquid film is changed, and the acting force of the liquid on the wedge-shaped outline is changed; the wedge-shaped part is an independently manufactured part and is provided with a structure for connection, and the wedge-shaped part is arranged on the cutter body and the cutter rod; or the wedge-shaped bulge is manufactured on a round sleeve, and the round sleeve is tightly matched with the cutter bar or the cutter body.
2. The utility model provides an interior chip removal deep hole bores, has blade, cutter body, its characterized in that: the deep hole drill is connected with the cutter bar, a wedge-shaped part is arranged on the deep hole drill, 2 or more than 2 wedge-shaped protrusions are distributed on the wedge-shaped part along the circumference, the maximum diameter of each wedge-shaped protrusion is smaller than or equal to the diameter of a deep hole to be processed, and the single-side gap between the top of each wedge-shaped protrusion and the inner wall of the deep hole is larger than 0 mm or equal to 0 mm; the wedge-shaped bulge and the processed hole wall form a wedge-shaped space, and when the cutter system rotates relative to the workpiece, liquid is brought into the wedge-shaped space, so that the pressure of the liquid is increased; liquid flows in from the large gap, flows out from the small gap or leaks along the axial direction of the cutter system; part of the liquid from the hydraulic pump flows through the groove between the adjacent wedge-shaped protrusions, flows into the cutting part and then flows out, and is discharged with scrap iron when flowing out; the self-centering force of the deep hole drill can be adjusted or not; when the self-centering force can be adjusted, the deep hole is drilled with an electric type, magnetic type or mechanical type self-centering force adjusting device, or a precise adjusting device and a general adjusting device, the position or the posture of the wedge-shaped bulge is changed, the gap between the wedge-shaped outline and the inner wall of the hole is changed, the thickness of a liquid film is changed, and the acting force of the liquid on the wedge-shaped outline is changed; the wedge-shaped part and the cutter body are of an integral structure.
3. The inner chip removal deep hole drill is characterized in that the wedge-shaped profile curve of the wedge-shaped convex part is a circle, an ellipse, an Archimedes spiral line, an involute, a cycloid, a hyperbola, a parabola, a probability curve, a straight line, a hough line, a vine leaf line, a Cartesian leaf line, a heart line, a logarithmic spiral, a hyperbolic spiral, a lemniscate line, a rose line or a combination of the lines.
4. The inner chip removal deep hole drill is characterized in that the wedge-shaped profile of the wedge-shaped convex part is a curved surface, and when the curved surface equation is substituted into a Reynolds equation or a Navier-Stokes equation to calculate the acting force of liquid on the wedge-shaped profile, an analytic solution can be obtained in the integration process, or when a numerical calculation method is adopted, the inner chip removal deep hole drill has convergence and stability.
5. The inner chip removal deep hole drill is characterized in that the blades are symmetrically or asymmetrically arranged; the liquid is oil or other liquid, and is filtered by a filter screen, or by centrifugal force, or by a magnetic method.
6. The inner chip removal deep hole drill according to innovation point 1 or 2 is characterized in that: the wedge-shaped bulge or the adjusting cushion block is contacted with the positioning piece, the position of the positioning piece is adjusted, the wedge-shaped bulge has different positions along the circumference, and meanwhile, the gap between the top surface of the wedge-shaped bulge and the inner wall of the deep hole is changed; and the position of the adjusting cushion block along the circumferential direction is changed, so that the wedge-shaped protrusion changes in space.
