CN112391856B - A kind of overdyeing method of nylon fiber and protein powder - Google Patents
A kind of overdyeing method of nylon fiber and protein powder Download PDFInfo
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- 239000000843 powder Substances 0.000 title claims abstract description 146
- 229920001778 nylon Polymers 0.000 title claims abstract description 81
- 102000004169 proteins and genes Human genes 0.000 title claims abstract description 78
- 108090000623 proteins and genes Proteins 0.000 title claims abstract description 78
- 238000000034 method Methods 0.000 title claims abstract description 71
- 238000004043 dyeing Methods 0.000 claims abstract description 115
- 239000000984 vat dye Substances 0.000 claims abstract description 80
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims abstract description 69
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 34
- 230000008569 process Effects 0.000 claims abstract description 32
- 239000000975 dye Substances 0.000 claims abstract description 31
- RYYXDZDBXNUPOG-UHFFFAOYSA-N 4,5,6,7-tetrahydro-1,3-benzothiazole-2,6-diamine;dihydrochloride Chemical compound Cl.Cl.C1C(N)CCC2=C1SC(N)=N2 RYYXDZDBXNUPOG-UHFFFAOYSA-N 0.000 claims abstract description 25
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229960000583 acetic acid Drugs 0.000 claims abstract description 12
- 239000012362 glacial acetic acid Substances 0.000 claims abstract description 12
- 239000000203 mixture Substances 0.000 claims abstract description 5
- 238000005406 washing Methods 0.000 claims abstract description 4
- 239000000835 fiber Substances 0.000 claims description 81
- 210000002268 wool Anatomy 0.000 claims description 46
- 229920002302 Nylon 6,6 Polymers 0.000 claims description 41
- 238000003756 stirring Methods 0.000 claims description 38
- 239000002253 acid Substances 0.000 claims description 28
- 229920006118 nylon 56 Polymers 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 13
- 229920002292 Nylon 6 Polymers 0.000 claims description 11
- QCDWFXQBSFUVSP-UHFFFAOYSA-N 2-phenoxyethanol Chemical compound OCCOC1=CC=CC=C1 QCDWFXQBSFUVSP-UHFFFAOYSA-N 0.000 claims description 10
- 238000002360 preparation method Methods 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 9
- 238000012805 post-processing Methods 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 6
- FZERHIULMFGESH-UHFFFAOYSA-N N-phenylacetamide Chemical compound CC(=O)NC1=CC=CC=C1 FZERHIULMFGESH-UHFFFAOYSA-N 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims 1
- 238000001179 sorption measurement Methods 0.000 abstract description 8
- 230000009471 action Effects 0.000 abstract description 2
- 238000004061 bleaching Methods 0.000 abstract 1
- 238000004587 chromatography analysis Methods 0.000 abstract 1
- 238000004140 cleaning Methods 0.000 abstract 1
- 238000009980 pad dyeing Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 78
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 8
- 239000012153 distilled water Substances 0.000 description 7
- 239000004744 fabric Substances 0.000 description 7
- 239000004202 carbamide Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000007853 buffer solution Substances 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 159000000000 sodium salts Chemical class 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 239000000980 acid dye Substances 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical compound O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 description 2
- BUUPQKDIAURBJP-UHFFFAOYSA-N sulfinic acid Chemical compound OS=O BUUPQKDIAURBJP-UHFFFAOYSA-N 0.000 description 2
- 238000004048 vat dyeing Methods 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- QEFTWMXFPHZTRA-UHFFFAOYSA-N benzene;ethane-1,2-diol Chemical compound OCCO.C1=CC=CC=C1 QEFTWMXFPHZTRA-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- GRWZHXKQBITJKP-UHFFFAOYSA-L dithionite(2-) Chemical compound [O-]S(=O)S([O-])=O GRWZHXKQBITJKP-UHFFFAOYSA-L 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 238000013386 optimize process Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000979 retarding effect Effects 0.000 description 1
- 230000005476 size effect Effects 0.000 description 1
- 235000010288 sodium nitrite Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- YNJBWRMUSHSURL-UHFFFAOYSA-N trichloroacetic acid Chemical compound OC(=O)C(Cl)(Cl)Cl YNJBWRMUSHSURL-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 229910052724 xenon Inorganic materials 0.000 description 1
- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/02—Material containing basic nitrogen
- D06P3/04—Material containing basic nitrogen containing amide groups
- D06P3/24—Polyamides; Polyurethanes
- D06P3/243—Polyamides; Polyurethanes using vat or sulfur dyes, indigo
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/22—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using vat dyestuffs including indigo
- D06P1/221—Reducing systems; Reducing catalysts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/46—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/642—Compounds containing nitrogen
- D06P1/649—Compounds containing carbonamide, thiocarbonamide or guanyl groups
- D06P1/6495—Compounds containing carbonamide -RCON= (R=H or hydrocarbons)
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
- D06P1/651—Compounds without nitrogen
- D06P1/65106—Oxygen-containing compounds
- D06P1/65131—Compounds containing ether or acetal groups
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Coloring (AREA)
Abstract
Description
技术领域technical field
本发明涉及纺织印染技术领域,尤其涉及一种尼龙纤维与蛋白质粉体的套染方法。The invention relates to the technical field of textile printing and dyeing, in particular to an overdyeing method of nylon fiber and protein powder.
背景技术Background technique
尼龙纤维具有断裂强度高、耐疲劳性好、耐磨性好等优点,是产量仅次于聚酯的第二大合成纤维,广泛应用于纺织服装、汽车工业等领域。尼龙染色因纤维分子结构的原因,很容易染花,造成产品次品率较高。Nylon fiber has the advantages of high breaking strength, good fatigue resistance and good wear resistance. It is the second largest synthetic fiber in output after polyester, and is widely used in textile and clothing, automobile industry and other fields. Nylon dyeing is easy to dye flowers due to the molecular structure of the fiber, resulting in a high rate of defective products.
还原染料具有色泽鲜艳、色谱齐全、良好的染色色牢度等优良性能,其中耐日晒色牢度和耐水洗色牢度尤为突出,常被用于蛋白质纤维的染色和涤棉混纺织物中棉组分的套染。其中,还原染料隐色体染色方法是通过预还原把还原染料变成隐色体的钠盐,在染浴中被纤维吸附,再经氧化形成不溶于水的染料色淀固着在纤维上,能充分发挥还原染料的优点。但是现有技术中的隐色体染色方法存在纤维初染较快、易染花的缺陷。同时,对于一些结晶度较大、疏水性较强或耐碱性较差的高性能尼龙纤维,采用常规的还原染料染色方法,难以得到染色性能良好的纤维,大大限制了还原染料在高性能尼龙纤维中的应用。Vat dyes have excellent properties such as bright color, complete chromatogram and good color fastness. Among them, the color fastness to sunlight and color fastness to washing are particularly outstanding. They are often used in the dyeing of protein fibers and polyester-cotton blended fabrics. Overdyeing of components. Among them, the vat dye leuco dyeing method is to change the vat dye into the sodium salt of the leuco body through pre-reduction, which is adsorbed by the fiber in the dye bath, and then oxidized to form a water-insoluble dye lake fixed on the fiber, which can Give full play to the advantages of vat dyes. However, the leucosome dyeing method in the prior art has the defects of fast initial dyeing of fibers and easy dyeing of flowers. At the same time, for some high-performance nylon fibers with high crystallinity, strong hydrophobicity or poor alkali resistance, it is difficult to obtain fibers with good dyeing performance by using conventional vat dyeing methods, which greatly limits the use of vat dyes in high-performance nylon. fiber applications.
