Hub type double-layer cable structure of stadium super-large span vehicle and installation method thereof
Technical Field
The invention relates to a hub type double-layer cable structure of a stadium super-large span vehicle, belonging to the technical field of constructional engineering.
Background
The invention discloses a reverse construction method for installing and constructing a large bifurcated column and a complex curved surface net rack, which mainly adopts the structural forms of a curved surface net rack and a large-span steel structure in large-space public buildings, wherein the net rack surface layer decoration engineering is mostly designed in a curved surface special shape, for example, the invention patent with the publication number of CN105089152A in the prior art discloses a construction method for installing and constructing the large bifurcated column and the complex curved surface net rack, the construction method comprises the construction of a unit curved surface section and the cross construction of each installation section, the whole construction process is subjected to whole-process simulation analysis by adopting finite element analysis software Midas before construction, the construction scheme is optimized through analysis, and a member with larger. The reverse construction method for mounting the large bifurcated column and the complex curved-surface net rack is suitable for a roof and adopts the complex curved-surface net rack, the lower part of the curved-surface net rack adopts a space steel structure of the large bifurcated column, the three-dimensional crossing of the curved-surface net rack, the bifurcated column and the temporary support is realized, and the comprehensive technology of ensuring the construction safety by combining computer simulation analysis and the field monitoring of stress and displacement in the whole construction process is combined.
If the utility model discloses a utility model patent with publication number CN205955215U discloses a construction device for a large-span steel structure based on BIM intelligent control accumulated sliding, which is composed of a sliding track, a large-span steel structure unit, a crawler and a support column, wherein the crawler is arranged on the sliding track and drives the large-span steel structure unit to do axial horizontal motion along the track, the oil pump is connected with a control detection device, the top end of the sliding track is provided with a photoelectric distance meter, the lower end of the sliding track is provided with a vertical displacement meter and a horizontal displacement meter, one end of the oil pump is provided with an oil pipe, and the oil pipe is connected with the crawler; after adopting above-mentioned structure, vertical displacement meter and horizontal displacement meter monitoring track are out of shape in the work progress, and the photoelectric distance measuring appearance control steel structure unit sliding speed and depth of parallelism, and construction information is integrated to in the BIM model, control the large-span steel construction that slides directly perceived, accurately, high-efficiently.
However, the curved surface special-shaped structure still has the defects of high manufacturing cost, large quality control difficulty, difficult construction and the like, and how to overcome the defects is a technical problem which needs to be solved urgently by technical personnel in the field.
Disclosure of Invention
The invention aims to solve the problem of providing a hub type double-layer cable structure of a stadium super-large span vehicle and an installation method thereof, so as to overcome the defects of high construction cost, high quality control difficulty, difficult construction and the like in the prior art.
The technical scheme of the invention is as follows:
a stadium super-large span vehicle hub type double-layer cable structure is composed of a steel frame structure, a roof cable net structure and an outer pressure ring horizontal truss. The horizontal truss of the outer ring is 12-13 m wide and is supported on an inner ring vertical and A-shaped steel pipe column and an outer ring inclined steel pipe column, the specification of the inner chord of the horizontal compression truss is P1600 multiplied by 50mm, and the specification of the outer chord of the horizontal compression truss is P1200 multiplied by 32 mm. The inner ring steel column is hinged and supported on the top of the concrete stand column, and the outer ring steel column is hinged and supported on a concrete structure at the elevation of 6 m.
The roof cable net structure adopts a hub cable truss structure, the plane projection is a 283 multiplied by 265m inner opening ellipse, and the highest point of the cable truss is 51.5 m. The cable truss is composed of an upper ring cable, a stay bar, a lower ring cable, an upper radial cable, a lower radial cable and a sling, and the cantilever length of the cable truss reaches 56 m. The radial cable trusses are 36 trusses, and each truss is provided with 7 suspension cables. The upper and lower ring cables are connected through a support rod, and the height of the support rod is 21 m. 4 crossed cables are arranged on the inner ring. The outer side of the radial cable truss is anchored to a horizontal truss as an outer ring, and the inner side is connected to a ring cable as an inner pull ring.
Compared with the prior art, the invention has the beneficial effects that:
the invention adopts the hub design to make the long and short materials of the steel member after cutting be utilized to the maximum. Particularly, the project adopts the utilization of a data fusion technology of structural design Ansys and Revit. The whole process from design to construction is controlled. Strict measurement calculation control and industrial production. The length is fixed by fixed length, so that the measure cost in the general similar engineering total cost is greatly reduced, and the cost of labor, materials and the like is saved; moreover, the construction is simple and scientific, the construction speed is high, and the requirement of short construction period can be met; meanwhile, the cable structure is light and attractive in appearance, and meanwhile, the use of steel structures is greatly reduced due to the design of the cable structure, so that the cable structure meets the requirement of green buildings.
Drawings
Fig. 1 is a schematic view of the mounting structure of the present invention.
The labels in the figures are: 1-steel frame structure, 2-outer ring horizontal truss, 3-hub type cable truss structure, 4-upper ring cable, 5-stay bar, 6-lower ring cable, 7-upper diameter cable, 8-lower diameter cable and 9-sling.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Example 1:
as shown in fig. 1, the present embodiment includes the following steps:
1. the project adopts structural design software Ansys and Revit data fusion, and the BIM technology is utilized for deep design;
2. deep design, namely dividing cables into 36 areas by taking a truss as a unit according to BIM result data, extracting processing dimensions, drawing a cable body processing diagram, and blanking, processing and assembling after approval of a design unit;
3. to facilitate the installation of the cable clamp and to protect the cable body. The cable body is separated from the ground by padding a batten below the cable body, and a lattice frame with the height of 0.5m is erected at the cable clamp so as to facilitate the installation of a cable clamp cover plate;
4. the upper ring cable 4 is laid, the inhaul cable is transported to the site by a reel, and in order to avoid twisting of a cable body when the inhaul cable is unfolded, the upper ring cable 4 adopts a horizontal cable coiling disc. Using a crane to convey the cable disc to a ring cable projection position;
5. laying the lower ring cable 6 and the stay bar 5, adopting a horizontal cable coiling disc, and laying the lower ring cable 6 on the outer side of the upper ring cable 4;
6. the upper radial cables 7 and the lower radial cables 8 are laid together with the upper ring cables 4;
7. after the upper radial cables 7 and the lower radial cables 8 are finished, the slings 9 are laid in the same way as the upper radial cables and the lower radial cables. After the sling 9 is laid, the upper end of the sling 9 is connected with the upper radial rope 7, and the sling 9 is synchronously lifted in the lifting process of the upper radial rope 7;
8. and lifting and installing the upper radial cable 7, and starting the lifting construction of the cable system after the assembly of the cable system on the ground is finished. Firstly, connecting an upper radial cable 7 with an ear plate of a ring beam by using a tooling cable, lifting the upper radial cable 7 by a lifting tooling to enable an upper radial cable 4 to leave the ground until the height is 22m, then installing a support rod 5, and then continuously lifting the upper radial cable 7 until the upper radial cable is in place;
9. the lower radial cable 8 is lifted and installed to be the same as the upper radial cable 7;
10. the maximum cable force in the installation process of the sling 9 is close to 16t, and the sling needs to be installed by means of a tool and a jack, namely one end of the tool is connected to the cable head of the sling 9, the other end of the tool is connected to the two sides of the cable clamp of the lower radial cable 8, and the cable head of the sling 9 is pulled to the cable clamp of the lower radial cable 8 through the jack so as to install the pin shaft.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.