CN112444935B - Under-screen camera shooting assembly, camera shooting module, optical lens and manufacturing method of under-screen camera shooting assembly - Google Patents
Under-screen camera shooting assembly, camera shooting module, optical lens and manufacturing method of under-screen camera shooting assembly Download PDFInfo
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Abstract
本申请涉及一种光学镜头,其包括:第一镜片、第二镜头部件和遮光构件。第一镜片的第一表面向物侧凸起的突出部,突出部周围有第一结构区。第二镜头部件包括第二镜筒和至少一个第二镜片,第二镜筒的顶部具有延伸部并第二镜头部件的进光孔,并且最顶部的第二镜片具有位于物侧的第三表面,其包括位于中央的光学区、围绕光学区的内结构区和外结构区,外结构区承靠于延伸部,内结构区暴露在延伸部外。第一镜片与第二镜头部件粘合,遮光构件的环形遮光部设置于第一结构区的上方,且第一镜片的外径不大于进光孔的孔径。本申请还提供了相应的摄像模组和屏下摄像组件以及相应的制作方法。本申请可以在不牺牲成像质量的前提下减小屏幕开孔的孔径。
The present application relates to an optical lens, which includes: a first lens, a second lens component and a light shielding member. The first surface of the first lens has a protrusion protruding toward the object side, and a first structural area is arranged around the protrusion. The second lens component includes a second lens barrel and at least one second lens, the top of the second lens barrel has an extension and a light inlet of the second lens component, and the topmost second lens has a third surface located on the object side, which includes an optical zone located in the center, an inner structural zone surrounding the optical zone, and an outer structural zone, the outer structural zone rests on the extension, and the inner structural zone is exposed outside the extension. The first lens is bonded to the second lens component, the annular light shielding portion of the light shielding member is arranged above the first structural zone, and the outer diameter of the first lens is not greater than the aperture of the light inlet. The present application also provides a corresponding camera module and an under-screen camera assembly and a corresponding manufacturing method. The present application can reduce the aperture of the screen opening without sacrificing imaging quality.
Description
技术领域Technical Field
本发明涉及摄像模组技术领域,具体地说,本发明涉及屏下摄像组件和相应的摄像模组、光学镜头及其制作方法。The present invention relates to the field of camera module technology, and more specifically, to an under-screen camera assembly and a corresponding camera module, an optical lens, and a manufacturing method thereof.
背景技术Background Art
随着移动电子设备的普及,被应用于移动电子设备的用于帮助使用者获取影像(例如视频或者图像)的摄像模组的相关技术得到了迅猛的发展和进步,并且在近年来,摄像模组在诸如医疗、安防、工业生产等诸多的领域都得到了广泛的应用。With the popularization of mobile electronic devices, the relevant technologies of camera modules used in mobile electronic devices to help users obtain images (such as videos or images) have been rapidly developed and improved, and in recent years, camera modules have been widely used in many fields such as medical treatment, security, industrial production, etc.
在消费电子领域,例如智能手机领域中,前置摄像模组是不可或缺的一个组件。前置摄像模组通常设置在显示屏的同侧,用于满足使用者的自拍等功能。然而,随着屏占比越来越大,对前置摄像头的布置也提出了越来越高的要求。为减少摄像头对屏占比的影响,实现全面屏,不同厂家从不同的角度开发多种解决方案。一种技术方向是:将前置摄像模组布置在手机顶框,形成接近全面屏的刘海屏或水滴屏。另一种技术方向是:采用伸缩式的摄像模组以便隐藏和使用摄像头。当需要摄像时,可控制摄像头伸出手机(或其它电子设备)壳体之外进行拍摄;拍摄完毕后,摄像头缩回至手机(或其它电子设备)壳体中。然而,摄像头在不断的伸缩过程以及摄像头相对于手机(或其它电子设备)伸出时,容易受外力撞击而导致前置摄像损坏,并且更换困难。In the field of consumer electronics, such as the field of smart phones, the front camera module is an indispensable component. The front camera module is usually set on the same side of the display screen to meet the user's selfie and other functions. However, as the screen-to-body ratio increases, higher and higher requirements are placed on the layout of the front camera. In order to reduce the impact of the camera on the screen-to-body ratio and achieve a full screen, different manufacturers have developed a variety of solutions from different angles. One technical direction is to arrange the front camera module on the top frame of the mobile phone to form a bangs screen or a water drop screen that is close to a full screen. Another technical direction is to use a retractable camera module to hide and use the camera. When shooting is required, the camera can be controlled to extend out of the shell of the mobile phone (or other electronic device) to shoot; after shooting, the camera retracts into the shell of the mobile phone (or other electronic device). However, the camera is easily damaged by external force during the continuous extension process and when the camera is extended relative to the mobile phone (or other electronic device), and it is difficult to replace.
目前市场上还常采用“开孔屏”方案,“开孔屏”方案通常配合屏下摄像模组的来实现手机屏占比尽可能的提高。“开孔屏”即通过取消屏幕中部分影响镜头接收光线的结构,形成一可以透过可见光的孔,在该孔对应的位置设置一摄像模组,从而实现手机前置拍摄的同时,尽可能的提升屏占比。但目前的摄像模组的头部尺寸均在3mm以上,摄像模组的头部放入孔中会使得屏幕开孔的尺寸要够大,而将摄像模组置于屏幕之后,考虑到摄像模组视场角的需求,屏幕开孔的侧壁不能影响摄像模组采集光线,因此同样的开孔要做的相对较大,其至少在4.5mm以上。这种较大的开孔会导致屏幕的显示效果不佳,影响到屏幕的使用体验。因此人们期待“开孔屏”的开孔尽可能小。At present, the "hole screen" solution is still commonly used in the market. The "hole screen" solution is usually combined with the under-screen camera module to achieve the highest possible screen-to-body ratio of the mobile phone. The "hole screen" is to cancel the structure in the screen that affects the lens receiving light, form a hole that can pass visible light, and set a camera module at the position corresponding to the hole, so as to achieve the front-end shooting of the mobile phone while increasing the screen-to-body ratio as much as possible. However, the head size of the current camera module is more than 3mm. Putting the head of the camera module into the hole will make the size of the screen opening large enough, and placing the camera module behind the screen. Considering the field of view of the camera module, the side wall of the screen opening cannot affect the light collection of the camera module. Therefore, the same opening should be relatively large, at least 4.5mm or more. This larger opening will lead to poor display effect of the screen and affect the user experience of the screen. Therefore, people expect the opening of the "hole screen" to be as small as possible.
而另一方面,高像素、大光圈、小尺寸等要素已成为摄像模组不可逆转的发展趋势,消费者对摄像模组的成像质量要求也不断提高。因此,如何在尽可能缩小“开孔屏”的开孔的同时,使前置摄像模组满足高像素、大光圈、小尺寸等要求且不牺牲其成像质量,亦是当今市场亟待解决的难题。On the other hand, high pixel, large aperture, small size and other elements have become an irreversible development trend of camera modules, and consumers' requirements for the image quality of camera modules are also increasing. Therefore, how to make the front camera module meet the requirements of high pixel, large aperture, small size and other requirements without sacrificing its image quality while minimizing the hole of the "perforated screen" as much as possible is also a difficult problem that needs to be solved in the current market.
发明内容Summary of the invention
本发明的目的在于,克服现有技术的不足,提供一种屏下摄像组件及相应的光学镜头和摄像模组的解决方案。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a solution for an under-screen camera assembly and a corresponding optical lens and camera module.
为解决上述技术问题,本发明提供了一种光学镜头,其包括:第一镜片,所述第一镜片具有位于物侧的第一表面和位于像侧的第二表面,其中所述第一表面的中央区域向物侧凸起形成突出部,所述突出部的顶面形成用于成像的光学区,所述第一表面还具有围绕在所述突出部周围的第一结构区,所述突出部的侧面连接所述光学区和所述第一结构区;第二镜头部件,其包括第二镜筒和安装在所述第二镜筒内侧的至少一个第二镜片,其中所述至少一个第二镜片与所述第一镜片共同构成可成像的光学系统,所述第二镜筒的顶部具有向内延伸而形成的延伸部,所述延伸部中央形成所述第二镜头部件的进光孔,并且所述至少一个第二镜片中位于最顶部的第二镜片具有位于物侧的第三表面和位于像侧的第四表面,所述第三表面包括位于中央的光学区、围绕在所述光学区周围的内结构区和围绕在所述内结构区周围的外结构区,所述外结构区承靠于所述延伸部的底面,所述内结构区暴露在所述延伸部外;以及遮光构件,其包括环形遮光部;其中,所述第一镜片与所述第二镜头部件粘合,所述环形遮光部设置于所述第一结构区的上方,并且所述第一镜片的外径不大于所述第二镜头部件的进光孔的孔径。In order to solve the above technical problems, the present invention provides an optical lens, which includes: a first lens, the first lens has a first surface located on the object side and a second surface located on the image side, wherein the central area of the first surface bulges toward the object side to form a protrusion, the top surface of the protrusion forms an optical zone for imaging, the first surface also has a first structural zone surrounding the protrusion, and the side surface of the protrusion connects the optical zone and the first structural zone; a second lens component, which includes a second lens barrel and at least one second lens installed on the inner side of the second lens barrel, wherein the at least one second lens and the first lens together constitute an optical system that can form an image, and the top of the second lens barrel has an extension formed by extending inwards An extension portion, wherein a light inlet of the second lens component is formed in the center of the extension portion, and the second lens located at the top of the at least one second lens has a third surface located on the object side and a fourth surface located on the image side, the third surface includes an optical zone located in the center, an inner structural zone surrounding the optical zone, and an outer structural zone surrounding the inner structural zone, the outer structural zone rests on the bottom surface of the extension portion, and the inner structural zone is exposed outside the extension portion; and a light-shielding component, which includes an annular light-shielding portion; wherein the first lens is bonded to the second lens component, the annular light-shielding portion is arranged above the first structural zone, and the outer diameter of the first lens is not greater than the aperture of the light inlet of the second lens component.
其中,所述内结构区和所述外结构区均为平面,所述内结构区和所述外结构区垂直于所述第二镜片的光轴,所述内结构区为布胶区,所述第一镜片的所述第二表面与所述最顶部的第二镜片的所述布胶区粘结。Among them, the inner structure area and the outer structure area are both planes, the inner structure area and the outer structure area are perpendicular to the optical axis of the second lens, the inner structure area is a cloth glue area, and the second surface of the first lens is bonded to the cloth glue area of the topmost second lens.
其中,所述第一结构区的位置高于所述第二镜筒的顶面。Wherein, the position of the first structural area is higher than the top surface of the second lens barrel.
其中,所述第一镜片与所述第二镜头部件通过第一胶材粘结,所述第一胶材固化后支撑所述第一镜片和所述第二镜头部件,使得所述第一镜片和所述第二镜头部件的相对位置维持在主动校准所确定的相对位置,其中所述主动校准是根据所述光学系统的实际成像结果来对所述第一镜片和所述第二镜头部件的相对位置进行调整的过程;所述第一镜片的中轴线与所述第二镜头部件的中轴线具有不为零的夹角。The first lens and the second lens component are bonded by a first adhesive material, and the first adhesive material supports the first lens and the second lens component after curing, so that the relative position of the first lens and the second lens component is maintained at the relative position determined by active calibration, wherein the active calibration is a process of adjusting the relative position of the first lens and the second lens component according to the actual imaging result of the optical system; the central axis of the first lens and the central axis of the second lens component have a non-zero angle.
其中,所述第二表面具有用于成像的光学区和围绕所述光学区的第二结构区,所述第二结构区的位置低于所述第二镜筒的顶面,所述第一胶材位于所述第一镜片的外侧面与所述延伸部之间。The second surface has an optical area for imaging and a second structural area surrounding the optical area, the second structural area is located lower than the top surface of the second lens barrel, and the first adhesive is located between the outer side surface of the first lens and the extension portion.
其中,所述第三表面中,所述内结构区的位置高于所述外结构区,所述外结构区通过连接区连接至所述内结构区。Wherein, in the third surface, the position of the inner structure area is higher than that of the outer structure area, and the outer structure area is connected to the inner structure area through a connecting area.
其中,所述过渡区附着遮光层。Wherein, a light shielding layer is attached to the transition area.
其中,所述突出部的侧面、所述第一结构区以及所述第一镜片的外侧面均附着遮光层。Wherein, a light shielding layer is attached to the side surface of the protruding portion, the first structural area and the outer side surface of the first lens.
其中,所述第一镜片为单个镜片或者是多个子镜片互相嵌合而成的复合镜片,所述第二镜片具有多个并且多个所述第二镜片通过所述第二镜筒组立在一起。The first lens is a single lens or a composite lens formed by a plurality of sub-lenses interlocked with each other, and the second lens has a plurality of sub-lenses and the plurality of second lenses are assembled together through the second lens barrel.
其中,所述遮光构件为环形SOMA片,所述SOMA片粘结于所述第一结构区。Wherein, the shading component is an annular SOMA sheet, and the SOMA sheet is bonded to the first structural area.
其中,所述遮光构件为第一镜筒,所述第一镜筒的底面粘结于所述第二镜筒的顶面,所述第一镜筒的顶部向所述第一镜片延伸形成所述环形遮光部。The light shielding component is a first lens barrel, the bottom surface of the first lens barrel is bonded to the top surface of the second lens barrel, and the top of the first lens barrel extends toward the first lens to form the annular light shielding portion.
其中,所述环形遮光部与所述第一结构区之间不设置胶材。Wherein, no adhesive material is disposed between the annular light shielding portion and the first structural area.
其中,所述遮光构件包括环形支撑件和SOMA片,所述环形支撑件围绕在所述第一镜片,所述环形支撑件的底面粘结于所述第二镜筒的顶面,所述环形支撑件的顶面粘结所述SOMA片,所述SOMA片呈环形,并且所述SOMA片构成所述环形遮光部。Among them, the shading component includes an annular support and a SOMA sheet, the annular support surrounds the first lens, the bottom surface of the annular support is bonded to the top surface of the second lens barrel, the top surface of the annular support is bonded to the SOMA sheet, the SOMA sheet is annular, and the SOMA sheet constitutes the annular shading portion.
其中,所述SOMA片与所述第一结构区之间不设置胶材。Wherein, no adhesive material is disposed between the SOMA sheet and the first structural region.
其中,所述突出部的侧面和/或所述第一镜片的外侧面附着遮光层。Wherein, a light-shielding layer is attached to the side surface of the protruding portion and/or the outer side surface of the first lens.
其中,所述第二表面具有用于成像的光学区和围绕所述光学区的第二结构区,所述第二结构区附着遮光层。The second surface has an optical zone for imaging and a second structural zone surrounding the optical zone, and a light-shielding layer is attached to the second structural zone.
其中,所述第一镜片与所述的位于最顶部的第二镜片之间的最小间距不小于10μm。Wherein, the minimum distance between the first lens and the second lens located at the top is not less than 10 μm.
