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CN112431796A - Independent air supply system of air compressor - Google Patents

Independent air supply system of air compressor Download PDF

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Publication number
CN112431796A
CN112431796A CN202011324263.XA CN202011324263A CN112431796A CN 112431796 A CN112431796 A CN 112431796A CN 202011324263 A CN202011324263 A CN 202011324263A CN 112431796 A CN112431796 A CN 112431796A
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CN
China
Prior art keywords
air
fan
filter
inlet
silent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011324263.XA
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Chinese (zh)
Inventor
张蒙生
赵明珠
王力
韩利强
刘新贤
李鹏斐
王志勇
王根旺
徐正义
李保成
冯战巨
周航天
张世博
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China Tobacco Henan Industrial Co Ltd
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China Tobacco Henan Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Tobacco Henan Industrial Co Ltd filed Critical China Tobacco Henan Industrial Co Ltd
Priority to CN202011324263.XA priority Critical patent/CN112431796A/en
Publication of CN112431796A publication Critical patent/CN112431796A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/40Casings; Connections of working fluid
    • F04D29/42Casings; Connections of working fluid for radial or helico-centrifugal pumps
    • F04D29/4206Casings; Connections of working fluid for radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D17/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D17/08Centrifugal pumps
    • F04D17/16Centrifugal pumps for displacing without appreciable compression
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D25/00Pumping installations or systems
    • F04D25/02Units comprising pumps and their driving means
    • F04D25/08Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/60Mounting; Assembling; Disassembling
    • F04D29/62Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps
    • F04D29/624Mounting; Assembling; Disassembling of radial or helico-centrifugal pumps especially adapted for elastic fluid pumps
    • F04D29/626Mounting or removal of fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/661Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
    • F04D29/663Sound attenuation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/661Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
    • F04D29/663Sound attenuation
    • F04D29/664Sound attenuation by means of sound absorbing material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/70Suction grids; Strainers; Dust separation; Cleaning
    • F04D29/701Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps
    • F04D29/703Suction grids; Strainers; Dust separation; Cleaning especially adapted for elastic fluid pumps specially for fans, e.g. fan guards

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

本发明提供一种空压机独立空气供应系统,墙孔洞口通过管路与静音风机总成的入口连接,在静音风机总成的出口与消声器的入口连接,消声器的出口与空气过滤器总成的入口连接,空气过滤器总成的出口通过管路与空压机的入口连接。空气来源于室外全新风,对室外新风进行过滤和净化,新风空气具有干燥、阴凉、新鲜特点,提高空气品质;独立风管系统选用静音风机和风管式消声器,改善空压机运行环境;静音风机采用可拆卸箱体板式结构,便于对风机进行检修;风管空气过滤器采用可拆卸推拉式板式过滤器,过滤板可水洗,二次使用减小过滤材料更换频次,节约运行费用;采用送风机增加风力输送的正压力,压缩空气进风口无负压,提高压缩机的产气效率。

Figure 202011324263

The invention provides an independent air supply system for an air compressor. The hole in the wall is connected with the inlet of the silent fan assembly through the pipeline, the outlet of the silent fan assembly is connected with the inlet of the muffler, and the outlet of the muffler is connected with the air filter assembly. The inlet of the air filter assembly is connected with the inlet of the air compressor through the pipeline. The air comes from the outdoor fresh air, and the outdoor fresh air is filtered and purified. The fresh air has the characteristics of dryness, coolness and freshness, which improves the air quality; the independent air duct system adopts the silent fan and air duct muffler to improve the operating environment of the air compressor; The fan adopts a detachable box plate structure, which is convenient for the maintenance of the fan; the air duct air filter adopts a detachable push-pull plate filter, and the filter plate can be washed with water. The secondary use reduces the frequency of filter material replacement and saves operating costs; Increase the positive pressure of wind conveying, the compressed air inlet has no negative pressure, and improve the gas production efficiency of the compressor.

