Disclosure of Invention
The invention aims to provide a construction device and a construction method for treating vehicle bump at bridge head, and aims to solve the technical problems that a roadbed is easy to settle and vehicle bump at bridge head is easy to occur in the prior art.
In order to achieve the purpose, the construction device for managing the bump at the bridge head comprises a slurry storage tank, a connecting pipe, a grouting pump, a high-pressure rubber pipe, a grouting pipe and a stirring assembly, wherein the slurry storage tank is communicated with the grouting pump through the connecting pipe, and the grouting pump is communicated with the grouting pipe through the high-pressure rubber pipe;
the stirring assembly comprises a driving piece, a stirring shaft, a first stirring piece, a disk body and a second stirring piece, the driving piece is fixedly connected with the slurry storage tank and is positioned above the slurry storage tank, the output end of the driving piece is fixedly connected with one end of the stirring shaft, the other end of the stirring shaft is inserted into the slurry storage tank, the number of the first stirring pieces is multiple, the multiple first stirring pieces are arranged on the stirring shaft, each first stirring piece comprises a rod body and a stirring piece, the rod body is fixedly connected with the stirring shaft and is positioned outside the stirring shaft, the stirring pieces are fixedly connected with the rod body and are positioned at one end of the rod body far away from the stirring shaft, the disk body is fixedly connected with the stirring shaft and is positioned at one end of the stirring shaft far away from the driving piece, and the second stirring pieces are circumferentially distributed on the disk body, every the second stirring piece includes pole setting and branch, the pole setting with disk body fixed connection, and be located the outward flange of disk body, the one end of branch with pole setting fixed connection, the other end of branch with disk body fixed connection.
The quantity of the body of rod is a plurality of, and is a plurality of the body of rod evenly distributed is in on the (mixing) shaft, and every the body of rod is followed the axial direction of (mixing) shaft increases from last to down in proper order.
Each first stirring piece further comprises a V-shaped sheet, and two ends of each V-shaped sheet are fixedly connected with the two adjacent rod bodies and located between the two adjacent rod bodies.
Each first stirring piece further comprises a connecting strip, and the connecting strip is fixedly connected with the V-shaped sheet and positioned between the two rod bodies.
Each second stirring piece further comprises an arc-shaped rod, wherein two ends of each arc-shaped rod are fixedly connected with the two vertical rods respectively and are located between the two vertical rods.
Each second stirring piece further comprises a transverse sheet, and the transverse sheets are fixedly connected with the arc-shaped rods and located on the side walls of the arc-shaped rods.
The slurry storage tank comprises a first tank body and a second tank body, the first tank body is sleeved inside the second tank body, a cavity is formed between the first tank body and the second tank body, and a heating element is arranged in the cavity.
The invention also provides a construction method for treating the bump at the bridge head, which comprises the following steps:
compiling a grouting technical scheme according to the engineering profile, and determining grouting technical parameters;
arranging holes, namely drawing a grouting hole location plane arrangement diagram in a roadbed grouting area, numbering each hole location, and calculating the hole depth of each grouting hole according to design requirements;
drilling, namely drilling the roadbed, wherein the drilling construction needs to reach the designed depth position, and then slowly pulling out the drill rod;
installing the grouting pipe, and slowly inserting the grouting pipe into the drill hole along the direction of the drill hole;
sealing holes, namely sealing holes in time after the grouting pipes are installed;
preparing slurry, preparing the slurry according to the requirement of the design proportion, stirring the slurry by using the stirring component, and heating the slurry by using the heating element;
grouting, namely placing the connecting pipe into a grout storage tank, then starting the grouting pump, and starting grouting into the drilled hole by using the grouting pipe;
and sealing, namely when the grouting construction is finished, removing the grouting pipe after the grouting slurry is stable, and then sealing the grouting hole by using broken stone concrete.