其中,所述第一镜片与所述的位于最顶部的第二镜片之间的最小间距为30-100μm。Wherein, the minimum distance between the first lens and the second lens located at the top is 30-100 μm.
其中,至少两个相邻的所述第二镜片均具有光学区、围绕光学区周围的内结构区和围绕内结构区周围的外结构区,并且所述内结构区的位置高于所述外结构区,且所述外结构区通过倾斜的连接区连接至所述外结构区;其中所述的至少两个相邻的所述第二镜片形成嵌合,所述的至少两个相邻的所述第二镜片之间设置SOMA片,并且所述SOMA片位于两个所述内结构区之间或者位于两个所述外结构区之间。Wherein, at least two adjacent second lenses each have an optical zone, an inner structure zone surrounding the optical zone and an outer structure zone surrounding the inner structure zone, and the position of the inner structure zone is higher than the outer structure zone, and the outer structure zone is connected to the outer structure zone through an inclined connection zone; wherein the at least two adjacent second lenses form a mosaic, a SOMA sheet is arranged between the at least two adjacent second lenses, and the SOMA sheet is located between the two inner structure zones or between the two outer structure zones.
其中,所述第一镜片为模造玻璃镜片。Wherein, the first lens is a molded glass lens.
其中,所述突出部的顶面具有过渡区,所述过渡区位于所述顶面的边缘,所述过渡区附着遮光层。The top surface of the protrusion has a transition zone, the transition zone is located at the edge of the top surface, and a light shielding layer is attached to the transition zone.
其中,所述突出部的横截面的直径为1.0-2.0mm;所述突出部的高度为0.3-1.5mm;所述第一镜片的总高为0.4-1.9mm;所述第一镜片的外径为3.0-4.0mm。The diameter of the cross section of the protrusion is 1.0-2.0 mm; the height of the protrusion is 0.3-1.5 mm; the total height of the first lens is 0.4-1.9 mm; and the outer diameter of the first lens is 3.0-4.0 mm.
其中,所述突出部的横截面的直径为1.2-1.6mm;所述突出部的高度为0.4-1.1mm;所述第一镜片的总高为0.6-1.5mm;所述第一镜片的外径为3.2-3.8mm。The diameter of the cross section of the protrusion is 1.2-1.6 mm; the height of the protrusion is 0.4-1.1 mm; the total height of the first lens is 0.6-1.5 mm; and the outer diameter of the first lens is 3.2-3.8 mm.
其中,所述突出部的侧面与所述光学镜头的光轴之间的夹角小于15°。Wherein, the angle between the side surface of the protrusion and the optical axis of the optical lens is less than 15°.
其中,所述第一镜片的制作材料的折射率为1.48-1.55。Wherein, the refractive index of the material used to make the first lens is 1.48-1.55.
其中,所述第一镜片的阿贝数为50.0-70.1。Wherein, the Abbe number of the first lens is 50.0-70.1.
其中,所述突出部的侧面、所述第一结构区以及所述第一镜片的外侧面中的一项或多项进行了表面粗糙化处理。Wherein, one or more of the side surface of the protrusion, the first structural area and the outer side surface of the first lens are subjected to surface roughening treatment.
其中,所述第二镜筒或所述第一镜片的外侧面包括至少一个切割面。Wherein, the outer side surface of the second lens barrel or the first lens includes at least one cutting surface.
其中,所述光学镜头的视场角大于60°。Wherein, the field of view angle of the optical lens is greater than 60°.
其中,所述突出部的横截面直径与所述第二镜筒的进光孔的孔径的比值为0.3-0.6。Wherein, the ratio of the cross-sectional diameter of the protrusion to the aperture of the light inlet of the second lens barrel is 0.3-0.6.
根据本申请的另一方面,还提供了一种摄像模组,其包括:前述任一光学镜头;以及感光组件,所述光学镜头安装于所述感光组件。According to another aspect of the present application, a camera module is also provided, which includes: any one of the aforementioned optical lenses; and a photosensitive component, wherein the optical lens is installed on the photosensitive component.
根据本申请的又一方面,还提供了一种屏下摄像组件,其包括:显示屏,其具有通光孔;以及前述任一摄像模组,其中所述摄像模组的所述突出部伸入所述通光孔内。According to another aspect of the present application, there is also provided an under-screen camera assembly, which includes: a display screen having a light-through hole; and any of the aforementioned camera modules, wherein the protrusion of the camera module extends into the light-through hole.
根据本申请的再一方面,还提供了一种组件光学镜头制作方法,其包括:1)准备彼此分离的第一镜片、第二镜头部件和遮光构件;其中所述第一镜片具有位于物侧的第一表面和位于像侧的第二表面,其中所述第一表面的中央区域向物侧凸起形成突出部,所述突出部的顶面形成用于成像的光学区,第一表面还具有围绕在所述突出部周围的第一结构区,所述突出部的侧面连接所述光学区和所述第一结构区;所述第二镜头部件,其包括第二镜筒和安装在所述第二镜筒内侧的至少一个第二镜片;所述遮光构件包括环形遮光部;2)对所述第一镜片和所述第二镜头部件进行预定位,使得所述至少一个第二镜片与所述第一镜片共同构成可成像的光学系统;3)对所述第一镜片和所述第二镜头部件进行主动校准;4)将所述第一镜片与所述第二镜头部件粘合,使得所述第一镜片和所述第二镜头部件的相对位置维持在主动校准所确定的相对位置;以及5)将所述遮光构件与所述第一镜片和所述第二镜头部件的结合体粘结,并使所述环形遮光部设置于所述第一结构区的上方。According to another aspect of the present application, a method for manufacturing an optical lens assembly is provided, which includes: 1) preparing a first lens, a second lens component and a light shielding member that are separated from each other; wherein the first lens has a first surface located on the object side and a second surface located on the image side, wherein the central area of the first surface protrudes toward the object side to form a protrusion, the top surface of the protrusion forms an optical zone for imaging, and the first surface also has a first structural zone surrounding the protrusion, and the side surface of the protrusion connects the optical zone and the first structural zone; the second lens component includes a second lens barrel and at least one second lens installed on the inner side of the second lens barrel; the light shielding member includes an annular light shielding portion; 2) pre-positioning the first lens and the second lens component so that the at least one second lens and the first lens together constitute an imageable optical system; 3) actively calibrating the first lens and the second lens component; 4) bonding the first lens to the second lens component so that the relative position of the first lens and the second lens component is maintained at the relative position determined by the active calibration; and 5) bonding the light shielding member to the combination of the first lens and the second lens component, and setting the annular light shielding portion above the first structural zone.
其中,所述步骤1)中,通过模造玻璃工艺制作所述第一镜片,通过切削或打磨工艺加工所述突出部,使得所述突出部的侧面与所述光学镜头的光轴之间的夹角小于15°。Wherein, in the step 1), the first lens is manufactured by a glass molding process, and the protrusion is processed by a cutting or grinding process, so that the angle between the side surface of the protrusion and the optical axis of the optical lens is less than 15°.
其中,所述步骤1)中,所述遮光构件为第一镜筒,其中所述第一镜筒的顶部向所述第一镜片延伸形成所述环形遮光部;所述步骤5)中,将所述第一镜筒通过第三胶材粘结至所述第二镜筒,其中第三胶材布置于所述第二镜筒的顶面,且所述第三胶材环绕于所述第一镜片的外侧。Wherein, in the step 1), the shading component is a first lens barrel, wherein the top of the first lens barrel extends toward the first lens to form the annular shading portion; in the step 5), the first lens barrel is bonded to the second lens barrel by a third adhesive material, wherein the third adhesive material is arranged on the top surface of the second lens barrel, and the third adhesive material surrounds the outer side of the first lens.
其中,所述步骤1)中,所述遮光构件为环形SOMA片;所述步骤5)中,将所述SOMA片的底面粘结于所述第一结构区。Wherein, in the step 1), the light shielding member is an annular SOMA sheet; in the step 5), the bottom surface of the SOMA sheet is bonded to the first structural area.
其中,所述步骤1)中,所述遮光构件包括环形支撑件和SOMA片,其中所述SOMA片呈环形并构成所述环形遮光部;所述步骤5)中,将所述环形支撑件的底面粘结于所述第二镜筒的顶面,使所述环形支撑件围绕所述第一镜片,然后在所述环形支撑件的顶面粘结所述SOMA片。Wherein, in the step 1), the shading component includes an annular support and a SOMA sheet, wherein the SOMA sheet is annular and constitutes the annular shading portion; in the step 5), the bottom surface of the annular support is bonded to the top surface of the second lens barrel so that the annular support surrounds the first lens, and then the SOMA sheet is bonded to the top surface of the annular support.
根据本申请的再一方面,还提供了一种摄像模组制作方法,其包括:a)根据前述任一光学镜头制作方法制作光学镜头;以及b)将所述光学镜头与感光组件组装在一起得到摄像模组。According to another aspect of the present application, a camera module manufacturing method is also provided, which includes: a) manufacturing an optical lens according to any of the aforementioned optical lens manufacturing methods; and b) assembling the optical lens and a photosensitive component together to obtain a camera module.
其中,所述步骤b)中,基于主动校准工艺,通过第二胶材将所述光学镜头与所述感光组件粘合在一起。Wherein, in the step b), based on an active calibration process, the optical lens and the photosensitive component are bonded together by a second adhesive material.
其中,所述步骤b)中,在所述第二镜头部件与所述感光组件之间进行主动校准,并且,所述步骤3)中的所述第一镜片和所述第二镜头部件之间的主动校准,与所述步骤b)中的所述第二镜头部件与所述感光组件之间的主动校准同时执行。Wherein, in the step b), active calibration is performed between the second lens component and the photosensitive component, and the active calibration between the first lens and the second lens component in the step 3) is performed simultaneously with the active calibration between the second lens component and the photosensitive component in the step b).
与现有技术相比,本申请具有下列至少一个技术效果:Compared with the prior art, the present invention has at least one of the following technical effects:
1.本申请的光学镜头和摄像模组有助于减小屏幕开孔的孔径。1. The optical lens and camera module of the present application help to reduce the aperture of the screen opening.
2.本申请的光学镜头和摄像模组可以降低屏幕孔径对镜头视场角的影响。2. The optical lens and camera module of the present application can reduce the influence of the screen aperture on the lens field of view.
3.本申请的光学镜头和摄像模组可以减小杂光对摄像模组成像的影响。3. The optical lens and camera module of the present application can reduce the influence of stray light on the imaging of the camera module.
4.本申请的光学镜头和摄像模组可以提升镜头的成像质量。4. The optical lens and camera module of this application can improve the imaging quality of the lens.
5.本申请可以减小镜头体积。5. This application can reduce the size of the lens.
6.本申请可以减小终端设备需要为摄像模组预留的空间。6. This application can reduce the space that the terminal device needs to reserve for the camera module.
7.本申请的一些实施例中,可以仅从一个方向喷涂(即从第一镜片的侧面喷涂)油墨层,降低了工艺难度,有利于提高生产效率和生产良率,特别适合大规模量产。7. In some embodiments of the present application, the ink layer can be sprayed from only one direction (i.e., from the side of the first lens), which reduces the process difficulty, is conducive to improving production efficiency and production yield, and is particularly suitable for large-scale mass production.
8.本申请的一些实施例中,可以最大程度地减小SOMA片到第一镜片的第一结构区的距离,使第一镜片的突出部可以更加充分地伸入显示屏的通光孔中,从而更加有助于在保持成像质量的前提下缩小显示屏的通光孔孔径。8. In some embodiments of the present application, the distance from the SOMA sheet to the first structural area of the first lens can be minimized to the greatest extent, so that the protrusion of the first lens can extend more fully into the light hole of the display screen, thereby being more helpful in reducing the aperture of the light hole of the display screen while maintaining the imaging quality.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1示出了本申请一个实施例的光学镜头1000的剖面示意图;FIG1 is a cross-sectional schematic diagram of an optical lens 1000 according to an embodiment of the present application;
图2示出了本申请另一个实施例的光学镜头1000的剖面示意图;FIG2 shows a cross-sectional schematic diagram of an optical lens 1000 according to another embodiment of the present application;
图3示出了本申请又一个实施例的光学镜头1000的剖面示意图;FIG3 shows a cross-sectional schematic diagram of an optical lens 1000 according to yet another embodiment of the present application;
图4示出了本申请一个实施例中的第一镜片及其周边结构的局部放大示意图;FIG4 is a partial enlarged schematic diagram of a first lens and its surrounding structure in one embodiment of the present application;
图5示出了本申请的一个实施例中的第一镜片的剖面示意图;FIG5 is a schematic cross-sectional view of a first lens in an embodiment of the present application;
图6示出了本申请一个实施例的摄像模组的剖面示意图;FIG6 shows a cross-sectional schematic diagram of a camera module according to an embodiment of the present application;
图7示出了本申请一个实施例中的光学镜头的立体示意图;FIG7 shows a three-dimensional schematic diagram of an optical lens in one embodiment of the present application;
图8a示出了第二镜筒具有单个切割面的一个光学镜头示例的俯视示意图,图8b示出了第二镜筒具有两个切割面的一个光学镜头示例的俯视示意图,图8c示出了第二镜筒具有四个切割面的一个光学镜头示例的俯视示意图;FIG8a is a schematic top view of an example of an optical lens having a single cutting face in the second lens barrel, FIG8b is a schematic top view of an example of an optical lens having two cutting faces in the second lens barrel, and FIG8c is a schematic top view of an example of an optical lens having four cutting faces in the second lens barrel;
图9a示出了将具有切割面的摄像模组设置于贴近手机边框位置的一个示例的示意图,图9b示出了将具有切割面的摄像模组设置于贴近手机边框位置的另一个示例的示意图;FIG9a is a schematic diagram showing an example of disposing a camera module with a cutting surface close to a mobile phone frame, and FIG9b is a schematic diagram showing another example of disposing a camera module with a cutting surface close to a mobile phone frame;
图10示出了本申请一个实施例中的屏下摄像组件的剖面示意图;FIG10 is a cross-sectional schematic diagram of an under-screen camera assembly in one embodiment of the present application;
图11示出了本申请另一个实施例中的屏下摄像组件的剖面示意图;FIG11 is a cross-sectional schematic diagram of an under-screen camera assembly in another embodiment of the present application;
图12示出了本申请一个实施例中的光学镜头1000的成像光束通道;FIG. 12 shows an imaging beam path of an optical lens 1000 in one embodiment of the present application;
图13示出了本申请一个变形实施例中的光学镜头1000的剖面示意图。FIG. 13 is a cross-sectional schematic diagram of an optical lens 1000 in a modified embodiment of the present application.
