Disclosure of Invention
The invention aims to solve the defects, and provides a ball rod spraying production line which is reasonable in design, can effectively solve the problems that a ball rod occupies a large area during spraying, equipment is limited and multiple products cannot be sprayed simultaneously, and simultaneously avoids the problems that the ball rod is incomplete in spraying due to clamping or transportation and the like and dust cannot be removed synchronously with the production line products in time due to the fact that dust removing equipment is too large.
The above object of the present invention is achieved by the following technical means:
a ball bar spraying production line comprises a first spraying mechanism, a second spraying mechanism, a dust removing mechanism for removing particles or static electricity on a ball bar, a conveying mechanism and an inserting rod inserted with the ball bar and movably connected with the interior of the ball bar; the conveying mechanism comprises a machine body and a conveying belt arranged on the machine body, the machine body comprises a platform formed by extending one end of the conveying belt to the other end in a surrounding mode, the second spraying mechanism and the dust removing mechanism are arranged on one side of the platform, the first spraying mechanism is arranged above the platform, and the inserting rod is rotatably inserted into the conveying belt; the second spraying mechanism comprises at least two rolling chain devices and a second spraying device which is movably arranged along the longitudinal central axis of the rolling chain devices relative to the rolling chain devices, the first spraying mechanism is arranged above the second spraying mechanism, and the spraying areas of the first spraying mechanism and the second spraying mechanism respectively correspond to the two sides of the ball bar.
Further, the second spraying device is including installing on the roll chain device and along with roll chain device longitudinal axis central axis radial motion's second spraying whippletree, fixed mounting be in the thick stick, fixed mounting are indulged in the second spraying of second spraying whippletree both sides second spraying slide rail and lower spray pipe group on the thick stick are indulged in the second spraying, still be provided with second spraying slide rail recess on the second spraying slide rail, lower spray pipe group is installed on the second spraying slide rail recess and make relative second spraying slide rail transverse axis's radial motion along its cell body.
Furthermore, a driving platform is fixedly connected to the lower portion of the second spraying layer and mounted on the platform, a distance sensor and a spraying rotating wheel are further arranged on one side face, close to the conveyor belt, of the driving platform, the distance sensor correspondingly detects the distance between the rod bodies of the insertion rod, and the spraying rotating wheel is meshed with the insertion rod and drives the insertion rod to rotate.
Further, first spraying mechanism includes both ends fixed mounting fixed block on the wall body and installs the first spraying device in the fixed block below, first spraying device is including the first spraying fixer that sets gradually, a pivot connector, No. two pivot connectors, T type connector and last spraying pipe group, a pivot connector, No. two pivot connectors and T type connector junction still are provided with vertical pivot, spraying pipe group edge on the T type connector drive the vertical the central axis of platform makes radial motion.
Furthermore, a rotary connector is further arranged at the joint of the upper spraying pipe group and the lower spraying pipe group, and the rotary connector is a universal rotator.
Furthermore, one side of the upper spray pipe group and one side of the lower spray pipe group are also provided with a spraying meter.
Furthermore, one side of the platform is also provided with a baffle mechanism for preventing paint spraying to the conveyor belt, the baffle mechanism comprises an installation fixing plate, a rolling shaft arranged between the installation fixing plate and in a rotating mode, a baffle fixing device fixedly installed on the rolling shaft and a baffle fixedly connected with the baffle fixing device, and the rolling shaft rotates to drive the baffle to move circumferentially along the rolling shaft.
Furthermore, the fixed block is also provided with a first spraying slide rail groove which enables the first spraying device to move radially relative to the transverse central axis of the fixed block.
Furthermore, a force sensor used for sensing the movement of the insertion rod is further arranged on the dust removal mechanism.
Furthermore, a controller is further arranged on one side of the conveying mechanism, and the first spraying mechanism, the second spraying mechanism, the dust removing mechanism and the conveying mechanism are connected with the controller through a circuit.
The invention has the beneficial effects that:
the method has the advantages that: adopt vertical insertion assembly line during assembly line spraying product, the spraying mode of rotation type circumference, use equipment through with the product inner wall is fixed and drive the product rotation, guaranteed once to accomplish the spraying like this and reduced the defective rate of product spraying.
The method has the advantages that: different spraying equipment is used in the holding area and the striking surface area, so that spraying in the assembly line area can be finished once, and the process of repeatedly assembling and disassembling the product and performing secondary spraying is omitted.
