CN112452993B - Full-automatic feeding and discharging cleaning device for large gearbox body - Google Patents
Full-automatic feeding and discharging cleaning device for large gearbox body Download PDFInfo
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- CN112452993B CN112452993B CN202011196663.7A CN202011196663A CN112452993B CN 112452993 B CN112452993 B CN 112452993B CN 202011196663 A CN202011196663 A CN 202011196663A CN 112452993 B CN112452993 B CN 112452993B
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- cleaning
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- 238000004140 cleaning Methods 0.000 title claims abstract description 67
- 238000007599 discharging Methods 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 98
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 238000011010 flushing procedure Methods 0.000 claims abstract description 30
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 15
- 238000005406 washing Methods 0.000 claims description 23
- 230000010365 information processing Effects 0.000 claims description 21
- 238000001035 drying Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 9
- 238000006073 displacement reaction Methods 0.000 claims description 8
- 230000033001 locomotion Effects 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 5
- 230000005611 electricity Effects 0.000 claims description 3
- 238000010926 purge Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/34—Arrangements of conduits or nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
- B08B3/123—Cleaning travelling work, e.g. webs, articles on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/42—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
Abstract
The invention provides a full-automatic feeding and discharging cleaning device for a large gearbox body, which comprises a cleaning chamber and a feeding and discharging mechanism, wherein the feeding and discharging mechanism penetrates through two sides of the cleaning chamber, a group of material conveying mechanisms are respectively arranged below the feeding and discharging mechanism extending out of the two sides of the cleaning chamber, a plurality of high-pressure flushing pipes, a flushing seat and an ultrasonic cleaning device are arranged in the cleaning chamber, the flushing seat is arranged on the inner side of the plurality of high-pressure flushing pipes, a plurality of annularly arranged footstands are arranged at the top of the flushing seat, an air cylinder is connected in the middle of the bottom of the footstand, a cleaning pool is arranged in the ultrasonic cleaning device, and a plurality of object placing tables arranged at intervals are arranged at the bottom of the cleaning pool.
Description
Technical Field
The invention relates to a full-automatic feeding and discharging cleaning device for a large gearbox body, and belongs to the technical field of cleaning equipment.
Background
Gearboxes are used in a wide range of applications, for example in wind power installations, where gearboxes are an important mechanical component. The wind power generator mainly has the function of transmitting the power generated by the wind wheel under the action of wind power to the generator and enabling the generator to obtain corresponding rotating speed.
Among the prior art, when wasing large-scale gearbox body, because large-scale gearbox body's the big quality of volume is heavy, hardly do full-automatic washing, all need artifical supplementary tighten and adjust the position of binding during hoist and mount transmission at every turn, gearbox body is fixed on hoisting mechanism all the time in the cleaning process, such cleaning method can lead to the gear box to be bound tightly fixed position and have the washing dead angle, current solution is that every carries out one-step washing operation and just puts down gearbox body once, every turn all need the staff to enter into the washing chamber and carry out supplementary dismantlement and the tight operation of binding of hoist and mount, the cleaning process is comparatively loaded down with trivial details, there is the washing dead angle easily.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a full-automatic feeding and discharging cleaning device for a large gearbox body, which can be used for carrying out full-automatic feeding and discharging cleaning on the large gearbox body, so as to solve the problems that the cleaning process of the existing cleaning device for the large gearbox body is not simple and convenient enough, and the cleaning is not comprehensive and thorough enough.