具体实施方式DETAILED DESCRIPTION
为了更好地理解本申请,将参考附图对本申请的各个方面做出更详细的说明。应理解,这些详细说明只是对本申请的示例性实施方式的描述,而非以任何方式限制本申请的范围。在说明书全文中,相同的附图标号指代相同的元件。表述“和/或”包括相关联的所列项目中的一个或多个的任何和全部组合。In order to better understand the present application, a more detailed description will be made of various aspects of the present application with reference to the accompanying drawings. It should be understood that these detailed descriptions are only descriptions of exemplary embodiments of the present application, and are not intended to limit the scope of the present application in any way. Throughout the specification, the same reference numerals refer to the same elements. The expression "and/or" includes any and all combinations of one or more of the associated listed items.
应注意,在本说明书中,第一、第二等的表述仅用于将一个特征与另一个特征区分开来,而不表示对特征的任何限制。因此,在不背离本申请的教导的情况下,下文中讨论的第一主体也可被称作第二主体。It should be noted that in this specification, the expressions of first, second, etc. are only used to distinguish one feature from another feature, and do not represent any limitation on the feature. Therefore, without departing from the teaching of this application, the first subject discussed below can also be referred to as the second subject.
在附图中,为了便于说明,已稍微夸大了物体的厚度、尺寸和形状。附图仅为示例而并非严格按比例绘制。In the drawings, the thickness, size and shape of objects have been slightly exaggerated for ease of explanation. The drawings are only examples and are not drawn strictly to scale.
还应理解的是,用语“包括”、“包括有”、“具有”、“包含”和/或“包含有”,当在本说明书中使用时表示存在所陈述的特征、整体、步骤、操作、元件和/或部件,但不排除存在或附加有一个或多个其它特征、整体、步骤、操作、元件、部件和/或它们的组合。此外,当诸如“...中的至少一个”的表述出现在所列特征的列表之后时,修饰整个所列特征,而不是修饰列表中的单独元件。此外,当描述本申请的实施方式时,使用“可以”表示“本申请的一个或多个实施方式”。并且,用语“示例性的”旨在指代示例或举例说明。It should also be understood that the terms "comprises", "including", "having", "includes" and/or "comprising", when used in this specification, indicate the presence of the stated features, wholes, steps, operations, elements and/or parts, but do not exclude the presence or addition of one or more other features, wholes, steps, operations, elements, parts and/or combinations thereof. In addition, when expressions such as "at least one of..." appear after a list of listed features, they modify the entire listed features rather than modifying the individual elements in the list. In addition, when describing embodiments of the present application, "may" is used to mean "one or more embodiments of the present application". And, the term "exemplary" is intended to refer to an example or illustration.
如在本文中使用的,用语“基本上”、“大约”以及类似的用语用作表近似的用语,而不用作表程度的用语,并且旨在说明将由本领域普通技术人员认识到的、测量值或计算值中的固有偏差。As used herein, the terms "substantially," "approximately," and similar terms are used as terms of approximation, not degree, and are intended to account for the inherent variations in measurements or calculations that would be recognized by those of ordinary skill in the art.
除非另外限定,否则本文中使用的所有用语(包括技术用语和科学用语)均具有与本申请所属领域普通技术人员的通常理解相同的含义。还应理解的是,用语(例如在常用词典中定义的用语)应被解释为具有与它们在相关技术的上下文中的含义一致的含义,并且将不被以理想化或过度正式意义解释,除非本文中明确如此限定。Unless otherwise defined, all terms (including technical terms and scientific terms) used in this article have the same meaning as commonly understood by ordinary technicians in the field to which this application belongs. It should also be understood that terms (such as terms defined in commonly used dictionaries) should be interpreted as having the same meaning as their meaning in the context of the relevant technology, and will not be interpreted in an idealized or overly formal sense unless explicitly defined in this article.
需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
图1示出了本申请一个实施例的光学镜头1000的剖面示意图。参考图1,本实施例中,所述光学镜头1000包括第一镜片110、第二镜头部件200和SOMA片121。其中第一镜片110可以理解为第一镜头部件,本实施例中,第一镜头部件由单个第一镜片110构成。第一镜片110通常为透镜。所述第一镜片110具有位于物侧的第一表面112和位于像侧的第二表面117,其中所述第一表面112的中央区域向物侧凸起形成突出部111,所述突出部111的顶面113形成用于成像的光学区113a,第一表面112还具有围绕在所述突出部111周围的第一结构区115,所述突出部111的侧面114连接所述光学区113a和所述第一结构区115。本文中,结构区为非光学区,也可以称为光学无效区。本实施例中,第二镜头部件200包括第二镜筒220和安装在所述第二镜筒220内侧的多个第二镜片210,其中多个第二镜片210与所述的第一镜片110共同构成可成像的光学系统。所述第二镜筒220的顶部具有向内延伸而形成的延伸部221,所述延伸部221中央形成所述第二镜头部件200的进光孔222,并且所述至少一个第二镜片210中位于最顶部的第二镜片具有位于物侧的第三表面211和位于像侧的第四表面212,所述第三表面211包括位于中央的光学区211a、围绕在所述光学区周围的内结构区211b、以及围绕在所述内结构区211b周围的外结构区211c。其中,内结构区211b可以作为布胶区。外结构区211c可以作为承靠区,其可以承靠于所述延伸部221的底面。所述内结构区211b暴露在延伸部221以外,以便于布置胶材。本实施例中,所述第一镜片110的所述第二表面117与所述最顶部的第二镜片210的所述内结构区211b粘结。具体来说,第一镜片110的第二表面117的第二结构区118与所述最顶部的第二镜片的所述布胶区通过第一胶材300粘结。所述第一胶材300固化后支撑所述第一镜片110和所述第二镜头部件200,使得所述第一镜片110和所述第二镜头部件200的相对位置维持在主动校准所确定的相对位置,其中所述主动校准是根据所述光学系统的实际成像结果来对所述第一镜片110和所述第二镜头部件200的相对位置进行调整的过程。主动校准过程中,摄取机构(例如夹持机构)可以通过夹持第一镜片的外侧面来在多个自由度上移动所述第一镜片,从而调整第一镜片与第二镜头部件的相对位置,进而找出可以使光学系统的实际成像结果优化的位置。这里实际成像结果是指由置于第二镜片后端的感光芯片所接收并输出的实际图像。该感光芯片可以是专门用于主动校准工序的感光芯片(在这种情形下,感光芯片可以设置于主动校准设备中),也可以是实际要组装的感光组件中的感光芯片(在这种情形下,该用于主动校准的感光芯片最终会与被校准的光学镜头组装在一起构成摄像模组)。由于第一镜片在制造过程中具有制造公差,第二镜头部件中的各镜片之间存在着制造公差和组装公差,在主动校准后,所述第一镜片的中轴线与所述第二镜头部件的中轴线可以具有不为零的夹角,从而可以补偿上述制造公差和组装公差。本实施例的光学镜头特别适合用于屏下摄像模组。本实施例的光学镜头中,由于第一镜片110暴露在第二镜筒220外部,突出部111可以伸入显示屏的小孔(即显示屏为屏下摄像模组预留的通光孔)中,从而使得光学镜头的入光面更加接近显示屏的上表面,使光学镜头采集光线受到显示屏小孔的侧壁的影响降低。这样光学镜头可以获得更大的视场角,使得可以在确保光学镜头进光量的同时,缩小显示屏的小孔(所预留的通光孔)孔径。进一步地,本实施例中,通过第一镜片的底面(例如通过第二表面的第二结构区)与第二镜片的上表面(即第三表面)粘结,来将第一镜片固定在第二镜头部件上,这种设计方案可以将第一镜片暴露在外,从而便于主动校准。第一镜片的形状是经过特殊设计的,特别是具有所述的突出部111,这种第一镜片的成型难度可能高于普通镜片(例如第二镜片)。所以第一镜片的制造公差可能会高于普通镜片,并且在大批量生产中,第一镜片的光学参数和性能的一致性也可能存在不足,如果不考虑上述因素,那么实际量产的光学镜头的实际成像质量可能会不如预期,导致生产良率下降等一系列的问题。而本实施例中,可以通过主动校准过程来避免或抑制第一镜片本身的制造公差或一致性不足等问题,从而确保实际量产产品的成像质量,同时提升生产良率。本申请的方案中,第二镜筒的顶面可以具有较大孔径,具体来说,第一镜片的外侧面的直径(即第一镜片的外径)小于第二镜筒的顶面的孔径。考虑到制造公差,当第一镜片的外侧面的直径小于第二镜筒的顶面的孔径的105%时,即可视为第一镜片的外侧面的直径小于第二镜筒的顶面的孔径。需注意,由于第二镜筒的进光孔的孔径可以沿着光轴变化,因此,第二镜筒的顶面的孔径不能直接等同于第二镜筒的进光孔的孔径。实际上,第二镜筒的顶面的孔径是第二镜筒的进光孔的最靠近物侧的截面的孔径。进一步地,本实施例中,SOMA片121粘结于所述第一结构区115,这样SOMA片121可以形成遮光部,从而避免或抑制杂散光进入光学镜头的光学系统中。FIG1 shows a cross-sectional schematic diagram of an optical lens 1000 according to an embodiment of the present application. Referring to FIG1 , in this embodiment, the optical lens 1000 includes a first lens 110, a second lens component 200, and a SOMA sheet 121. The first lens 110 can be understood as a first lens component. In this embodiment, the first lens component is composed of a single first lens 110. The first lens 110 is generally a lens. The first lens 110 has a first surface 112 located on the object side and a second surface 117 located on the image side, wherein the central area of the first surface 112 protrudes toward the object side to form a protrusion 111, and the top surface 113 of the protrusion 111 forms an optical zone 113a for imaging, and the first surface 112 also has a first structural zone 115 surrounding the protrusion 111, and the side 114 of the protrusion 111 connects the optical zone 113a and the first structural zone 115. In this article, the structural zone is a non-optical zone, which can also be called an optically invalid zone. In this embodiment, the second lens component 200 includes a second lens barrel 220 and a plurality of second lenses 210 installed inside the second lens barrel 220, wherein the plurality of second lenses 210 and the first lens 110 together constitute an optical system capable of imaging. The top of the second lens barrel 220 has an extension portion 221 formed by extending inward, and the center of the extension portion 221 forms a light inlet 222 of the second lens component 200, and the second lens located at the top of the at least one second lens 210 has a third surface 211 located on the object side and a fourth surface 212 located on the image side, and the third surface 211 includes an optical zone 211a located in the center, an inner structure zone 211b surrounding the optical zone, and an outer structure zone 211c surrounding the inner structure zone 211b. The inner structure zone 211b can be used as a fabric glue zone. The outer structure zone 211c can be used as a bearing zone, which can bear on the bottom surface of the extension portion 221. The inner structure area 211b is exposed outside the extension part 221 to facilitate the arrangement of the adhesive. In this embodiment, the second surface 117 of the first lens 110 is bonded to the inner structure area 211b of the second lens 210 at the top. Specifically, the second structure area 118 of the second surface 117 of the first lens 110 is bonded to the adhesive area of the second lens at the top by the first adhesive 300. After the first adhesive 300 is cured, it supports the first lens 110 and the second lens component 200, so that the relative position of the first lens 110 and the second lens component 200 is maintained at the relative position determined by active calibration, wherein the active calibration is a process of adjusting the relative position of the first lens 110 and the second lens component 200 according to the actual imaging result of the optical system. During the active calibration process, the capture mechanism (such as a clamping mechanism) can move the first lens in multiple degrees of freedom by clamping the outer side surface of the first lens, thereby adjusting the relative position of the first lens and the second lens component, and then finding a position that can optimize the actual imaging result of the optical system. The actual imaging result here refers to the actual image received and output by the photosensitive chip placed at the rear end of the second lens. The photosensitive chip can be a photosensitive chip specially used for the active calibration process (in this case, the photosensitive chip can be set in the active calibration equipment), or it can be a photosensitive chip in the photosensitive component to be assembled (in this case, the photosensitive chip used for active calibration will eventually be assembled with the calibrated optical lens to form a camera module). Since the first lens has manufacturing tolerances during the manufacturing process, there are manufacturing tolerances and assembly tolerances between the lenses in the second lens component. After active calibration, the central axis of the first lens and the central axis of the second lens component can have a non-zero angle, thereby compensating for the above-mentioned manufacturing tolerances and assembly tolerances. The optical lens of this embodiment is particularly suitable for use in an under-screen camera module. In the optical lens of this embodiment, since the first lens 110 is exposed outside the second lens barrel 220, the protrusion 111 can extend into the small hole of the display screen (i.e., the light-through hole reserved by the display screen for the camera module under the screen), so that the light-entering surface of the optical lens is closer to the upper surface of the display screen, and the influence of the side wall of the small hole of the display screen on the light collected by the optical lens is reduced. In this way, the optical lens can obtain a larger field of view, so that the aperture of the small hole of the display screen (the reserved light-through hole) can be reduced while ensuring the amount of light entering the optical lens. Further, in this embodiment, the first lens is fixed to the second lens component by bonding the bottom surface of the first lens (e.g., through the second structural area of the second surface) with the upper surface of the second lens (i.e., the third surface). This design scheme can expose the first lens to the outside, thereby facilitating active calibration. The shape of the first lens is specially designed, especially with the protrusion 111, and the molding difficulty of this first lens may be higher than that of an ordinary lens (e.g., the second lens). Therefore, the manufacturing tolerance of the first lens may be higher than that of an ordinary lens, and in mass production, the consistency of the optical parameters and performance of the first lens may also be insufficient. If the above factors are not considered, the actual imaging quality of the optical lens produced in actual mass production may not be as expected, resulting in a series of problems such as a decrease in production yield. In this embodiment, the manufacturing tolerance or insufficient consistency of the first lens itself can be avoided or suppressed by an active calibration process, thereby ensuring the imaging quality of the actual mass-produced product and improving the production yield. In the scheme of the present application, the top surface of the second lens barrel can have a larger aperture, specifically, the diameter of the outer side surface of the first lens (i.e., the outer diameter of the first lens) is smaller than the aperture of the top surface of the second lens barrel. Taking into account the manufacturing tolerance, when the diameter of the outer side surface of the first lens is less than 105% of the aperture of the top surface of the second lens barrel, it can be regarded that the diameter of the outer side surface of the first lens is smaller than the aperture of the top surface of the second lens barrel. It should be noted that since the aperture of the light-entry hole of the second lens barrel can change along the optical axis, the aperture of the top surface of the second lens barrel cannot be directly equivalent to the aperture of the light-entry hole of the second lens barrel. In fact, the aperture of the top surface of the second lens barrel is the aperture of the cross section of the light inlet of the second lens barrel closest to the object side. Further, in this embodiment, the SOMA sheet 121 is bonded to the first structural area 115, so that the SOMA sheet 121 can form a light shielding portion, thereby preventing or suppressing stray light from entering the optical system of the optical lens.