The method has the advantages that: simplify dust collecting equipment and assembly line cooperation work simultaneously, improve production work efficiency and reduce the spraying wastrel that leads to because of the product transportation simultaneously.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings, and in the description of the present invention, it should be noted that:
the term "connected" is to be understood broadly, and may be mechanical or electrical; they may be connected directly or indirectly through intervening media, or may be interconnected between two elements.
The terms "front", "rear", "side", "upper", "lower" and the like are used as terms of orientation or positional relationship based on the drawings, and are only for convenience of description of the present invention.
For those skilled in the art, the technical solutions in the embodiments may be combined with each other, but must be based on the realization of the technical solutions by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not be within the protection scope of the present invention.
First embodiment, as shown in fig. 1 to 6, the best embodiment of this embodiment is:
a ball bar spraying production line comprises a first spraying mechanism 2, a second spraying mechanism 3, a dust removing mechanism 4 for removing particles or static electricity on a ball bar, a conveying mechanism 5 and an inserting rod 6 inserted with the ball bar and movably connected with the interior of the ball bar; the conveying mechanism 5 comprises a body 53 and a conveyor belt 52 arranged on the body 53, the body 53 comprises a platform formed by extending from one end of the conveyor belt 52 to the other end of the conveyor belt in a surrounding manner, the second spraying mechanism 3 and the dust removing mechanism 4 are arranged on one side of the platform, the first spraying mechanism 2 is arranged above the platform, and the insertion rod 6 is rotatably inserted into the conveyor belt 52; the second spraying mechanism 3 comprises at least two rolling chain devices 31 and second spraying devices movably arranged along the longitudinal central axis of the rolling chain devices 31, the first spraying mechanism 2 is arranged above the second spraying mechanism 3, and the spraying areas of the first spraying mechanism 2 and the second spraying mechanism 3 respectively correspond to the two sides of the cue.
In this embodiment, the peg graft pole adopts the installation scheme of vertical formula, through peg graft pole inner wall and conveyer belt installation, adopts the rotatory peg graft pole's of drive mode during the spraying, improves single spraying and covers the complete rate, and the club both sides adopt first spraying mechanism and second spraying mechanism to carry out the spraying simultaneously respectively, improve the production efficiency of product.
As shown in fig. 4 to 5, the second spraying device includes a second spraying horizontal bar 32 installed on the rolling chain device 31 and moving radially along the longitudinal central axis of the rolling chain device 31, a second spraying longitudinal bar 33 fixedly installed at two sides of the second spraying horizontal bar 32, a second spraying slide rail 34 fixedly installed on the second spraying longitudinal bar 33, and a lower spraying pipe group 35, the second spraying slide rail 34 is further provided with a second spraying slide rail groove 341, and the lower spraying pipe group 35 is installed on the second spraying slide rail groove 341 and moves radially along its groove body relative to the transverse central axis of the second spraying slide rail 34. A driving platform 36 installed on the platform is fixedly connected below the second spray coating layer, a distance sensor 361 and a spray rotating wheel 362 are further arranged on one side face, close to the conveyor belt 52, of the driving platform 36, the distance sensor 361 correspondingly detects the distance between the rod bodies of the plug-in rod 6, and the spray rotating wheel 362 is meshed with the plug-in rod 6 and drives the plug-in rod 6 to rotate.
In this embodiment, the lower nozzle group reciprocates radially along with the rolling chain device relative to the longitudinal central axis of the rolling chain device, and the driving platform is additionally provided with the distance sensor and the spraying rotating wheel to determine that the spraying surface of the current ball rod is a narrow surface/a wide surface and drive the ball rod to rotate for spraying, so that the problem of excessive consumption of spraying materials when the spraying surface of the ball rod is a narrow surface is solved.
As shown in fig. 3, the first spraying mechanism 2 includes a fixing block 21 fixed at two ends on the wall and a first spraying device installed below the fixing block 21, the first spraying device includes a first spraying fixer 22, a first rotating shaft connector 23, a second rotating shaft connector 24, a T-shaped connector 26 and an upper spraying pipe set 261 which are sequentially arranged, a longitudinal rotating shaft is further arranged at the joint of the first rotating shaft connector 23, the second rotating shaft connector 24 and the T-shaped connector 26, and the upper spraying pipe set 261 is driven by the T-shaped connector 26 to move radially along the longitudinal central axis of the platform.
