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CN112379278A - Carbon-coated lithium thionyl chloride battery capacity detection device and automatic test method thereof - Google Patents

Carbon-coated lithium thionyl chloride battery capacity detection device and automatic test method thereof Download PDF

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CN112379278A
CN112379278A CN202011281018.5A CN202011281018A CN112379278A CN 112379278 A CN112379278 A CN 112379278A CN 202011281018 A CN202011281018 A CN 202011281018A CN 112379278 A CN112379278 A CN 112379278A
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battery
switch
test
power supply
detection device
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CN112379278B (en
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叶雪荣
孙祺森
李浩翔
蒋威钧
翟国富
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Harbin Institute of Technology Shenzhen
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/378Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC] specially adapted for the type of battery or accumulator
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/385Arrangements for measuring battery or accumulator variables
    • G01R31/386Arrangements for measuring battery or accumulator variables using test-loads
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/385Arrangements for measuring battery or accumulator variables
    • G01R31/387Determining ampere-hour charge capacity or SoC
    • G01R31/388Determining ampere-hour charge capacity or SoC involving voltage measurements

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Abstract

本发明公开了一种碳包式锂亚硫酰氯电池容量检测装置及其自动测试方法,所述装置包括检测装置主体,检测装置主体包括电源部分、控制与显示部分、测试电路部分,其中:检测装置主体包括电源部分、控制与显示部分、测试电路部分;电源部分包括电源开关、充电接口、内部电源及其充电电路;控制与显示部分包括控制器MCU、调试接口、LED指示灯、显示屏;测试电路部分包括电池电压采样电路、钝化消除负载、脉冲测试负载、开关1及其驱动电路、开关2及其驱动电路。本发明解决了目前碳包式锂亚硫酰氯电池容量表征困难、无法简便、无损、准确地进行剩余容量检测的问题,能够实现对剩余容量的检测。

Figure 202011281018

The invention discloses a carbon-coated lithium thionyl chloride battery capacity detection device and an automatic testing method thereof. The device comprises a detection device main body, and the detection device main body includes a power supply part, a control and display part, and a test circuit part, wherein: detection The main body of the device includes a power supply part, a control and display part, and a test circuit part; the power supply part includes a power switch, a charging interface, an internal power supply and its charging circuit; the control and display part includes a controller MCU, a debugging interface, an LED indicator light, and a display screen; The test circuit part includes battery voltage sampling circuit, passivation elimination load, pulse test load, switch 1 and its driving circuit, switch 2 and its driving circuit. The invention solves the problem that the capacity of the carbon-coated lithium thionyl chloride battery is difficult to characterize, and the remaining capacity cannot be detected simply, non-destructively and accurately, and the detection of the remaining capacity can be realized.