图2示出了本申请另一个实施例的光学镜头1000的剖面示意图。与图1的实施例不同,本实施例中,SOMA片121由第一镜筒120替代。所述第一镜筒120的底面粘结于所述第二镜筒220的顶面,所述第一镜筒120的顶部向所述第一镜片110延伸形成遮光部。该遮光部呈环形并围绕在所述突出部111周围。进一步地,在一个实施例中,环形遮光部与所述第一结构区115之间可以不设置胶材。例如环形遮光部可以直接接触所述第一结构区115。本实施例中,第一镜筒120可以起到遮光的作用,还可以起到保护第一镜片的作用。需要注意,本申请中,第一镜筒120的粘结方式并不限于上述实施例,例如在另一实施例中,第一镜筒120的底面也可以粘接于第一镜片120的顶面,从而将第一镜筒固定于光学镜头1000。FIG. 2 shows a cross-sectional schematic diagram of an optical lens 1000 according to another embodiment of the present application. Different from the embodiment of FIG. 1 , in this embodiment, the SOMA sheet 121 is replaced by the first lens barrel 120. The bottom surface of the first lens barrel 120 is bonded to the top surface of the second lens barrel 220, and the top of the first lens barrel 120 extends toward the first lens 110 to form a light shielding portion. The light shielding portion is annular and surrounds the protrusion 111. Further, in one embodiment, no adhesive material may be provided between the annular light shielding portion and the first structural area 115. For example, the annular light shielding portion may directly contact the first structural area 115. In this embodiment, the first lens barrel 120 may play a role of light shielding and may also play a role of protecting the first lens. It should be noted that in the present application, the bonding method of the first lens barrel 120 is not limited to the above-mentioned embodiment. For example, in another embodiment, the bottom surface of the first lens barrel 120 may also be bonded to the top surface of the first lens 120, thereby fixing the first lens barrel to the optical lens 1000.
图3示出了本申请又一个实施例的光学镜头1000的剖面示意图。与图1的实施例不同,本实施例中,SOMA片121被复合遮光构件替代。该复合遮光构件包括环形支撑件122和SOMA片121,所述环形支撑件122围绕在所述第一镜片110周围,所述环形支撑件122的底面粘结于所述第二镜筒220的顶面,所述环形支撑件122的顶面粘结所述SOMA片121,所述SOMA片121呈环形,并且所述SOMA片121构成遮挡第一结构区115的环形遮光部。进一步地,在一个实施例中,所述SOMA片121与所述第一结构区之间不设置胶材。这样,所述SOMA片121可以更加贴近第一结构区(如果将SOMA片121粘贴于第一结构区115,那么SOMA片121和第一结构区115之间需要具有一定厚度的胶材,导致SOMA片121不能最大程度地贴近第一结构区115),从而使第一镜片110的突出部111可以更加充分地伸入显示屏的通光孔中,从而更加有助于在保持成像质量的前提下缩小显示屏的通光孔孔径。本实施例中,环形支撑件122可以起到遮光的作用,还可以起到保护第一镜片的作用。FIG3 shows a cross-sectional schematic diagram of an optical lens 1000 according to another embodiment of the present application. Different from the embodiment of FIG1 , in this embodiment, the SOMA sheet 121 is replaced by a composite light shielding member. The composite light shielding member includes an annular support member 122 and a SOMA sheet 121, wherein the annular support member 122 surrounds the first lens 110, the bottom surface of the annular support member 122 is bonded to the top surface of the second lens barrel 220, the top surface of the annular support member 122 is bonded to the SOMA sheet 121, the SOMA sheet 121 is annular, and the SOMA sheet 121 constitutes an annular light shielding portion that shields the first structural area 115. Further, in one embodiment, no adhesive is provided between the SOMA sheet 121 and the first structural area. In this way, the SOMA sheet 121 can be closer to the first structural area (if the SOMA sheet 121 is pasted on the first structural area 115, a certain thickness of adhesive material needs to be provided between the SOMA sheet 121 and the first structural area 115, resulting in the SOMA sheet 121 not being able to be as close to the first structural area 115 as possible), so that the protruding portion 111 of the first lens 110 can be more fully extended into the light hole of the display screen, thereby being more helpful in reducing the aperture of the light hole of the display screen while maintaining the imaging quality. In this embodiment, the annular support member 122 can play a role in shading and can also play a role in protecting the first lens.
进一步地,仍然参考图1(或者参考图2、图3),在本申请的一个实施例中,所述第一镜片与所述第二镜片的粘结面(可理解为第一镜片的底面的与第一胶材接触的区域以及第二镜片顶面的与第一胶材接触的区域)均设置为平面。换句话说,第二镜片的布胶区(内结构区)和第一镜片的第二结构区可以均为平面且垂直于光轴(光学镜头的光轴)。光学镜头可能遇到高温高湿环境下或机械冲击环境,将所述第一镜片与所述第二镜筒的粘结面设置为平面,可以降低上述环境所导致的第一胶材变异对第一镜片与第二镜筒在水平方向的相对位置的影响,从而解决或缓解因第一胶材变异而导致的光学镜头成像质量下降问题。Further, still referring to FIG. 1 (or referring to FIG. 2 and FIG. 3), in one embodiment of the present application, the bonding surfaces of the first lens and the second lens (which can be understood as the area of the bottom surface of the first lens in contact with the first adhesive material and the area of the top surface of the second lens in contact with the first adhesive material) are both set to be planes. In other words, the adhesive area (internal structure area) of the second lens and the second structure area of the first lens can both be planes and perpendicular to the optical axis (optical axis of the optical lens). The optical lens may encounter a high temperature and high humidity environment or a mechanical impact environment. Setting the bonding surface of the first lens and the second lens barrel to a plane can reduce the influence of the variation of the first adhesive material caused by the above environment on the relative position of the first lens and the second lens barrel in the horizontal direction, thereby solving or alleviating the problem of reduced imaging quality of the optical lens caused by the variation of the first adhesive material.
进一步地,图4示出了本申请的一个实施例中的第一镜片及其周边结构的局部放大示意图。参考图4,本实施例中,所述第一镜片110的突出部111的侧面114和/或所述第一镜片110的外侧面116附着油墨层。需注意,图4中未示出独立的遮光构件。独立的遮光构件是指如图1所示的SOMA片121、或如图2所示的第一镜筒120或者如图3所示的复合遮光构件。油墨层可以和遮光构件配合使用,从而提升减小杂光的效果。在本申请的其它实施例中,油墨层也可以被其它材料形成的附着于第一镜片的上述区域的遮光层替代,例如可以以镀膜的方式附着不透光材料形成遮光层。进一步地,本实施例中,油墨层和独立的遮光构件配合使用,可以使得仅需要在所述第一镜片110的突出部111的侧面114,或者所述第一镜片110的外侧面116,或者所述第一镜片110的突出部111的侧面114和所述第一镜片110的外侧面116附着油墨层,无论上述哪种油墨层的布置方式,都仅需要从一个方向喷涂(即从第一镜片的侧面喷涂)所述油墨层,因此降低了工艺难度,有利于提高生产效率和生产良率,特别适合大规模量产。Further, FIG. 4 shows a partially enlarged schematic diagram of the first lens and its peripheral structure in an embodiment of the present application. Referring to FIG. 4 , in this embodiment, an ink layer is attached to the side 114 of the protruding portion 111 of the first lens 110 and/or the outer side 116 of the first lens 110. It should be noted that an independent shading component is not shown in FIG. 4 . An independent shading component refers to a SOMA sheet 121 as shown in FIG. 1 , or a first lens barrel 120 as shown in FIG. 2 , or a composite shading component as shown in FIG. 3 . The ink layer can be used in conjunction with the shading component to enhance the effect of reducing stray light. In other embodiments of the present application, the ink layer can also be replaced by a shading layer formed of other materials and attached to the above-mentioned area of the first lens, for example, an opaque material can be attached in the form of a coating to form a shading layer. Furthermore, in the present embodiment, the ink layer and the independent shading component are used in combination, so that the ink layer only needs to be attached to the side 114 of the protrusion 111 of the first lens 110, or the outer side 116 of the first lens 110, or the side 114 of the protrusion 111 of the first lens 110 and the outer side 116 of the first lens 110. Regardless of the arrangement of the above ink layers, the ink layer only needs to be sprayed from one direction (i.e., from the side of the first lens), thereby reducing the process difficulty, facilitating improving production efficiency and production yield, and being particularly suitable for large-scale mass production.
进一步地,仍然参考图1,在本申请的一个实施例中,所述第一镜片110与所述第二镜片210的粘结面(可理解为第一镜片的底面的与第一胶材接触的区域以及第二镜片的第三表面中与第一胶材接触的区域)均设置为平面。光学镜头可能遇到高温高湿环境下或机械冲击环境,将所述第一镜片110与所述第二镜片210的粘结面设置为平面,可以降低上述环境所导致的第一胶材300变异对第一镜片110与第二镜头部件200在水平方向的相对位置的影响,从而解决或缓解因第一胶材300变异而导致的光学镜头成像质量下降问题。本实施例中,第二镜片的粘结面可以理解为所述第三表面的布胶区,即内结构区211b。Further, still referring to FIG. 1 , in one embodiment of the present application, the bonding surfaces of the first lens 110 and the second lens 210 (which can be understood as the area of the bottom surface of the first lens in contact with the first adhesive material and the area of the third surface of the second lens in contact with the first adhesive material) are both set to planes. The optical lens may encounter a high temperature and high humidity environment or a mechanical impact environment. Setting the bonding surface of the first lens 110 and the second lens 210 to a plane can reduce the influence of the variation of the first adhesive material 300 caused by the above environment on the relative position of the first lens 110 and the second lens component 200 in the horizontal direction, thereby solving or alleviating the problem of reduced imaging quality of the optical lens caused by the variation of the first adhesive material 300. In this embodiment, the bonding surface of the second lens can be understood as the adhesive cloth area of the third surface, that is, the inner structure area 211b.
进一步地,仍然参考图1,在本申请的一个实施例中,所述第一表面112的第一结构区115的位置可以高于所述第二镜筒220的顶面。这种设计可以便于夹具(或称为夹爪)夹持第一镜片的外侧面(即光学无效区的周侧),以便完成主动校准。进一步地,在一个优选实施例中,所述第一结构区115与所述第二镜筒220的顶面的高度差大于第一镜片110的外侧面高度的二分之一。此处,外侧面高度是指外侧面116在光学镜头的光轴方向上的尺寸。这种设计下,在主动校准过程中,外侧面的至少一半区域(至少上半部分)可以方便地被夹持,以便于完成主动校准。进一步地,图1的实施例中,所述第一镜片110的底面(即第二结构区118)低于第二镜筒220的顶面,即第一镜片110的一部分可以伸入第二镜筒220的延伸部221所形成的进光孔222中。但需要注意,本申请的其它实施例中,第二结构区118也可以高于第二镜筒220的顶面。Further, still referring to FIG. 1, in one embodiment of the present application, the position of the first structural area 115 of the first surface 112 can be higher than the top surface of the second lens barrel 220. This design can facilitate the fixture (or called the clamp) to clamp the outer side surface of the first lens (i.e., the peripheral side of the optical invalid area) to complete the active calibration. Further, in a preferred embodiment, the height difference between the first structural area 115 and the top surface of the second lens barrel 220 is greater than half of the height of the outer side surface of the first lens 110. Here, the outer side surface height refers to the size of the outer side surface 116 in the optical axis direction of the optical lens. Under this design, during the active calibration process, at least half of the outer side surface (at least the upper half) can be conveniently clamped to complete the active calibration. Further, in the embodiment of FIG. 1, the bottom surface of the first lens 110 (i.e., the second structural area 118) is lower than the top surface of the second lens barrel 220, that is, a part of the first lens 110 can extend into the light inlet 222 formed by the extension 221 of the second lens barrel 220. However, it should be noted that in other embodiments of the present application, the second structure area 118 may also be higher than the top surface of the second lens barrel 220 .
进一步地,结合参考图1和图4,本实施例中,所述第一镜片110的突出部111的侧面114、所述第一表面112的第一结构区115以及所述第一镜片110的外侧面116均附着油墨层。所述第二表面117具有用于成像的光学区和围绕所述光学区的第二结构区118,更进一步地,在一个实施例中,所述第二表面117的第二结构区118也可以附着油墨层。在第一镜片110的上述区域附着油墨层可以起到减小杂光的作用。另外,油墨层也可以起到光阑的作用,以控制进摄像模组的光量。即,将光学镜头的光阑设置在第一片镜片的第一表面。在本申请的其它实施例中,油墨层也可以被其它材料形成的附着于第一镜片的上述区域的遮光层替代,例如可以以镀膜的方式来附着不透光材料,从而形成所述遮光层。Further, in combination with reference to FIG. 1 and FIG. 4, in this embodiment, the side 114 of the protrusion 111 of the first lens 110, the first structural area 115 of the first surface 112, and the outer side 116 of the first lens 110 are all attached with an ink layer. The second surface 117 has an optical area for imaging and a second structural area 118 surrounding the optical area. Further, in one embodiment, the second structural area 118 of the second surface 117 can also be attached with an ink layer. Attaching an ink layer to the above-mentioned area of the first lens 110 can reduce stray light. In addition, the ink layer can also act as a diaphragm to control the amount of light entering the camera module. That is, the diaphragm of the optical lens is set on the first surface of the first lens. In other embodiments of the present application, the ink layer can also be replaced by a light-shielding layer formed by other materials and attached to the above-mentioned area of the first lens. For example, an opaque material can be attached in a coating manner to form the light-shielding layer.
进一步地,仍然参考图1,本申请的一个实施例中,所述光学镜头中,所述第二镜片210具有多个并且多个所述第二镜片210通过所述第二镜筒220组立在一起。具体来说,第二镜筒220的内侧面可以形成多级台阶,在组立第二镜片210时,可以由小到大地将第二镜片210依次嵌入该多级台阶。多个第二镜片210组立在一起后,各镜片的位置固定,从而形成稳定的透镜组。Further, still referring to FIG. 1 , in one embodiment of the present application, in the optical lens, the second lens 210 has a plurality of lenses and the plurality of the second lenses 210 are assembled together through the second lens barrel 220. Specifically, the inner side surface of the second lens barrel 220 may form a plurality of steps, and when assembling the second lens 210, the second lens 210 may be sequentially embedded in the plurality of steps from small to large. After the plurality of second lenses 210 are assembled together, the positions of the lenses are fixed, thereby forming a stable lens group.