Figure 202011324263

Description

Independent air supply system of air compressor
Technical Field
The invention belongs to the technical field of industrial or civil heating ventilation air conditioners, and relates to a ventilation and smoke exhaust system of an industrial factory building, in particular to an air supply and air pipe system which provides clean air for an air source required by the operation of an air compressor and improves the noise and negative pressure working environment generated by indoor air inlet of the traditional air compressor.
Background
The air compressor machine sets up in indoor or the factory building, and the air inlet and the indoor atmospheric environment intercommunication of air compressor machine rely on the interior building to ventilate and provide the air source, have following defect:
1. the air compressor is easy to generate negative pressure in the operating environment, the comfort level of indoor atmosphere is reduced, and when the indoor ventilation environment is poor, air is dirty, and the air compressor is low in gas production efficiency and gas production quality.
2. Indoor humidity is easy to aggregate, especially, air compressors are mostly installed in certain rooms of power synthesis station rooms, and when ventilation is poor, air inlet humidity is high, so that gas production efficiency and the service life of the air compressors are affected.
3. The ventilation of the air compressor is mixed with the ventilation of the building, the noise pollution is not considered in the common ventilation pipeline, the indoor noise is large, and the air compressor is harmful to the human health.
Disclosure of Invention
The invention aims to provide an independent air supply system of an air compressor, which aims to solve the defect that an air inlet of the existing air compressor is communicated with an indoor atmospheric environment and an air source is provided by virtue of indoor building ventilation.
The invention is realized by the following technical scheme:
the utility model provides an independent air supply system of air compressor machine, wall hole opening passes through the air intake connection of pipeline with silence fan assembly, is connected with the entry of silencer at the air outlet of silence fan assembly, and the export of silencer is connected with the entry of air cleaner assembly, and the export of air cleaner assembly passes through the pipeline and is connected with the entry of air compressor machine.
Preferably, a louver is arranged outside the wall hole opening.
Preferably, the silent fan assembly comprises a silent box body and a silent fan arranged in the silent box body, the silent box body is of a square pipe structure consisting of four box body plates, one end of the silent box body is opposite to the wall hole opening, the other end of the silent box body is connected with the inlet of the silencer, and each box body plate consists of sound absorbing material layers sandwiched by two hole plates; an air inlet of an impeller of the mute fan is vertical to the axial center line of the mute box body.
Preferably, the silent fan is a centrifugal turbine fan.
Preferably, the centrifugal turbofan comprises a blower volute, a blower impeller and a motor, the blower impeller is rotatably arranged in the blower volute through a blower shaft, the blower shaft is connected with an output shaft of the motor, an impeller air inlet is arranged at one side of the blower volute, a blower air outlet is arranged in the axial direction of the blower volute and the mute box body, and an axial central line of the blower air outlet is coincident with an axial central line of an air outlet of the mute blower assembly.
Preferably, the box body plate is a detachable box body plate, and a buckle and a handle are arranged on the detachable box body plate.
Preferably, the air filter assembly includes a filter box and a filter disposed in the filter box, the filter box is of a rail-type box structure, and the filter is a plate filter.
Preferably, the filtration levels of the panel filters are not identical.
Preferably, the air filter assembly is arranged on a rectangular pipeline at the upper part of the inlet of the air compressor.
The invention has the beneficial effects that:
according to the technical scheme, an independent air supply system is designed for the air compressor, air comes from outdoor fresh air, the outdoor fresh air is filtered and purified, the fresh air has the characteristics of dryness, shade and freshness, and the air quality is improved; the independent air pipe system adopts a silent fan and an air pipe type silencer to improve the running environment of the air compressor; the mute fan adopts a detachable box body plate type structure, so that the fan is convenient to overhaul; the air pipe air filter adopts a detachable push-pull plate type filter, the filter plate can be washed by water, the frequency of replacing the filter material is reduced by secondary use, and the operating cost is saved; the positive pressure of wind power transmission is increased by adopting the air feeder, and the compressed air inlet has no negative pressure, so that the gas production efficiency of the compressor is improved.
Drawings
FIG. 1 is a process flow diagram of the independent air supply system of the air compressor of the present invention;
FIG. 2 is a layout view of air ducts of the independent air supply system of the air compressor of the present invention;
FIG. 3 is a schematic structural diagram of the case;
FIG. 4 is a schematic view of the silent fan assembly with one of the housing plates removed;
FIG. 5 is a top view of a silent fan assembly;
FIG. 6 is an axial view of the air filter assembly along the air duct;
FIG. 7 is a side view of the air filter assembly with one of the boxboards removed;
fig. 8 is a side view of the filter housing.
Description of the reference numerals
1. The air filter comprises a shutter, 2, a wall hole opening, 3, a mute fan assembly, 4, a support frame, 5, a silencer, 6, an air filter assembly, 7, a pipeline, 8, a pipe contracting joint, 31, a box body plate, 32, a handle, 33, a buckle, 34, a mute fan, 35, an air inlet of the mute fan assembly, 36, an air outlet of the mute fan assembly, 37, a motor, 341, a fan impeller, 342, an impeller air inlet, 343, a fan air outlet, 61, a filter box body, 62, a filter, 621, a coarse-effect filter plate, 622, an intermediate-effect filter plate, 63, an inlet of the air filter assembly, 64, an outlet of the air filter assembly, 65, an access door buckle and 66 handles.
Detailed Description
The technical solutions of the present invention are described in detail below by examples, and the following examples are only exemplary and can be used only for explaining and explaining the technical solutions of the present invention, but not construed as limiting the technical solutions of the present invention.
As shown in fig. 1 and 2, the present application provides an independent air supply system for an air compressor, wherein a wall opening 2 is connected to an air inlet 35 of a silent fan assembly through a pipeline, an air outlet 36 of the silent fan assembly is connected to an inlet of a silencer 5, an outlet of the silencer is connected to an inlet 63 of an air filter assembly, and an outlet 64 of the air filter assembly is connected to an inlet of the air compressor through a pipeline 7.
The air source of the air compressor is outdoor fresh air, specifically, the fresh air enters the mute fan assembly 3 through the wall hole 2, the louver 1 is arranged on the outer side of the wall, the louver plays the roles of preventing wind and rain and controlling the air entering amount, the air source is outdoor, the atmospheric pressure of the running environment of the air compressor is normal pressure, and the comfort level of the indoor air environment is guaranteed.
Wall hole opening 2 is connected through the air intake 35 of first pipeline with silence fan assembly, in the technical scheme of this application, as shown in fig. 3 to 5, silence fan assembly includes the silence box and sets up the silence fan 34 in the silence box and constitute, wherein the cavity square structure that the silence box comprises four box boards 31, and the box board in silence fan both sides is movable can dismantle the box board, connect through buckle 33 is articulated, when dismantling, loosen 4 buckles, dismantle the box board of both sides through handle 32 on the box board, be convenient for to the maintenance of silence fan 34.
In the technical scheme of this application, the structure of box board 31 comprises the three-layer, and outmost and inlayer are the orifice plate structure, and the sound absorbing material layer is pressed from both sides to the mediant and is constituteed, in this embodiment, and the sound absorbing material layer is gypsum board layer.
Selecting a type of the mute fan:
the total pressure of the mute fan can overcome the pressure drop generated by the air pipe resistance, and the air pipe resistance is the on-way resistance loss and the local resistance loss of the air pipe length, the elbow, the air filter and the silencer. The air yield of the air compressor is 42m in the embodiment3/min(2520m3And h), controlling the air speed of the air pipe to be below 2.0m/s (for reducing noise, the diameter of the air pipe is not too large), and selecting the air pipe with the specification of 630 multiplied by 630mm and the air speed of 1.76m/s.
Selecting and calculating the power of the mute fan:
Figure BDA0002793845010000041
Q-Fan flow, m3/h;
P-full pressure of the fan, Pa; p is 460 Pa;
eta-fan efficiency; take 0.7
k-redundancy coefficient; take 1.2
Figure BDA0002793845010000042
The mute fan is selected to be 660 watts, the static pressure is 440Pa, and the flow rate is 2600m3H centrifugal turbine fan
In this embodiment, as shown in fig. 5, the centrifugal turbofan includes a blower volute, a blower impeller 341 and a motor 37, the blower impeller 341 is disposed in the blower volute through rotation of a blower shaft, the blower shaft is connected to an output shaft of the motor, the blower impeller is dragged to rotate by a cantilever motor, an impeller air inlet 342 is disposed at one side of the blower volute, a blower air outlet 343 is disposed in axial directions of the blower volute and the case, an axial center line of the blower air outlet coincides with an axial center line of an air outlet 36 of the silent blower assembly, fresh air enters the blower impeller from one side of the silent blower, kinetic energy of the fresh air is increased by centrifugal force, air is discharged from the blower air outlet and an air outlet of the silent blower assembly through the volute, and lift of wind.
The air outlet 36 of the silent fan assembly is connected to the inlet of the silencer 5, and the outlet of the silencer is connected to the inlet of the air filter assembly.
As shown in fig. 6 to 8, the air filter assembly 6 includes a filter box 61 and a filter 62 disposed in the filter box, the two ends of the filter box are respectively an inlet 63 of the air filter assembly and an outlet 64 of the air filter assembly, an access door is disposed on the filter box and connected to the filter box through an access door fastener 65, a handle 66 is disposed on the access door, and in the present technical solution, the access door is connected to the filter box through four access door fasteners. For rail mounted box structure in the filter box of this technique, the filter is board-like 595 x 40mm standard plate filter, the filter sets up 4, can install 2 thick effect filter 621 and 2 medium effect filter 622 respectively, thick effect filter filters the rank and is G4 level (European standard), filter the dust that the particle size is 5 mu m and above, medium effect filter, filter the rank and be F7 level (European standard), filter the particle size 0.4 mu m, can carry out periodic replacement according to the filter dead time.
When needs maintenance, handheld handle demolishs the access door, takes four filters out in proper order, and the filter can wash back secondary.
The outlet of the air filter assembly is connected with an air compressor through a pipeline 7 and a pipe contracting joint 8.
In other embodiments of the present application, in order to facilitate replacement of the filter plate built in the duct filter, the air filter assembly is disposed on the rectangular duct of which the upper portion of the inlet of the air compressor is spaced from the ground to a lower level.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1.一种空压机独立空气供应系统,其特征在于,墙孔洞口通过管路与静音风机总成的进风口连接,在静音风机总成的出风口与消声器的入口连接,消声器的出口与空气过滤器总成的入口连接,空气过滤器总成的出口通过管路与空压机的入口连接。1. an air compressor independent air supply system, it is characterized in that, the hole in the wall is connected with the air inlet of the silent fan assembly through the pipeline, and the air outlet of the silent fan assembly is connected with the inlet of the muffler, and the outlet of the muffler is connected with the inlet of the muffler. The inlet of the air filter assembly is connected, and the outlet of the air filter assembly is connected with the inlet of the air compressor through a pipeline. 2.根据权利要求1所述的空压机独立空气供应系统,其特征在于,在所述墙孔洞口的外侧设置有百叶窗。2 . The independent air supply system for an air compressor according to claim 1 , wherein a shutter is provided on the outer side of the hole in the wall. 3 . 3.根据权利要求1所述的空压机独立空气供应系统,其特征在于,所述静音风机总成包括静音箱体及设置于所述静音箱体内的静音风机,所述静音箱体为由四块箱体板组成的方形管结构,其一端与墙孔洞口相对,另一端与消声器的入口连接,每块箱体板均由两块孔板夹吸音材料层组成;所述静音风机的叶轮进风口与静音箱体的轴向中线垂直。