Figure 202011281018

Description

Carbon-coated lithium thionyl chloride battery capacity detection device and automatic test method thereof
Technical Field
The invention belongs to the technical field of lithium thionyl chloride battery detection, and relates to a carbon-coated lithium thionyl chloride battery capacity detection device and an automatic test method thereof.
Background
The carbon-coated lithium thionyl chloride battery is widely applied to equipment such as intelligent instruments and the like by virtue of the characteristics of high specific energy and long service life. As a key backup power source, the capacity status is an important factor affecting the reliability of the device and the system. Since carbon-coated lithium thionyl chloride batteries are non-rechargeable primary batteries, testing of their capacity tends to be time consuming and destructive. In addition, due to the influence of complex characteristics such as battery passivation, the residual capacity of the carbon-coated lithium thionyl chloride battery cannot be detected simply, nondestructively and accurately at present.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a carbon-coated lithium thionyl chloride battery capacity detection device and an automatic test method thereof. The invention solves the problems that the capacity characterization of the existing carbon-coated lithium thionyl chloride battery is difficult, and the residual capacity can not be detected simply, nondestructively and accurately, and can realize the detection of the residual capacity.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a carbon package formula lithium thionyl chloride battery capacity detection device, includes the detection device main part, the detection device main part includes power supply unit, control and display part, test circuit part, wherein:
the detection device main body comprises a power supply part, a control and display part and a test circuit part;
the power supply part comprises a power switch, a charging interface, an internal power supply and a charging circuit thereof;
the control and display part comprises a controller MCU, a debugging interface, an LED indicator light and a display screen;
the test circuit part comprises a battery voltage sampling circuit, a passivation eliminating load, a pulse test load, a switch 1 and a drive circuit thereof, and a switch 2 and a drive circuit thereof;
the outer surface of the front end of the detection device main body is provided with a display screen, an LED state indicator lamp and a test interface, and the side surface of the detection device main body is provided with a power switch, a debugging interface and a charging interface;
the charging interface is connected with the internal power supply and the charging circuit thereof and is used for charging the internal power supply;
the internal power supply is connected with the control and display part and the test circuit part and is used for supplying power to the control and display part and the test circuit part;
the controller MCU is connected with the display screen, the LED indicator lamp, the debugging interface, the battery voltage sampling circuit, the internal power supply and the charging circuit thereof, the switch 1 and the driving circuit thereof, and the switch 2 and the driving circuit thereof;
the controller MCU is used for controlling display of the display screen, controlling the LED indicator lamps to be lightened, controlling the switches 1 and 2 to be switched on and off, carrying out voltage data acquisition and processing analysis, controlling charging of an internal power supply, and carrying out communication and data transmission with other equipment through a debugging interface;
the display screen is used for displaying an automatic test stage, a battery charging state and a test result residual capacity;
the LED indicator light is used for displaying that the battery is detected to be connected to the test terminal;
the test interface is divided into a battery anode access terminal and a battery cathode access terminal and is used for accessing a tested battery;
the power switch is used for starting the device;
the debugging interface is used for communicating and debugging with the internal control end;
the switch 1 and a driving circuit thereof are used for controlling the connection and disconnection of the passivation eliminating load;
the switch 2 and a driving circuit thereof are used for controlling the on and off of the pulse test load;
the battery voltage sampling circuit is used for dividing the voltage of the battery to be detected so as to facilitate collection.
An automatic test method for the carbon-coated lithium thionyl chloride battery capacity detection device comprises the following steps:
step one, stage 0: when no battery to be tested is connected, the switch 1 and the switch 2 are disconnected, and the display screen displays that the battery connection is not detected;
step two, stage 1: the battery to be tested is connected with the test terminal, the controller MCU detects that the battery to be tested is connected, the LED indicator lamp is lightened, and the display screen displays 'starting battery capacity detection'; the switch 1 is switched on, the battery to be tested is passivated, eliminated and discharged for a fixed time, and a display screen displays 'passivation treatment of the battery is carried out';
step three, stage 2: the switch 1 is switched off, the battery to be tested is kept stand for a fixed time, and a display screen displays that the battery is kept stand after passivation elimination;
step four, stage 3: the switch 2 is closed, short pulse discharge of fixed time is carried out, the voltage waveform of the battery to be tested is collected by the MCU and is used as a residual capacity detection standard, and the display screen displays 'pulse test' to be carried out;
step five, stage 4: the switch 2 is switched off, the battery to be tested is kept stand for a fixed time, the voltage waveform of the battery to be tested is collected by the MCU and is used as a residual capacity detection standard, and the display screen displays 'pulse test';
and step six, identifying the voltage measured in the step five, comparing the voltage with a sample library stored in the MCU of the controller, and displaying the capacity calculation on a display screen.
And step seven and step six are finished, the display screen displays the residual capacity of the battery and displays that the measurement is finished.
Compared with the prior art, the invention has the following advantages:
1. the use is simple. The device can automatically complete electric quantity measurement and electric quantity display only by connecting the battery into the test interface, and complex operation is not needed.
2. The device is small and convenient to carry.
3. The application range is wide. The specific parameters in the test process can be adjusted according to the characteristics of the carbon-coated lithium thionyl chloride batteries of different models and different manufacturers.
4. The problem that the capacity of the existing carbon-coated lithium thionyl chloride battery is time-consuming and difficult to detect is solved, and the residual capacity can be simply, conveniently, nondestructively and accurately detected.
Drawings
Fig. 1 is a front view of a capacity detection device for a carbon-coated lithium thionyl chloride battery.
Fig. 2 is a side view of a capacity detection device for a carbon-coated lithium thionyl chloride battery.
Fig. 3 is a schematic diagram of an internal structure of a capacity detection device for a carbon-coated lithium thionyl chloride battery.
Fig. 4 is a flow chart of an automatic battery capacity measurement method.
FIG. 5 is a single test cycle timeline diagram.
Detailed Description
The technical solution of the present invention is further described below with reference to the accompanying drawings, but not limited thereto, and any modification or equivalent replacement of the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention shall be covered by the protection scope of the present invention.
The invention provides a carbon-coated lithium thionyl chloride battery capacity detection device, which comprises a detection device main body, as shown in figures 1-3, wherein the detection device main body comprises a power supply part, a control and display part and a test circuit part, wherein:
the detection device main body comprises a power supply part, a control and display part and a test circuit part;
the power supply part comprises a power switch 4, a charging interface 6, an internal power supply and a charging circuit thereof;
the control and display part comprises a controller MCU, a debugging interface 5, an LED indicator lamp 2 and a display screen 1;
the test circuit part comprises a battery voltage sampling circuit, a passivation eliminating load, a pulse test load, a switch 1 and a drive circuit thereof, and a switch 2 and a drive circuit thereof;
the outer surface of the front end of the detection device main body is provided with a display screen 1, an LED state indicator lamp 2 and a test interface 3, and the side surface of the detection device main body is provided with a power switch 4, a debugging interface 5 and a charging interface 6;
the charging interface 6 is connected with an internal power supply and a charging circuit thereof and is used for charging the internal power supply;
the internal power supply is connected with the control and display part and the test circuit part and is used for supplying power to the control and display part and the test circuit part;
the controller MCU is connected with the display screen 1, the LED indicator lamp 2, the debugging interface 5, the battery voltage sampling circuit, the internal power supply and the charging circuit thereof, the switch 1 and the driving circuit thereof, and the switch 2 and the driving circuit thereof;
the controller MCU is used for controlling display of the display screen, controlling the LED indicator lamps to be lightened, controlling the switches 1 and 2 to be switched on and off, carrying out voltage data acquisition and processing analysis, controlling charging of an internal power supply, and carrying out communication and data transmission with other equipment through a debugging interface;
the display screen 1 is used for displaying an automatic test stage and the residual capacity of a test result;
the LED indicator lamp 2 is used for displaying that the battery is detected to be connected to the test terminal;
the test interface 3 is divided into a battery anode access terminal and a battery cathode access terminal and is used for accessing a tested battery;
the power switch 4 is used for starting the device;
the debugging interface 5 is used for communicating with an internal control end and debugging;
the switch 1 and a driving circuit thereof are used for controlling the connection and disconnection of the passivation eliminating load;
the switch 2 and a driving circuit thereof are used for controlling the on and off of the pulse test load;
the battery voltage sampling circuit is used for dividing the voltage of the battery so as to facilitate collection.
In the invention, the switch 1 and the driving circuit thereof, and the switch 2 and the switch of the driving circuit thereof can be a small relay or an MOS tube, and the switch is normally open.
As shown in fig. 4 and 5, the automatic testing process of the capacity detection device for the carbon-coated lithium thionyl chloride battery is as follows:
firstly, if no battery to be tested is accessed, the device is in stage 0, and the display screen displays that the battery access is not detected;
after the battery to be tested is connected to the test terminal, the controller MCU detects that the battery to be tested is connected, the LED indicator lamp is lightened, and the display screen displays that the battery capacity detection is started.
And thirdly, switching on the switch 1, entering a stage 1, passivating, eliminating and discharging the battery to be tested for a fixed time, and displaying on a display screen to perform battery depassivation treatment.
And step four, after the step three is finished, entering a stage 2, disconnecting the switch 1, standing the battery to be tested for a fixed time, and displaying the 'standing battery after passivation elimination' on a display screen.
Step five, after the step four is finished, entering a stage 3, closing the switch 2, and carrying out short pulse discharge for a fixed time; and entering a stage 4 after the stage 3 is finished, disconnecting the switch 2, and standing the battery to be tested for a fixed time. The voltage waveforms of the batteries to be tested in the stage 3 and the stage 4 are collected by the MCU and used as a residual capacity detection standard, and the display screen displays 'pulse test'.
And sixthly, after the fifth step is finished, identifying the voltage measured in the fifth step, comparing the voltage with a sample library stored in the MCU, and displaying the capacity calculation on a display screen.
And seventhly, after the sixth step is finished, displaying the residual capacity of the battery by the display screen, and displaying that the measurement is finished.