进一步地,仍然参考图1,在本申请的一个实施例中,所述第二镜片的所述第三表面211中,所述布胶区(即内结构区211b)的位置可以高于所述承靠区(即外结构区211c),承靠区可以通过连接区连接至所述画胶区。本实施例中,所述内结构区和所述外结构区均为平面且均垂直于第二镜片的光轴。连接区则可以是倾斜的。最顶端的第二镜片的所述连接区可以附着遮光层,以便防止或抑制杂散光从第二镜筒220与第二镜片210之间的缝隙中进入用于成像的光学系统(即防止或抑制杂散光进入成像光束通道)。本实施例中,最顶部的第二镜片的布胶区高于承靠区,使得该第二镜片在内结构区211b处的厚度可以增加(即第二镜片在内结构区211b处的厚度可以大于其在外结构区c的厚度)。这种设计既可以增加第二镜片的可靠性,使其在第二镜头部件的组立过程中以及摄像模组的使用过程中不易产生形变,也可以使第二镜片成型工艺的难度下降。特别是在注塑成型的工艺中,如果光学无效区(即结构区)和光学区之间的连接部分过薄,会导致光学无效区和光学区的成型精度降低,从而致使光学镜头的成像品质下降,而本实施例中第二镜片的布胶区高于承靠区的这种设计方案,可以较好地克服该问题。Further, still referring to FIG. 1, in one embodiment of the present application, in the third surface 211 of the second lens, the position of the adhesive cloth area (i.e., the inner structure area 211b) can be higher than the bearing area (i.e., the outer structure area 211c), and the bearing area can be connected to the adhesive painting area through the connection area. In this embodiment, the inner structure area and the outer structure area are both planes and are perpendicular to the optical axis of the second lens. The connection area can be inclined. The connection area of the top second lens can be attached with a light shielding layer to prevent or inhibit stray light from entering the optical system for imaging from the gap between the second lens barrel 220 and the second lens 210 (i.e., prevent or inhibit stray light from entering the imaging beam channel). In this embodiment, the adhesive cloth area of the top second lens is higher than the bearing area, so that the thickness of the second lens at the inner structure area 211b can be increased (i.e., the thickness of the second lens at the inner structure area 211b can be greater than its thickness in the outer structure area c). This design can not only increase the reliability of the second lens, making it less likely to deform during the assembly of the second lens component and the use of the camera module, but also reduce the difficulty of the second lens molding process. In particular, in the injection molding process, if the connecting portion between the optically ineffective area (i.e., the structural area) and the optical area is too thin, the molding accuracy of the optically ineffective area and the optical area will be reduced, thereby causing the imaging quality of the optical lens to decrease. In this embodiment, the design of the second lens having a higher adhesive area than the supporting area can better overcome this problem.
前述实施例中,第一镜片均为单个独立镜片,但本申请并不限于此。例如,在本申请的另一个实施例中,第一镜片可以是由多个子镜片互相嵌合而成的复合镜片。在主动校准阶段,复合镜片可以作为一个整体移动并调整与第二镜头部件的相对位置关系。In the above embodiments, the first lens is a single independent lens, but the present application is not limited thereto. For example, in another embodiment of the present application, the first lens may be a composite lens formed by a plurality of sub-lenses interlocking with each other. During the active calibration stage, the composite lens may move as a whole and adjust the relative position relationship with the second lens component.
进一步地,仍然参考图1,本申请的一个实施例中,所述光学镜头1000中,在通过第二镜筒220组立的前提下,多个第二镜片210还可以相互嵌合,从而进一步提升透镜组的稳固性。进一步地,还可以在多个第二镜片210之间设置垫片,以提升光学镜头结构的稳定性。Further, still referring to FIG. 1 , in one embodiment of the present application, in the optical lens 1000, multiple second lenses 210 can be interlocked with each other under the premise of being assembled by the second lens barrel 220, so as to further improve the stability of the lens group. Furthermore, spacers can be arranged between the multiple second lenses 210 to improve the stability of the optical lens structure.
进一步地,仍然参考图1,本申请的一个实施例中,所述光学镜头1000的所述第二镜头部件200中,可以有多个第二镜片210具有内结构区211b和外结构区211c,并且对于单个第二镜片210来说,其内结构区211b高于其外结构区211c。这些具有高低不同的两个结构区的第二镜片可以相互嵌合,并且将垫片(例如SOMA片)设置在相邻第二镜片的内结构区211b之间。该垫片可以具有遮光作用,从而构造出所需的成像光束通道。参考图1,本实施例的这种设计下,多个第二镜片210的内结构区的位置可以比延伸部的位置更加靠近光轴。进一步地,图12示出了本申请一个实施例中的光学镜头1000的成像光束通道。参考图12,可以看出,本实施例中,从物侧到像侧,成像光束通道的直径可以先缩小再扩张。需要注意,在图1和图12所示的实施例中,内结构区211b和外结构区211c不仅可以位于第二镜片210的物侧表面,也可以位于第二镜片210的像侧表面。对于某些或某个第二镜片210(例如位于最底端的第二镜片),其可以仅具有单一的结构区,即结构区是连续的平面,没有高低差。对于某些或某个第二镜片210(例如位于底端起的第二个第二镜片),可以仅物侧表面具有内结构区211b和外结构区211c,而像侧表面可以仅具有单一的结构区,即像侧表面的结构区是连续的平面,没有高低差。Further, still referring to FIG. 1, in one embodiment of the present application, in the second lens component 200 of the optical lens 1000, there may be a plurality of second lenses 210 having an inner structure area 211b and an outer structure area 211c, and for a single second lens 210, its inner structure area 211b is higher than its outer structure area 211c. These second lenses with two structural areas of different heights can be interlocked with each other, and a gasket (such as a SOMA sheet) is arranged between the inner structure areas 211b of adjacent second lenses. The gasket can have a shading effect, thereby constructing the required imaging beam channel. Referring to FIG. 1, under this design of the present embodiment, the position of the inner structure area of the plurality of second lenses 210 can be closer to the optical axis than the position of the extension. Further, FIG. 12 shows the imaging beam channel of the optical lens 1000 in one embodiment of the present application. Referring to FIG. 12, it can be seen that in the present embodiment, from the object side to the image side, the diameter of the imaging beam channel can be first reduced and then expanded. It should be noted that in the embodiments shown in FIG. 1 and FIG. 12 , the inner structure area 211b and the outer structure area 211c may be located not only on the object side surface of the second lens 210, but also on the image side surface of the second lens 210. For some or certain second lenses 210 (for example, the second lens located at the bottom end), it may have only a single structure area, that is, the structure area is a continuous plane without height difference. For some or certain second lenses 210 (for example, the second second lens located from the bottom end), only the object side surface may have the inner structure area 211b and the outer structure area 211c, and the image side surface may have only a single structure area, that is, the structure area of the image side surface is a continuous plane without height difference.
进一步地,本申请的一个实施例中,由于第一镜片的突出部的高度相对较高,对光学镜头的透光率影响较大,因此为保证摄像模组的感光芯片能够获取较多的成像光线,所述第一镜片可以采用玻璃材料。并且进一步地,由于所述第一镜片的入光面通常为非球面,所述第一镜片可以是模造玻璃镜片。模造玻璃镜片的成型原理包括:将已具初形的玻璃初胚置于精密加工成型模具中,升高温度使玻璃软化,再由模仁表面施压使玻璃受力变形分模取出,即可形成我们所需要的镜片形状。模造玻璃是通过成型模具制造而成,成型后的第一镜片的突出部侧壁与光轴可能不能严格地平行,例如突出部侧壁与光轴之间可能存在较大的夹角(即突出部侧壁倾角)。此时可以通过冷加工技术研磨第一镜片,使第一镜片的突起部侧壁与光轴的夹角小于15°。这样即可避免因突出部侧壁倾角过大而导致突出部的最大直径(即突出部根部的直径)过大。突出部根部的直径过大将导致显示屏的开孔孔径不得不增大。Further, in one embodiment of the present application, since the height of the protrusion of the first lens is relatively high, it has a greater impact on the transmittance of the optical lens. Therefore, in order to ensure that the photosensitive chip of the camera module can obtain more imaging light, the first lens can be made of glass material. And further, since the light incident surface of the first lens is usually aspherical, the first lens can be a molded glass lens. The molding principle of the molded glass lens includes: placing the glass embryo with a preliminary shape in a precision-machined molding mold, raising the temperature to soften the glass, and then applying pressure on the surface of the mold core to deform the glass and remove it from the mold, so as to form the lens shape we need. Molded glass is manufactured by a molding mold. The side wall of the protrusion of the first lens after molding may not be strictly parallel to the optical axis. For example, there may be a large angle between the side wall of the protrusion and the optical axis (i.e., the inclination angle of the side wall of the protrusion). At this time, the first lens can be ground by cold processing technology so that the angle between the side wall of the protrusion of the first lens and the optical axis is less than 15°. In this way, it is possible to avoid the maximum diameter of the protrusion (i.e., the diameter of the root of the protrusion) being too large due to the excessive inclination angle of the side wall of the protrusion. If the diameter of the root of the protrusion is too large, the aperture of the display screen will have to be enlarged.
进一步地,仍然参考图4,在本申请的一个实施例中,所述突出部111的顶面113具有光学区113a和过渡区113b,所述过渡区113b位于所述顶面113的边缘,所述过渡区113b可以附着油墨层。本实施例中,第一镜片110的形状特殊(例如其具有突出部111),而模造玻璃在成型和开模的过程中,镜片的边缘处的成型精度可能难以控制。因此,本实施例中,在第一镜片110的突出部111的顶部113与侧壁114之间具有一过渡区113b,该过渡区113b可以设置(即附着)遮光材料,使得光线不能透过该区域,以减小该区域对光学成像的影响。优选地,该过渡区从所述突出部的侧壁向中心位置方向具有大约0.03-0.05mm的宽度(该宽度指径向尺寸,即垂直于光学镜头光轴的方向上的尺寸)。在其它实施例中,过渡区的宽度也可以是其它值,这具体取决于模造玻璃的成型精度。进一步地,本申请的其它实施例中,第一镜片也可以由玻璃以外的其它材料成型。其他材料在成型中,所述突出部顶面边缘同样可能具有较低的成型精度,因此其突出部顶面的边缘也可以具有所述的过渡区。Further, still referring to FIG. 4 , in one embodiment of the present application, the top surface 113 of the protrusion 111 has an optical zone 113a and a transition zone 113b, the transition zone 113b is located at the edge of the top surface 113, and the ink layer can be attached to the transition zone 113b. In this embodiment, the shape of the first lens 110 is special (for example, it has a protrusion 111), and the molding accuracy at the edge of the lens may be difficult to control during the molding and mold opening process of the molded glass. Therefore, in this embodiment, there is a transition zone 113b between the top 113 of the protrusion 111 of the first lens 110 and the side wall 114, and the transition zone 113b can be provided with (i.e. attached with) a light-shielding material so that light cannot pass through the area to reduce the influence of the area on optical imaging. Preferably, the transition zone has a width of about 0.03-0.05mm from the side wall of the protrusion to the center position (the width refers to the radial dimension, i.e. the dimension in the direction perpendicular to the optical axis of the optical lens). In other embodiments, the width of the transition zone may also be other values, which specifically depends on the molding accuracy of the molded glass. Further, in other embodiments of the present application, the first lens may also be molded from other materials other than glass. During the molding of other materials, the edge of the top surface of the protrusion may also have a lower molding accuracy, so the edge of the top surface of the protrusion may also have the transition zone.
进一步地,图5示出了本申请的一个实施例中的第一镜片的剖面示意图。参考图5,在本申请的一个实施例中,所述突出部的横截面的直径L1可以为1.0-2.0mm。优选地,所述突出部的横截面的直径L1可以为1.2-1.6mm。上述参数范围可以适用于玻璃材质的第一镜片,但需要注意,这些参数范围并不限于玻璃材质,它们也可以适用于其它材质的第一镜片。Further, FIG5 shows a schematic cross-sectional view of a first lens in an embodiment of the present application. Referring to FIG5 , in an embodiment of the present application, the diameter L1 of the cross section of the protrusion may be 1.0-2.0 mm. Preferably, the diameter L1 of the cross section of the protrusion may be 1.2-1.6 mm. The above parameter ranges may be applicable to a first lens made of glass, but it should be noted that these parameter ranges are not limited to glass, and they may also be applicable to first lenses of other materials.
进一步地,仍然参考图5,所述第一镜片直接与所述第二镜片的所述布胶区粘接,与第一镜片粘接在所述第二镜筒的所述延伸部相比较,第一镜片的结构区可以进一步向下延伸,因此所述第一镜片的突出部的高度可以相对更高(指相对于第一镜片直接粘结第二镜筒顶面的比较例,本实施例的所述第一镜片的突出部的高度可以相对更高),为支撑镜片,镜筒延伸部最小厚度约为0.3mm。在本申请的一个实施例中,所述第一镜片的总高H2可以为0.3-1.5mm。优选地,所述第一镜片的总高H2可以为0.4-1.1mm。其中所述突出部的高度是所述第一表面的第一结构区到所述突出部的弧顶的高度,所述高度是沿着所述光学镜头的光轴方向上的尺寸。上述参数范围可以适用于玻璃材质的第一镜片,但需要注意,这些参数范围并不限于玻璃材质,它们也可以适用于其它材质的第一镜片。Further, still referring to FIG. 5 , the first lens is directly bonded to the adhesive area of the second lens. Compared with the first lens bonded to the extension of the second lens barrel, the structural area of the first lens can be further extended downward, so the height of the protrusion of the first lens can be relatively higher (referring to the comparative example in which the first lens is directly bonded to the top surface of the second lens barrel, the height of the protrusion of the first lens of this embodiment can be relatively higher). To support the lens, the minimum thickness of the lens barrel extension is about 0.3 mm. In one embodiment of the present application, the total height H2 of the first lens can be 0.3-1.5 mm. Preferably, the total height H2 of the first lens can be 0.4-1.1 mm. The height of the protrusion is the height from the first structural area of the first surface to the arc top of the protrusion, and the height is the dimension along the optical axis direction of the optical lens. The above parameter ranges can be applied to first lenses made of glass, but it should be noted that these parameter ranges are not limited to glass materials, and they can also be applied to first lenses of other materials.