The invention has the beneficial effects that: the grouting pump extraction during the thick liquid in the storage thick liquid jar, utilize the stirring subassembly constantly stirs the thick liquid, can ensure that the thick liquid is even to this assurance is poured into the thick liquid quality in the drilling hole guarantees this road bed after the slip casting, and the road bed cementation becomes a whole that intensity is high, the compression is low, impermeability is high and stability is good to this effectively reduces and subsides, thereby administers the bridgehead skip.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Referring to fig. 1 to 7, the invention provides a construction device for managing vehicle bump at bridge head, comprising a slurry storage tank 7, a connecting pipe 6, a grouting pump 5, a high-pressure rubber pipe 8, a grouting pipe 9 and a stirring assembly 10, wherein the slurry storage tank 7 is communicated with the grouting pump 5 through the connecting pipe 6, and the grouting pump 5 is communicated with the grouting pipe 9 through the high-pressure rubber pipe 8;
the stirring assembly 10 comprises a driving member 101, a stirring shaft 102, a first stirring member 103, a disc body 104 and a second stirring member 105, wherein the driving member 101 is fixedly connected with the slurry storage tank 7 and is located above the slurry storage tank 7, the output end of the driving member 101 is fixedly connected with one end of the stirring shaft 102, the other end of the stirring shaft 102 is inserted into the slurry storage tank 7, the number of the first stirring members 103 is multiple, the multiple first stirring members 103 are arranged on the stirring shaft 102, each first stirring member 103 comprises a rod 1031 and a stirring sheet 1032, the rod 1031 is fixedly connected with the stirring shaft 102 and is located outside the stirring shaft 102, the stirring sheet 1032 is fixedly connected with the rod 1031 and is located at one end of the rod 1031 far away from the stirring shaft 102, the disc body 104 is fixedly connected with the stirring shaft 102 and is located at one end of the stirring shaft 102 far away from the driving member 101, the second stirring members 105 are circumferentially distributed on the tray 104, each second stirring member 105 includes an upright 1051 and a strut 1052, the upright 1051 is fixedly connected to the tray 104 and is located at the outer edge of the tray 104, one end of the strut 1052 is fixedly connected to the upright 1051, and the other end of the strut 1052 is fixedly connected to the tray 104.
In the embodiment, when the roadbed 2 connected with the pier 1 needs to be reinforced, in the process of reinforcing the roadbed 2, a grouting technical scheme is compiled according to an engineering overview, and grouting technical parameters are determined, wherein the grouting technical parameters comprise grouting hole depth, grouting hole distance, grout proportion, grouting pressure, grouting sequence and the like; then, drilling the roadbed 2, and slowly pulling out the drill rod when the construction of the drill hole 3 reaches the designed depth position; installing the grouting pipe 9, and slowly inserting the grouting pipe 9 into the drill hole 3 along the direction of the drill hole 3; sealing holes, namely sealing holes in time after the grouting pipes 9 are installed; preparing grout, preparing the grout according to the requirement of the design proportion, stirring the grout by using the stirring assembly 10, grouting, placing the connecting pipe 6 into the grout storage tank 7, starting the grouting pump 5, and starting grouting into the drill hole 3 by using the grouting pipe 9; and sealing, namely when the grouting construction is finished and the grouting pipe 9 is removed after the grouting slurry is stable, and then sealing the grouting hole by using broken stone concrete.
Wherein driving piece 101 is the motor, right when the thick liquid in the thick liquid storage tank 7 stirs, through will driving piece 101 starts, driving piece 101 action drives (mixing) shaft 102 is rotatory, and then drives the body of rod 1031 is rotatory, body of rod 1031 can be right the thick liquid in the thick liquid storage tank 7 carries out intensive mixing for thick liquid mixture is more even, guarantees to pour into with this slurry quality in the drilling 3 guarantees that this road bed 2 is after the slip casting, and road bed 2 gluing becomes a intensity height, compression low, impervious high and the good whole of stability, subsides with this effective reduction to administer the bridgehead and jump the car. In addition, the stirring power of the grout can be effectively increased through the arrangement of the stirring sheet 1032, so that the grout is mixed more uniformly, and the quality of the grout injected into the drilled hole 3 is ensured. And along with the rotation of (mixing) shaft 102 drives the disk body 104 rotates, the disk body 104 drives pole setting 1051 and branch 1052 are all rotatory, through the setting of disk body 104, pole setting 1051 and branch 1052, can increase the area of contact with the thick liquid, can play better stirring effect to the thick liquid for the thick liquid mixes more evenly, with this assurance pour into the thick liquid quality in the drilling 3, guarantee this road bed 2 after the slip casting, road bed 2 glues and becomes a whole that intensity is high, the compression is low, impermeability is high and stability is good, with this effective settlement that reduces to administer bridge head skip car.