In order to achieve the purpose, the invention is realized by the following technical scheme: a full-automatic feeding and discharging cleaning device for a large gearbox body comprises a cleaning chamber and a feeding and discharging mechanism, wherein the feeding and discharging mechanism penetrates through two sides of the cleaning chamber, and a group of material conveying mechanisms are respectively arranged below the feeding and discharging mechanism extending out of two sides of the cleaning chamber;
the cleaning device comprises a cleaning chamber, a cleaning tank and a cleaning device, wherein a plurality of high-pressure flushing pipes, a flushing seat and an ultrasonic cleaning device are arranged in the cleaning chamber, the flushing seat is arranged on the inner side of the high-pressure flushing pipes, a plurality of annularly-arranged footstands are arranged at the top of the flushing seat, an air cylinder is connected in the middle of the bottom of the footstand, a cleaning tank is arranged in the ultrasonic cleaning device, and a plurality of object placing tables arranged at intervals are arranged at the bottom of the cleaning tank;
the feeding and discharging mechanism comprises a cross beam, a movable lifter, a movable frame and material clamping frames, the cross beam is arranged at the top of the cleaning chamber, two ends of the cross beam are respectively connected with a supporting upright post, the movable lifter is used for driving the movable frame to lift, the movable lifter slides along the cross beam, two groups of material clamping frames are connected in the movable frame, the two groups of material clamping frames are connected with the movable frame in a sliding manner, and the two groups of material clamping frames are used for clamping the gearbox body from two sides;
the conveying mechanism is provided with a plurality of transmission rollers which are arranged at equal intervals, a main bearing column is arranged in the middle of each transmission roller, auxiliary bearing columns with the same diameter as that of the main bearing column are respectively arranged at two ends of each transmission roller, the diameter of each main bearing column is larger than that of each transmission roller, and a certain interval is reserved between each main bearing column and each auxiliary bearing column;
the bottom of the moving frame is provided with a camera, a displacement sensor is arranged in the moving elevator and used for acquiring the moving distance of the moving elevator along the cross beam, the camera is used for acquiring picture information of the gearbox body, the camera and the displacement sensor are connected with a controller, an information processing unit is arranged in the controller and used for generating the length of the bottom surface of the gearbox body according to the picture information of the gearbox body, the information processing unit is used for determining the position of the moving elevator on the cross beam according to the moving distance of the moving elevator along the cross beam, a storage unit is arranged in the controller and used for storing the width of the material clamping frame, and the information processing unit obtains the central position of the material clamping frame on one side of the long edge of the bottom surface of the gearbox body according to the width of the material clamping frame and the length of the bottom surface of the gearbox body, the information processing unit correspondingly obtains the material clamping position of the mobile lifter on the cross beam according to the central position, a material clamping strategy is configured in the controller, and the material clamping strategy is used for controlling the mobile lifter to drive the material clamping frame to move to the material clamping position.
Further, be provided with elevator motor in the removal lift, elevator motor's output shaft has the haulage rope, it is provided with the connecting seat to remove a top, be provided with the pulley in the connecting seat, haulage rope and pulley sliding connection, elevator motor drives the connecting seat through the haulage rope and reciprocates, elevator motor is connected with the encoder, the encoder is connected with the controller electricity, the encoder is used for acquireing elevator motor's the number of turns of rotation, information processing unit obtains the lift distance of connecting seat according to elevator motor's the number of turns of rotation.
Furthermore, the storage unit further stores the height of the material conveying mechanism, the height of the washing seat, the height of the bottom of the washing tank and the height of the bottom of the material clamping frame, and the information processing unit respectively obtains the downward movement distance of the material clamping frame at the material conveying mechanism, the washing seat and the washing tank according to the height of the material conveying mechanism, the height of the washing seat, the height of the bottom of the washing tank and the height of the bottom of the material clamping frame.
Further, one side of removing the frame is provided with presss from both sides the material motor, the inside of removing the frame is provided with the hold-in range, the both ends inboard of hold-in range is rotated with removing the frame through the live-rollers respectively and is connected, the live-rollers of one of them end of hold-in range is connected with the output shaft that presss from both sides the material motor, the hold-in range supports through the live-rollers at both ends and forms two-layer parallel from top to bottom, and two sets of clamp material framves are connected with the upper strata and the lower floor of hold-in range respectively, and two sets of clamp material frame are connected with the hold-in range through smuggleing the ware secretly respectively.
Furthermore, two groups of partition plates are respectively arranged on two sides of the interior of the movable frame.
Further, the clamping frame comprises a connecting rod, a cross rod, a clamping rod and supporting blocks, the connecting rod stretches into the moving frame, two sides of the connecting rod are connected with the partition board in a sliding mode through two groups of pulleys respectively, the bottom of the connecting rod is perpendicularly connected with the cross rod, two ends of the bottom of the cross rod are perpendicularly connected with the clamping rod respectively, and the supporting blocks used for bearing the gear box body are arranged at the bottom of the clamping rod.
