CN112439138B - Insulating hook, insulating brake rod for hook and manufacturing method of insulating hook - Google Patents
Insulating hook, insulating brake rod for hook and manufacturing method of insulating hook Download PDFInfo
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- CN112439138B CN112439138B CN201910825659.3A CN201910825659A CN112439138B CN 112439138 B CN112439138 B CN 112439138B CN 201910825659 A CN201910825659 A CN 201910825659A CN 112439138 B CN112439138 B CN 112439138B
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- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62B—DEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
- A62B35/00—Safety belts or body harnesses; Similar equipment for limiting displacement of the human body, especially in case of sudden changes of motion
- A62B35/0006—Harnesses; Accessories therefor
- A62B35/0025—Details and accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C39/021—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles by casting in several steps
- B29C39/025—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles by casting in several steps for making multilayered articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C39/10—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. casting around inserts or for coating articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/22—Component parts, details or accessories; Auxiliary operations
- B29C39/26—Moulds or cores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/727—Fastening elements
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
一种绝缘卡钩的特征在于,绝缘闸杆的自由端包括第一绝缘段及第二绝缘段,且第二绝缘段的颜色不同于第一绝缘段的颜色;绝缘限位套筒可沿绝缘闸杆的轴向移动;当绝缘闸杆的自由端抵接于绝缘主体的抵接部,且绝缘限位套筒完全遮盖第二绝缘段时,绝缘限位套筒位于安全位置,绝缘闸杆无法自由枢摆;反之,若绝缘限位套筒暴露至少一部分第二绝缘段,则绝缘限位套筒位于警示位置。使用者可通过是否能直接看到第二绝缘段的颜色,以判断绝缘卡钩的绝缘限位套筒是否已调整至安全位置,进而保障用户的人身安全。一种绝缘闸杆及其制造方法亦在此揭露。
An insulating hook is characterized in that the free end of the insulating brake lever includes a first insulating section and a second insulating section, and the color of the second insulating section is different from that of the first insulating section; Axial movement of the brake rod; when the free end of the insulating brake rod abuts against the abutting part of the insulating main body, and the insulating limit sleeve completely covers the second insulation section, the insulating limit sleeve is in a safe position, and the insulating brake rod It cannot pivot freely; otherwise, if the insulating limiting sleeve exposes at least a part of the second insulating section, the insulating limiting sleeve is at the warning position. The user can judge whether the insulating limit sleeve of the insulating hook has been adjusted to a safe position by directly seeing the color of the second insulating segment, thereby ensuring the personal safety of the user. An insulating brake rod and its manufacturing method are also disclosed herein.
Description
技术领域technical field
本发明与卡钩有关;特别是指一种绝缘卡钩、用于卡钩的绝缘闸杆及其制造方法。The invention relates to a hook; in particular, it refers to an insulating hook, an insulating brake lever used for the hook and a manufacturing method thereof.
背景技术Background technique
对于高空作业人员或极限运动玩家而言,安全带及安全钩扣已广泛运用于相关作业领域,且对于上述使用者的生命安全产生直接影响。For high-altitude workers or extreme sports players, safety belts and safety hooks have been widely used in related work fields, and have a direct impact on the life safety of the above-mentioned users.
举例来说,高空作业人员(例如建筑工人、电力修护人员、高楼玻璃清洁员等)因工作需要,必须长时间在高空中进行特定工作,且依据安全规则,必须穿戴安全护具(例如安全帽、上述的安全带及安全钩扣等);然而,即使高空作业人员已符合安全规则穿戴安全护具,仍然不时发生高空作业人员坠落的工安意外,造成人员生命财产损失。For example, high-altitude workers (such as construction workers, electric maintenance personnel, high-rise glass cleaners, etc.) must perform specific work at high altitudes for a long time due to work requirements, and must wear safety protective gear (such as safety Caps, the above-mentioned safety belts and safety hooks, etc.); However, even if the workers at heights have complied with the safety regulations and wear safety protective gear, industrial safety accidents in which workers at heights fall still occur from time to time, causing loss of life and property.
除此之外,近年来极限运动风行(例如高空弹跳、滑翔翼、高空跳伞等),吸引许多玩家尝试这类极具风险的运动;然而,在新闻报导中,不时可见到上述极限运动玩家因安全设备的查验疏失,而发生坠落意外,造成严重的人身伤害,甚至人员死亡。In addition, extreme sports (such as bungee jumping, hang gliding, skydiving, etc.) have become popular in recent years, attracting many players to try such extremely risky sports; The inspection of safety equipment is negligent, and a fall accident occurs, causing serious personal injury or even death.