Claims (3)

1.一种碳包式锂亚硫酰氯电池容量检测装置,其特征在于所述装置包括检测装置主体,所述检测装置主体包括电源部分、控制与显示部分、测试电路部分,其中:1. A carbon-coated lithium thionyl chloride battery capacity detection device, characterized in that the device comprises a detection device main body, and the detection device main body includes a power supply part, a control and display part, a test circuit part, wherein: 所述检测装置主体包括电源部分、控制与显示部分、测试电路部分;The main body of the detection device includes a power supply part, a control and display part, and a test circuit part; 所述电源部分包括电源开关、充电接口、内部电源及其充电电路;The power supply part includes a power switch, a charging interface, an internal power supply and a charging circuit thereof; 所述控制与显示部分包括控制器MCU、调试接口、LED指示灯、显示屏;The control and display part includes a controller MCU, a debugging interface, an LED indicator, and a display screen; 所述测试电路部分包括电池电压采样电路、钝化消除负载、脉冲测试负载、开关1及其驱动电路、开关2及其驱动电路;The test circuit part includes battery voltage sampling circuit, passivation elimination load, pulse test load, switch 1 and its driving circuit, switch 2 and its driving circuit; 所述检测装置主体的前端外表面设有显示屏、LED状态指示灯、测试接口,检测装置主体的侧表面设有电源开关、调试接口、充电接口;The front-end outer surface of the main body of the detection device is provided with a display screen, an LED status indicator, and a test interface, and the side surface of the main body of the detection device is provided with a power switch, a debugging interface, and a charging interface; 所述充电接口与内部电源及其充电电路相连,用于为内部电源充电;The charging interface is connected with the internal power supply and its charging circuit, and is used for charging the internal power supply; 所述内部电源与控制与显示部分、测试电路部分相连,用于为控制与显示部分、测试电路部分供电;The internal power supply is connected with the control and display part and the test circuit part, and is used for supplying power to the control and display part and the test circuit part; 所述控制器MCU与显示屏、LED指示灯、调试接口、电池电压采样电路、内部电源及其充电电路、开关1及其驱动电路、开关2及其驱动电路相连;The controller MCU is connected with the display screen, the LED indicator light, the debugging interface, the battery voltage sampling circuit, the internal power supply and its charging circuit, the switch 1 and its driving circuit, and the switch 2 and its driving circuit; 所述控制器MCU用于控制显示屏显示、控制LED指示灯点亮、控制开关1,2通断、进行电压数据采集与处理分析、控制内部电源充电、通过调试接口与其他设备进行通信与数据传输;The controller MCU is used to control the display of the display screen, control the lighting of the LED indicators, control the on-off of switches 1 and 2, conduct voltage data acquisition and processing analysis, control the charging of the internal power supply, and communicate and data with other devices through the debugging interface. transmission; 所述显示屏用于显示自动测试阶段、电池充电状态、测试结果剩余容量;The display screen is used to display the automatic test stage, the battery charging state, and the remaining capacity of the test result; 所述LED指示灯用于显示检测到电池接入测试端子;The LED indicator is used to display that the battery is detected to be connected to the test terminal; 所述测试接口分为电池正极接入端子与电池负极接入端子,用于接入被测电池;The test interface is divided into a battery positive access terminal and a battery negative access terminal, which are used to access the battery under test; 所述电源开关用于开启装置;the power switch is used to turn on the device; 所述调试接口用于与内部控制端通信与调试;The debugging interface is used for communication and debugging with the internal control terminal; 所述开关1及其驱动电路用于控制钝化消除负载的接通与断开;The switch 1 and its drive circuit are used to control the passivation to eliminate the load on and off; 所述开关2及其驱动电路用于控制脉冲测试负载的接通与断开;The switch 2 and its drive circuit are used to control the on and off of the pulse test load; 所述的电池电压采样电路用于对待测电池进行分压以便于采集。