申请号为CN201910246452.0的发明专利公开了一种复合还原剂以及还原染色方法。所述复合还原剂包括二氧化硫脲30~75wt%,还原性糖60~20wt%,化学电位控制剂:亚硝酸钠、丙烯酰胺、糠醛、环己酮、三氯乙酸至少一种 10~5wt%。通过复合还原剂与还原染料配置成微胶体状的隐色体钠盐,形成稳定的还原体系,可以实现对面料的前处理,去除纤维表面的油脂、污迹的同时完成染料的逐渐渗透和吸附,实现前处理和染色合二为一的工序。The invention patent with the application number CN201910246452.0 discloses a composite reducing agent and a reduction dyeing method. The composite reducing agent includes 30-75wt% of thiourea dioxide, 60-20wt% of reducing sugar, and chemical potential control agent: at least one of sodium nitrite, acrylamide, furfural, cyclohexanone and trichloroacetic acid 10-5wt%. The composite reducing agent and the vat dye are configured into a microcolloidal leuco sodium salt to form a stable reducing system, which can realize the pretreatment of the fabric, remove the grease and stains on the fiber surface, and complete the gradual penetration and adsorption of the dye. , to realize the process of combining pretreatment and dyeing into one.
于2019年发表于出版物《印染》的“生物基尼龙56织物的还原染料染色”文献中,公开了采用还原染料隐色体浸染法对生物基尼龙56织物进行染色,研究发现优化工艺为:染料质量分数4%(omf)、保险粉质量浓度10g/L、染色时间40min、氢氧化钠质量浓度12g/L、染色温度80℃;染色后的生物基尼龙56织物具有很好的耐摩擦、耐汗渍、耐皂洗色牢度。In the document "Vat dyeing of bio-based nylon 56 fabrics" published in the publication "Printing and Dyeing" in 2019, it was disclosed that the bio-based nylon 56 fabric was dyed by the vat dye leucobody dyeing method. The research found that the optimized process is: The dye mass fraction is 4% (omf), the hydrosulfite mass concentration is 10g/L, the dyeing time is 40min, the sodium hydroxide mass concentration is 12g/L, and the dyeing temperature is 80℃; the dyed bio-based nylon 56 fabric has good abrasion resistance, Color fastness to perspiration and soaping.
但是,上述染色方法大都采用化学试剂方法解决问题。因此,为了解决难染色高性能尼龙纤维在染色过程中出现的易染花的问题,有必要提供一种具备高的染色效率又能改善纤维染花现象的尼龙纤维染色方法。However, most of the above dyeing methods use chemical reagents to solve the problem. Therefore, in order to solve the problem of easy dyeing of difficult-to-dye high-performance nylon fibers during the dyeing process, it is necessary to provide a nylon fiber dyeing method that has high dyeing efficiency and can improve the phenomenon of fiber dyeing.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术的不足,本发明的目的是提供一种尼龙纤维与蛋白质粉体的套染方法。In view of the deficiencies of the above-mentioned prior art, the purpose of the present invention is to provide an overdyeing method of nylon fiber and protein powder.
为了实现上述发明目的,本发明提供了一种尼龙纤维与蛋白质粉体的套染方法,包括如下步骤:In order to achieve the above purpose of the invention, the present invention provides an overdyeing method of nylon fiber and protein powder, comprising the following steps:
S1,染液配制:按预定比例,向水中加入还原染料并搅拌处理,然后再依次加入氢氧化钠和二氧化硫脲,得到隐色体溶液;将所述隐色体溶液升温至40-90℃、以150-250r/min的转速搅拌处理5-15min后,调节pH值至5-6,得到隐色酸溶液;最后向所述隐色酸溶液中加入载体,搅拌处理制备得到还原染料染液;S1, preparation of dye liquor: add vat dye to water according to a predetermined ratio and stir, then add sodium hydroxide and thiourea dioxide in sequence to obtain a leucobody solution; heat the leucobody solution to 40-90°C, After stirring at a rotational speed of 150-250r/min for 5-15min, adjust the pH value to 5-6 to obtain a leuco acid solution; finally, add a carrier to the leuco acid solution, and stir to prepare a vat dye solution;
S2,套染:先将预定比例的蛋白质粉体放入浴比为1:(25-40)的步骤S1 制备的所述还原染料染液中,升温至35℃-45℃搅拌10-20min,然后放入预定比例的尼龙纤维,对所述尼龙纤维和所述蛋白质粉体进行染色工序;染色结束后,完成所述尼龙纤维和所述蛋白质粉体的分别上染;S2, over-dyeing: first put a predetermined proportion of protein powder into the vat dye solution prepared in step S1 with a bath ratio of 1:(25-40), heat up to 35°C-45°C and stir for 10-20min, then Putting a predetermined proportion of nylon fibers, and performing a dyeing process on the nylon fibers and the protein powder; after the dyeing is completed, complete the dyeing of the nylon fibers and the protein powder respectively;
S3,后处理:取出上染后的蛋白质粉体与尼龙纤维将其放在循环水中冲洗,清洗浮色,分离蛋白质粉体和尼龙纤维,分离后过滤循环水,分别得到染色完成的尼龙纤维和染色完成的蛋白质粉体。S3, post-processing: take out the dyed protein powder and nylon fiber, rinse them in circulating water, wash the floating color, separate the protein powder and nylon fiber, filter the circulating water after separation, and obtain the dyed nylon fiber and nylon fiber respectively. The dyed protein powder.
优选的,在步骤S1所述还原染料染液中,所述还原染料的浓度为4-10g/L,所述氢氧化钠的浓度为4-10g/L,所述二氧化硫脲的浓度为4-10g/L,所述载体的浓度为30-70g/L。Preferably, in the vat dye solution of step S1, the concentration of the vat dye is 4-10 g/L, the concentration of the sodium hydroxide is 4-10 g/L, and the concentration of the thiourea dioxide is 4-10 g/L. 10g/L, the concentration of the carrier is 30-70g/L.
优选的,所述载体包括但不限于为甲基甲酰苯胺、乙二醇苯醚、N-N-二甲基乙酰胺中的一种或多种。Preferably, the carrier includes, but is not limited to, one or more of methylformanilide, ethylene glycol phenyl ether, and N-N-dimethylacetamide.
优选的,在步骤S2所述混合物中,所述尼龙纤维和所述蛋白质粉体的质量比为1:0.5-1:1.5。Preferably, in the mixture in step S2, the mass ratio of the nylon fiber and the protein powder is 1:0.5-1:1.5.
优选的,所述蛋白质粉体的粒径为1μm-5μm。Preferably, the particle size of the protein powder is 1 μm-5 μm.