细查部分肇因可知,上述安全护具或安全设备的安全钩扣未依规定正确锁扣牢固,以致高空作业人员进行高空作业或极限运动玩家进行极限运动时,上述安全护具或安全设备的安全钩扣发生松脱,进而发生高空作业人员或极限运动玩家的坠落事件。A close inspection of some of the causes shows that the safety hooks of the above-mentioned safety protective gear or safety equipment are not properly locked and fastened in accordance with the regulations, so that when workers working at heights perform high-altitude operations or extreme sports players perform extreme sports, the above-mentioned safety protective gear or safety equipment does not fit properly. The safety hook buckle is loosened, and then the fall of the person working at heights or the extreme sports player occurs.
因此,一般的安全钩扣仍有明显的缺陷,亟待解决方案。Therefore, general safety clasp still has obvious defective, needs solution urgently.
发明内容Contents of the invention
有鉴于此,本发明之目的在于提供一种绝缘卡钩,其通过第二绝缘段与第一绝缘段的颜色不同及简便的安全核查方法,以便于使用者简单辨识绝缘卡钩是否已正确锁固为安全状态,进而保障使用者的人身安全。In view of this, the object of the present invention is to provide an insulating hook, which uses the color difference between the second insulating section and the first insulating section and a simple safety checking method, so that the user can simply identify whether the insulating hook has been locked correctly. It is solidly in a safe state, thereby protecting the personal safety of users.
缘以达成上述目的,本发明提供的一种绝缘卡钩,包括:一绝缘主体,具有一枢接部及一抵接部分别位于该绝缘主体的相异两端;一绝缘闸杆,具有一枢接端、一自由端及一外螺纹段,其中该外螺纹段系位于该枢接端及该自由端之间;该绝缘闸杆系以该枢接端枢接于该绝缘主体的枢接部,使该绝缘闸杆可相对该绝缘主体枢摆;该自由端可受操作地抵接于或远离该绝缘主体的该抵接部;该自由端包括一第一绝缘段及一第二绝缘段,该第二绝缘段系位于该第一绝缘段及该外螺纹段之间,且该第二绝缘段的颜色不同于第一绝缘段的颜色;以及一绝缘限位套筒,具有一内螺纹段,该绝缘限位套筒系套设于该绝缘闸杆上,该内螺纹段与该绝缘闸杆的该外螺纹段彼此螺合,且该绝缘限位套筒可受操作而转动,使该绝缘限位套筒沿该绝缘闸杆的轴向移动;当该自由端系抵接于该绝缘主体的该抵接部,且该绝缘限位套筒完全遮盖该绝缘闸杆的该第二绝缘段及遮盖至少一部分的该绝缘主体的该抵接部时,该绝缘限位套筒系定义位于一安全位置,且该绝缘闸杆无法自由枢摆;当该自由端系抵接于该绝缘主体的该抵接部,且该绝缘限位套筒暴露至少一部分的该绝缘闸杆的该第二绝缘段时,该绝缘限位套筒系定义位于一警示位置。In order to achieve the above object, the present invention provides an insulating hook, comprising: an insulating body having a pivot portion and an abutting portion respectively located at two different ends of the insulating body; an insulating gate lever having a a pivot end, a free end and an external thread section, wherein the external thread section is located between the pivot end and the free end; part, so that the insulating gate lever can pivot relative to the insulating main body; the free end can be operatively abutted against or away from the abutting part of the insulating main body; the free end includes a first insulating segment and a second insulating segment, the second insulating segment is located between the first insulating segment and the external thread segment, and the color of the second insulating segment is different from that of the first insulating segment; and an insulating limiting sleeve has an inner A threaded segment, the insulating limit sleeve is sleeved on the insulating gate rod, the internal thread segment and the external thread segment of the insulating gate rod are screwed together, and the insulating limit sleeve can be operated to rotate, Make the insulating limit sleeve move along the axial direction of the insulating brake rod; when the free end is in contact with the abutting portion of the insulating main body and the insulating limit sleeve completely covers the When the two insulating sections and the abutting portion of the insulating main body cover at least a part, the insulating limiting sleeve is defined to be in a safe position, and the insulating gate lever cannot pivot freely; when the free end is in contact with the When the abutting portion of the insulating main body and the insulating limiting sleeve expose at least a part of the second insulating segment of the insulating brake rod, the insulating limiting sleeve is defined to be located at a warning position.