进一步地,仍然参考图5,本申请的一个实施例中,所述第一镜片的总高H2可以为0.4-1.9mm。优选地,所述第一镜片的总高H2可以为0.6-1.5mm。其中所述第一镜片的总高是所述第二表面的第二结构区到所述突出部的弧顶的高度,所述高度是沿着所述光学镜头的光轴方向上的尺寸。上述参数范围可以适用于玻璃材质的第一镜片,但需要注意,这些参数范围并不限于玻璃材质,它们也可以适用于其它材质的第一镜片。参考图5,本实施例中,第一镜片的结构区厚度等于第一镜片总高H2-突出部高度H1。通常来说,第一镜片的结构区厚度越小,约有利于突出部111更充分地伸入显示屏的通光孔中。然而,如果结构区厚度过小,会造成第一镜片易于在夹持和移动过程中发生弯曲,可能导致主动校准不能达到预期效果,进而导致成像品质下降。具体来说,如果结构区厚度过小,夹具夹持第一镜片时,可能会导致第一镜片发生弯曲,尽管这个弯曲可能十分微小,但由于光学系统(尤其是手机摄像模组的光学系统)十分精密和敏感,即便十分微小的第一镜片形变,也会导致感光芯片获得的成像结果变异,从而导致主动校准不能达到预期效果。Further, still referring to FIG. 5 , in one embodiment of the present application, the total height H2 of the first lens may be 0.4-1.9 mm. Preferably, the total height H2 of the first lens may be 0.6-1.5 mm. The total height of the first lens is the height from the second structural area of the second surface to the arc top of the protrusion, and the height is the dimension along the optical axis direction of the optical lens. The above parameter ranges can be applied to the first lens of glass material, but it should be noted that these parameter ranges are not limited to glass material, and they can also be applied to first lenses of other materials. Referring to FIG. 5 , in this embodiment, the thickness of the structural area of the first lens is equal to the total height H2 of the first lens minus the height H1 of the protrusion. Generally speaking, the smaller the thickness of the structural area of the first lens, the more conducive it is for the protrusion 111 to extend more fully into the light hole of the display screen. However, if the thickness of the structural area is too small, the first lens will be easily bent during the clamping and moving process, which may cause the active calibration to fail to achieve the expected effect, thereby causing the image quality to deteriorate. Specifically, if the thickness of the structural area is too small, the first lens may bend when the fixture clamps it. Although this bend may be very small, the optical system (especially the optical system of the mobile phone camera module) is very precise and sensitive. Even a very small deformation of the first lens will cause the imaging results obtained by the photosensitive chip to vary, resulting in the active calibration failing to achieve the expected effect.
进一步地,仍然参考图5,本申请的一个实施例中,所述第一镜片的外径L2可以为3.0-4.0mm。优选地,所述第一镜片的外径L2可以为3.2-3.8mm。如果外径L2过小,可能导致可用于布置第一胶材的区域变小,影响粘结的稳固性和可靠性。而如果外径L2过大,则第一镜片易于在夹持和移动过程中发生弯曲,可能导致主动校准不能达到预期效果,进而导致成像品质下降。具体来说,如果第一镜片的外径L2过大,夹具夹持第一镜片时,可能会导致第一镜片发生弯曲,尽管这个弯曲可能十分微小,但由于光学系统(尤其是手机摄像模组的光学系统)十分精密和敏感,即便十分微小的第一镜片形变,也会导致感光芯片获得的成像结果变异,从而导致主动校准不能达到预期效果。Further, still referring to Figure 5, in one embodiment of the present application, the outer diameter L2 of the first lens may be 3.0-4.0 mm. Preferably, the outer diameter L2 of the first lens may be 3.2-3.8 mm. If the outer diameter L2 is too small, the area available for arranging the first adhesive material may become smaller, affecting the stability and reliability of the bonding. If the outer diameter L2 is too large, the first lens is prone to bending during the clamping and moving process, which may cause the active calibration to fail to achieve the expected effect, thereby causing the imaging quality to deteriorate. Specifically, if the outer diameter L2 of the first lens is too large, the first lens may bend when the fixture clamps the first lens. Although this bending may be very small, since the optical system (especially the optical system of the mobile phone camera module) is very precise and sensitive, even a very small deformation of the first lens will cause the imaging result obtained by the photosensitive chip to vary, resulting in the active calibration failing to achieve the expected effect.
上述参数范围可以适用于玻璃材质的第一镜片,但需要注意,这些参数范围并不限于玻璃材质,它们也可以适用于其它材质的第一镜片。The above parameter ranges may be applicable to a first lens made of glass, but it should be noted that these parameter ranges are not limited to glass, and they may also be applicable to a first lens made of other materials.
进一步地,结合参考图1,在本申请的一个实施例中所述第一镜片具有一横截面直径L1为1.0-2.0mm的突出部,该突出部的高度H1可以为0.3-1.5mm,这种设计下,第一镜片在光学区处的厚度较大,光学设计的难度提高。一般而言,第一镜片的第一表面的成像面直径与第二镜片的第三表面的成像面直径的比值约为0.80-1.25。进一步地,由于第一镜片粘接于第二镜片的布胶区,为满足第一镜片与第二镜片之间的粘接力要求,提供较大的粘接面积,因此所述布胶区的宽度可以大于0.3mm(宽度指径向尺寸,即垂直于光轴方向上的尺寸)。优选地,布胶区的宽度在0.5-0.8mm之间,以便满足胶水布设,又能尽可能避免第二镜头部件的径向尺寸过大。综合上述参数限制,并进一步考量第二镜片光学区211a与内结构211b(布胶区)之间的连接区域,以及内结构区211b(布胶区)与外结构区211c(承靠区)之间的连接区所需占用的必要尺寸,本实施例中,第二镜筒延伸部的孔径大于2.5mm。优选地,第二镜筒延伸部的孔径在3.0mm-4.4mm之间。所述第一镜片突出部的横截面直径与第二镜筒延伸部的孔径(即第二镜筒的进光孔的孔径)的比值约在0.3-0.6。优选地,第一镜片突出部的横截面直径与第二镜筒延伸部的孔径的比值可以为0.35-0.5。Further, in conjunction with reference to Figure 1, in one embodiment of the present application, the first lens has a protrusion with a cross-sectional diameter L1 of 1.0-2.0 mm, and the height H1 of the protrusion can be 0.3-1.5 mm. Under this design, the thickness of the first lens at the optical zone is relatively large, and the difficulty of optical design is increased. Generally speaking, the ratio of the imaging surface diameter of the first surface of the first lens to the imaging surface diameter of the third surface of the second lens is approximately 0.80-1.25. Further, since the first lens is bonded to the adhesive area of the second lens, in order to meet the bonding force requirements between the first lens and the second lens, a larger bonding area is provided, so the width of the adhesive area can be greater than 0.3 mm (the width refers to the radial dimension, that is, the dimension perpendicular to the optical axis). Preferably, the width of the adhesive area is between 0.5-0.8 mm, so as to meet the glue layout and avoid the radial dimension of the second lens component being too large as much as possible. In view of the above parameter restrictions, and further considering the necessary dimensions of the connection area between the second lens optical zone 211a and the inner structure 211b (cloth adhesive zone), and the connection area between the inner structure zone 211b (cloth adhesive zone) and the outer structure zone 211c (support zone), in this embodiment, the aperture of the second lens barrel extension is greater than 2.5 mm. Preferably, the aperture of the second lens barrel extension is between 3.0 mm and 4.4 mm. The ratio of the cross-sectional diameter of the first lens protrusion to the aperture of the second lens barrel extension (i.e., the aperture of the light inlet of the second lens barrel) is approximately 0.3-0.6. Preferably, the ratio of the cross-sectional diameter of the first lens protrusion to the aperture of the second lens barrel extension can be 0.35-0.5.
进一步地,在本申请的一个实施例中,所述第一镜片的突出部的横截面的直径小于第二镜筒外径的三分之一。其中第二镜筒外径是指第二镜筒外侧尺寸最大处的外径。第二镜筒外侧尺寸最大处一般位于第二镜筒的底部(即光学系统中靠近像方的一侧)。通常来说,多个第二镜片由小到大依次嵌入第二镜筒中,尺寸最大的镜片通常位于最底端,因此第二镜筒外侧尺寸最大处也一般位于第二镜筒的底部。但需要注意,在特殊情形下,此第二镜筒外侧尺寸最大处也可能位于其它位置。进一步地,在一个优选实施例中,所述第二镜筒的外径(即第二镜筒的外侧尺寸最大处的外径)不小于4mm。Further, in one embodiment of the present application, the diameter of the cross section of the protruding portion of the first lens is less than one-third of the outer diameter of the second lens barrel. Wherein the outer diameter of the second lens barrel refers to the outer diameter of the second lens barrel at the maximum outer dimension. The second lens barrel at the maximum outer dimension is generally located at the bottom of the second lens barrel (i.e., the side close to the image side in the optical system). Generally speaking, a plurality of second lenses are embedded in the second lens barrel in order from small to large, and the lens with the largest size is usually located at the bottom, so the second lens barrel at the maximum outer dimension is also generally located at the bottom of the second lens barrel. However, it should be noted that in special circumstances, the second lens barrel at the maximum outer dimension may also be located at other positions. Further, in a preferred embodiment, the outer diameter of the second lens barrel (i.e., the outer diameter of the second lens barrel at the maximum outer dimension) is not less than 4mm.
进一步地,在本申请的一个实施例中,所述第一镜片的制作材料的折射率为1.48-1.55。所述第一镜片的阿贝数可以为50.0-70.1。第一镜片通常采用非球面,当所述第一镜片由玻璃材料制成时,第一镜片通常采用模造玻璃的工艺方法制成。由于模造玻璃需要使用模具对玻璃施压进行加工,通常模造玻璃制造双凹型的镜片对模具的损伤较大,因此第一镜片的第一表面(即物侧面)优选为凸面。本实施例中,第一片镜片相对横向尺寸具有较厚的厚度,与之相对应地,将镜片成型材料的折射率优选为1.48-1.55,第一镜片的阿贝数优选为50.0-70.1,可以更好地控制分体式镜头的成像品质。Further, in one embodiment of the present application, the refractive index of the material used to make the first lens is 1.48-1.55. The Abbe number of the first lens may be 50.0-70.1. The first lens is usually aspherical. When the first lens is made of glass material, the first lens is usually made by a process method of molded glass. Since molded glass requires the use of a mold to press the glass for processing, molded glass generally causes greater damage to the mold when manufacturing a biconcave lens. Therefore, the first surface (i.e., the object side) of the first lens is preferably a convex surface. In this embodiment, the first lens has a relatively thick thickness relative to the lateral dimension. Correspondingly, the refractive index of the lens molding material is preferably 1.48-1.55, and the Abbe number of the first lens is preferably 50.0-70.1, so that the imaging quality of the split lens can be better controlled.
进一步地,在本申请的一个实施例中,所述光学镜头的视场角(即FOV)大于60°。如前文所述,本申请的光学镜头具有第一镜片,且第一镜片具有突出部,该突出部可以伸入孔径较小的通光孔(指显示屏的通光孔)中,因此光学镜头的入光面(第一镜片的第一表面的光学区)可以更加接近显示屏的上表面,使光学镜头的视场角受显示屏小孔直径的影响相对更小。因此,本实施例中,光学镜头的视场角(即FOV)可以大于60°。优选地,光学镜头的视场角可以大于75°。Furthermore, in one embodiment of the present application, the field of view (i.e., FOV) of the optical lens is greater than 60°. As described above, the optical lens of the present application has a first lens, and the first lens has a protrusion, which can extend into a light-through hole with a smaller aperture (referring to the light-through hole of the display screen), so the light incident surface of the optical lens (the optical area of the first surface of the first lens) can be closer to the upper surface of the display screen, so that the field of view of the optical lens is relatively less affected by the diameter of the small hole of the display screen. Therefore, in this embodiment, the field of view (i.e., FOV) of the optical lens can be greater than 60°. Preferably, the field of view of the optical lens can be greater than 75°.
进一步地,本申请的一个实施例中,所述第一镜片的所述油墨层的厚度大于5μm。优选地,为使得油墨层具有较好的遮光效果,同时使油墨层的厚度对突出部111的高度H1影响较小,所述第一镜片的所述油墨层的厚度可以为15-30μm。Furthermore, in one embodiment of the present application, the thickness of the ink layer of the first lens is greater than 5 μm. Preferably, in order to make the ink layer have a better light-shielding effect and at the same time make the thickness of the ink layer have a smaller effect on the height H1 of the protrusion 111, the thickness of the ink layer of the first lens can be 15-30 μm.
进一步地,本申请的一个实施例中,所述第一镜片中,所述突出部的侧面、所述第一表面的所述第一结构区、所述第一镜片的外侧面以及所述第二表面的所述第二结构区进行了表面粗糙化处理。最顶部的第二镜片的内结构区、外结构区和连接区(内结构区和外结构区之间的连接区)也可以进行表面粗糙化处理。表面粗糙化处理例如可以通过研磨的方式实现。对第一镜片的上述区域进行粗糙化处理,既可以减少杂光对镜头成像的影响,又可以提高油墨层与镜片的结合强度,使镜头在使用过程中,油墨不易脱落,减小脏污对镜头成像的影响。本实施例中,粗糙化处理还可以使第一镜片的表面更易于粘合其它构件。在变形的实施例中,表面粗糙化处理的区域也可以是所述突出部的侧面、所述第一表面的所述第一结构区、所述第一镜片的外侧面以及所述第二表面的所述第二结构区中的一项、两项或三项。Furthermore, in one embodiment of the present application, in the first lens, the side of the protrusion, the first structural area of the first surface, the outer side of the first lens, and the second structural area of the second surface are subjected to surface roughening treatment. The inner structural area, the outer structural area and the connection area (the connection area between the inner structural area and the outer structural area) of the top second lens can also be subjected to surface roughening treatment. The surface roughening treatment can be achieved, for example, by grinding. Roughening the above-mentioned areas of the first lens can not only reduce the influence of stray light on the imaging of the lens, but also improve the bonding strength between the ink layer and the lens, so that the ink is not easy to fall off during the use of the lens, and reduce the influence of dirt on the imaging of the lens. In this embodiment, the roughening treatment can also make the surface of the first lens easier to bond other components. In a deformed embodiment, the area subjected to surface roughening treatment can also be one, two or three of the side of the protrusion, the first structural area of the first surface, the outer side of the first lens, and the second structural area of the second surface.
进一步地,图13示出了本申请一个变形实施例中的光学镜头1000的剖面示意图。参考图13,本实施例中,第一镜片与第二镜头部件的粘结位置与图1的实施例不同。本实施例通过将第一镜片与第二镜筒的延伸部的侧面粘结,来实现第一镜片与第二镜头部件的粘结。延伸部的侧面可以理解为第二镜头部件(第二镜筒)的进光孔的孔壁。进光孔的孔径可以由物侧到像侧逐渐缩小,以便布置第一胶材,实现第一镜片的外侧面与进光孔的孔壁粘结。除了粘结位置外,本实施例的其余结构和连接关系可以参考图1的实施例,不再赘述。图2和图3所示的实施例也可以做类似的变形,即通过将第一镜片与第二镜筒的延伸部的侧面粘结,来实现第一镜片与第二镜头部件的粘结。Further, FIG. 13 shows a cross-sectional schematic diagram of an optical lens 1000 in a modified embodiment of the present application. Referring to FIG. 13 , in this embodiment, the bonding position of the first lens and the second lens component is different from that of the embodiment of FIG. 1 . In this embodiment, the bonding of the first lens and the second lens component is achieved by bonding the first lens to the side of the extension portion of the second lens barrel. The side of the extension portion can be understood as the hole wall of the light inlet hole of the second lens component (second lens barrel). The aperture of the light inlet hole can be gradually reduced from the object side to the image side so as to arrange the first adhesive material and achieve the bonding of the outer side of the first lens and the hole wall of the light inlet hole. Except for the bonding position, the remaining structures and connection relationships of this embodiment can refer to the embodiment of FIG. 1 and will not be repeated. The embodiments shown in FIG. 2 and FIG. 3 can also be similarly deformed, that is, the bonding of the first lens and the second lens component is achieved by bonding the first lens to the side of the extension portion of the second lens barrel.