7. The method according to Innovation Point 1 or 2The utility model provides an interior chip removal deep hole bores which characterized in that: the self-centering force adjusting device comprises a positioning piece, a screw rod and a support; two sections of threads are arranged on the screw rod and are respectively matched with the threads on the positioning piece and the support; the screw threads on the support and the positioning piece have different lead lengths L respectively1、L2(ii) a The lead of two sections of matched threads on the screw is L1、L2The rotation directions of the threads are the same; the support is fixed in the groove between two adjacent wedge-shaped bulges; the positioning element can move along the limiting surface of the support, but the freedom of rotation of the positioning element around the axis of the screw is limited; rotating the screw by an angle θ, the distance the screw moves relative to the support is: theta L1A/2 pi; the reverse movement distance of the positioning piece relative to the screw rod is theta L2A/2 pi; the distance the positioning element moves relative to the fixed support is: d ═ θ L1/2π-θL2/2π=(L1-L2)θ/2π。
8. The inner chip removal deep hole drill is characterized in that the material and the heat treatment requirements of the top of the wedge-shaped protrusion are the same as or different from those of the main body of the wedge-shaped protrusion; the top of the wedge-shaped bulge is provided with a coating or hard alloy or is not provided with the coating or the hard alloy; the deep hole drill is used for deep hole machining or shallow hole machining; for drilling, or reaming.
9. The inner chip removal deep hole drill is characterized in that the wedge-shaped part is respectively connected with the drill bit and the cutter bar through threads at two ends of the wedge-shaped part.
10. According to innovation point 2 an interior chip removal deep hole bores which characterized in that: the main body of the wedge-shaped part is made of the same material as the cutter body, is derived from the same blank as the cutter body, and has one or more design references and processing technology references which are the same as those of the cutter body; the wedge portion is located between the insert and the threads on the cutter body for engaging the shank.
For the purpose of illustrating the present application, the following needs to be further elaborated.
1. In the dynamic pressure lubrication principle of the bearing, the diameter of the shaft is smaller than that of the inner hole of the bearing. The relevant literature introduces the selection principle of the gap. Heretofore, the present inventors have been affected by the fact that the maximum diameter of the wedge portion must be smaller than the diameter of the machined deep hole, i.e., there must be a gap between the wedge portion and the inner wall of the machined deep hole. Now, the inventors consider that: the maximum diameter of the wedge-shaped portion may be equal to the diameter of the machined borehole, i.e. the minimum gap between the wedge-shaped portion and the inner wall of the machined borehole may be small or even zero. This is a breakthrough and has the following characteristics: first, the force of the liquid that can be obtained is large. Secondly, self-centering precision is high, and self-correcting effect is good. Third, for the case of zero minimum clearance, the location is close to point contact, the line of contact is short, the area is small, and with oil, the relative rotation of the tool system with respect to the workpiece is not affected. Fourth, when the minimum gap is zero, the pressure in the wedge-shaped oil film is high, but does not cause an explosion. In this case, after the liquid flows in from the large gap, the liquid may leak in the axial direction of the deep hole although the liquid cannot flow out in the circumferential direction. Fifthly, for the part with zero minimum clearance, abrasion occurs during the machining process, and clearance occurs. After the gap occurs, the liquid pressure decreases accordingly, and the larger the gap, the larger the liquid pressure decrease. Therefore, the wedge-shaped protrusions should be subjected to a wear-resistant treatment.
2. The scheme shown in fig. 3 and 4 is characterized in that: the self-centering, self-guiding and self-correcting scheme can be implemented in the existing equipment and the existing processing process only by independently designing and manufacturing the wedge-shaped part. The left end and the right end of the wedge-shaped part are respectively connected with the existing drill bit and the cutter bar through threads.
3. Fig. 5 is a front view and fig. 6 is a side view of the integrated self-centering and self-correcting internal chip removal deep hole tool. The operation principle of fig. 5 and 6 is basically the same as that of fig. 3 and 4. Except that the wedge-shaped portion of fig. 5 and 6 is of unitary construction with the cutter body. The main body of the wedge-shaped part is made of the same material as the cutter body and is derived from the same blank as the cutter body. The cutter body has one or more design references and processing technology references which are the same as those of the cutter body. The advantages are that: and a wedge-shaped part does not need to be manufactured independently, so that the assembly error of the deep hole cutter system is small, and the machining precision is improved.