优选的,所述尼龙纤维包括但不限于为尼龙6纤维、尼龙66纤维、尼龙 56纤维中的一种或多种。Preferably, the nylon fibers include, but are not limited to, one or more of nylon 6 fibers, nylon 66 fibers, and nylon 56 fibers.
优选的,所述蛋白质粉体包括但不限于为羊毛粉体、蚕丝粉体、羽绒粉体中的一种或多种。Preferably, the protein powder includes, but is not limited to, one or more of wool powder, silk powder, and down powder.
优选的,在步骤S2所述染色工序中,染色起始温度设置为30-50℃,以 1-2℃/min的升温速率升温至80-110℃,保温40-80min;然后以2-4℃/min的降温速率降温至50℃以下。Preferably, in the dyeing process of step S2, the initial temperature of dyeing is set to 30-50°C, the temperature is raised to 80-110°C at a heating rate of 1-2°C/min, and the temperature is maintained for 40-80min; and then the temperature is 2-4°C. The cooling rate of ℃/min is lowered to below 50 ℃.
优选的,所述还原染料为不溶性还原染料中的一种或多种。Preferably, the vat dyes are one or more of insoluble vat dyes.
优选的,在步骤S1中,采用冰醋酸调节所述隐色酸溶液的pH值。Preferably, in step S1, glacial acetic acid is used to adjust the pH value of the leuco acid solution.
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明提供的尼龙纤维与蛋白质粉体的套染方法,将尼龙纤维和蛋白质粉体两个相互独立的待染色物料混合放入还原染料隐色酸染液中进行套染工艺,即一种还原染料在同一体系中分别上染尼龙纤维和蛋白质粉体两种物料。本发明利用微纳米尺寸超细蛋白质粉体具备的高表面活性、高比表面积等的小尺寸效应和表面与界面效应的优异性能,使其对还原染料隐色酸呈现出优异的吸附性能,由此,蛋白质粉体在还原染料隐色酸染液中能够对还原染料隐色酸进行大量吸附,以使染液浓度大幅降低,形成还原染料的蛋白质粉体缓冲体系,蛋白质粉体先对还原染料进行大量吸附,然后再进行缓慢释放,有利于尼龙纤维进行缓慢均匀的上染过程,有效避免了上染过程中还原染料浓度过高,浓度变化过快造成尼龙纤维染色不匀及染花的现象,并且显著提升了其染色效率。其机理在于:1. The over-dying method of nylon fiber and protein powder provided by the present invention is to mix two mutually independent materials to be dyed, nylon fiber and protein powder, and put them into a vat dye leuco acid dye solution to carry out the over-dyeing process, that is, a process. Two kinds of vat dyes were dyed in the same system, nylon fiber and protein powder, respectively. The invention utilizes the small size effect of high surface activity, high specific surface area, etc. and the excellent performance of surface and interface effect of the micro-nano-sized ultrafine protein powder, so that it exhibits excellent adsorption performance for the vat dye leuco acid. Therefore, the protein powder can adsorb a large amount of the vat leuco acid in the vat leuco acid dyeing solution, so that the concentration of the dye solution is greatly reduced, and the protein powder buffer system of the vat dye is formed. A large amount of adsorption is carried out, and then the slow release is carried out, which is conducive to the slow and uniform dyeing process of nylon fibers, and effectively avoids the phenomenon that the concentration of vat dyes is too high in the dyeing process, and the concentration changes too quickly, causing uneven dyeing and dyeing of nylon fibers. , and significantly improved its dyeing efficiency. The mechanism is:
1)在还原染料染液的配制过程中,将还原染料与水混合后,加入氢氧化钠和二氧化硫脲搅拌均匀,升温处理后,二氧化硫脲在加热与碱性环境下生成尿素与亚磺酸,亚磺酸将还原染料还原成隐色体钠盐,得到还原染料隐色体溶液;然后调节还原染料隐色体溶液到酸性环境,并向其中加入载体,制备得到还原染料隐色酸染液,有助于后续过程中蛋白质粉体的吸附和上染,有利于形成还原染料的蛋白质粉体缓冲体系;1) In the preparation process of the vat dye liquor, after mixing the vat dye with water, add sodium hydroxide and thiourea dioxide and stir evenly, after heating treatment, the thiourea dioxide generates urea and sulfinic acid under heating and an alkaline environment, The sulfinic acid reduces the vat dye to a leuco sodium salt to obtain a vat leuco solution; then adjust the vat leuco solution to an acidic environment, and add a carrier to it to prepare a vat leuco acid dye solution, It is helpful for the adsorption and dyeing of protein powder in the subsequent process, and is conducive to the formation of the protein powder buffer system of vat dye;
2)在套染工序中,在染液中先加入蛋白质粉体,低温预热后搅拌,一方面,二氧化硫脲反应生成的尿素会使蛋白质粉体溶胀,还原染料大量吸附在微纳米尺寸蛋白质粉体表面,搅拌后充分吸收;另一方面,随着温度升高,由于蛋白质粉体的吸附性和易染色性能,还原染料逐渐进入蛋白质粉体内部,此时染液中大部分的还原染料进入并吸附在蛋白质粉体上,使得染液浓度大幅降低,此时再加入尼龙纤维,染液中剩余的还原染料缓慢吸附在尼龙纤维表面;2) In the over-dyeing process, protein powder is first added to the dye solution, preheated at a low temperature and then stirred. On the one hand, the urea generated by the reaction of thiourea dioxide will swell the protein powder, and the vat dyes will be adsorbed on the micro-nano size protein powder in large quantities. On the other hand, as the temperature increases, due to the adsorption and easy dyeing properties of the protein powder, the vat dyes gradually enter the interior of the protein powder, and most of the vat dyes in the dye solution enter the And adsorbed on the protein powder, so that the concentration of the dye solution is greatly reduced. At this time, nylon fiber is added, and the remaining vat dye in the dye solution is slowly adsorbed on the surface of the nylon fiber;
3)高温染色时,染液中过量的载体在热作用下对尼龙纤维产生溶胀作用,使得尼龙纤维大分子链间缝隙增大。此时,由于尼龙纤维内部通道被打开,且载体对还原染料的吸引作用比水强,使得染液中的还原染料在载体的引导作用下进入尼龙纤维内部。进一步的,染液中的还原染料浓度降低,由于浓度差,吸附在蛋白质粉体表面的还原染料逐步扩散至染液,同时染液中反应生成的的尿素也会对尼龙纤维产生溶胀作用,载体与尿素的协同作用使得还原染料更容易被引导进入尼龙纤维中,且由于蛋白质粉体的吸附和逐步释放作用形成的染液浓度缓冲体系,克服了尼龙纤维在上染过程中初染较快、易染花的缺陷,使得还原染料不会快速吸附并进入尼龙纤维内部,起到缓染作用,在套染蛋白质粉体的同时,有效改善了尼龙纤维的染色不匀及染花的现象。3) During high-temperature dyeing, the excess carrier in the dye solution swells the nylon fiber under the action of heat, which increases the gap between the macromolecular chains of the nylon fiber. At this time, because the inner channel of the nylon fiber is opened, and the attraction of the carrier to the vat dye is stronger than that of water, the vat dye in the dye liquor enters the interior of the nylon fiber under the guidance of the carrier. Further, the concentration of vat dyes in the dye liquor decreases. Due to the difference in concentration, vat dyes adsorbed on the surface of the protein powder gradually diffuse into the dye liquor. At the same time, the urea generated by the reaction in the dye liquor will also swell the nylon fibers. The synergistic effect with urea makes it easier for vat dyes to be guided into nylon fibers, and the buffer system of dye solution concentration formed by the adsorption and gradual release of protein powder overcomes the faster initial dyeing of nylon fibers in the dyeing process, The defect of easy dyeing of flowers prevents the vat dye from quickly adsorbing and entering the interior of the nylon fiber, which plays a role in retarding dyeing. While overdyeing the protein powder, it effectively improves the uneven dyeing of the nylon fiber and the phenomenon of dyeing flowers.