3. The independent air supply system for an air compressor according to claim 1, wherein the silent fan assembly comprises a silent cabinet and a silent fan arranged in the silent cabinet, and the silent cabinet is A square tube structure composed of four box plates, one end of which is opposite to the hole in the wall, and the other end is connected to the inlet of the muffler. Each box plate is composed of two orifice plates sandwiched with a sound-absorbing material layer; the impeller of the silent fan The air inlet is perpendicular to the axial centerline of the silent box. 4.根据权利要求3所述的空压机独立空气供应系统,其特征在于,所述静音风机为离心涡轮风机。4 . The independent air supply system for an air compressor according to claim 3 , wherein the silent fan is a centrifugal turbine fan. 5 . 5.根据权利要求4所述的空压机独立空气供应系统,其特征在于,所述离心涡轮风机包括风机蜗壳、风机叶轮、电机,风机叶轮通过风机轴转动设置于风机蜗壳内,风机轴与电机输出轴连接,在所述风机蜗壳的一侧设置有叶轮进风口,在风机蜗壳与静音箱体轴向方向上设置有风机出风口,风机出风口的轴向中线与静音风机总成的出风口的轴向中线重合。5. The independent air supply system for an air compressor according to claim 4, wherein the centrifugal turbine fan comprises a fan volute, a fan impeller, and a motor, and the fan impeller is arranged in the fan volute through the rotation of the fan shaft, and the fan is rotated. The shaft is connected with the motor output shaft, an impeller air inlet is arranged on one side of the fan volute, and a fan outlet is arranged in the axial direction of the fan volute and the silent box, and the axial centerline of the fan outlet is connected to the silent fan. The axial centerlines of the air outlets of the assembly coincide. 6.根据权利要求3所述的空压机独立空气供应系统,其特征在于,所述箱体板为可拆卸箱体板,在所述可拆卸箱体板上设置有卡扣和手柄。6 . The independent air supply system for an air compressor according to claim 3 , wherein the box body plate is a detachable box body plate, and a buckle and a handle are provided on the detachable box body plate. 7 . 7.根据权利要求1所述的空压机独立空气供应系统,其特征在于,所述空气过滤器总成包括过滤器箱体及设置于过滤器箱体内的过滤器,所述过滤器箱体为轨道式箱体结构,所述过滤器为板式过滤器。7. The independent air supply system for an air compressor according to claim 1, wherein the air filter assembly comprises a filter box and a filter arranged in the filter box, the filter box It is a track-type box structure, and the filter is a plate filter. 8.根据权利要求6所述的空压机独立空气供应系统,其特征在于,所述板式过滤器的过滤级别并不完全相同。8 . The independent air supply system for an air compressor according to claim 6 , wherein the filter levels of the plate filters are not identical. 9 . 9.根据权利要求1所述的空压机独立空气供应系统,其特征在于,所述空气过滤器总成设置于空压机的入口的上部的矩形管道上。9 . The independent air supply system for an air compressor according to claim 1 , wherein the air filter assembly is arranged on a rectangular pipe in the upper part of the inlet of the air compressor. 10 .
CN202011324263.XA 2020-11-23 2020-11-23 Independent air supply system of air compressor Pending CN112431796A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102777982A (en) * 2012-08-13 2012-11-14 江苏高远电力科技有限公司 Indoor environment intelligent control system and working method thereof
CN203010832U (en) * 2012-12-18 2013-06-19 吴涵 Automatic dust removal base station/machine room ventilation and energy saving system
CN105020824A (en) * 2015-08-12 2015-11-04 中国建筑科学研究院 Fresh air system with effect of improving indoor air cleanness
CN106679042A (en) * 2017-02-15 2017-05-17 黄浩华 Fresh air filtering dusting machine
CN206545970U (en) * 2016-12-02 2017-10-10 张云岭 A kind of mute type fresh air rinse air clarifier
CN207702659U (en) * 2017-12-27 2018-08-07 上海彬代实业有限公司 The special fresh air purifying all-in-one machine of hanging school
CN211876267U (en) * 2019-12-25 2020-11-06 广东时汇信息科技有限公司 Computer room exhaust device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102777982A (en) * 2012-08-13 2012-11-14 江苏高远电力科技有限公司 Indoor environment intelligent control system and working method thereof
CN203010832U (en) * 2012-12-18 2013-06-19 吴涵 Automatic dust removal base station/machine room ventilation and energy saving system
CN105020824A (en) * 2015-08-12 2015-11-04 中国建筑科学研究院 Fresh air system with effect of improving indoor air cleanness
CN206545970U (en) * 2016-12-02 2017-10-10 张云岭 A kind of mute type fresh air rinse air clarifier
CN106679042A (en) * 2017-02-15 2017-05-17 黄浩华 Fresh air filtering dusting machine
CN207702659U (en) * 2017-12-27 2018-08-07 上海彬代实业有限公司 The special fresh air purifying all-in-one machine of hanging school
CN211876267U (en) * 2019-12-25 2020-11-06 广东时汇信息科技有限公司 Computer room exhaust device

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Application publication date: 20210302