Further, the number of the rod bodies 1031 is a plurality of, a plurality of the rod bodies 1031 are uniformly distributed on the stirring shaft 102, and each rod body 1031 is sequentially increased from top to bottom along the axial line direction of the stirring shaft 102.
In this embodiment, through every the body of rod 1031 is followed the axial direction of (mixing) shaft 102 is from last to the setting that increases in proper order down, can increase the stirring effect to the thick liquid, can be fast with the thick liquid stirring, with this assurance injection the thick liquid quality in the drilling 3 guarantees this road bed 2 after the slip casting, and road bed 2 glues into a whole that intensity is high, the compression is low, impermeability is high and stability is good to this effectively reduces and subsides, thereby administers the bridge head and jump the car.
Further, each first stirring member 103 further includes a V-shaped piece 1033, and two ends of the V-shaped piece 1033 are respectively and fixedly connected to two adjacent rods 1031, and are located between two adjacent rods 1031.
In this embodiment, the V-shaped piece 1033 is arranged to increase the contact area with the slurry, increase the stirring effect on the slurry, and can stir the slurry uniformly, so as to ensure the quality of the slurry injected into the drilled hole 3, and ensure that the roadbed 2 is cemented into a whole with high strength, low compression, high impermeability and good stability after grouting, so as to effectively reduce settlement and treat the bumping at the bridge head.
Further, each of the first stirring members 103 further includes a connecting strip 1034, and the connecting strip 1034 is fixedly connected to the V-shaped piece 1033 and located between the two rod bodies 1031.
In this embodiment, the connection bar 1034 can increase the connection strength between two adjacent rods 1031, and can increase the stirring effect on the slurry to increase the stirring speed.
Further, each of the second stirring members 105 further includes an arc-shaped rod 1053, and two ends of the arc-shaped rod 1053 are respectively and fixedly connected with the two vertical rods 1051 and are located between the two vertical rods 1051.
In this embodiment, the setting of arc pole 1053 can increase adjacent two joint strength between pole 1051 can play good turbulent action to thick liquids when the stirring simultaneously for the thick liquids mix more evenly, guarantees to pour into with this the thick liquids quality in the drilling 3 guarantees that this road bed 2 is after the slip casting, and road bed 2 glues into a whole that intensity is high, the compression is low, impermeability is high and stability is good, with this effective settlement that reduces, thereby administers bridge head skip.
Further, each of the second stirring members 105 further includes a cross piece 1054, and the cross piece 1054 is fixedly connected to the arc rod 1053 and is located on a side wall of the arc rod 1053.
In this embodiment, the setting of horizontal piece 1054 can effectively increase the stirring effect to the thick liquid for thick liquid mixes more abundant even, guarantees follow-up injection the thick liquid quality in the drilling 3 guarantees this road bed 2 after the slip casting, and road bed 2 is glued into a whole that intensity is high, the compression is low, impermeability is high and stability is good to this effective settlement that reduces, thereby administers the bridgehead skip.
Further, the stock tank 7 comprises a first tank body 71 and a second tank body 72, the first tank body 71 is sleeved inside the second tank body 72, a cavity is formed between the first tank body 71 and the second tank body 72, and a heating element 73 is arranged in the cavity.
In this embodiment, heating member 73 is the heating resistor silk, through set up in the cavity heating member 73 can stirring subassembly 10 is right when the thick liquids in the second jar of body 72 are stirred, heating member 73 can heat the thick liquids, avoids the thick liquids to take place the solidification phenomenon, improves the quality of slip casting to guarantee this road bed 2 after the slip casting, road bed 2 is glued into a whole that intensity is high, the compression is low, impermeability is high and stability is good, with this effective reduction subsides, thereby administer the bridgehead and jump the car.