2、本发明提供的尼龙纤维与蛋白质粉体的套染方法,采用的超细蛋白质粉体由羊毛短纤维、蚕丝及羽绒制品等制得,羊毛短纤维、蚕丝及羽绒制品的来源之一是废弃回收的材料,减少了自然资源的浪费,符合可持续发展的要求。2. The over-dyeing method of nylon fiber and protein powder provided by the present invention, the ultrafine protein powder adopted is made from wool short fiber, silk and down products, etc. One of the sources of wool short fiber, silk and down products is Discarding recycled materials reduces the waste of natural resources and meets the requirements of sustainable development.
具体实施方式Detailed ways
以下对本发明各实施例的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施例,都属于本发明所保护的范围。The technical solutions of the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本发明提供了一种尼龙纤维与蛋白质粉体的套染方法,包括如下步骤:The invention provides an overdyeing method of nylon fiber and protein powder, comprising the following steps:
S1,染液配制:按预定比例,向水中加入还原染料并搅拌处理,然后再依次加入氢氧化钠和二氧化硫脲,得到隐色体溶液;将所述隐色体溶液升温至40-90℃、以150-250r/min的转速搅拌处理5-15min后,调节pH值至5-6,得到隐色酸溶液;最后向所述隐色酸溶液中加入载体,搅拌处理制备得到还原染料染液;S1, preparation of dye liquor: add vat dye to water according to a predetermined ratio and stir, then add sodium hydroxide and thiourea dioxide in sequence to obtain a leucobody solution; heat the leucobody solution to 40-90°C, After stirring at a rotational speed of 150-250r/min for 5-15min, adjust the pH value to 5-6 to obtain a leuco acid solution; finally, add a carrier to the leuco acid solution, and stir to prepare a vat dye solution;
S2,套染:先将预定比例的蛋白质粉体放入浴比为1:(25-40)的步骤S1 制备的所述还原染料染液中,升温至35℃-45℃搅拌10-20min,然后放入预定比例的尼龙纤维,对所述尼龙纤维和所述蛋白质粉体进行染色工序;染色结束后,完成所述尼龙纤维和所述蛋白质粉体的分别上染;S2, over-dyeing: first put a predetermined proportion of protein powder into the vat dye solution prepared in step S1 with a bath ratio of 1:(25-40), heat up to 35°C-45°C and stir for 10-20min, then Putting a predetermined proportion of nylon fibers, and performing a dyeing process on the nylon fibers and the protein powder; after the dyeing is completed, complete the dyeing of the nylon fibers and the protein powder respectively;
S3,后处理:取出上染后的蛋白质粉体与尼龙纤维将其放在循环水中冲洗,清洗浮色,分离蛋白质粉体和尼龙纤维,分离后过滤循环水,分别得到染色完成的尼龙纤维和染色完成的蛋白质粉体。S3, post-processing: take out the dyed protein powder and nylon fiber, rinse them in circulating water, wash the floating color, separate the protein powder and nylon fiber, filter the circulating water after separation, and obtain the dyed nylon fiber and nylon fiber respectively. The dyed protein powder.
优选的,在步骤S1所述还原染料染液中,所述还原染料的浓度为4-10g/L,所述氢氧化钠的浓度为4-10g/L,所述二氧化硫脲的浓度为4-10g/L,所述载体的浓度为30-70g/L。Preferably, in the vat dye solution of step S1, the concentration of the vat dye is 4-10 g/L, the concentration of the sodium hydroxide is 4-10 g/L, and the concentration of the thiourea dioxide is 4-10 g/L. 10g/L, the concentration of the carrier is 30-70g/L.
优选的,所述载体包括但不限于为甲基甲酰苯胺、乙二醇苯醚、N-N-二甲基乙酰胺中的一种或多种。Preferably, the carrier includes, but is not limited to, one or more of methylformanilide, ethylene glycol phenyl ether, and N-N-dimethylacetamide.
优选的,在步骤S2所述混合物中,所述尼龙纤维和所述蛋白质粉体的质量比为1:0.5-1:1.5。Preferably, in the mixture in step S2, the mass ratio of the nylon fiber and the protein powder is 1:0.5-1:1.5.
优选的,所述蛋白质粉体的粒径为1μm-5μm。Preferably, the particle size of the protein powder is 1 μm-5 μm.
优选的,所述尼龙纤维包括但不限于为尼龙6纤维、尼龙66纤维、尼龙 56纤维中的一种或多种。Preferably, the nylon fibers include, but are not limited to, one or more of nylon 6 fibers, nylon 66 fibers, and nylon 56 fibers.
优选的,所述蛋白质粉体包括但不限于为羊毛粉体、蚕丝粉体、羽绒粉体中的一种或多种。Preferably, the protein powder includes, but is not limited to, one or more of wool powder, silk powder, and down powder.
优选的,在步骤S2所述染色工序中,染色起始温度设置为30-50℃,以 1-2℃/min的升温速率升温至80-110℃,保温40-80min;然后以2-4℃/min的降温速率降温至50℃以下。Preferably, in the dyeing process of step S2, the initial temperature of dyeing is set to 30-50°C, the temperature is raised to 80-110°C at a heating rate of 1-2°C/min, and the temperature is maintained for 40-80min; and then the temperature is 2-4°C. The cooling rate of ℃/min is lowered to below 50 ℃.
优选的,所述还原染料为不溶性还原染料中的一种或多种。Preferably, the vat dyes are one or more of insoluble vat dyes.
优选的,在步骤S1中,采用冰醋酸调节所述隐色酸溶液的pH值。Preferably, in step S1, glacial acetic acid is used to adjust the pH value of the leuco acid solution.
下面通过具体的实施例对本发明做进一步的详细描述。The present invention will be further described in detail below through specific embodiments.
本发明中采用colori7测色仪测试K/S值;根据GB/T 8427-2008《纺织品色牢度试验耐人造光色牢度:氙弧》标准测试日晒牢度。In the present invention, the colori7 colorimeter is used to test the K/S value; the light fastness is tested according to the standard GB/T 8427-2008 "Color fastness of textiles to artificial light: Xenon arc".