Further, a proximity switch electrically connected with the controller is arranged on the inner side of the clamping rod and used for detecting the distance between the clamping rod and the gear box body.
Further, a plurality of cylinders set up to two sets of and two sets of cylinder staggered arrangement, and two sets of cylinders are connected with air feeder respectively, air feeder is connected with the controller, still dispose ejecting tactics in the controller, ejecting tactics are used for driving two sets of cylinders and crisscross carry out ejecting motion.
Furthermore, a plurality of flushing heads are connected to the top seat.
Further, a feed inlet is formed in one side, close to the high-pressure flushing pipe, of the cleaning chamber, a discharge outlet is formed in one side, close to the ultrasonic cleaning device, of the cleaning chamber, a drying chamber is arranged on one side, close to the discharge outlet, of the cleaning chamber, a dryer and a drying seat are arranged in the drying chamber, a plurality of object placing platforms are arranged on the drying seat, and intervals are formed among the object placing platforms.
The invention has the beneficial effects that: according to the invention, by arranging the two groups of clamping frames capable of clamping and moving, the gear box body can be automatically clamped by the design, and the gear box body can be lifted by moving the lifter, so that automatic feeding and discharging are realized, and the convenience of a cleaning process is improved;
according to the invention, the camera is added for identifying the length of the bottom surface of the gearbox body, and the position of the movable lifter on the beam is positioned, so that the clamping frame can be adjusted to the middle position of the long edge of the gearbox body, the clamping frame keeps balance when clamping the gearbox body to move, and the stability of automatic loading and unloading is improved;
according to the invention, the main bearing column and the auxiliary bearing column are arranged in the material conveying mechanism, the plurality of equidistant footstock are arranged on the washing seat, and the plurality of object placing tables which are arranged at intervals are arranged in the washing tank.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of A in FIG. 1;
FIG. 3 is a schematic structural view of a loading and unloading mechanism;
FIG. 4 is a schematic view of a connection structure of the movable frame and the material clamping frame;
FIG. 5 is a sectional view showing the connection of the movable frame and the connecting rod;
FIG. 6 is a schematic view of FIG. 5 with the connecting rod removed;
FIG. 7 is a schematic structural diagram of the connection between the connecting rod in the moving frame and the upper layer of the synchronous belt;
FIG. 8 is a schematic view of the connection between the connecting rod and the lower layer of the synchronous belt in the moving frame;
FIG. 9 is a view showing the connection structure of the high pressure flushing pipe and the flushing seat;
FIG. 10 is a top view of the flush socket;
fig. 11 is a schematic structural view of the ultrasonic cleaning apparatus.
In the figure: 1. a cleaning chamber; 2. a feeding and discharging mechanism; 3. a material conveying mechanism; 11. a high pressure flush tube; 12. a flushing seat; 13. a top seat; 131. a rinsing head; 14. an ultrasonic cleaning device; 141. a cleaning tank; 142. a placing table; 21. a cross beam; 22. moving the elevator; 23. a connecting seat; 24. a hauling rope; 25. a movable frame; 251. a partition plate; 26. a material clamping frame; 261. a connecting rod; 262. a cross bar; 263. a material clamping rod; 264. a support block; 265. a pulley; 266. an entrainer; 27. a material clamping motor; 271. a synchronous belt; 272. a rotating roller; 28. a camera; 31. a driving roller; 32. a main support post; 33. and (4) supporting the supporting column.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1, fig. 1 is a schematic structural diagram of the present invention.
The utility model provides a full-automatic unloading belt cleaning device that goes up for large-scale gearbox body, including purge chamber 1 and last unloading mechanism 2, go up unloading mechanism 2 and run through the both sides of purge chamber 1, the below that goes up unloading mechanism 2 and stretch out purge chamber 1 both sides is provided with a set of defeated material mechanism 3 respectively, in two sets of defeated material mechanism 3, one of them is a set of for the feeding, another group is used for the ejection of compact, purge chamber 1 corresponds defeated material mechanism 3 department that is used for the feeding and sets up the feed inlet, the opposite side corresponds defeated material mechanism 3 department of the ejection of compact and sets up the discharge gate, go up unloading mechanism 2 and grab the transportation to wait abluent gearbox body from being used for the feeding and grab and wash gradually in purge chamber 1, grab the transportation again after the washing and transport to be used for the ejection of compact on defeated material mechanism 3.