In the embodiment, the longitudinal rotating shaft and the T-shaped connector are used for improving the spraying range and improving the use purpose of production equipment.
As shown in fig. 4 to 5, a rotary connector 25 is further provided at the junction of the upper nozzle group 261 and the lower nozzle group 35, and the rotary connector 25 is a universal rotator. A spraying gauge 351 is further arranged on one side of the upper spraying pipe group 261 and the lower spraying pipe group 35.
In this embodiment, the junction adopts the every phenomenon pivot, improve equipment spraying scope and usage, uses the spraying counter convenience to monitor at any time simultaneously and spouts the material in service behavior, and the accurate spraying effect that judges.
As shown in fig. 1 to 2, a baffle mechanism for preventing paint from being sprayed to the conveyor belt 52 is further disposed on one side of the platform, the baffle mechanism includes mounting fixing plates 511, rolling shafts 512 disposed between the mounting fixing plates 511 and rotatably disposed, baffle holders 513 fixedly disposed on the rolling shafts 512, and baffles 51 fixedly connected to the baffle holders 513, and the rolling shafts 512 rotate to drive the baffles 51 to move circumferentially along the rolling shafts 512. And the dust removal mechanism 4 is also provided with a force sensor for sensing the movement of the insertion rod 6. The device is characterized in that a controller 1 is further arranged on one side of the conveying mechanism 5, and the first spraying mechanism 2, the second spraying mechanism 3, the dust removing mechanism 4 and the conveying mechanism 5 are connected with the controller 1 through a circuit.
In this embodiment, but spraying area adopts circumferential direction's baffle mechanism, prevents to spout the material and adheres to on transmission device because of during the spraying, influences the organism and normally operates, pollutes workshop health.
Example two, as shown in fig. 1 and 6, the best embodiment of this example is:
a ball arm spraying production line comprises a first spraying mechanism 2, a second spraying mechanism 3, a dust removing mechanism 4 for removing particles or static electricity on a ball arm, a conveying mechanism 5 and an inserting rod 6 inserted with a ball arm and movably connected with the interior of the ball arm; the conveying mechanism 5 comprises a body 53 and a conveyor belt 52 arranged on the body 53, the body 53 comprises a platform formed by extending from one end of the conveyor belt 52 to the other end of the conveyor belt in a surrounding manner, the second spraying mechanism 3 and the dust removing mechanism 4 are arranged on one side of the platform, the first spraying mechanism 2 is arranged above the platform, and the insertion rod 6 is rotatably inserted into the conveyor belt 52; the second spraying mechanism 3 comprises at least two rolling chain devices 31 and second spraying devices movably arranged along the longitudinal central axis of the rolling chain devices 31, the first spraying mechanism 2 is arranged above the second spraying mechanism 3, and the spraying areas of the first spraying mechanism 2 and the second spraying mechanism 3 respectively correspond to the two sides of the cue. The first spraying mechanism 2 comprises a fixed block 21 with two ends fixedly mounted on the wall body and a first spraying device mounted below the fixed block 21, and the fixed block 21 is further provided with a first spraying slide rail groove 210 which enables the first spraying device to move radially relative to the transverse central axis of the fixed block 21.
In this embodiment, first spraying device installs on first spraying slide rail groove, improves first spraying device's spraying home range and specific practicality.
The production spraying method of the ball rod spraying assembly line equipment preferably comprises the following steps:
a. the insertion rod is loaded on the conveyor belt.
b. The controller starts the devices of the pipeline.
c. When the insertion rod is conveyed to one side of the dust removing mechanism on the conveying belt, the dust removing mechanism operates to remove dust.
d. When the inserting rod after the dust removal process is conveyed to one side of the first spraying mechanism and one side of the second spraying mechanism on the conveying belt before spraying, the inserting rod is detected by the distance sensor, and the conveying belt stops rotating and conveying.
e. The distance sensor detects the orientation of the insertion rods, and the spraying rotating wheel adjusts the orientation of each insertion rod to be consistent.
f. The first spraying mechanism and the second spraying mechanism operate and spray.
The above description is intended to illustrate the preferred embodiments of the present invention, and not to limit the scope of the present invention, and all modifications and equivalents of the structures described in the specification and drawings, or any other technical fields related thereto, which are directly or indirectly applicable to the present invention, are intended to be included within the scope of the present invention.