实施例1Example 1
本实施例提供了一种高强尼龙66纤维和羊毛粉体的套染方法:The present embodiment provides an overdyeing method of high-strength nylon 66 fiber and wool powder:
S1,染液配制:按预定比例,向蒸馏水中加入不溶性还原蓝BC,并搅拌处理,然后再依次加入氢氧化钠和二氧化硫脲,得到隐色体溶液;将所述隐色体溶液升温至90℃、以250r/min的转速搅拌处理15min后,加入冰醋酸调节pH值至5-6,得到隐色酸溶液;最后向所述隐色酸溶液中加入载体乙二醇苯醚,搅拌处理制备得到还原染料染液;所述还原染料染液中,所述还原蓝BC的浓度为10g/L,所述氢氧化钠的浓度为10g/L,所述二氧化硫脲的浓度为10g/L,所述乙二醇苯醚的浓度为70g/L;S1, dye liquor preparation: add insoluble vat blue BC to distilled water at a predetermined ratio, and stir to process, and then add sodium hydroxide and thiourea dioxide in turn to obtain a leucobody solution; the leucobody solution is heated to 90 ℃, after stirring for 15min at a rotating speed of 250r/min, adding glacial acetic acid to adjust the pH value to 5-6 to obtain a leuco acid solution; finally adding a carrier ethylene glycol phenyl ether to the leuco acid solution, stirring to prepare The vat dye solution is obtained; in the vat dye solution, the concentration of the vat blue BC is 10 g/L, the concentration of the sodium hydroxide is 10 g/L, and the concentration of the thiourea dioxide is 10 g/L, so the The concentration of described ethylene glycol phenyl ether is 70g/L;
S2,套染:先将预定比例的羊毛粉体放入浴比为1:40的步骤S1制备的所述还原染料染液中,升温至45℃搅拌20min,然后放入预定比例的高强尼龙 66纤维,对所述高强尼龙66纤维和羊毛粉体进行染色工序,染色起始温度为 30℃,以2℃/min的升温速率升温至110℃,保温80min;然后以4℃/min的降温速率降温至50℃以下;染色结束后,完成所述高强尼龙66纤维和羊毛粉体的分别上染;其中,高强尼龙66纤维和羊毛粉体的质量比为1:1.5,羊毛粉体的粒径为1μm;S2, over-dyeing: first put a predetermined proportion of wool powder into the vat dye solution prepared in step S1 with a bath ratio of 1:40, heat up to 45° C. and stir for 20 minutes, and then put a predetermined proportion of high-strength nylon 66 fibers in , the dyeing process of the high-strength nylon 66 fiber and wool powder is carried out, the initial temperature of dyeing is 30 ° C, the temperature is raised to 110 ° C at a heating rate of 2 ° C/min, and the temperature is kept for 80 min; then the temperature is lowered at a cooling rate of 4 ° C/min. to below 50 °C; after the dyeing is completed, the dyeing of the high-strength nylon 66 fiber and the wool powder is completed; wherein, the mass ratio of the high-strength nylon 66 fiber and the wool powder is 1:1.5, and the particle size of the wool powder is 1μm;
S3,后处理:取出步骤S2制备的所述还原染料染色后的高强尼龙66纤维和所述还原染料染色后的羊毛粉体,将其放在循环水中冲洗,清洗浮色,分离羊毛粉体和高强尼龙66纤维,分离后过滤循环水,分别得到染色完成的高强尼龙66纤维和染色完成的羊毛粉体。S3, post-processing: take out the vat dyed high-strength nylon 66 fibers prepared in step S2 and the vat dyed wool powder, rinse them in circulating water, wash the floating color, and separate the wool powder and the wool powder. The high-strength nylon 66 fiber is separated and the circulating water is filtered to obtain the dyed high-strength nylon 66 fiber and the dyed wool powder respectively.
实施例2Example 2
本实施例提供了一种高强尼龙66纤维和羊毛粉体的套染方法:The present embodiment provides an overdyeing method of high-strength nylon 66 fiber and wool powder:
S1,染液配制:按预定比例,向蒸馏水中加入不溶性还原蓝BC,并搅拌处理,然后再依次加入氢氧化钠和二氧化硫脲,得到隐色体溶液;将所述隐色体溶液升温至40℃、以150r/min的转速搅拌处理5min后,加入冰醋酸调节pH值至5-6,得到隐色酸溶液;最后向所述隐色酸溶液中加入载体乙二醇苯醚,搅拌处理制备得到还原染料染液;所述还原染料染液中,所述还原蓝 BC的浓度为4g/L,所述氢氧化钠的浓度为4g/L,所述二氧化硫脲的浓度为 4g/L,所述乙二醇苯醚的浓度为30g/L;S1, dye liquor preparation: add insoluble vat blue BC to distilled water according to a predetermined ratio, and stir, then add sodium hydroxide and thiourea dioxide in turn to obtain a leucobody solution; the leucobody solution is heated to 40 ℃, after stirring for 5 minutes at a rotating speed of 150r/min, adding glacial acetic acid to adjust the pH value to 5-6 to obtain a leuco acid solution; finally adding a carrier ethylene glycol phenyl ether to the leuco acid solution, stirring to prepare The vat dye solution is obtained; in the vat dye solution, the concentration of the vat blue BC is 4g/L, the concentration of the sodium hydroxide is 4g/L, and the concentration of the thiourea dioxide is 4g/L, so The concentration of described ethylene glycol phenyl ether is 30g/L;
S2,套染:先将预定比例的羊毛粉体放入浴比为1:25的步骤S1制备的所述还原染料染液中,升温至35℃搅拌10min,然后放入预定比例的高强尼龙 66纤维,对所述高强尼龙66纤维和羊毛粉体进行染色工序染色起始温度为 30℃,以1℃/min的升温速率升温至110℃,保温40min;然后以2℃/min的降温速率降温至50℃以下;染色结束后,完成所述高强尼龙66纤维和羊毛粉体的分别上染;其中,高强尼龙66纤维和羊毛粉体的质量比为1:0.5,羊毛粉体的粒径为5μm;S2, over-dyeing: first put a predetermined proportion of wool powder into the vat dye solution prepared in step S1 with a bath ratio of 1:25, heat up to 35°C and stir for 10 minutes, and then put in a predetermined proportion of high-strength nylon 66 fibers , the dyeing process of the high-strength nylon 66 fiber and wool powder is carried out. The initial temperature of dyeing is 30 ° C, the temperature is raised to 110 ° C at a heating rate of 1 ° C/min, and the temperature is kept for 40 minutes; then the temperature is lowered to 2 ° C/min. Below 50 ° C; after the dyeing is completed, the dyeing of the high-strength nylon 66 fiber and the wool powder is completed; wherein, the mass ratio of the high-strength nylon 66 fiber and the wool powder is 1:0.5, and the particle size of the wool powder is 5 μm ;
S3,后处理:取出步骤S2制备的所述还原染料染色后的高强尼龙66纤维和所述还原染料染色后的羊毛粉体,将其放在循环水中冲洗,清洗浮色,分离羊毛粉体和高强尼龙66纤维,分离后过滤循环水,分别得到染色完成的高强尼龙66纤维和染色完成的羊毛粉体。S3, post-processing: take out the vat dyed high-strength nylon 66 fibers prepared in step S2 and the vat dyed wool powder, rinse them in circulating water, wash the floating color, and separate the wool powder and the wool powder. The high-strength nylon 66 fiber is separated and the circulating water is filtered to obtain the dyed high-strength nylon 66 fiber and the dyed wool powder respectively.