Further, each of the second stirring members 105 further includes a tilting rod 1055, an arc-shaped strip 1056 and a stirring member 1057, wherein the tilting rod 1055 is fixedly connected to the tray 104 and is located at the edge of the tray 104, one end of the arc-shaped strip 1056 is highly connected to the tilting rod 1055, the other end of the arc-shaped strip 1056 is fixedly connected to the vertical rod 1051, and the stirring member 1057 is fixedly connected to the tray 104 and is located at the bottom of the tray 104.
In this embodiment, the sloping pole 1055 with the setting of arc strip 1056 can increase the stirring effect to the thick liquid for the thick liquid mixes more fully evenly, guarantees follow-up pouring into the thick liquid quality in the drilling 3 guarantees that this road bed 2 is after the slip casting, and road bed 2 glues into a whole that intensity is high, the compression is low, impermeability is high and stability is good to this effective settlement that reduces, thereby administers the bridge head and jump the car. Stir piece 1057 and be the setting of L shape structure, stir piece 1057 can effectively increase the stirring effect to the thick liquid for the thick liquid mixes more abundant even, guarantees follow-up injection the thick liquid quality in the drilling 3.
Further, administer construction equipment that bridgehead jumped car still includes filter assembly 20, filter assembly 20 sets up slurry storage tank 7 with between the grouting pump 5, filter assembly 20 includes inlet pipe 21, box 22, discharging pipe 23, first filter screen 24 and second filter screen 25, inlet pipe 21 one end with connecting pipe 6 intercommunication, the other end of discharging pipe 23 with box 22 intercommunication, the one end of discharging pipe 23 with box 22 intercommunication, the other end of discharging pipe 23 with grouting pump 5 intercommunication, first filter screen 24 with second filter screen 25 all inclines to set up inside the box 22, just the net footpath of first filter screen 24 is greater than the net footpath of second filter screen 25.
In this embodiment can set up the pump body on the inlet pipe 21, inlet pipe 21 keeps away from box 22 one end with slurry storage tank 7 intercommunication, discharging pipe 23 with connecting pipe 6 intercommunication works as after slurry storage tank 7 mixes the thick liquid evenly, the action of the pump body, will slurry in slurry storage tank 7 is followed inlet pipe 21 connecting pipe 6 suction extremely box 22, the thick liquid passes through in proper order first filter screen 24 the second filter screen 25 filters the back, passes through again the extraction of grouting pump 5 is followed discharging pipe 23 is discharged, enters into extremely high pressure rubber tube 8, follows at last grouting pipe 9 pours into in the drilling 3, wherein passes through first filter screen 24 with the setting of second filter screen 25 can remove the filtering by the large granule impurity in the thick liquid, and then guarantees follow-up pouring into the thick liquid quality in the drilling 3.
Further, administer construction equipment of bridgehead skip still includes locating component 30, locating component 30 includes ring body 31, elastic component 32, arc piece 33 and inserted bar 34, ring body 31 cover is established the outside of slip casting pipe 9, the quantity of elastic component 32 is two at least, every the one end of elastic component 32 with the inner wall fixed connection of ring body 31, every the other end of elastic component 32 all is provided with arc piece 33, and every arc piece 33 with the outer wall of slip casting pipe 9 supports each other, inserted bar 34 with ring body 31 fixed connection, and be located the below of ring body 31.
In this embodiment, elastic component 32 is compression spring, through ring body 31 cover is established the outside of slip casting pipe 9 is worked as slip casting pipe 9 inserts to drilling 3 in the back, through with inserted bar 34 inserts road bed 2, then utilizes the elasticity of spring part makes arc piece 33 with the laminating of the outer wall of slip casting pipe 9 is supported and is held, and is right with this slip casting pipe 9 presss from both sides tightly fixedly, avoids the slip casting in-process to produce the phenomenon of slip casting slope, with this follow-up injection of assurance the thick liquid quality in drilling 3 guarantees this road bed 2 after the slip casting, and road bed 2 glues into a whole that intensity is high, the compression is low, impermeability is high and stability is good to this effective settlement that reduces to administer bridge head skip. Stir piece 1057 and be the setting of L shape structure, stir piece 1057 can effectively increase the stirring effect to the thick liquid for the thick liquid mixes more abundant even, guarantees follow-up injection the thick liquid quality in the drilling 3.