本发明的另一目的在于提供一种用于卡钩的绝缘闸杆,包括一闸杆芯材、一第一绝缘层及一第二绝缘层,该闸杆芯材包括一自由端及一枢接端,该第一绝缘层设置于该闸杆芯材之表面上,且该第一绝缘层在该自由端及该枢接端之间形成一外螺纹段;其中该第一绝缘层在该自由端包括一第一绝缘段及一第二绝缘段,该第二绝缘段系位于该第一绝缘段及该外螺纹段之间,该第一绝缘层系包覆对应于该第一绝缘段的该闸杆芯材及包覆对应于该第二绝缘段的该闸杆芯材的一部分,而该第二绝缘层系包覆对应于该第二绝缘段的该第一绝缘层及该闸杆芯材,且该第二绝缘段的颜色不同于第一绝缘段的颜色。Another object of the present invention is to provide an insulating brake lever for a hook, which includes a brake lever core material, a first insulating layer and a second insulating layer, and the brake lever core material includes a free end and a pivot The first insulating layer is arranged on the surface of the brake rod core material, and the first insulating layer forms an external thread segment between the free end and the pivot end; wherein the first insulating layer is on the The free end includes a first insulating section and a second insulating section, the second insulating section is located between the first insulating section and the external thread section, and the first insulating layer is coated corresponding to the first insulating section The brake rod core material and cover a part of the brake rod core material corresponding to the second insulating section, and the second insulating layer covers the first insulating layer and the gate corresponding to the second insulating section Rod core material, and the color of the second insulating segment is different from the color of the first insulating segment.
本发明的再一目的在于提供用于卡钩的绝缘闸杆的制造方法,包括至少以下步骤:Another object of the present invention is to provide a method for manufacturing an insulating brake lever for a hook, which includes at least the following steps:
提供一芯材及一第一模具,该芯材系设置于该第一模具的一第一模腔内,该芯材具有一第一芯材区段、一第二芯材区段及一第三芯材区段,且该第一模腔具有一第一区域、一第二区域及一第三区域;其中该第一芯材区段系设置于该第一区域内,该第二芯材区段系设置于该第二区域内,而该第三芯材区段系设置于该第三区域内;该第一芯材区段与该第一区域的内壁之间具有一第一浇注空间,该第二芯材区段与该第二区域的内壁之间具有一第二浇注空间,而该第三芯材区段与该第三区域的内壁之间具有一第三浇注空间,其中该第二浇注空间连通于该第一浇注空间及该第三浇注空间;A core material and a first mold are provided, the core material is arranged in a first cavity of the first mold, the core material has a first core material segment, a second core material segment and a first core material segment Three core material sections, and the first mold cavity has a first area, a second area and a third area; wherein the first core material section is arranged in the first area, and the second core material The section is arranged in the second area, and the third core section is arranged in the third area; there is a first pouring space between the first core section and the inner wall of the first area , there is a second pouring space between the second core section and the inner wall of the second region, and there is a third pouring space between the third core section and the inner wall of the third region, wherein the the second pouring space communicates with the first pouring space and the third pouring space;
灌注一第一绝缘材料于该第一模腔内,该第一绝缘材料填充该第一浇注空间、该第二浇注空间及该第三浇注空间,形成一第一绝缘层于该芯材之表面上,以获得一中间体;Pouring a first insulating material into the first mold cavity, the first insulating material fills the first pouring space, the second pouring space and the third pouring space, forming a first insulating layer on the surface of the core material on, to obtain an intermediate;
该中间体具有一第一中间体区段、一第二中间体区段及一第三中间体区段,将该中间体设置于该第二模具的一第二模腔内时,该第一中间体区段及该第三中间体区段与该第二模腔的内壁紧密接触,而该第二中间体区段与该第二模腔的内壁之间具有一第四浇注空间;以及The intermediate body has a first intermediate body section, a second intermediate body section and a third intermediate body section, when the intermediate body is placed in a second mold cavity of the second mold, the first The intermediate body section and the third intermediate body section are in close contact with the inner wall of the second mold cavity, and there is a fourth pouring space between the second intermediate body section and the inner wall of the second mold cavity; and
灌注一第二绝缘材料于该第四浇注空间内,该第二绝缘材料填充该第四浇注空间,于对应于该第二中间体区段的该第一绝缘层及该芯材之表面上,形成一第二绝缘层,以获得该绝缘闸杆。pouring a second insulating material into the fourth pouring space, the second insulating material filling the fourth pouring space, on the surface of the first insulating layer and the core material corresponding to the second intermediate body section, A second insulating layer is formed to obtain the insulating gate rod.