实施例3Example 3
本实施例提供了一种高强尼龙66纤维和羊毛粉体的套染方法:The present embodiment provides an overdyeing method of high-strength nylon 66 fiber and wool powder:
S1,染液配制:按预定比例,向蒸馏水中加入不溶性还原蓝BC,并搅拌处理,然后再依次加入氢氧化钠和二氧化硫脲,得到隐色体溶液;将所述隐色体溶液升温至60℃、以200r/min的转速搅拌处理10min后,加入冰醋酸调节pH值至5-6,得到隐色酸溶液;最后向所述隐色酸溶液中加入载体乙二醇苯醚,搅拌处理制备得到还原染料染液;所述还原染料染液中,所述还原蓝BC的浓度为6g/L,所述氢氧化钠的浓度为6g/L,所述二氧化硫脲的浓度为6g/L,所述乙二醇苯醚的浓度为40g/L;S1, dye liquor preparation: add insoluble vat blue BC to distilled water at a predetermined ratio, and stir to process, then add sodium hydroxide and thiourea dioxide in sequence to obtain a leucobody solution; the leucobody solution is heated to 60 ℃, after stirring at 200r/min for 10min, adding glacial acetic acid to adjust the pH value to 5-6 to obtain a leuco acid solution; finally adding a carrier ethylene glycol phenyl ether to the leuco acid solution, stirring to prepare The vat dye solution is obtained; in the vat dye solution, the concentration of the vat blue BC is 6g/L, the concentration of the sodium hydroxide is 6g/L, and the concentration of the thiourea dioxide is 6g/L, so the The concentration of described ethylene glycol phenyl ether is 40g/L;
S2,套染:先将预定比例的羊毛粉体放入浴比为1:30的步骤S1制备的所述还原染料染液中,升温至40℃搅拌15min,然后放入预定比例的高强尼龙 66纤维,对所述高强尼龙66纤维和羊毛粉体进行染色工序染色起始温度为 35℃,以1.5℃/min的升温速率升温至110℃,保温60min;然后以3℃/min 的降温速率降温至50℃以下;染色结束后,完成所述高强尼龙66纤维和羊毛粉体的分别上染;其中,高强尼龙66纤维和羊毛粉体的质量比为1:1,羊毛粉体的粒径为3μm;S2, over-dyeing: first put a predetermined proportion of wool powder into the vat dye solution prepared in step S1 with a bath ratio of 1:30, heat up to 40°C and stir for 15 minutes, and then put in a predetermined proportion of high-strength nylon 66 fibers , the dyeing process of the high-strength nylon 66 fiber and wool powder is carried out. The initial temperature of dyeing is 35 ° C, the temperature is raised to 110 ° C at a heating rate of 1.5 ° C/min, and the temperature is kept for 60 minutes; Below 50 ° C; after the dyeing is completed, the dyeing of the high-strength nylon 66 fiber and the wool powder is completed; wherein, the mass ratio of the high-strength nylon 66 fiber and the wool powder is 1:1, and the particle size of the wool powder is 3 μm ;
S3,后处理:取出步骤S2制备的所述还原染料染色后的高强尼龙66纤维和所述还原染料染色后的羊毛粉体,将其放在循环水中冲洗,清洗浮色,分离羊毛粉体和高强尼龙66纤维,分离后过滤循环水,分别得到染色完成的高强尼龙66纤维和染色完成的羊毛粉体。S3, post-processing: take out the vat dyed high-strength nylon 66 fibers prepared in step S2 and the vat dyed wool powder, rinse them in circulating water, wash the floating color, and separate the wool powder and the wool powder. The high-strength nylon 66 fiber is separated and the circulating water is filtered to obtain the dyed high-strength nylon 66 fiber and the dyed wool powder respectively.
实施例4Example 4
本实施例提供了一种高强尼龙66纤维和羊毛粉体的套染方法:The present embodiment provides an overdyeing method of high-strength nylon 66 fiber and wool powder:
S1,染液配制:按预定比例,向蒸馏水中加入不溶性还原蓝BC和不溶性还原黄3RT,并搅拌处理,然后再依次加入氢氧化钠和二氧化硫脲,得到隐色体溶液;将所述隐色体溶液升温至60℃、以200r/min的转速搅拌处理10min 后,加入冰醋酸调节pH值至5-6,得到隐色酸溶液;最后向所述隐色酸溶液中加入载体乙二醇苯醚,搅拌处理制备得到还原染料染液;所述还原染料染液中,所述还原蓝BC的浓度为3g/L,还原黄3RT的浓度为3g/L,所述氢氧化钠的浓度为6g/L,所述二氧化硫脲的浓度为6g/L,所述乙二醇苯醚的浓度为45g/L;S1, preparation of dye liquor: add insoluble vat blue BC and insoluble vat yellow 3RT to distilled water according to a predetermined ratio, and stir to process, then add sodium hydroxide and thiourea dioxide in turn to obtain a leuco solution; The body solution was heated to 60°C, stirred at a speed of 200 r/min for 10 min, and glacial acetic acid was added to adjust the pH to 5-6 to obtain a leuco acid solution; finally, a carrier ethylene glycol benzene was added to the leuco acid solution. ether, stirring treatment to prepare a vat dye solution; in the vat dye solution, the concentration of the vat blue BC is 3g/L, the concentration of vat yellow 3RT is 3g/L, and the concentration of the sodium hydroxide is 6g /L, the concentration of the thiourea dioxide is 6g/L, and the concentration of the ethylene glycol phenyl ether is 45g/L;
S2,套染:先将预定比例的羊毛粉体放入浴比为1:30的步骤S1制备的所述还原染料染液中,升温至40℃搅拌15min,然后放入预定比例的高强尼龙 66纤维,对所述高强尼龙66纤维和羊毛粉体进行染色工序染色起始温度为 35℃,以1℃/min的升温速率升温至110℃,保温60min;然后以3℃/min的降温速率降温至50℃以下;染色结束后,完成所述尼龙56纤维和羊毛粉体的分别上染;其中,高强尼龙66纤维和羊毛粉体的质量比为1:1,羊毛粉体的粒径为3μm;S2, over-dyeing: first put a predetermined proportion of wool powder into the vat dye solution prepared in step S1 with a bath ratio of 1:30, heat up to 40°C and stir for 15 minutes, and then put in a predetermined proportion of high-strength nylon 66 fibers , the dyeing process of the high-strength nylon 66 fiber and wool powder is carried out. The initial temperature of dyeing is 35 ° C, the temperature is raised to 110 ° C at a heating rate of 1 ° C/min, and the temperature is kept for 60 minutes; below 50°C; after the dyeing is completed, the dyeing of the nylon 56 fiber and the wool powder is completed respectively; wherein, the mass ratio of the high-strength nylon 66 fiber and the wool powder is 1:1, and the particle size of the wool powder is 3 μm;
S3,后处理:取出步骤S2制备的所述还原染料染色后的高强尼龙66纤维和所述还原染料染色后的羊毛粉体,将其放在循环水中冲洗,清洗浮色,分离羊毛粉体和高强尼龙66纤维,分离后过滤循环水,分别得到染色完成的高强尼龙66纤维和染色完成的羊毛粉体。S3, post-processing: take out the vat dyed high-strength nylon 66 fibers prepared in step S2 and the vat dyed wool powder, rinse them in circulating water, wash the floating color, and separate the wool powder and the wool powder. The high-strength nylon 66 fiber is separated and the circulating water is filtered to obtain the dyed high-strength nylon 66 fiber and the dyed wool powder respectively.