需要注意,上述实施例中,第一镜片和最顶部的第二镜片之间的最小间隙大于不小于10μm,优选地,该最小间隙可以是30-100μm。该最小间隙的尺寸保障主动校准具有足够的调整间隙,即保障主动校准时第一镜片不与第二镜片不互相干涉(即二者不会在主动校准时互相碰撞)。该最小间隙可以是布置第一胶材处的间隙,也可以是其它位置的间隙。It should be noted that in the above embodiment, the minimum gap between the first lens and the second lens at the top is greater than or not less than 10 μm, and preferably, the minimum gap can be 30-100 μm. The size of the minimum gap ensures that the active calibration has sufficient adjustment gap, that is, it ensures that the first lens does not interfere with the second lens during active calibration (that is, the two will not collide with each other during active calibration). The minimum gap can be the gap where the first adhesive is arranged, or it can be the gap at other positions.
进一步地,图6示出了本申请一个实施例的摄像模组的剖面示意图。参考图6,根据本申请的一个实施例,提供了一种摄像模组,该摄像模组包括光学镜头1000和感光组件2000。所述光学镜头1000安装于所述感光组件2000。具体来说,光学镜头1000可以通过第二胶材400粘合于感光组件2000。所述光学镜头可以是如图1所示的光学镜头,其具体结构此处不再赘述(需注意图6中示出了用于粘结SOMA片121和第一镜片110的胶材)。感光组件2000可以包括感光芯片2001、线路板2002、滤色片2003、镜座2004和电子元件2005。感光芯片2001粘贴于线路板2002的上表面。镜座2004安装于所述线路板2002的上表面并围绕在所述感光芯片2001的周围。镜座的顶面可以作为光学镜头1000的安装面。滤色片2003安装于镜座2004。线路板的上表面还可以安装电子元件2005。感光芯片2001和线路板2002之间可以通过引线结合(即wire bonding,也可以称为“打线”)工艺电连接。连接线可以是金线或者其它导电性能好的金属线。Further, FIG6 shows a cross-sectional schematic diagram of a camera module of an embodiment of the present application. Referring to FIG6, according to an embodiment of the present application, a camera module is provided, which includes an optical lens 1000 and a photosensitive component 2000. The optical lens 1000 is mounted on the photosensitive component 2000. Specifically, the optical lens 1000 can be bonded to the photosensitive component 2000 by a second adhesive 400. The optical lens can be an optical lens as shown in FIG1, and its specific structure is not repeated here (note that FIG6 shows an adhesive for bonding the SOMA sheet 121 and the first lens 110). The photosensitive component 2000 may include a photosensitive chip 2001, a circuit board 2002, a color filter 2003, a lens holder 2004 and an electronic component 2005. The photosensitive chip 2001 is attached to the upper surface of the circuit board 2002. The lens holder 2004 is mounted on the upper surface of the circuit board 2002 and surrounds the photosensitive chip 2001. The top surface of the lens holder can be used as the mounting surface of the optical lens 1000. The color filter 2003 is mounted on the lens holder 2004. The upper surface of the circuit board can also be mounted with electronic components 2005. The photosensitive chip 2001 and the circuit board 2002 can be electrically connected by wire bonding (wire bonding, also known as "wire bonding") process. The connecting wire can be a gold wire or other metal wire with good conductivity.
进一步地,在本申请的一个实施例中,所述摄像模组的光学总长(TTL)可以为3.4-4.4mm。Furthermore, in one embodiment of the present application, the total optical length (TTL) of the camera module may be 3.4-4.4 mm.
进一步地,在本申请的一个实施例中,所述光学镜头中,所述第二镜筒的侧面可以具有切割面。图7示出了本申请一个实施例中的光学镜头1000的立体示意图。参考图7,在本申请的一个实施例中,光学镜头1000包括第一镜片110和第二镜头部件。其中第二镜头部件包括第二镜筒220和安装在第二镜筒220内的多个第二镜片(图7中第二镜片被遮挡)。第一镜片110粘合于第二镜筒220的顶面。本实施例中,第二镜筒220的外侧面223具有一个切割面224。这个切割面224可以使前置摄像模组被布置到更加靠近电子设备(例如手机)壳体的边框的位置处。图8a、8b、8c分别示出了三种第二镜筒切割方式的俯视示意图。具体来说,图8a示出了第二镜筒具有单个切割面的一个光学镜头示例的俯视示意图,图8b示出了第二镜筒具有两个切割面的一个光学镜头示例的俯视示意图,图8c示出了第二镜筒具有四个切割面的一个光学镜头示例的俯视示意图。图8a、8b、8c中,阴影部分表示被切割的区域。进一步地,图9a示出了将具有切割面的摄像模组设置于贴近手机边框位置的一个示例的示意图,图9b示出了将具有切割面的摄像模组设置于贴近手机边框位置的另一个示例的示意图。可以看出,对第二镜筒的侧面进行切割,有助于将摄像模组设置到更加靠近手机边框的位置处。如图9a所示,前置摄像模组的光学镜头1000可以具有一个切割面,该切割面可以设置在贴近终端设备(例如手机)的顶部边框10处。如图9b所示,前置摄像模组的光学镜头1000可以具有四个切割面,其中顶部和右侧的切割面可以分别贴近终端设备(例如手机)的顶部边框10a和右侧边框10b设置。图9a、9b中,x、y坐标轴分别表示垂直于摄像模组光轴的平面(即显示屏表面所在的平面)上的直角坐标系的两个坐标轴。Further, in one embodiment of the present application, in the optical lens, the side of the second lens barrel may have a cutting surface. FIG. 7 shows a three-dimensional schematic diagram of an optical lens 1000 in one embodiment of the present application. Referring to FIG. 7, in one embodiment of the present application, the optical lens 1000 includes a first lens 110 and a second lens component. The second lens component includes a second lens barrel 220 and a plurality of second lenses (the second lenses are blocked in FIG. 7) installed in the second lens barrel 220. The first lens 110 is bonded to the top surface of the second lens barrel 220. In this embodiment, the outer side 223 of the second lens barrel 220 has a cutting surface 224. This cutting surface 224 can make the front camera module be arranged closer to the frame of the housing of the electronic device (such as a mobile phone). FIG. 8a, 8b, and 8c respectively show top views of three second lens barrel cutting methods. Specifically, FIG. 8a shows a schematic top view of an example of an optical lens having a single cutting surface in the second lens barrel, FIG. 8b shows a schematic top view of an example of an optical lens having two cutting surfaces in the second lens barrel, and FIG. 8c shows a schematic top view of an example of an optical lens having four cutting surfaces in the second lens barrel. In FIG. 8a, 8b, and 8c, the shaded portion represents the cut area. Further, FIG. 9a shows a schematic diagram of an example of setting a camera module having a cutting surface close to the position of a mobile phone frame, and FIG. 9b shows a schematic diagram of another example of setting a camera module having a cutting surface close to the position of a mobile phone frame. It can be seen that cutting the side of the second lens barrel helps to set the camera module to a position closer to the mobile phone frame. As shown in FIG. 9a, the optical lens 1000 of the front camera module can have a cutting surface, which can be set at the top frame 10 close to the terminal device (e.g., a mobile phone). As shown in Fig. 9b, the optical lens 1000 of the front camera module can have four cutting surfaces, wherein the top and right cutting surfaces can be respectively arranged close to the top frame 10a and the right frame 10b of the terminal device (e.g., a mobile phone). In Figs. 9a and 9b, the x and y coordinate axes respectively represent the two coordinate axes of the rectangular coordinate system on the plane perpendicular to the optical axis of the camera module (i.e., the plane where the display screen surface is located).
进一步地,在另一个实施例中,所述第一镜片的外侧面也可以包括切割面,所述切割面可以是一个也可以是多个。其切割方式可以参考图8a、8b、8c。Furthermore, in another embodiment, the outer side surface of the first lens may also include a cutting surface, and the cutting surface may be one or more. The cutting method may refer to Figures 8a, 8b, and 8c.
进一步地,图10示出了本申请一个实施例中的屏下摄像组件的剖面示意图。参考图10,根据本申请的一个实施例,还提供了一种屏下摄像组件,其包括:显示屏3000和摄像模组(需注意,图10中仅示出其光学镜头,未示出其感光组件)。显示屏3000具有通光孔3002。具体来说,显示屏3000具有正面和背面,其中正面是显示图像的一面,背面是与之相反的一面。在屏下摄像组件中,显示屏3000具有通光孔3002,以便外界光线进入位于屏下的摄像模组。该通光孔3002可以是通孔也可以是盲孔。显示屏3000的正面可以覆盖透明盖板3001,在通光孔3002处,该盖板3001可以不打穿(如图10所示)。当盖板3001不打穿时,即盖板3001完整时,可以起到较好的防尘和保护作用。需要注意,在其它实施例中,在通光孔3002处盖板也可以被打穿。进一步地,本实施例中,所述摄像模组的光学镜头可以是如图1所示的光学镜头1000,该光学镜头具有第一镜片110,该第一镜片110具有突出部111。本实施例中,所述突出部111伸入所述通光孔3002内。所述显示屏3000还可以包括基板3003,该基板3003位于显示屏3000的背面,因该基板3003也可以称为背板。本实施例中,所述摄像模组的遮光构件可以位于所述基板3003的下方。在一个例子中,遮光构件的顶面可以承靠于所述基板3003的底面。遮光构件的顶面承靠于所述基板的底面,可以使得光学镜头的入光面更加接近显示屏的上表面(或者说更加接近于盖板)。这样,光学镜头可以获得更大的视场角,并且有助于在保证光学镜头进光量的前提下缩小显示屏通光孔的孔径,从而提升显示屏的视觉效果和用户体验。进一步地,本实施例中,所述突出部111与所述显示屏盖板3001(或者称为盖板层)之间的间隙可以为0.08-0.5mm。突出部111与所述显示屏盖板3001之间的间隙可以理解为突出部111顶面的弧顶与所述显示屏盖板3001之间的间隙。本实施例中,第一镜片的非光学区还可以设置遮光层,具体内容可参考图4及前文中相应的实施例,此处不再赘述。在另一个例子中,遮光构件的顶面与所述基板3003的底面之间可以保留间隙,这种设计可以避免摄像模组(或光学镜头)和显示屏产生撞击。需注意,在本申请的其它实施例中,作为遮光构件的SOMA片也可以被如图2或图3所示实施例中的遮光构件替代。Further, FIG10 shows a cross-sectional schematic diagram of an under-screen camera assembly in an embodiment of the present application. Referring to FIG10 , according to an embodiment of the present application, a under-screen camera assembly is also provided, which includes: a display screen 3000 and a camera module (note that FIG10 only shows its optical lens, and does not show its photosensitive component). The display screen 3000 has a light hole 3002. Specifically, the display screen 3000 has a front and a back, wherein the front is the side that displays the image, and the back is the opposite side. In the under-screen camera assembly, the display screen 3000 has a light hole 3002 so that external light can enter the camera module located under the screen. The light hole 3002 can be a through hole or a blind hole. The front of the display screen 3000 can be covered with a transparent cover plate 3001, and the cover plate 3001 can be not pierced at the light hole 3002 (as shown in FIG10). When the cover plate 3001 is not pierced, that is, when the cover plate 3001 is complete, it can play a better dustproof and protective role. It should be noted that in other embodiments, the cover plate can also be pierced at the light-through hole 3002. Further, in this embodiment, the optical lens of the camera module can be an optical lens 1000 as shown in Figure 1, and the optical lens has a first lens 110, and the first lens 110 has a protrusion 111. In this embodiment, the protrusion 111 extends into the light-through hole 3002. The display screen 3000 can also include a substrate 3003, which is located on the back of the display screen 3000, so the substrate 3003 can also be called a back plate. In this embodiment, the light-shielding member of the camera module can be located below the substrate 3003. In one example, the top surface of the light-shielding member can be supported on the bottom surface of the substrate 3003. The top surface of the light-shielding member is supported on the bottom surface of the substrate, which can make the light-entering surface of the optical lens closer to the upper surface of the display screen (or closer to the cover plate). In this way, the optical lens can obtain a larger field of view, and it is helpful to reduce the aperture of the display screen light hole under the premise of ensuring the amount of light entering the optical lens, thereby improving the visual effect and user experience of the display screen. Further, in this embodiment, the gap between the protrusion 111 and the display screen cover 3001 (or referred to as the cover layer) can be 0.08-0.5mm. The gap between the protrusion 111 and the display screen cover 3001 can be understood as the gap between the arc top of the top surface of the protrusion 111 and the display screen cover 3001. In this embodiment, a light shielding layer can also be provided in the non-optical area of the first lens. For details, please refer to Figure 4 and the corresponding embodiments in the foregoing text, which will not be repeated here. In another example, a gap can be retained between the top surface of the light shielding member and the bottom surface of the substrate 3003. This design can avoid collision between the camera module (or optical lens) and the display screen. It should be noted that in other embodiments of the present application, the SOMA sheet as a light shielding member can also be replaced by a light shielding member in the embodiment shown in Figure 2 or Figure 3.