Furthermore, the construction device for managing the bump at the bridge head further comprises a pressure gauge 4, and the pressure gauge 4 is arranged on the high-pressure rubber pipe 8.
In this embodiment, the pressure gauge 4 can observe grouting pressure and grouting amount, so that grouting construction can be stopped in time when the problem of slurry blockage occurs.
Referring to fig. 8, the present invention further provides a construction method for managing vehicle bump at bridge head, including the following steps:
s1: compiling a grouting technical scheme according to the engineering profile, and determining grouting technical parameters;
s2: arranging holes, namely drawing a grouting hole location plane arrangement diagram in a grouting area of the roadbed 2, numbering each hole location, and calculating the hole depth of each grouting hole according to design requirements;
s3: drilling 3, namely drilling the roadbed 2, wherein the drilling 3 is constructed to reach a designed depth position, and then slowly pulling out the drill rod;
s4: installing the grouting pipe 9, and slowly inserting the grouting pipe 9 into the drill hole 3 along the direction of the drill hole 3;
s5: sealing holes, namely sealing holes in time after the grouting pipes 9 are installed;
s6: preparing slurry, namely preparing the slurry according to the requirement of the designed proportion, stirring the slurry by using the stirring component 10, and heating the slurry by using the heating element 73;
s7: grouting, namely placing the connecting pipe 6 into a grout storage tank 7, then starting the grouting pump 5, and starting grouting into the drill hole 3 by using the grouting pipe 9;
s8: and sealing, namely when the grouting construction is finished and the grouting pipe 9 is removed after the grouting slurry is stable, and then sealing the grouting hole by using broken stone concrete.
Specifically, in the process of reinforcing the roadbed 2, a grouting technical scheme is compiled according to the engineering general outline, and grouting technical parameters are determined, wherein the grouting technical parameters comprise grouting hole depth, grouting hole distance, grout proportion, grouting pressure, grouting sequence and the like; arranging holes, namely drawing a grouting hole location plane arrangement diagram in a grouting area of the roadbed 2, numbering each hole location, and calculating the hole depth of each grouting hole according to design requirements; drilling a hole 3, wherein the construction of the hole 3 is to reach the designed depth position, and then slowly pulling out the drill rod; installing a grouting pipe 9, inserting the grouting pipe 9 into the drill hole 3, and slowly inserting the grouting pipe 9 along the direction of the drill hole 3 in the inserting process to avoid unnecessary disturbance to the hole wall; hole sealing, wherein hole sealing treatment needs to be carried out in time after the grouting pipe 9 is installed, so that grouting is prevented from being upwards released in the grouting construction process; preparing the slurry, and preparing the slurry according to the requirement of the designed proportion. According to the requirement, the stirring time of the slurry is controlled to be 1.5 min-2.5 min. After the slurry is stirred uniformly, it needs to be injected into the slurry storage tank 7. It should be noted that the slurry should pass through the first filter 24 and the second filter 25 to remove large particles of impurities; grouting, the slurry suction pipe is first put into the slurry storage tank 7, and then the grouting pump 5 is started to start grouting. In the grouting construction process, the slurry can be subjected to layered grouting (the grouting amount is controllable) according to the property of soil, and the grouting pressure is slowly increased; and the stirring assembly 10 is utilized to continuously stir the grout in the grout storage pipe, so as to ensure the uniformity of the grout and observe the conditions of grouting pressure, grout inlet amount and the like. If the slurry is blocked, stopping grouting construction immediately, cleaning the pipeline, and then continuing grouting construction; and (4) sealing, wherein after grouting construction is finished, the grouting pipe 9 cannot be immediately removed, and the pipeline can be removed after grouting slurry is stable after the pipeline needs to be placed for a period of time. After the grouting pipe 9 is removed, the grouting hole needs to be sealed by adopting broken stone concrete.
The roadbed 2 is sequentially grouted and reinforced, so that the strength, compressibility, impermeability and stability of the roadbed 2 are improved, the problem of jumping and vehicle jumping is effectively solved, the settlement between the abutment and the original roadbed 2 is reduced to a great extent, and the service life of the road is prolonged.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.