对比例1Comparative Example 1
与实施例3的不同之处在于:采用传统还原染料隐色酸染色方法对高强尼龙66纤维进行染色,包括如下步骤:The difference with embodiment 3 is: adopt traditional vat dye leuco acid dyeing method to dye high-strength nylon 66 fiber, comprising the following steps:
S1,向蒸馏水中加入浓度为6g/L的不溶性还原蓝BC后搅拌处理后加入浓度为6g/L的氢氧化钠和浓度为6g/L的二氧化硫脲,升温至60℃以200 r/min搅拌10min后加入冰醋酸调节pH至5-6,制备得到还原染料染液;S1, add insoluble vat blue BC with a concentration of 6g/L into distilled water, stir and process, add sodium hydroxide with a concentration of 6g/L and thiourea dioxide with a concentration of 6g/L, heat up to 60 °C and stir at 200 r/min After 10 minutes, add glacial acetic acid to adjust the pH to 5-6 to prepare vat dye liquor;
S2,将高强尼龙66纤维以1:30的浴比放入所述还原染料染液中,染色起始温度为35℃,以1℃/min的升温速率升温至110℃,保温60min;然后以3℃ /min的降温速率降温至50℃以下,取出上染后的高强尼龙66纤维;S2, put the high-strength nylon 66 fiber into the vat dye solution at a liquor ratio of 1:30, the dyeing initial temperature is 35 °C, and the temperature is raised to 110 °C at a heating rate of 1 °C/min, and the temperature is maintained for 60min; The cooling rate of 3°C/min is cooled to below 50°C, and the dyed high-strength nylon 66 fiber is taken out;
S3,将制备的还原染料染色后的高强尼龙66纤维流水清洗,烘干,得到染色完成的高强尼龙66纤维。S3, the prepared high-strength nylon 66 fibers dyed with vat dyes are washed with running water and dried to obtain dyed high-strength nylon 66 fibers.
表1为实施例1~4及对比例1的性能参数Table 1 shows the performance parameters of Examples 1 to 4 and Comparative Example 1
结合表1对实施例1-4及对比例1进行分析:本发明提供的染色方法制备得到的实施例1-4的高强尼龙66纤维具备优异的K/S值,其值远高于对比例中按传统还原染料隐色酸染色方法染色后得到的纤维K/S值。Analysis of Examples 1-4 and Comparative Example 1 in combination with Table 1: The high-strength nylon 66 fibers of Examples 1-4 prepared by the dyeing method provided by the present invention have excellent K/S value, which is much higher than that of Comparative Example The K/S value of the fiber obtained after dyeing according to the traditional vat dye leuco acid dyeing method.
另外,实施例1-4制备的高强尼龙66纤维的日晒牢度均大于采用传统还原染料隐色酸染色的纤维。由此,表明相较于传统的还原染料隐色酸染色方法,本发明提供的染色方法能够有效地提高尼龙纤维的染色效率,并且具有优良的日晒牢度。In addition, the light fastness of the high-strength nylon 66 fibers prepared in Examples 1-4 is greater than that of the fibers dyed with traditional vat dye leuco acid. Thus, it is shown that compared with the traditional vat dye leuco acid dyeing method, the dyeing method provided by the present invention can effectively improve the dyeing efficiency of nylon fibers, and has excellent light fastness.
实施例5Example 5
本实施例提供了一种尼龙6纤维与蚕丝粉体的套染方法:The present embodiment provides a kind of overdyeing method of nylon 6 fiber and silk powder:
S1,染液配制:按预定比例,向蒸馏水中加入不溶性还原染料还原蓝BC,并搅拌处理,然后再依次加入氢氧化钠和二氧化硫脲,得到隐色体溶液;将所述隐色体溶液升温至40℃、以200r/min的转速搅拌处理15min后,加入冰醋酸调节pH值至5-6,得到隐色酸溶液;最后向所述隐色酸溶液中加入载体甲基甲酰苯胺,搅拌处理制备得到还原染料染液;所述还原染料染液中,所述还原蓝BC的浓度为8g/L,所述氢氧化钠的浓度为8g/L,所述二氧化硫脲的浓度为8g/L,所述甲基甲酰苯胺的浓度为60g/L;S1, dye liquor preparation: add insoluble vat dye vat blue BC to distilled water in a predetermined proportion, and stir to process, then add sodium hydroxide and thiourea dioxide in turn to obtain a leucobody solution; heat the leucobody solution to 40°C, stirring at 200r/min for 15min, adding glacial acetic acid to adjust the pH to 5-6 to obtain a leuco acid solution; finally, adding a carrier methylformanilide to the leuco acid solution, stirring The vat dye solution is prepared by treatment; in the vat dye solution, the concentration of the vat blue BC is 8g/L, the concentration of the sodium hydroxide is 8g/L, and the concentration of the thiourea dioxide is 8g/L , the concentration of the methylformanilide is 60g/L;
S2,套染:先将预定比例的蚕丝粉体放入浴比为1:30的步骤S1制备的所述还原染料染液中,升温至40℃搅拌15min,然后放入预定比例的尼龙6纤维,对所述尼龙6纤维和蚕丝粉体进行染色工序染色起始温度为40℃,以1℃ /min的升温速率升温至80℃,保温60min;然后以3℃/min的降温速率降温至50℃以下;染色结束后,完成所述尼龙56纤维和蚕丝粉体的分别上染;其中,尼龙56纤维和蚕丝粉体的质量比为1:1,蚕丝粉体的粒径为3μm;S2, over-dyeing: first put a predetermined proportion of silk powder into the vat dye solution prepared in step S1 with a bath ratio of 1:30, heat up to 40°C and stir for 15min, then put in a predetermined proportion of nylon 6 fibers, The dyeing process of the nylon 6 fiber and silk powder is carried out. The initial temperature of dyeing is 40 ° C, the temperature is raised to 80 ° C at a heating rate of 1 ° C/min, and the temperature is kept for 60 min; then the temperature is lowered to 50 ° C at a cooling rate of 3 ° C/min. Below; After the dyeing finishes, finish the dyeing of described nylon 56 fiber and silk powder respectively; Wherein, the mass ratio of nylon 56 fiber and silk powder is 1:1, and the particle diameter of silk powder is 3 μm;
S3,后处理:取出步骤S2制备的所述还原染料染色后的尼龙6纤维和所述还原染料染色后的蚕丝粉体,将其放在循环水中冲洗,清洗浮色,分离蚕丝粉体和尼龙6纤维,分离后过滤循环水,分别得到染色完成的尼龙6纤维和染色完成的蚕丝粉体。S3, post-processing: take out the vat dyed nylon 6 fibers prepared in step S2 and the vat dyed silk powder, rinse them in circulating water, wash the floating color, and separate the silk powder and nylon 6 fibers, and after separation, the circulating water is filtered to obtain dyed nylon 6 fibers and dyed silk powder, respectively.