4. The cutter with wedge-shaped protrusions is suitable for rough machining and fine machining. For deep holes with low precision requirements, if the existing deep hole cutter is adopted, the precision can be ensured, and the existing deep hole cutter can still be adopted. After all, the tool with the wedge-shaped projection is itself more expensive than the tool with the wedge-shaped projection.
5. In the dynamic pressure lubrication of the bearing, the shaft neck is round, and the part of the bearing matched with the shaft neck is also round. The inventor designs the profile of the wedge-shaped bulge as an arc by referring to the design scheme, but the difficulty in calculating the acting force of the oil film is high when the profile is adopted. It is clearly stated in Punice Master Puliangyo mechanical design (eighth edition) that it is very difficult to calculate the integral of oil film force. Thus, in the present application, the profile of the wedge-shaped projection adopts a circular arc or an archimedean spiral, or alternatively, adopts a profile in which: when the curved surface equation is substituted into a Reynolds equation or a Stokes equation to calculate the acting force of the liquid on the wedge-shaped profile, an analytic solution can be obtained in the integration process, or when a numerical calculation method is adopted, the calculation has convergence and stability.
6. Most deep hole cutters are asymmetric in structure. And after the self-centering, self-guiding and self-correcting principle is adopted, the blades can be symmetrically arranged. The asymmetric tool has a large vibration noise if the rotational speed is high, and thus it is difficult to adapt to high-speed machining. By adopting the symmetrical cutter, the rotating speed of the cutter can be very high, the significance is great for improving the processing efficiency, and the more proper cutting speed is favorably obtained so as to improve the processing quality.
7. The cutting fluid is oil or other fluid with certain viscosity, and is filtered by a filter screen, or centrifugal force, or magnetic method. Impurities in the cutting fluid are removed by centrifugal force and magnetic force.
8. The self-centering force of the gun drill, i.e. the liquid force, may or may not be adjustable; the adjustment can be carried out by means of electrostriction or magnetostriction, or by adjusting the position of the wedge-shaped projection in the circumferential direction or the spatial orientation thereof. FIG. 7 is a schematic illustration of self-centering force adjustment for either a connecting wedge portion or an integral wedge portion. The end face of the wedge-shaped protrusion or the end face of the adjusting cushion block is contacted with the positioning piece. Thus, the position of the positioning member is determinedThe position of the wedge-shaped protrusion or pad is determined. The left and right positions of the positioning piece are adjusted, the wedge-shaped protrusion has different positions along the circumference, and meanwhile, the gap between the top surface of the wedge-shaped protrusion and the inner wall of the deep hole is also changed. The posture of the wedge-shaped protrusion in the space is changed by changing the position of the adjusting cushion block along the circumferential direction. The change of the position of the wedge-shaped bulge along the circumference or the space posture of the wedge-shaped bulge can change the thickness of the oil film and the acting force of the oil film on the wedge-shaped bulge. After the position or posture of the adjustable wedge-shaped bulge is set, the adjustable wedge-shaped bulge is directly installed in a cutter system or is installed in the cutter system through an adjusting cushion block by utilizing the prior art before deep hole machining starts. The self-centering force adjusting device shown in fig. 7 has a screw and a support in addition to the positioning member, and is a fine adjustment device. Rotating the screw by an angle θ, since the mount is fixed, the distance the screw moves relative to the mount is: theta L1And/2 pi. The positioning piece is matched with the screw rod through threads, and the positioning piece can only move but cannot rotate, so that the reverse movement distance of the positioning piece relative to the screw rod is theta L2And/2 pi. The distance over which the positioning element is moved relative to the fixed bearing is thus: d ═ θ L1/2π-θL2/2π=(L1-L2) Theta/2 pi. When L is1、L2When the difference is small, the value of d may be small, and therefore, the change in the position or posture of the wedge-shaped protrusion may be small, that is, the change in the thickness of the oil film may be small, and the change in the acting force of the oil film on the wedge-shaped protrusion may be small. A fine control of the centering force can thus be achieved. A general adjustment device, i.e. a coarse adjustment device, can be obtained according to the above-described fine adjustment principle. It is also easy to obtain an electromagnetic type adjusting device, i.e. the position and the posture of the wedge-shaped protrusion are changed by utilizing electricity and magnetism.