本发明之效果在于,通过第二绝缘段与第一绝缘段的颜色不同及简便的安全核查方法,以便于使用者简单辨识绝缘卡钩是否已正确锁固为安全状态,进而保障使用者的人身安全。除此之外,本发明所提供的绝缘卡钩之全部外表面均以绝缘材料包覆,以避免卡钩发生感电或导电状况,进而对于电力修护人员提供进一步的安全防护。The effect of the present invention is that, through the different colors of the second insulation section and the first insulation section and the simple safety check method, it is convenient for the user to easily identify whether the insulation hook has been correctly locked in a safe state, thereby protecting the user's personal safety. Safety. In addition, the entire outer surface of the insulating hook provided by the present invention is covered with insulating material, so as to prevent the hook from being inductive or conductive, thereby providing further safety protection for electric maintenance personnel.
附图说明Description of drawings
图1为本发明一优选实施例之绝缘卡钩的立体图。Fig. 1 is a perspective view of an insulating hook according to a preferred embodiment of the present invention.
图2为图1之绝缘卡钩的构件分解图。FIG. 2 is an exploded view of the insulating hook of FIG. 1 .
图3A为本发明一优选实施例之卡钩的绝缘主体芯材的示意图。FIG. 3A is a schematic diagram of an insulating body core material of a hook according to a preferred embodiment of the present invention.
图3B为本发明一优选实施例之绝缘主体的一部分芯材被绝缘层包覆的示意图。FIG. 3B is a schematic diagram of a part of the core material of the insulating body covered by an insulating layer according to a preferred embodiment of the present invention.
图3C为本发明一优选实施例之绝缘主体的另一部分芯材被绝缘层包覆的示意图。3C is a schematic diagram of another part of the core material of the insulating body covered by an insulating layer according to a preferred embodiment of the present invention.
图4为本发明一优选实施例之卡钩的绝缘闸杆制造方法流程图。FIG. 4 is a flow chart of a method for manufacturing an insulating brake rod of a hook according to a preferred embodiment of the present invention.
图5A为本发明一优选实施例之绝缘闸杆芯材的示意图。Fig. 5A is a schematic diagram of an insulating gate rod core material according to a preferred embodiment of the present invention.
图5B为本发明一优选实施例之绝缘闸杆的一部分芯材被第一绝缘层包覆的示意图。5B is a schematic diagram of a part of the core material of the insulating gate rod covered by the first insulating layer according to a preferred embodiment of the present invention.
图5C为本发明一优选实施例之绝缘闸杆的另一部分芯材及一部分第一绝缘层被第二绝缘层包覆的示意图。5C is a schematic diagram of another part of the core material and a part of the first insulating layer of the insulating gate rod covered by the second insulating layer according to a preferred embodiment of the present invention.
图6A为本发明一优选实施例之绝缘闸杆的芯材与第一模具配合的结构示意图。Fig. 6A is a schematic diagram of the structure of the core material of the insulating brake lever cooperating with the first mold according to a preferred embodiment of the present invention.
图6B为图6A的剖视图。FIG. 6B is a cross-sectional view of FIG. 6A.
图7A为本发明一优选实施例之绝缘闸杆的中间体与第二模具配合的结构示意图。Fig. 7A is a structural schematic diagram of the cooperation between the intermediate body of the insulating gate rod and the second mold according to a preferred embodiment of the present invention.
图7B为图7A的剖视图。FIG. 7B is a cross-sectional view of FIG. 7A.
图8A为本发明一优选实施例之卡钩的绝缘限位套筒芯材的示意图。FIG. 8A is a schematic diagram of the core material of the insulation limiting sleeve of the hook according to a preferred embodiment of the present invention.
图8B为本发明一优选实施例之绝缘限位套筒的一部分芯材被第一绝缘层包覆的示意图。8B is a schematic diagram of a part of the core material of the insulating limiting sleeve covered by the first insulating layer according to a preferred embodiment of the present invention.
