Disclosure of Invention
The invention aims to solve the technical problem of providing a prefabricated connecting cable for a power distribution cabinet, which can be suitable for application scenes with short center distance and is simple and convenient to install.
In order to solve the above technical problem, an aspect of the present invention provides a connection cable for a power distribution cabinet, which is substantially i-shaped, and includes: the plug, the insulating layer and the PT plug are integrally formed; wherein:
the plug is connected with a 630A or 1250A sleeve of the power distribution cabinet;
the PT plug is connected with the PT mutual inductor;
the copper core set up in inside plug, insulating layer and PT plug, it includes: the first copper piece is arranged inside the plug, the first copper piece is connected with the second copper piece through threads, and the other end of the second copper piece is connected with the third copper piece arranged in the PT plug through threads.
Preferably, one end of the first copper piece is an arc surface, and a circular through hole is formed in the center of the first copper piece and is used for being matched with a sleeve in a power distribution cabinet; the other end of the first copper piece is a conical closing-in, and an internal thread is arranged in the center of the first copper piece;
the second copper piece is a cylindrical copper rod, external threads are arranged at two ends of the second copper piece, the middle part of the second copper piece is a smooth cylinder, and the external threads at one end of the second copper piece are matched with the internal threads of the first copper piece;
one end of the third copper piece is a plane, and the center of the third copper piece is provided with an internal thread which is used for being matched with the size of a fuse cylinder of the PT transformer belt; the other end of the third copper piece is a cylindrical surface, an internal thread is arranged in the center of the third copper piece, and the third copper piece is matched with the external thread at the other end of the second copper piece through the internal thread on the cylindrical surface of the third copper piece.
Preferably, the plug, the insulating layer and the PT plug are made of silicon rubber or ethylene propylene diene monomer rubber, the hardness of the plug is HA 35-HA 60, and the insulating strength is not lower than 25 kV/mm.
Preferably, the copper core is made of T2 copper, and all edges are processed by fillets; the insulation thickness of the plug, the insulation layer and the PT plug is not less than 8 mm.
Preferably, the outer surface of the connecting cable is sprayed with conductive ink and subjected to grounding treatment, wherein the shielding resistance of the conductive ink is less than 5000 Ω -cm.
The embodiment of the invention has the following beneficial effects:
the invention provides a prefabricated connecting cable for a power distribution cabinet, which can be directly prefabricated into an integral connecting cable in a mould according to the actual length by a cable accessory factory, the length can be freely adjusted, the limitation of the overall dimension of a cable head is avoided, and the integral connecting cable is only required to be locked by a locking screw when used on site, so that the installation is simple and convenient, the prefabricated connecting cable is suitable for use occasions with short and extremely short center distances, and the installation efficiency is high and the failure rate is low compared with the traditional connecting cable.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
For those skilled in the art to more clearly understand the objects, technical solutions and advantages of the present invention, the following description will be further provided in conjunction with the accompanying drawings and examples.
As shown in fig. 1, a schematic longitudinal section structure of an embodiment of the prefabricated connecting cable for power distribution cabinets provided by the invention is shown; referring to fig. 2 together, in this embodiment, the preformed connection cable, which is substantially i-shaped, includes: the plug comprises a plug 1, a copper core 2, an insulating layer 3 and a PT plug 4, wherein the plug 1, the insulating layer 3 and the PT plug 4 are integrally formed; wherein:
the plug 1 is connected with a 630A or 1250A sleeve of a power distribution cabinet; in a specific application scenario, the shape of the plug 1 can be designed according to a matched sleeve, and on the premise of ensuring the size matching with the matching surface of the sleeve, the sizes of other positions can be adjusted according to the size of accessories, such as length shortening, outer diameter reduction, grounding position change, post-plugging size adjustment and the like;
the PT plug 4 is connected with a PT mutual inductor; in a specific application scenario, the shape of the PT plug 4 can be designed according to the PT transformer, and the sizes of other positions can be adjusted on the premise of ensuring the matching with the conical surface fit size of the PT transformer, such as changing the length and the diameter.