The invention has the beneficial effects that:
the minimum clearance between the wedge-shaped part and the inner wall of the processed deep hole can be small and equal to zero, the obtained liquid has large force, high self-centering precision and good self-correcting effect. When the minimum clearance is zero, the pressure in the wedge-shaped oil film is very high, but explosion cannot be caused, and liquid can leak along the axial direction of the deep hole.
When the wedge-shaped part is a separately manufactured part, the wedge-shaped part can be conveniently arranged on the cutter body and the cutter rod through threaded connection. When the main body of the wedge-shaped part and the cutter body are of an integral structure, the installation is convenient, and the precision of the cutter system is high.
The profile of the wedge-shaped protrusion adopts an Archimedes spiral or other preferred profiles. When the acting force of the liquid on the wedge-shaped profile is calculated, an analytic solution can be obtained in the integration process, or when a numerical calculation method is adopted, the calculation has convergence and stability.
The relative rotational speed of the cutter system can be increased, and the cutting fluid can be kept clean.
The deep hole drill can be used for deep hole machining or shallow hole machining; can be used for drilling, or reaming. The liquid acting force is easy and reliable to estimate. Finally, the deep hole machining precision and quality are improved by the updated technical scheme.
Drawings
Fig. 1 is a schematic front view of a conventional inner chip removal deep hole drill processing principle.
Fig. 2 is a schematic cross-sectional view of the conventional inner chip removal deep hole drill processing principle.
Fig. 3 is a front view of the working principle of the connecting wedge part.
Fig. 4 is a schematic cross-sectional view of the working principle of the connecting wedge portion.
FIG. 5 is a front view of the working principle of the integrated wedge portion.
FIG. 6 is a schematic cross-sectional view of the working principle of the integrated wedge portion.
FIG. 7 is a schematic diagram of self-centering force adjustment.
In the figure: 1-workpiece, 2-cutting edge, 3-guide bar, 4-cutter body, 5-cutter bar, 6-oil delivery device, 7-wedge part, 8-wedge bulge, 9-adjusting cushion block end face, 10-wedge bulge end face, 11-positioning block end face, 12-positioning block, 13-limiting surface, 14-screw rod and 15-support.
Detailed Description
The following embodiments are further described, and the detailed description does not limit the present application in any way.
1. The wedge portion is a connected or unitary structure.
2. The liquid force is regulated mechanically, electrically or magnetically.
3. The wedge-shaped profile of the wedge-shaped convex part is a circle, or an Archimedes spiral surface, or other curves.
4. The blades are symmetrically or asymmetrically arranged; the liquid is oil or other liquid, and is filtered by a filter screen, or by centrifugal force, or by magnetic method.
5. The wedge-shaped protrusion or the adjusting cushion block is contacted with the positioning piece.
6. The material and heat treatment requirements of the top of the wedge-shaped protrusion are the same as or different from those of the wedge-shaped protrusion body; the top of the wedge-shaped bulge is provided with a coating or hard alloy or is not provided with the coating or the hard alloy; the deep hole drill is used for deep hole machining or shallow hole machining; for drilling, or reaming.