图11示出了本申请另一个实施例中的屏下摄像组件的剖面示意图。参考图11,本申请的另一个实施例中,所述显示屏3000的所述基板3001(或背板)可以具有开孔3004且所述开孔3004的直径大于所述第一镜片110的外侧面(外侧面的含义可参考图1及相应实施例的描述)的直径。基板3003的所述开孔3004也可以称为安装孔。所述遮光构件(本实施例中遮光构件为粘贴于第一结构区的SOMA片)和所述第一镜片110的所述第一结构区可以位于所述开孔3004内。即,所述遮光构件和所述第一镜片110的外侧面的至少一部分置于所述基板3003的开孔3004(即安装孔)内。这种方案中,所述突出部111可以更充分地伸入显示屏3000的通光孔3002中,从而使得光学镜头的入光面更加接近显示屏的上表面(或者说更加接近于盖板)。这样,光学镜头可以获得更大的视场角,并且有助于在保证光学镜头进光量的前提下缩小显示屏通光孔的孔径,从而提升显示屏的视觉效果和用户体验。本实施例中,所述突出部与所述显示屏盖板(或者称为盖板层)之间的间隙可以为0.08-0.5mm。突出部111与所述显示屏盖板3001之间的间隙可以理解为突出部111顶面的弧顶与所述显示屏盖板3001之间的间隙。本实施例中,第一镜片的非光学区还可以设置遮光层,具体内容可参考图4及前文中相应的实施例,此处不再赘述。需注意,在本申请的其它实施例中,作为遮光构件的SOMA片也可以被如图2或图3所示实施例中的遮光构件替代。FIG11 shows a cross-sectional schematic diagram of an under-screen camera assembly in another embodiment of the present application. Referring to FIG11 , in another embodiment of the present application, the substrate 3001 (or back plate) of the display screen 3000 may have an opening 3004 and the diameter of the opening 3004 is greater than the diameter of the outer side surface of the first lens 110 (the meaning of the outer side surface can be referred to FIG1 and the description of the corresponding embodiment). The opening 3004 of the substrate 3003 may also be referred to as a mounting hole. The shading member (in this embodiment, the shading member is a SOMA sheet attached to the first structural area) and the first structural area of the first lens 110 may be located in the opening 3004. That is, at least a portion of the outer side surface of the shading member and the first lens 110 is placed in the opening 3004 (i.e., the mounting hole) of the substrate 3003. In this solution, the protrusion 111 can extend more fully into the light hole 3002 of the display screen 3000, so that the light incident surface of the optical lens is closer to the upper surface of the display screen (or closer to the cover plate). In this way, the optical lens can obtain a larger field of view, and it is helpful to reduce the aperture of the display screen light hole under the premise of ensuring the amount of light entering the optical lens, thereby improving the visual effect and user experience of the display screen. In this embodiment, the gap between the protrusion and the display screen cover plate (or referred to as the cover plate layer) can be 0.08-0.5mm. The gap between the protrusion 111 and the display screen cover plate 3001 can be understood as the gap between the arc top of the top surface of the protrusion 111 and the display screen cover plate 3001. In this embodiment, a shading layer can also be provided in the non-optical area of the first lens. For specific contents, please refer to Figure 4 and the corresponding embodiments in the foregoing text, which will not be repeated here. It should be noted that in other embodiments of the present application, the SOMA sheet as a shading component can also be replaced by a shading component in the embodiment shown in Figure 2 or Figure 3.
上述实施例中,所述显示屏可以是OLED显示屏,也可以LCD显示屏。In the above embodiment, the display screen may be an OLED display screen or an LCD display screen.
进一步地,根据本申请的一个实施例,还提供了一种光学镜头制作方法,其包括下列步骤S1-S4。Furthermore, according to an embodiment of the present application, a method for manufacturing an optical lens is also provided, which includes the following steps S1-S4.
步骤S1,准备彼此分离的第一镜片、第二镜头部件和遮光构件。仍然参考图1,第一镜片110具有位于物侧的第一表面112和位于像侧的第二表面117,其中所述第一表面112的中央区域向物侧凸起形成突出部111,所述突出部111的顶面113形成用于成像的光学区113a,第一表面112还具有围绕在所述突出部111周围的第一结构区115,所述突出部111的侧面114连接所述光学区113a和所述第一结构区115。第二镜头部件200包括第二镜筒220和安装在所述第二镜筒220内侧的多个第二镜片210,其中多个第二镜片210与所述的第一镜片110共同构成可成像的光学系统。所述遮光构件包括一环形遮光部。Step S1, prepare the first lens, the second lens component and the light shielding member separated from each other. Still referring to FIG. 1, the first lens 110 has a first surface 112 located on the object side and a second surface 117 located on the image side, wherein the central area of the first surface 112 protrudes toward the object side to form a protrusion 111, the top surface 113 of the protrusion 111 forms an optical zone 113a for imaging, and the first surface 112 also has a first structural zone 115 surrounding the protrusion 111, and the side surface 114 of the protrusion 111 connects the optical zone 113a and the first structural zone 115. The second lens component 200 includes a second lens barrel 220 and a plurality of second lenses 210 installed inside the second lens barrel 220, wherein the plurality of second lenses 210 and the first lens 110 together constitute an imageable optical system. The light shielding member includes an annular light shielding portion.
步骤S2,对第一镜片110和第二镜头部件200进行预定位。本步骤中,第一镜片110、第二镜头部件200和感光组件(可以是待组装的感光组件,也可以是主动校准设备所配备的感光组件或感光芯片)沿光轴排布,使第一镜片110及第二镜头部件200所组成的光学系统可成像。此时,第一镜片110和第二镜头部件200可以视为一分体式镜头。本实施例中,可以将第二镜头部件200置于载台,该载台可以具有通光孔,感光组件可以置于载台的通光孔下方。第一镜片110可以有六轴可动的夹具夹取并移动。其中六轴将在步骤S3中具体解释。夹具可以夹持第一镜片的外侧面来摄取和移动第一镜片110。由于本实施例中,第一镜片的外侧面可以部分伸入第二镜筒的进光孔内,因此,夹具可以仅夹持第一镜片的外侧面的上半部分,即仅夹持第一镜片的外侧面的靠近物侧的部分。在另一实施例中,夹具可以通过夹持突出部的侧面来摄取和移动第一镜片110。Step S2, pre-positioning the first lens 110 and the second lens component 200. In this step, the first lens 110, the second lens component 200 and the photosensitive component (which can be a photosensitive component to be assembled, or a photosensitive component or a photosensitive chip equipped with an active calibration device) are arranged along the optical axis so that the optical system composed of the first lens 110 and the second lens component 200 can be imaged. At this time, the first lens 110 and the second lens component 200 can be regarded as a split lens. In this embodiment, the second lens component 200 can be placed on a carrier, which can have a light hole, and the photosensitive component can be placed under the light hole of the carrier. The first lens 110 can be clamped and moved by a six-axis movable fixture. The six axes will be explained in detail in step S3. The fixture can clamp the outer side of the first lens to capture and move the first lens 110. Since in this embodiment, the outer side surface of the first lens can partially extend into the light inlet hole of the second lens barrel, the clamp can only clamp the upper half of the outer side surface of the first lens, that is, only clamp the portion of the outer side surface of the first lens close to the object side. In another embodiment, the clamp can capture and move the first lens 110 by clamping the side surface of the protrusion.
步骤S3,进行主动校准。本步骤中,感光组件通电获取所述分体式镜头所成的图像,通过SFR、MTF等图像算法计算分体式镜头的成像品质及其调整量,根据调整量在六轴方向上的至少一个方向上实时主动调整第一镜头部件(本实施例中第一镜头部件即第一镜片110)和第二镜头部件之间的相对位置。一次或多次调整后使分体式镜头的成像品质(主要包含峰值、场曲、像散等光学参数)达到目标值。其中,六轴方向可以是x、y、z、u、v、w方向,其中x、y、z方向为水平及垂直方向,即三维直角坐标系中三个坐标轴的方向,u、v、w方向分别是绕x、y、z轴旋转的方向。Step S3, perform active calibration. In this step, the photosensitive component is powered on to obtain the image formed by the split lens, and the imaging quality and adjustment amount of the split lens are calculated by image algorithms such as SFR and MTF. The relative position between the first lens component (the first lens component in this embodiment, i.e., the first lens 110) and the second lens component is actively adjusted in real time in at least one direction in the six-axis direction according to the adjustment amount. After one or more adjustments, the imaging quality of the split lens (mainly including optical parameters such as peak value, field curvature, and astigmatism) reaches the target value. Among them, the six-axis directions can be x, y, z, u, v, and w directions, wherein the x, y, and z directions are horizontal and vertical directions, i.e., the directions of the three coordinate axes in the three-dimensional rectangular coordinate system, and the u, v, and w directions are the directions of rotation around the x, y, and z axes, respectively.
步骤S4,最后通过第一胶材300粘合第一镜片110和第二镜头部件200。第一胶材300固化后可以使第一镜片300和第二镜头部件200维持在主动校准所确定的相对位置。Step S4: Finally, the first lens 110 and the second lens component 200 are bonded together by the first adhesive 300. After the first adhesive 300 is cured, the first lens 300 and the second lens component 200 can be maintained at a relative position determined by the active calibration.
步骤S5,将所述遮光构件与所述第一镜片和所述第二镜头部件的结合体粘结,并使所述环形遮光部设置于所述第一结构区的上方。Step S5, bonding the light shielding component to the combination of the first lens and the second lens component, and arranging the annular light shielding portion above the first structural area.
上述实施例中,第一胶材的布设可以在预定位(即步骤S2)之前执行,也可以在主动校准(即步骤S3)完成后执行。当第一胶材的布设在主动校准(即步骤S3)完成后执行时,先移开第一镜头部件,然后在第二镜头部件的最顶部第二镜片的布胶区(内结构区)布设第一胶材(或者在第二镜头部件的进光孔的侧壁上布设第一胶材),然后再执行步骤S4,使第一胶材固化。在本申请中第一胶材适于通过可见光、紫外线、烘烤等方式中的至少一种进行固化。In the above embodiment, the placement of the first adhesive material can be performed before pre-positioning (i.e., step S2), or after active calibration (i.e., step S3) is completed. When the placement of the first adhesive material is performed after active calibration (i.e., step S3) is completed, first remove the first lens component, and then place the first adhesive material in the adhesive distribution area (internal structure area) of the second lens at the top of the second lens component (or place the first adhesive material on the side wall of the light inlet of the second lens component), and then perform step S4 to solidify the first adhesive material. In the present application, the first adhesive material is suitable for being solidified by at least one of visible light, ultraviolet rays, baking, etc.
进步一地,在本申请的一个实施例中,所述步骤S1中,所述遮光构件可以为第一镜筒,其中所述第一镜筒的顶部向所述第一镜片延伸形成所述环形遮光部。所述步骤S5中,可以将所述第一镜筒通过第三胶材粘结至所述第二镜筒,其中第三胶材布置于所述第二镜筒的顶面,且所述第三胶材环绕于所述第一镜片的外侧。Further, in one embodiment of the present application, in step S1, the light shielding member may be a first lens barrel, wherein the top of the first lens barrel extends toward the first lens to form the annular light shielding portion. In step S5, the first lens barrel may be bonded to the second lens barrel by a third adhesive, wherein the third adhesive is arranged on the top surface of the second lens barrel, and the third adhesive surrounds the outer side of the first lens.
进步一地,在本申请的另一个实施例中,所述步骤S1中,所述遮光构件为环形SOMA片。所述步骤S5中,将所述SOMA片的底面粘结于所述第一结构区。Further, in another embodiment of the present application, in step S1, the light shielding member is an annular SOMA sheet. In step S5, the bottom surface of the SOMA sheet is bonded to the first structural area.
进步一地,在本申请的又一个实施例中,所述步骤S1中,所述遮光构件包括环形支撑件和SOMA片,其中所述SOMA片呈环形并构成所述环形遮光部。所述步骤S5中,将所述环形支撑件的底面粘结于所述第二镜筒的顶面,使所述环形支撑件围绕所述第一镜片,然后在所述环形支撑件的顶面粘结所述SOMA片。Further, in another embodiment of the present application, in step S1, the light shielding member includes an annular support and a SOMA sheet, wherein the SOMA sheet is annular and constitutes the annular light shielding portion. In step S5, the bottom surface of the annular support is bonded to the top surface of the second lens barrel so that the annular support surrounds the first lens, and then the SOMA sheet is bonded to the top surface of the annular support.
进一步地,在本申请的一个实施例中,所述步骤S1中,通过模造玻璃工艺制作所述第一镜片,通过切削或打磨等去除工艺加工所述突出部,使得所述突出部的侧面与所述光学镜头的光轴之间的夹角小于15°。Furthermore, in one embodiment of the present application, in the step S1, the first lens is manufactured by a molded glass process, and the protrusion is processed by a removal process such as cutting or grinding, so that the angle between the side of the protrusion and the optical axis of the optical lens is less than 15°.
进一步地,根据本申请的一个实施例,还提供了一种摄像模组制作方法,其包括步骤a和步骤b。Furthermore, according to an embodiment of the present application, a camera module manufacturing method is also provided, which includes step a and step b.
步骤a,根据前述实施例中的光学镜头制作方法(步骤S1-S4)制作光学镜头。Step a: manufacturing an optical lens according to the optical lens manufacturing method (steps S1-S4) in the above-mentioned embodiment.
步骤b,将所述光学镜头与感光组件组装在一起得到摄像模组。Step b, assembling the optical lens and the photosensitive component together to obtain a camera module.
其中,所述步骤b中,基于主动校准工艺,通过第二胶材将所述光学镜头与所述感光组件粘合在一起。在一个实施例中,可以先组装光学镜头,然后再将光学镜头与感光组件组装。将光学镜头与感光组件组装的工艺可以是传统的主动校准工艺(AA工艺,指不调整光学系统本身的主动校准工艺,即通过调整光学镜头与感光组件之间的相对位置的方式将镜头与感光组件粘接固定),也可以是传统的支架贴附工艺(HA工艺,即直接通过视觉识别等机械定位的方式将镜头直接贴附于感光组件)。Wherein, in the step b, based on the active calibration process, the optical lens and the photosensitive component are bonded together by a second adhesive material. In one embodiment, the optical lens can be assembled first, and then the optical lens and the photosensitive component are assembled. The process of assembling the optical lens and the photosensitive component can be a traditional active calibration process (AA process, which refers to an active calibration process without adjusting the optical system itself, that is, the lens and the photosensitive component are bonded and fixed by adjusting the relative position between the optical lens and the photosensitive component), or it can be a traditional bracket attachment process (HA process, that is, directly attaching the lens to the photosensitive component by mechanical positioning such as visual recognition).
进一步地,在本申请的另一个实施例中,所述步骤b中,可以在所述第二镜头部件与所述感光组件之间进行主动校准。并且,所述步骤S3中的所述第一镜片和所述第二镜头部件之间的主动校准,与所述步骤b中的所述第二镜头部件与所述感光组件之间的主动校准可以同时执行。然后再分别粘合所述第一镜片和所述第二镜头部件(可以通过第一胶材粘合)以及所述第二镜头部件与所述感光组件(可以通过第二胶材粘合),从而构成完整的摄像模组。Further, in another embodiment of the present application, in the step b, active calibration can be performed between the second lens component and the photosensitive component. Moreover, the active calibration between the first lens and the second lens component in the step S3 and the active calibration between the second lens component and the photosensitive component in the step b can be performed simultaneously. Then, the first lens and the second lens component are bonded (by a first adhesive) and the second lens component and the photosensitive component (by a second adhesive) are bonded respectively to form a complete camera module.
最后所应说明的是,以上实施例仅用以说明本发明的技术方案而非限制。尽管参照实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,对本发明的技术方案进行修改或者等同替换,都不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention is described in detail with reference to the embodiments, it should be understood by those skilled in the art that any modification or equivalent replacement of the technical solutions of the present invention does not depart from the spirit and scope of the technical solutions of the present invention and should be included in the scope of the claims of the present invention.
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EP20855627.4A EP4012470A4 (en) | 2019-08-16 | 2020-07-07 | Under-screen camera assembly, camera module, optical lens, and manufacturing methods |
US17/635,514 US12225277B2 (en) | 2019-08-16 | 2020-07-07 | Under-screen camera assembly, camera module, optical lens and manufacturing method thereof |
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