The battery voltage sampling circuit is used to divide the voltage of the battery to be tested so as to facilitate acquisition. 2.根据权利要求1所述的碳包式锂亚硫酰氯电池容量检测装置,其特征在于所述开关1及其驱动电路、开关2及其驱动电路的开关是小型继电器或MOS管。2 . The carbon-coated lithium thionyl chloride battery capacity detection device according to claim 1 , wherein the switches of the switch 1 and its driving circuit, the switch 2 and the driving circuit thereof are small relays or MOS tubes. 3 . 3.一种权利要求1或2所述碳包式锂亚硫酰氯电池容量检测装置的自动测试方法,其特征在于所述方法包括如下步骤:3. an automatic testing method of the described carbon-coated lithium thionyl chloride battery capacity detection device of claim 1 or 2, it is characterized in that described method comprises the steps: 步骤一、阶段0:无待测电池接入,开关1、开关2断开,显示屏显示“未检测到电池接入”;Step 1. Stage 0: No battery to be tested is connected, switch 1 and switch 2 are disconnected, and the display shows "no battery connection detected"; 步骤二、阶段1:待测电池接入测试端子,控制器MCU检测到待测电池接入,LED指示灯点亮,显示屏显示“开始电池容量检测”;开关1接通,对待测电池进行固定时间的钝化消除放电,显示屏显示“进行电池去钝化处理”;Step 2, Stage 1: The battery to be tested is connected to the test terminal, the controller MCU detects that the battery to be tested is connected, the LED indicator lights up, and the display shows "start battery capacity detection"; switch 1 is turned on, and the battery to be tested is turned on. Passivation for a fixed time eliminates discharge, and the display shows "de-passivation of battery"; 步骤三、阶段2:开关1断开,对待测电池进行固定时间的静置,显示屏显示“钝化消除后静置电池”;Step 3, Stage 2: Switch 1 is turned off, the battery to be tested is left to stand for a fixed period of time, and the display shows "stand the battery after passivation is eliminated"; 步骤四、阶段3:开关2闭合,进行固定时间的短暂脉冲放电,待测电池电压波形被控制器MCU采集,作为剩余容量检测标准,显示屏显示“进行脉冲测试”;Step 4. Stage 3: Switch 2 is closed, and short-term pulse discharge is carried out for a fixed time. The voltage waveform of the battery to be tested is collected by the controller MCU as the remaining capacity detection standard, and the display screen displays "Perform pulse test"; 步骤五、阶段4:开关2断开,对待测电池进行固定时间的静置,待测电池电压波形被控制器MCU采集,作为剩余容量检测标准,显示屏显示“进行脉冲测试”;Step 5. Stage 4: The switch 2 is turned off, the battery to be tested is left to stand for a fixed time, and the voltage waveform of the battery to be tested is collected by the controller MCU as the remaining capacity detection standard, and the display screen displays "Perform pulse test"; 步骤六、将步骤五中测量的电压进行识别,并与控制器MCU内部储存的样本库进行比较,显示屏显示“容量计算中”。Step 6: Identify the voltage measured in step 5, and compare it with the sample library stored in the controller MCU, and the display shows "capacity calculation". 步骤七、步骤六结束后,显示屏显示电池剩余容量,并显示测量完成。After step 7 and step 6, the display screen shows the remaining capacity of the battery and the measurement is completed.
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