Claims (10)

1.一种内排屑深孔钻,有刀片、刀体,其特征在于:所述的深孔钻与刀杆相连,深孔钻上有楔形部分,楔形部分上沿圆周分布有2个或2个以上楔形凸起,楔形凸起最大直径小于或等于被加工深孔直径,楔形凸起顶部与深孔内壁的单边间隙大于0毫米或等于0毫米;楔形凸起与被加工孔壁形成楔形空间,当刀具系统相对于工件旋转时,液体被带入楔形空间,使液体的压力升高;液体从大间隙流入,从小间隙流出,或沿刀具系统轴线方向泄漏;一部分来自液压泵的液体流过相邻楔形凸起之间的槽,流入切削部位,然后流出,流出时携带铁屑排出;所述的深孔钻的自定心力是可以调节的或不可以调节;自定心力可以调节时,所述的深孔钻有电式或磁式或机械式自定心力调节装置,或精密调节装置与一般调节装置,楔形凸起的位置或姿态发生变化,楔形轮廓与孔内壁之间的间隙发生变化,液膜厚度发生变化,液体对楔形轮廓的作用力发生变化;楔形部分是独立制作的零件,有用于连接的结构,被安装于刀体和刀杆;或者,楔形凸起被制作于圆套上,圆套与刀杆或刀体紧密配合。1. An inner chip removal deep hole drill, with a blade and a cutter body, is characterized in that: the described deep hole drill is connected with the cutter shank, the deep hole drill is provided with a wedge-shaped part, and the wedge-shaped part is distributed along the circumference with 2 or Two or more wedge-shaped protrusions, the maximum diameter of the wedge-shaped protrusion is less than or equal to the diameter of the deep hole to be processed, and the unilateral gap between the top of the wedge-shaped protrusion and the inner wall of the deep hole is greater than 0 mm or equal to 0 mm; the wedge-shaped protrusion and the wall of the processed hole are formed Wedge-shaped space, when the tool system rotates relative to the workpiece, the liquid is brought into the wedge-shaped space to increase the pressure of the liquid; the liquid flows in from the large gap, flows out from the small gap, or leaks along the axis of the tool system; part of the liquid from the hydraulic pump It flows through the groove between the adjacent wedge-shaped protrusions, flows into the cutting part, and then flows out. When it flows out, it is discharged with iron filings; the self-centering force of the deep hole drill can be adjusted or not; the self-centering force can be adjusted When the deep hole is drilled with an electric or magnetic or mechanical self-centering force adjustment device, or a precision adjustment device and a general adjustment device, the position or posture of the wedge-shaped protrusion changes, and the gap between the wedge-shaped contour and the inner wall of the hole changes. The gap changes, the thickness of the liquid film changes, and the force of the liquid on the wedge-shaped profile changes; the wedge-shaped part is an independently produced part, which has a structure for connection and is installed on the cutter body and the shank; or, the wedge-shaped protrusion is made On the round sleeve, the round sleeve is closely matched with the tool holder or the tool body. 2.一种内排屑深孔钻,有刀片、刀体,其特征在于:所述的深孔钻与刀杆相连,深孔钻上有楔形部分,楔形部分上沿圆周分布有2个或2个以上楔形凸起,楔形凸起最大直径小于或等于被加工深孔直径,楔形凸起顶部与深孔内壁的单边间隙大于0毫米或等于0毫米;楔形凸起与被加工孔壁形成楔形空间,当刀具系统相对于工件旋转时,液体被带入楔形空间,使液体的压力升高;液体从大间隙流入,从小间隙流出,或沿刀具系统轴线方向泄漏;一部分来自液压泵的液体流过相邻楔形凸起之间的槽,流入切削部位,然后流出,流出时携带铁屑排出;所述的深孔钻的自定心力是可以调节的或不可以调节;自定心力可以调节时,所述的深孔钻有电式或磁式或机械式自定心力调节装置,或精密调节装置与一般调节装置,楔形凸起的位置或姿态发生变化,楔形轮廓与孔内壁之间的间隙发生变化,液膜厚度发生变化,液体对楔形轮廓的作用力发生变化;楔形部分与刀体是整体式结构。