图8C为本发明一优选实施例之绝缘限位套筒的另一部分芯材及一部分第一绝缘层被第二绝缘层包覆的示意图。8C is a schematic diagram of another part of the core material and a part of the first insulating layer covered by the second insulating layer of the insulating limiting sleeve according to a preferred embodiment of the present invention.
图9A为图1之绝缘卡钩的部分构件分解图。FIG. 9A is an exploded view of some components of the insulating hook of FIG. 1 .
图9B为图9A之局部放大图。FIG. 9B is a partially enlarged view of FIG. 9A.
具体实施方式detailed description
请参考图1、图2及图9A,图1为本发明一优选实施例之绝缘卡钩1的立体图,图2为图1之绝缘卡钩1的构件分解图,而图9A为图1之绝缘卡钩1的部分构件分解图。在图1、图2及图9A中,绝缘卡钩1包括绝缘主体10、绝缘闸杆20、绝缘限位套筒30及枢轴40。Please refer to FIG. 1, FIG. 2 and FIG. 9A. FIG. 1 is a perspective view of an
绝缘主体10具有枢接部12及抵接部14分别位于绝缘主体10的相异两端。绝缘闸杆20具有枢接端22、自由端24及外螺纹段26,其中外螺纹段26系位于枢接端22及自由端24之间。The
绝缘闸杆20系以枢接端22枢接于绝缘主体10的枢接部12,使绝缘闸杆20可相对绝缘主体10枢摆。自由端24可受操作地抵接于或远离绝缘主体10的抵接部14。自由端24包括第一绝缘段242及第二绝缘段244,其中第二绝缘段244系位于第一绝缘段242及外螺纹段26之间,且第二绝缘段244的颜色不同于第一绝缘段242的颜色。The insulating
绝缘限位套筒30系套设于绝缘闸杆20上。绝缘限位套筒30具有内螺纹段(未图示),内螺纹段与绝缘闸杆20的外螺纹26段彼此螺合。绝缘限位套筒30可受操作而转动,使绝缘限位套筒30沿绝缘闸杆20的轴向AX移动。The insulating limiting
当自由端24抵接于绝缘主体10的抵接部14,且绝缘限位套筒30完全遮盖绝缘闸杆24的第二绝缘段244及遮盖至少一部分的绝缘主体10的抵接部14时,绝缘限位套筒30系定义位于一安全位置,如图1所示,且绝缘闸杆30无法自由枢摆。当自由端24系抵接于绝缘主体10的抵接部14,且绝缘限位套筒30暴露至少一部分的绝缘闸杆20的第二绝缘段244时,绝缘限位套筒244系定义位于一警示位置,如图9A所示。在本发明实施例中,通过第二绝缘段244与第一绝缘段242的颜色不同及简便的安全核查方法,使用者可简单地辨识绝缘卡钩1是否已正确锁固为安全状态,进而保障使用者的人身安全。除此之外,本发明所提供的绝缘卡钩1之全部外表面均以绝缘材料包覆,以避免卡钩1发生感电或导电状况,进而对于电力修护人员提供进一步的安全防护。When the
在本发明实施例中,当绝缘闸杆20的自由端24系抵接于绝缘主体10的抵接部14,且绝缘限位套筒30位于警示位置时,绝缘限位套筒30暴露至少一部分的绝缘闸杆20的第二绝缘段244,且绝缘闸杆20的自由端24无法稳固地抵接于绝缘主体10的抵接部14。In the embodiment of the present invention, when the
在本发明实施例中,绝缘闸杆20的自由端24系抵接于绝缘主体10的抵接部14,且绝缘限位套筒30位于警示位置时,绝缘限位套筒30暴露至少一部分的绝缘闸杆20的第二绝缘段244,且绝缘闸杆20可自由地相对绝缘主体10枢摆。In the embodiment of the present invention, the
请一并参考图3A至图3C,绝缘主体10包括主体芯材11及主体绝缘层13,其中主体绝缘层13系包覆主体芯材11。主体绝缘层13未完全包覆绝缘主体10位于抵接部14的主体芯材11,使位于抵接部14的主体芯材11的一部分向外暴露,如图3C所示。在图3A中,主体芯材11包括枢接部12及抵接部14,而抵接部14具有一外表面142;接着在图3B中,主体芯材11的左半部被夹持于模具(未图示)中,使主体芯材11的右半部悬浮于模具中,且在主体芯材11的右半部的表面上形成绝缘层13;接着在图3C中,已包覆绝缘层13的主体芯材11的右半部被夹持于另一模具中,使主体芯材11的左半部悬浮于该另一模具中,且在主体芯材11的左半部的表面上形成绝缘层13。其中绝缘主体10的抵接部14的外表面142的一部分未被绝缘层13所覆盖,而向外暴露。Please refer to FIG. 3A to FIG. 3C together. The insulating