Copper core 2 set up in inside plug 1, insulating layer 3 and PT plug 4, it includes: and the first copper piece 21 is arranged inside the plug 1, the first copper piece 21 is connected with the second copper piece 22 through threads, and the other end of the second copper piece 22 is connected with the third copper piece 23 arranged in the PT plug 4 through threads. It will be appreciated that the length of the connection cable can be varied by adjusting the length of the second copper member 22 of the connection portion in accordance with the difference in the center-to-center distance in use of the copper core 2. The total length is 100mm in the shortest, the longest length is infinite theoretically, and the actual maximum production length is limited by the size of production equipment.
It will be appreciated that in practice, the length of the pre-formed connecting cable can be adjusted to suit the application by adjusting the length of the second copper member 22 according to the length of the scene in which it is actually used.
In a specific embodiment, wherein:
one end of the first copper piece 21 is an arc surface, a circular through hole is formed in the center of the first copper piece and used for being matched with a sleeve in a power distribution cabinet, and the size of the circular through hole is preferably phi 14-phi 17 mm; the other end of the first copper piece 21 is a conical closing-in, the center of the first copper piece is provided with an internal thread, and the size of the internal thread is preferably M6;
the second copper part 22 is a cylindrical copper rod, external threads are arranged at two ends of the second copper part, the middle part of the second copper part is a smooth cylinder, and the external threads at one end of the second copper part are matched with the internal threads of the first copper part; since the PT mutual inductor mainly supplies power to the intelligent equipment, the maximum using power of the PT mutual inductor is limited, the size of the external thread is preferably M6 through calculation of the maximum using power and a safety margin, and the size of the cylindrical part is preferably phi 6 mm.
One end of the third copper piece 23 is a plane, and the center of the third copper piece is provided with an internal thread which is matched with the size of a fuse cylinder of the PT transformer belt; the other end of the third copper part 23 is a cylindrical surface, an internal thread is arranged in the center of the cylindrical surface, and the size of the internal thread in the center of the cylindrical surface is preferably M6; the third copper part 23 is matched with the external thread at the other end of the third copper part 22 through the internal thread of the cylindrical surface of the third copper part.
In a specific embodiment, the plug 1, the insulating layer 3 and the PT plug 4 are made of silicon rubber or ethylene propylene diene monomer rubber, the hardness of the silicon rubber or the ethylene propylene diene monomer rubber is HA 35-HA 60, and the insulating strength is not lower than 25 kV/mm.
In a specific embodiment, the copper core 2 is made of T2 copper, and all edges are rounded, for example, in some cases, the rounded size is r0.5mm to R3 mm; the insulation thickness of the plug 1, the insulation layer 3 and the PT plug 4 is not less than 8mm, and specifically, can be selected according to the system voltage applied to the product.
In a specific embodiment, the connection cable may be a shielded connection cable, and the outer surface of the connection cable is sprayed with conductive ink and subjected to grounding treatment, wherein the shielding resistance of the conductive ink is less than 5000 Ω · cm.
In another embodiment, the connection cable may be a non-shielded connection cable, and the surface of the connection cable is not sprayed with conductive ink and is not grounded.
The embodiment of the invention has the following beneficial effects:
the invention provides a prefabricated connecting cable for a power distribution cabinet, which can be directly prefabricated into an integral connecting cable in a mould according to the actual length by a cable accessory factory, the length can be freely adjusted, the limitation of the overall dimension of a cable head is avoided, and the integral connecting cable is only required to be locked by a locking screw when used on site, so that the installation is simple and convenient, the prefabricated connecting cable is suitable for use occasions with short and extremely short center distances, and the installation efficiency is high and the failure rate is low compared with the traditional connecting cable.
While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.