2. An inner chip removal deep hole drill, with a blade and a cutter body, characterized in that: the deep hole drill is connected with the cutter shank, the deep hole drill is provided with a wedge-shaped part, and the wedge-shaped part is distributed along the circumference with 2 or Two or more wedge-shaped protrusions, the maximum diameter of the wedge-shaped protrusion is less than or equal to the diameter of the deep hole to be processed, and the unilateral gap between the top of the wedge-shaped protrusion and the inner wall of the deep hole is greater than 0 mm or equal to 0 mm; the wedge-shaped protrusion and the wall of the processed hole are formed Wedge-shaped space, when the tool system rotates relative to the workpiece, the liquid is brought into the wedge-shaped space to increase the pressure of the liquid; the liquid flows in from the large gap, flows out from the small gap, or leaks along the axis of the tool system; part of the liquid from the hydraulic pump It flows through the groove between the adjacent wedge-shaped protrusions, flows into the cutting part, and then flows out. When it flows out, it is discharged with iron filings; the self-centering force of the deep hole drill can be adjusted or not; the self-centering force can be adjusted When the deep hole is drilled with an electric or magnetic or mechanical self-centering force adjustment device, or a precision adjustment device and a general adjustment device, the position or posture of the wedge-shaped protrusion changes, and the gap between the wedge-shaped contour and the inner wall of the hole changes. The gap changes, the thickness of the liquid film changes, and the force of the liquid on the wedge profile changes; the wedge part and the cutter body are integral structures. 3.根据权利要求1或2所述的一种内排屑深孔钻,其特征在于楔形凸起部分的楔形轮廓曲线是圆,或椭圆,或阿基米德螺旋线,或渐开线,或摆线,或双曲线,或抛物线、或概率曲线、或直线,或箕舌线、或蔓叶线、或笛卡尔叶形线、或心形线、或对数螺线、或双曲螺线、或双纽线、或玫瑰线,或以上线的组合。3. A kind of inner chip removal deep hole drill according to claim 1 and 2, characterized in that the wedge-shaped profile curve of the wedge-shaped convex portion is a circle, or an ellipse, or an Archimedes spiral, or an involute, Or cycloid, or hyperbola, or parabola, or probability curve, or straight line, or skelet, or vine, or Cartesian lobe, or cardioid, or logarithmic spiral, or hyperbolic spiral Line, or Double Chain, or Rose, or a combination of the above. 4.根据权利要求1或2所述的一种内排屑深孔钻,其特征在于楔形凸起部分的楔形轮廓是曲面,将曲面方程代入雷诺方程或纳维-斯托克斯方程计算液体对楔形轮廓的作用力时,积分过程能够获得解析解,或采用数值计算方法时,具有收敛性和稳定性。4. A kind of inner chip removal deep hole drill according to claim 1 and 2, it is characterized in that the wedge-shaped profile of the wedge-shaped convex part is a curved surface, and the curved surface equation is substituted into Reynolds equation or Navier-Stokes equation to calculate the liquid When the force on the wedge profile is applied, the integration process can obtain an analytical solution, or when the numerical calculation method is used, it has convergence and stability. 5.根据权利要求1或2所述的一种内排屑深孔钻,其特征在于,所述的刀片为对称布置或不对称布置;所述的液体为油或其它液体,经过滤网过滤、或离心力过滤,或磁性方法过滤。5. An inner chip removal deep hole drill according to claim 1 or 2, characterized in that the blades are arranged symmetrically or asymmetrically; the liquid is oil or other liquids, which are filtered by a filter screen , or centrifugal force filtration, or magnetic method filtration. 6.根据权利要求1或2所述的一种内排屑深孔钻,其特征在于:楔形凸起或者调节垫块与定位件接触,调节定位件的位置,则楔形凸起沿圆周具有不同位置,同时,楔形凸起顶面与深孔内壁的间隙发生变化;改变调节垫块沿圆周方向的位置,则楔形凸起在空间发生变化。