实施例5提供的染色完成后的尼龙6纤维的K/S值为8.34,蚕丝粉体的 K/S值为3.15,尼龙6纤维的日晒牢度为4级,染色后的织物无色花。The K/S value of the nylon 6 fiber after dyeing provided in Example 5 is 8.34, the K/S value of the silk powder is 3.15, the light fastness of the nylon 6 fiber is grade 4, and the dyed fabric is colorless. .
实施例6Example 6
本实施例提供了一种尼龙56纤维与羽绒粉体的套染方法:The present embodiment provides an overdyeing method of nylon 56 fiber and down powder:
S1,染液配制:按预定比例,向蒸馏水中加入不溶性还原染料还原蓝BC,并搅拌处理,然后再依次加入氢氧化钠和二氧化硫脲,得到隐色体溶液;将所述隐色体溶液升温至45℃、以200r/min的转速搅拌处理15min后,加入冰醋酸调节pH值至5-6,得到隐色酸溶液;最后向所述隐色酸溶液中加入载体N-N-二甲基乙酰胺,搅拌处理制备得到还原染料染液;所述还原染料染液中,所述还原蓝BC的浓度为8g/L,所述氢氧化钠的浓度为8g/L,所述二氧化硫脲的浓度为8g/L,所述N-N-二甲基乙酰胺的浓度为60g/L;S1, dye liquor preparation: add insoluble vat dye vat blue BC to distilled water in a predetermined proportion, and stir to process, then add sodium hydroxide and thiourea dioxide in turn to obtain a leucobody solution; heat the leucobody solution to 45°C, stirring at a speed of 200r/min for 15min, adding glacial acetic acid to adjust the pH to 5-6 to obtain a leuco acid solution; finally adding the carrier N-N-dimethylacetamide to the leuco acid solution , the vat dye solution is prepared by stirring treatment; in the vat dye solution, the concentration of the vat blue BC is 8g/L, the concentration of the sodium hydroxide is 8g/L, and the concentration of the thiourea dioxide is 8g /L, the concentration of the N-N-dimethylacetamide is 60g/L;
S2,套染:先将预定比例的羽绒粉体放入浴比为1:30的步骤S1制备的所述还原染料染液中,升温至40℃搅拌15min,然后放入预定比例的尼龙56 纤维,对所述尼龙56纤维和羽绒粉体进行染色工序染色起始温度为40℃,以 1℃/min的升温速率升温至90℃,保温60min;然后以3℃/min的降温速率降温至50℃以下;染色结束后,完成所述尼龙56纤维和羽绒粉体的分别上染;其中,尼龙56纤维和羽绒粉体的质量比为1:1,羊毛粉体的粒径为3μm;S2, over-dyeing: first put a predetermined proportion of down powder into the vat dye solution prepared in step S1 with a bath ratio of 1:30, heat up to 40°C and stir for 15 minutes, and then put a predetermined proportion of nylon 56 fiber, The dyeing process of the nylon 56 fiber and the down powder is carried out. The following; after the dyeing is finished, the dyeing of the nylon 56 fiber and the down powder is completed respectively; wherein, the mass ratio of the nylon 56 fiber and the down powder is 1:1, and the particle size of the wool powder is 3 μm;
S3,后处理:取出步骤S2制备的所述还原染料染色后的尼龙56纤维和所述还原染料染色后的羽绒粉体,将其放在循环水中冲洗,清洗浮色,分离羽绒粉体和尼龙56纤维,分离后过滤循环水,分别得到染色完成的尼龙56 纤维和染色完成的羽绒粉体。S3, post-processing: take out the vat dyed nylon 56 fibers and the vat dyed down powder prepared in step S2, rinse them in circulating water, wash the floating color, and separate the down powder and nylon 56 fibers, and after separation, the circulating water is filtered to obtain dyed nylon 56 fibers and dyed down powder, respectively.
实施例6提供的染色完成后的尼龙56纤维的K/S值为8.23,羽绒粉体的 K/S值为3.09,尼龙56纤维的日晒牢度为4级,染色后的织物无色花。The K/S value of the dyed nylon 56 fiber provided in Example 6 is 8.23, the K/S value of the down powder is 3.09, the light fastness of the nylon 56 fiber is grade 4, and the dyed fabric is colorless. .
需要注意的是,本领域技术人员应当理解,在本发明提供的套染过程中,染色工序中的工艺参数设置可以根据实际情况进行调整,均能达到优异的染色效果。It should be noted that those skilled in the art should understand that in the over-dyeing process provided by the present invention, the process parameter settings in the dyeing process can be adjusted according to the actual situation, all of which can achieve excellent dyeing effects.
综上所述,本发明提供了一种尼龙纤维与蛋白质粉体的套染方法。首先按预定浓度,依次加入还原染料、氢氧化钠、二氧化硫脲、冰醋酸和载体,制备得到还原染料染液;接着将尼龙纤维和蛋白质粉体的混合物加入到染液中进行套染工序,完成尼龙纤维和蛋白质粉体的分别上染;最后将染色后的尼龙纤维和蛋白质粉体放在循环水中冲洗,清洗浮色,分离尼龙纤维和蛋白质粉体,分离后过滤循环水,分别得到染色完成的尼龙纤维和染色完成的蛋白质粉体。该套染方法,能够显著提高难染尼龙纤维的染色效率,在套染蛋白质粉体的同时,利用蛋白质粉体对还原染料的优异吸附性能和逐步释放作用,有效改善尼龙纤维的染花现象,并且染色完成后的尼龙纤维与蛋白质粉体均具有优良的日晒牢度。To sum up, the present invention provides an overdyeing method of nylon fiber and protein powder. First, according to the predetermined concentration, add vat dye, sodium hydroxide, thiourea dioxide, glacial acetic acid and carrier in turn to prepare vat dye solution; then add the mixture of nylon fiber and protein powder into the dye solution to carry out the over-dyeing process to complete the dyeing process. The nylon fiber and protein powder are dyed separately; finally, the dyed nylon fiber and protein powder are rinsed in circulating water, the floating color is washed, the nylon fiber and protein powder are separated, and the circulating water is filtered after separation, and the dyeing is completed respectively. nylon fibers and dyed protein powder. The overdyeing method can significantly improve the dyeing efficiency of difficult-to-dye nylon fibers. While overdyeing protein powder, the excellent adsorption performance and gradual release effect of protein powder on vat dyes are used to effectively improve the dyeing phenomenon of nylon fibers. And the dyed nylon fiber and protein powder have excellent light fastness.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明实施例技术方案。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or some or all of the technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention.
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