请一并参考图4至图7B,图4为本发明一优选实施例之卡钩的绝缘闸杆制造方法流程图,其包含至少以下步骤:Please refer to FIG. 4 to FIG. 7B together. FIG. 4 is a flow chart of a method for manufacturing an insulating brake rod of a hook according to a preferred embodiment of the present invention, which includes at least the following steps:
步骤S01:提供绝缘闸杆20的芯材21及第一模具50,芯材21系设置于第一模具50的第一模腔52内。芯材21具有第一芯材区段212、第二芯材区段214及第三芯材区段216,且第一模腔52具有第一区域、第二区域及第三区域,其中第一芯材区段212系设置于第一区域内,第二芯材区段214系设置于第二区域内,而第三芯材区段216系设置于第三区域内。第一芯材区段212与第一区域的内壁之间具有第一浇注空间522,第二芯材区段214与第二区域的内壁之间具有第二浇注空间524,而第三芯材区段216与第三区域的内壁之间具有第三浇注空间526,其中第二浇注空间524连通于第一浇注空间522及第三浇注空间526;Step S01 : providing the
步骤S02:灌注第一绝缘材料于第一模腔52内,第一绝缘材料填充第一浇注空间522、第二浇注空间524及第三浇注空间526,形成第一绝缘层23于芯材21之表面上,以获得中间体21’,如图5B所示;Step S02: Pouring the first insulating material into the
步骤S03:中间体21’具有第一中间体区段212’、第二中间体区段214’及第三中间体区段216’,将中间体21’设置于第二模具60的第二模腔62内时,第一中间体区段212’及第三中间体区段216’与第二模腔62的内壁紧密接触,而第二中间体区段214’与第二模腔62的内壁之间具有第四浇注空间622;Step S03: The intermediate body 21' has a first intermediate body section 212', a second intermediate body section 214' and a third intermediate body section 216', and the intermediate body 21' is placed on the second mold of the
步骤S04:灌注第二绝缘材料于第四浇注空间622内,第二绝缘材料填充第四浇注空间622,在对应于第二中间体区段214’的第一绝缘层23及芯材21之表面上,形成第二绝缘层25,以获得绝缘闸杆20。Step S04: Pouring the second insulating material into the
在图5A中,芯材21从自由端24至枢接端22依序具有第一芯材区段212、第二芯材区段214及第三芯材区段216,而第一芯材区段212及第二芯材区段214的组合具有凹槽211,且凹槽211具有内表面。In FIG. 5A, the
在图6A中,第一芯材区段212与第一区域的内壁之间具有第一浇注空间522,第二芯材区段214与第二区域的内壁之间具有第二浇注空间524,而第三芯材区段216与第三区域的内壁之间具有第三浇注空间526,其中第二浇注空间524连通于第一浇注空间522及第三浇注空间526。在本发明实施例中,第一模具50具有浇注孔54连通于第一模腔52的第三区域(即第三浇注空间526)。在本发明实施例中,第一绝缘材料系经由浇注孔54注入第一模腔52的第三区域内,且依序流经及填充第三浇注空间526、第二浇注空间524及第一浇注空间522。In FIG. 6A, there is a
在图5A中,第一芯材区段212具有第一芯材外表面,第二芯材区段214具有第二芯材外表面,而第三芯材区段216具有第三芯材外表面。第一绝缘层23系包覆第一芯材外表面、第三芯材外表面及一部分的第二芯材外表面,且第一绝缘层23在第三芯材区段216的外表面上形成外螺纹段26,如图5B所示。In FIG. 5A, the
在图6B中,第一模具50包括可彼此对接的上模50a及下模50b,其中上模50a系与芯材21的凹槽211的内表面及部分外表面接触,而下模50b与第二芯材区段214之间具有第二浇注空间524。当经由浇注孔54灌注第一绝缘材料于第一模腔52内,第一绝缘材料填充第二浇注空间524,形成第一绝缘层23于第二芯材区段214之表面上。In Fig. 6B, the
接着,在图7A中,中间体21’具有第一中间体区段212’、第二中间体区段214’及第三中间体区段216’,将中间体21’设置于第二模具60的第二模腔62内时,第一中间体区段212’及第三中间体区段216’与第二模腔62的内壁紧密接触,而第二中间体区段214’与第二模腔62的内壁之间具有第四浇注空间622。Next, in FIG. 7A, the intermediate body 21' has a first intermediate body segment 212', a second intermediate body segment 214' and a third intermediate body segment 216', and the intermediate body 21' is arranged on the