Referring to fig. 2, fig. 2 is an enlarged view of a in fig. 1.
Conveying mechanism 3 is last to be provided with driving roller 31 that a plurality of equidistance were arranged, the centre of driving roller 31 is provided with main bearing post 32, the both ends of driving roller 31 are provided with the assistance bearing post 33 the same with main bearing post 32's diameter respectively, main bearing post 32's diameter is greater than driving roller 31's diameter, there is certain interval between main bearing post 32 and the assistance bearing post 33, this design can make main bearing post 32 and the interval of assisting between bearing post 33 be used for going up unloading mechanism 2 and snatch gear box from the bottom, thereby can realize full-automatic snatching the operation, replaced original hoist and mount in-process need artifical supplementary step of tying up the operation.
Referring to fig. 3, fig. 3 is a schematic structural view of the loading and unloading mechanism.
Go up unloading mechanism 2 and include crossbeam 21, remove lift 22, remove frame 25 and press from both sides work or material rest 26, crossbeam 21 sets up and is connected with a support post respectively in the top of purge chamber 1 and the both ends of crossbeam 21, crossbeam 21 constitutes a bridge type structure through the support post at both ends together, be used for pressing from both sides work or material rest 26 and snatch gear box back and remove along crossbeam 21 through removing lift 22, remove lift 22 and be used for driving and remove frame 25 and go up and down, remove lift 22 and slide along crossbeam 21, it has two sets of work or material rest 26 to remove the in-connection of frame 25, two sets of work or material rest 26 and removal frame 25 sliding connection, two sets of work or material rest 26 are used for carrying out the centre gripping to gear box from both sides, remove lift 22 and possess the function of removing along crossbeam 21.
This design adopts the single bridge crane among the prior art, the modified part lies in the design of the mode of snatching of bottom, adopt two sets of clamping frame 26 that can remove to have realized the function of automatic snatching, the mode of original couple has been replaced, the mode of couple hoist and mount needs the manual work to tie up tightly, can't realize full automatic operation, and current tongs adopts articulated tongs structure, box unable operation to structure deviation square or cuboid structure, and the box to the cuboid structure that the clamping frame 26 that adopts to snatch from both sides parallel movement can be better snatchs.
Referring to fig. 4-8, fig. 4 is a schematic view of a connection structure between a movable frame and a material clamping frame; FIG. 5 is a sectional view showing the connection of the movable frame and the connecting rod; FIG. 6 is a schematic view of FIG. 5 with the connecting rod removed; FIG. 7 is a schematic structural diagram of the connection between the connecting rod in the moving frame and the upper layer of the synchronous belt; fig. 8 is a schematic structural view of the connection between the connection rod and the lower layer of the timing belt in the moving frame.
Remove the inside both sides of frame 25 and be provided with two sets of baffles 251 respectively, it includes connecting rod 261 to press from both sides material frame 26, horizontal pole 262, press from both sides material pole 263 and supporting shoe 264, connecting rod 261 stretches into and removes inside the frame 25, the both sides of connecting rod 261 are respectively through two sets of pulleys 265 and baffle 251 sliding connection, the bottom of connecting rod 261 is connected with horizontal pole 262 perpendicularly, the bottom both ends of horizontal pole 262 are connected with respectively perpendicularly and press from both sides material pole 263, the bottom of pressing from both sides material pole 263 is provided with the supporting shoe 264 that is used for bearing the gear box body. Two sets of work or material rest 26 symmetry sets up, makes supporting block 264 inwards extend, can make supporting block 264 insert the gear box bottom and carry out the bearing.
The inside of the material clamping rod 263 is provided with a proximity switch electrically connected with the controller, the proximity switch is used for detecting the distance between the material clamping rod 263 and the gear box body, and the operation of the material clamping motor 27 can be stopped after the material clamping rod 263 is attached to the gear box body after the proximity switch is arranged.