6. An inner chip removal deep hole drill according to claim 1 or 2, characterized in that: the wedge-shaped protrusion or the adjusting pad is in contact with the positioning member, and the position of the positioning member is adjusted, then the wedge-shaped protrusion has different diameters along the circumference. At the same time, the gap between the top surface of the wedge-shaped protrusion and the inner wall of the deep hole changes; if the position of the adjusting pad along the circumferential direction is changed, the wedge-shaped protrusion changes in space. 7.根据权利要求1或2所述的一种内排屑深孔钻,其特征在于:自定心力调节装置包括定位件,螺杆、支座;螺杆上有两段螺纹,分别与定位件和支座上的螺纹相配合;支座和定位件上的螺纹的导程不同,分别为L1、L2;螺杆上相配合的两段螺纹的导程分别是L1、L2,螺纹的旋转方向相同;支座固定于相邻的两个楔形凸起之间的槽内;定位件可以沿支座的限定表面移动,但其绕螺杆轴线旋转的自由度被限制;使螺杆旋转θ角,则螺杆相对于支座移动的距离是:θL1/2π;定位件相对于螺杆反向移动距离为θL2/2π;定位件相对于固定的支座移动的距离为:d=θL1/2π-θL2/2π=(L1-L2)θ/2π。7. An inner chip removal deep hole drill according to claim 1 or 2, characterized in that: the self-centering force adjusting device comprises a positioning member, a screw rod and a support; The threads on the support are matched; the leads of the threads on the support and the positioning part are different, respectively L 1 and L 2 ; the leads of the two matched threads on the screw are L 1 and L 2 respectively. The rotation direction is the same; the support is fixed in the groove between the two adjacent wedge-shaped protrusions; the positioning member can move along the limited surface of the support, but the degree of freedom of its rotation around the axis of the screw is limited; the screw is rotated by an angle of θ , the distance that the screw moves relative to the support is: θL 1 /2π; the reverse movement distance of the positioning member relative to the screw is θL 2 /2π; the distance that the positioning member moves relative to the fixed support is: d=θL 1 / 2π−θL 2 /2π=(L 1 −L 2 )θ/2π. 8.根据权利要求1或2所述的一种内排屑深孔钻,其特征在于,楔形凸起的顶部的材料与热处理要求与楔形凸起主体的材料与热处理要求相同或不同;楔形凸起的顶部有涂层或硬质合金或没有涂层、硬质合金;所述的深孔钻用于深孔加工或浅孔加工;用于钻孔,或扩孔。8. An inner chip removal deep hole drill according to claim 1 or 2, wherein the material and heat treatment requirements of the top of the wedge-shaped protrusion are the same or different from the material and heat treatment requirements of the main body of the wedge-shaped protrusion; The top is coated or cemented carbide or uncoated, cemented carbide; the deep hole drill is used for deep hole processing or shallow hole processing; used for drilling, or reaming. 9.根据权利要求1所述的一种内排屑深孔钻,其特征在于,楔形部分通过其两端的螺纹分别连接钻头与刀杆。9 . The deep hole drill with internal chip removal according to claim 1 , wherein the wedge-shaped portion is respectively connected to the drill bit and the shank through the threads at both ends of the wedge-shaped portion. 10 . 10.根据权利要求2所述的一种内排屑深孔钻,其特征在于:楔形部分的主体与刀体材料相同,与刀体来源于同一个毛坯,与刀体具有一个或一个以上相同的设计基准,加工工艺基准;楔形部分位于刀片和刀体上用于连接刀杆的螺纹之间。10. An inner chip removal deep hole drill according to claim 2, characterized in that: the main body of the wedge-shaped part is of the same material as the cutter body, and the cutter body is derived from the same blank, and the cutter body has one or more identical materials The design basis, the machining process basis; the wedge-shaped part is located between the insert and the thread on the cutter body used to connect the shank.
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