在图7B中,第二模具60包括可彼此对接的上模60a及下模60b,其中上模60a系与中间体21’的凹槽211的内表面接触,而与中间体21’的第二中间体区段214’的外表面具有第四浇注空间622;下模60b与第一绝缘层23及第二中间体区段214’之间具有第四浇注空间622。当经由浇注孔64灌注第二绝缘材料于第二模腔62内,第二绝缘材料填充第四浇注空间622,形成第二绝缘层25于第一绝缘层23及第二芯材区段214之外表面上,以获得绝缘闸杆20。在本发明实施例中,第二绝缘层25包覆对应于第二芯材区段214的第一绝缘层23及全部的第二芯材外表面。In Fig. 7B, the
在本发明实施例中,至少一部分的凹槽211的内表面未被第一绝缘层23及第二绝缘层25中的至少一个所覆盖。在本发明实施例中,自由端24具有外表面,第一绝缘层23包覆对应于第一绝缘段242的自由端24的全部外表面,以形成该第一绝缘段242;第一绝缘层23包覆对应于第二绝缘段244的自由端24的一部分外表面,而第二绝缘层25系包覆对应于第二绝缘段244的第一绝缘层23及自由端24的全部外表面,以形成第二绝缘段244。简言之,第二绝缘段244包括第一绝缘层23及第二绝缘层25,第一绝缘层23系部分包覆对应于第二绝缘段244的闸杆芯材21,而第二绝缘层25系完全包覆闸杆芯材21及第一绝缘层23。在本发明实施例中,第二绝缘段244的颜色不同于外螺纹段26的颜色。在本发明实施例中,第一绝缘段242的颜色与外螺纹段26及枢接段22的颜色相同。在本发明实施例中,第一绝缘层23的材料及颜色系与第一绝缘段242的材料及颜色及外螺纹段26的材料及颜色相同。In the embodiment of the present invention, at least a part of the inner surface of the
综上所述,绝缘闸杆20包括闸杆芯材21、第一绝缘层23及第二绝缘层25。闸杆芯材21包括自由端24及枢接端22,第一绝缘层23设置于闸杆芯材21之表面上,且第一绝缘层23在自由端24及枢接端22之间形成外螺纹段26。第一绝缘层23在自由端24包括第一绝缘段242及第二绝缘段244,第二绝缘段244系位于第一绝缘段242及外螺纹段26之间。第一绝缘层23系包覆对应于第一绝缘段242的闸杆芯材21及包覆对应于第二绝缘段244的闸杆芯材21的一部分,而第二绝缘层25系包覆对应于第二绝缘段244的第一绝缘层23与门杆芯材21,且第二绝缘段244的颜色不同于第一绝缘段242的颜色。To sum up, the insulating
请参考图8A至图8C,绝缘限位套筒30包括套环芯材31、第一套环绝缘层33及第二套环绝缘层35,第一套环绝缘层33及第二套环绝缘层35系包覆套环芯材31。在图3A中,套环芯材31具有外表面312及内螺纹32;接着在图3B中,套环芯材31的右半部被夹持于模具(未图示)中,使套环芯材31的左半部悬浮于模具中,且在套环芯材31的左半部的外表面312上形成第一套环绝缘层33;接着在图3C中,已包覆第一套环绝缘层33的套环芯材31被夹持于另一具有多个定位凸肋的模具中,使已包覆第一套环绝缘层33的套环芯材31悬浮于该另一模具中,且在已包覆第一套环绝缘层33的套环芯材31的外表面312及第一套环绝缘层33上形成第二套环绝缘层35。在本发明实施例中,第二套环绝缘层35具有多条凹槽352环状凹设于第二套环绝缘层35的表面。在本发明实施例中,第一套环绝缘层33的一部分系暴露于第二套环绝缘层35的凹槽352的开口。在本发明实施例中,第一套环绝缘层33的颜色不同于第二套环绝缘层35的颜色,因此第一套环绝缘层33的颜色可从第二套环绝缘层35的凹槽352的开口暴露。Please refer to Fig. 8A to Fig. 8C, the insulating
接着请参考图2、图9A,绝缘闸杆20的枢接端22系藉由枢轴40枢接于绝缘主体10的枢接部12,且两个绝缘盖42分别覆盖于枢轴40的两端。在本发明实施例中,枢轴40可为铆钉,但不以此为限制。在图9B中,各绝缘盖42包括熔接环槽422,而绝缘闸杆20的枢接端22的相对两侧分别包括熔接凸环222,各绝缘盖42的熔接环槽422系分别对应于熔接凸环222,且以超声波熔接法,使两个绝缘盖42分别固接于枢接端22的两个熔接藉由本发明之设计,绝缘卡钩可通过第二绝缘段与第一绝缘段的颜色不同及简便的安全核查方法,以便于使用者简单辨识绝缘卡钩是否已正确锁固为安全状态,进而保障使用者的人身安全。除此之外,本发明所提供的绝缘卡钩之全部外表面均以绝缘材料包覆,以避免卡钩发生感电或导电状况,进而对于电力修护人员提供进一步的安全防护。Next please refer to FIG. 2 and FIG. 9A, the
以上所述仅为本发明优选可行实施例而已,举凡应用本发明说明书及申请专利范围所为之等效变化,理应包含在本发明之专利范围内。The above descriptions are only preferred feasible embodiments of the present invention, and all equivalent changes made by applying the description of the present invention and the scope of the patent application should be included in the scope of the patent of the present invention.