Be provided with elevator motor in the mobile lift 22, elevator motor's output shaft has haulage rope 24, set up the reel on the output shaft, the reel is used for the rolling and emits haulage rope 24, it is provided with connecting seat 23 to remove frame 25 top, be provided with pulley 265 in the connecting seat 23, haulage rope 24 and pulley 265 sliding connection, elevator motor drives connecting seat 23 through haulage rope 24 and reciprocates, elevator motor is connected with the encoder, the encoder is connected with the controller electricity, the encoder is used for acquireing elevator motor's the number of turns of rotation, information processing unit obtains the lift distance of connecting seat 23 according to elevator motor's the number of turns of rotation.
One side of moving frame 25 is provided with presss from both sides material motor 27, the inside of moving frame 25 is provided with hold-in range 271, the both ends inboard of hold-in range 271 is connected with moving frame 25 rotation through live-rollers 272 respectively, the live-rollers 272 of one end wherein of hold-in range 271 is connected with the output shaft of pressing from both sides material motor 27, hold-in range 271 supports through the live-rollers 272 at both ends and forms two-layer parallel from top to bottom, two sets of work or material rest 26 are connected with the upper strata and the lower floor of hold-in range 271 respectively, two sets of work or material rest 26 are connected with hold-in range 271 through smuggleing ware 266 respectively, it rotates to drive hold-in range 271 through live-rollers 272 during the work of pressing from both sides material motor 27, the upper and lower two-layer phase move of hold-in range 271, can drive two sets of work or material rest 26 and move relatively or on the contrary, thereby realize the operation of centre gripping and unclamping.
The bottom of the moving frame 25 is provided with a camera 28, the moving elevator 22 is internally provided with a displacement sensor, the displacement sensor is used for acquiring the moving distance of the moving elevator 22 along the cross beam 21, the camera 28 is used for acquiring picture information of the gearbox body, the camera 28 and the displacement sensor are connected with a controller, the controller is internally provided with an information processing unit, the information processing unit is used for generating the length of the bottom surface of the gearbox body according to the picture information of the gearbox body, the information processing unit is used for determining the position of the moving elevator 22 on the cross beam 21 according to the moving distance of the moving elevator 22 along the cross beam 21, the controller is internally provided with a storage unit, the width of the clamping frame 26 is stored in the storage unit, the information processing unit obtains the central position of the clamping frame 26 on one side of the long side of the bottom surface of the gearbox body according to the width of the clamping frame 26 and the length of the bottom surface of the gearbox body, the information processing unit correspondingly obtains the clamping position of the moving elevator 22 on the cross beam 21 according to the central position, the controller is internally provided with a material clamping strategy, the material clamping strategy is used for controlling the movable lifter 22 to drive the material clamping frame 26 to move to a material clamping position, the distance reserved on two sides of the gear box body by the material clamping frame 26 can be obtained by subtracting the width of the material clamping frame 26 from the length of the bottom surface of the gear box body and dividing the subtracted value by two, and the width of the material clamping frame 26 specifically refers to the length of the cross rod 262.
The storage unit further stores the height of the material conveying mechanism 3, the height of the washing seat 12, the height of the bottom of the cleaning pool 141 and the height of the bottom of the material clamping frame 26, the information processing unit respectively obtains the downward movement distance of the material clamping frame 26 at the material conveying mechanism 3, the washing seat 12 and the cleaning pool 141 according to the height of the material conveying mechanism 3, the height of the washing seat 12, the height of the bottom of the cleaning pool 141 and the height of the bottom of the material clamping frame 26, and the design is used for controlling the downward movement position of the material clamping frame 26. Meanwhile, the positions of the corresponding crossbars of the washing seat 12 and the washing pool 141 can be stored in the storage unit in advance, so that the lifting moving machine can be controlled to move to a specified position conveniently.
Referring to fig. 9-11, fig. 9 is a connection structure diagram of the high pressure flushing pipe and the flushing seat; FIG. 10 is a top view of the flush socket; fig. 11 is a schematic structural view of the ultrasonic cleaning apparatus.
Be provided with a plurality of high pressure flushing pipes 11 in the purge chamber 1, wash seat 12 and ultrasonic cleaning device 14, it sets up at a plurality of high pressure flushing pipes 11 inboardly to wash seat 12 top, it is provided with the footstock 13 of a plurality of annular arrangements to wash seat 12 top, the bottom intermediate junction of footstock 13 has the cylinder, a plurality of cylinders set up to two sets of and two sets of cylinder staggered arrangement, two sets of cylinders are connected with air feeder respectively, air feeder is connected with the controller, still dispose ejecting tactics in the controller, ejecting tactics are used for driving two sets of cylinders and crisscross ejecting motion that carries out, this design can stagger and jack-up the bottom of gearbox casing, can carry out comprehensive cleanness to the bottom of gearbox casing, avoid appearing the clearance dead angle.
The top seat 13 is connected with a plurality of flushing heads 131, the flushing heads 131 are connected with a high-pressure water generator, and the gearbox body can be cleaned from the bottom through the flushing heads 131.
Be provided with in the ultrasonic cleaning device 14 and wash pond 141, the bottom of wasing pond 141 is provided with the thing platform 142 of putting of a plurality of interval arrangements, and a plurality of spaced put the thing platform 142 can be convenient for press from both sides the supporting shoe 264 of work or material rest 26 and insert the interval in, put the thing platform 142 cooperation and press from both sides the work or material rest 26 and can support the different positions in bottom of gearbox casing, avoid appearing wasing the dead angle.
The feed inlet has been seted up to one side that purge chamber 1 is close to high-pressure flushing pipe 11, the discharge gate has been seted up to one side that purge chamber 1 is close to ultrasonic cleaning device 14, one side that is close to the discharge gate in purge chamber 1 is provided with the drying chamber, be provided with drying apparatus and stoving seat in the drying chamber, be provided with a plurality of thing platforms 142 of putting on the stoving seat, a plurality of thing platforms 142 of putting are provided with the interval between the thing platform 142, put the thing platform 142 and can support the different positions of gearbox body through the cooperation of pressing from both sides work or material rest 26 among the stoving process, avoid appearing the dead angle of drying.
The working principle is as follows: in the operation process, the gear box body is transported to the position below the cross frame through the feeding mechanism 3, the movable lifter 22 moves to the position above the gear box body along the cross frame, the picture information of the gear box body is obtained through the camera 28, the center position is obtained after the processing of the information processing unit, the movable lifter 22 moves to the center position along the cross frame, the movable frame 25 moves downwards to the downward movement distance corresponding to the preset height of the feeding mechanism 3, the clamping motor 27 is started to drive the supporting block 264 at the bottom of the clamping frame 26 to be inserted into the bottom of the gear box body, the proximity switch sends a signal for stopping clamping after the clamping rod 263 is attached to the gear box body, the gear box body is lifted up through the movable lifter 22 and then is transmitted into the cleaning chamber 1, the gear box body is firstly placed in the cleaning seat 12 to be cleaned through the high-pressure cleaning pipe 11, the two groups of cylinders respectively drive the top seat 13 to jack up the gear box body, the washing head 131 on the other group of footstock 13 washes the bottom of the gearbox body, the two groups of cylinders jack up alternately, the bottom surface of the gearbox body can be cleaned comprehensively, the gearbox body is transported into the ultrasonic cleaning device 14 after being washed, the gearbox body is suspended through the material clamping frame 26 and can be alternately supported on the material placing table 142, the situation that the bottom of the gearbox body is cleaned at dead angles is avoided, the gearbox body is moved into the drying chamber to be dried, the drying comprehensiveness is guaranteed through the staggered support of the material placing table 142 and the material clamping frame 26, and finally the gearbox body is moved to the material conveying mechanism 3 of the discharging material to complete a cleaning process.