附图标记说明Explanation of reference signs
[本发明][this invention]
1绝缘卡钩1 insulating hook
10绝缘主体10 insulating body
11主体芯材 12枢接部 13绝缘层11 Main
14抵接部 142外表面14
20绝缘闸杆20 insulating gate rod
21芯材 211凹槽 212第一芯材区段21
214第二芯材区段 216第三芯材区段 21’中间体214
212’第一中间体区段 214’第二中间体区段212' first intermediate segment 214' second intermediate segment
216’第三中间体区段 22枢接端 222熔接凸环216' third
23第一绝缘层 24自由端 242第一绝缘段23 first insulating
244第二绝缘段 25第二绝缘层 26外螺纹段244 second insulating
30绝缘限位套筒30 insulating limit sleeve
31套环芯材 312外表面 32内螺纹31
33第一套环绝缘层 35第二套环绝缘层 352凹槽33
40枢轴 42绝缘盖 422熔接环槽40
50第一模具50 first molds
50a上模 50b下模 52第一模腔50a
522第一浇注空间 524第二浇注空间 526第三浇注空间522 the first pouring
54、64浇注孔54, 64 pouring holes
60第二模具60 second mold
60a上模 60b下模 62第二模腔60a
622第四浇注空间622 The fourth pouring space
AX轴向 S01、S02、S03、S04步骤AX axis S01, S02, S03, S04 steps
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CN112439138B true CN112439138B (en) | 2022-12-06 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101392787A (en) * | 2007-08-31 | 2009-03-25 | 齐德公司 | Snap hook with pivotal gate fitted with a locking ring |
CN103003042A (en) * | 2010-08-25 | 2013-03-27 | 高田股份公司 | Method and a device for thinly coating a component on all sides, in particular a decorative element, and component having a thin coating |
US9199105B1 (en) * | 2014-06-30 | 2015-12-01 | Yoke Industrial Corp. | Safety hook |
CN211513190U (en) * | 2019-09-03 | 2020-09-18 | 振锋企业股份有限公司 | Insulating clamping hook and insulating brake rod for clamping hook |
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US10514057B2 (en) * | 2017-05-05 | 2019-12-24 | Tammie Cardella | Cushioned carabiner clip |
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CN101392787A (en) * | 2007-08-31 | 2009-03-25 | 齐德公司 | Snap hook with pivotal gate fitted with a locking ring |
CN103003042A (en) * | 2010-08-25 | 2013-03-27 | 高田股份公司 | Method and a device for thinly coating a component on all sides, in particular a decorative element, and component having a thin coating |
US9199105B1 (en) * | 2014-06-30 | 2015-12-01 | Yoke Industrial Corp. | Safety hook |
CN211513190U (en) * | 2019-09-03 | 2020-09-18 | 振锋企业股份有限公司 | Insulating clamping hook and insulating brake rod for clamping hook |
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