Finally, it should be noted that: the above-mentioned embodiments are only specific embodiments of the present invention, which are used for illustrating the technical solutions of the present invention and not for limiting the same, and the protection scope of the present invention is not limited thereto, although the present invention is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (9)
1. A full-automatic feeding and discharging cleaning device for a large gearbox body comprises a cleaning chamber (1) and a feeding and discharging mechanism (2), and is characterized in that the feeding and discharging mechanism (2) penetrates through two sides of the cleaning chamber (1), and a group of material conveying mechanisms (3) are respectively arranged below the feeding and discharging mechanism (2) extending out of two sides of the cleaning chamber (1);
a plurality of high-pressure flushing pipes (11), a flushing seat (12) and an ultrasonic cleaning device (14) are arranged in the cleaning chamber (1), the flushing seat (12) is arranged on the inner side of the high-pressure flushing pipes (11), a plurality of annularly-arranged footstands (13) are arranged at the top of the flushing seat (12), an air cylinder is connected in the middle of the bottom of the footstand (13), a cleaning pool (141) is arranged in the ultrasonic cleaning device (14), and a plurality of object placing tables (142) which are arranged at intervals are arranged at the bottom of the cleaning pool (141);
the loading and unloading mechanism (2) comprises a cross beam (21), a movable lifter (22), a movable frame (25) and material clamping frames (26), the cross beam (21) is arranged at the top of the cleaning chamber (1), two ends of the cross beam (21) are respectively connected with a supporting upright column, the movable lifter (22) is used for driving the movable frame (25) to lift, the movable lifter (22) slides along the cross beam (21), two material clamping frames (26) are connected in the movable frame (25), the two material clamping frames (26) are in sliding connection with the movable frame (25), and the two material clamping frames (26) are used for clamping the gearbox body from two sides;
the conveying mechanism (3) is provided with a plurality of transmission rollers (31) which are arranged at equal intervals, a main bearing column (32) is arranged in the middle of each transmission roller (31), auxiliary bearing columns (33) which are the same as the main bearing column (32) in diameter are respectively arranged at two ends of each transmission roller (31), the diameter of each main bearing column (32) is larger than that of each transmission roller (31), and a certain interval is reserved between each main bearing column (32) and each auxiliary bearing column (33);
the gear box structure is characterized in that a camera (28) is arranged at the bottom of the moving frame (25), a displacement sensor is arranged in the moving lift (22), the displacement sensor is used for acquiring the moving distance of the moving lift (22) along the cross beam (21), the camera (28) is used for acquiring the picture information of the gear box body, the camera (28) and the displacement sensor are connected with a controller, an information processing unit is arranged in the controller, the information processing unit is used for generating the length of the bottom surface of the gear box body according to the picture information of the gear box body, the information processing unit is used for determining the position of the moving lift (22) on the cross beam (21) according to the moving distance of the moving lift (22) along the cross beam (21), a storage unit is arranged in the controller, the width of the material clamping frame (26) is stored in the storage unit, and the information processing unit obtains the position of the material clamping frame (26) on the gear box body according to the width of the material clamping frame (26) and the length of the bottom surface of the gear box body The center position of one side of the long edge of the bottom surface of the wheel box body is obtained, the information processing unit correspondingly obtains a material clamping position of the movable lifter (22) on the cross beam (21) according to the center position, a material clamping strategy is configured in the controller, and the material clamping strategy is used for controlling the movable lifter (22) to drive the material clamping frame (26) to move to the material clamping position;
remove one side of frame (25) and be provided with and press from both sides material motor (27), the inside of removing frame (25) is provided with hold-in range (271), the both ends inboard of hold-in range (271) is rotated with removing frame (25) through live-rollers (272) respectively and is connected, the live-rollers (272) of one end wherein of hold-in range (271) are connected with the output shaft that presss from both sides material motor (27), hold-in range (271) support through live-rollers (272) at both ends and form two-layer parallel from top to bottom, and two sets of work or material rest (26) are connected with the upper strata and the lower floor of hold-in range (271) respectively, and two sets of work or material rest (26) of pressing from both sides are connected with hold-in range (271) through smuggleing secretly ware (266) respectively.
2. The full-automatic loading and unloading belt cleaning device for large gearbox body of claim 1, characterized in that, be provided with elevator motor in the removal lift (22), elevator motor's output shaft has haulage rope (24), it is provided with connecting seat (23) to remove frame (25) top, be provided with pulley (265) in connecting seat (23), haulage rope (24) and pulley (265) sliding connection, elevator motor drives connecting seat (23) through haulage rope (24) and reciprocates, elevator motor is connected with the encoder, the encoder is connected with the controller electricity, the encoder is used for acquireing elevator motor's the number of turns, information processing unit obtains the lift distance of connecting seat (23) according to elevator motor's the number of turns.
3. The fully automatic loading and unloading cleaning device for large gear box bodies as claimed in claim 1, wherein the storage unit further stores the height of the feeding mechanism (3), the height of the washing seat (12), the height of the bottom of the cleaning tank (141) and the height of the bottom of the clamping frame (26), and the information processing unit obtains the downward moving distance of the clamping frame (26) at the feeding mechanism (3), the washing seat (12), the height of the bottom of the cleaning tank (141) and the height of the bottom of the clamping frame (26) according to the height of the feeding mechanism (3), the height of the washing seat (12), the height of the bottom of the cleaning tank (141) respectively.
4. The full-automatic loading and unloading cleaning device for the large gear box body as claimed in claim 1, wherein two groups of partition plates (251) are respectively arranged on two sides of the interior of the moving frame (25).
5. The full-automatic loading and unloading cleaning device for the large gear box body according to claim 4, wherein the clamping frame (26) comprises a connecting rod (261), a cross rod (262), a clamping rod (263) and a supporting block (264), the connecting rod (261) extends into the movable frame (25), two sides of the connecting rod (261) are respectively connected with the partition plate (251) in a sliding manner through two groups of pulleys (265), the bottom of the connecting rod (261) is vertically connected with the cross rod (262), two ends of the bottom of the cross rod (262) are respectively vertically connected with the clamping rod (263), and the bottom of the clamping rod (263) is provided with the supporting block (264) for supporting the gear box body.
6. The full-automatic loading and unloading cleaning device for the large gearbox casing as claimed in claim 5, wherein a proximity switch electrically connected with the controller is arranged on the inner side of the material clamping rod (263), and the proximity switch is used for detecting the distance between the material clamping rod (263) and the gearbox casing.
7. The full-automatic loading and unloading cleaning device for the large gearbox body as claimed in claim 1, wherein the plurality of cylinders are arranged in two groups and the two groups of cylinders are arranged in a staggered manner, the two groups of cylinders are respectively connected with a gas supply device, the gas supply device is connected with a controller, and an ejection strategy is further configured in the controller and is used for driving the two groups of cylinders to perform ejection movement in a staggered manner.
8. The full-automatic loading and unloading cleaning device for the large gear box body as claimed in claim 7 is characterized in that a plurality of flushing heads (131) are connected to the top seat (13).
9. The full-automatic loading and unloading cleaning device for the large gearbox body is characterized in that a feeding hole is formed in one side, close to a high-pressure flushing pipe (11), of a cleaning chamber (1), a discharging hole is formed in one side, close to an ultrasonic cleaning device (14), of the cleaning chamber (1), a drying chamber is arranged on one side, close to the discharging hole, of the cleaning chamber (1), a dryer and a drying seat are arranged in the drying chamber, a plurality of object placing platforms (142) are arranged on the drying seat, and intervals are formed among the object placing platforms (142).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011196663.7A CN112452993B (en) | 2020-10-30 | 2020-10-30 | Full-automatic feeding and discharging cleaning device for large gearbox body |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011196663.7A CN112452993B (en) | 2020-10-30 | 2020-10-30 | Full-automatic feeding and discharging cleaning device for large gearbox body |
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| CN112452993B true CN112452993B (en) | 2021-09-28 |
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| CN115041454B (en) * | 2022-07-27 | 2024-01-26 | 上海先予工业自动化设备有限公司 | Hydrogen energy automobile aluminum alloy foundry goods cleaning machine |
| CN118403845B (en) * | 2024-07-03 | 2024-08-23 | 常州市爱伦机械有限公司 | Gear cleaning system and cleaning method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104924516B (en) * | 2015-07-02 | 2017-02-15 | 长江大学 | Mold opening apparatus for refrigerator door foaming mold |
| CN206064927U (en) * | 2016-08-31 | 2017-04-05 | 宁波博尔超声波设备有限公司 | Housing class foundry goods automatic rinser |
| CN109604251B (en) * | 2018-12-29 | 2022-04-05 | 西安奕斯伟材料科技有限公司 | Cleaning device and cleaning method |
| CN209531658U (en) * | 2019-01-26 | 2019-10-25 | 台州全球英工贸有限公司 | A kind of continuous loading and unloading formula cleaning unit |
| CN210214044U (en) * | 2019-07-10 | 2020-03-31 | 南京信息工程大学 | Automatic control system for overturning of multi-vehicle type mixed line production vehicle frame |
| CN110586561A (en) * | 2019-09-02 | 2019-12-20 | 中信戴卡股份有限公司 | Auxiliary frame cleaning and drying line |
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