Carbon-coated lithium thionyl chloride battery capacity detection device and automatic test method thereof
Technical Field
The invention belongs to the technical field of lithium thionyl chloride battery detection, and relates to a carbon-coated lithium thionyl chloride battery capacity detection device and an automatic test method thereof.
Background
The carbon-coated lithium thionyl chloride battery is widely applied to equipment such as intelligent instruments and the like by virtue of the characteristics of high specific energy and long service life. As a key backup power source, the capacity status is an important factor affecting the reliability of the device and the system. Since carbon-coated lithium thionyl chloride batteries are non-rechargeable primary batteries, testing of their capacity tends to be time consuming and destructive. In addition, due to the influence of complex characteristics such as battery passivation, the residual capacity of the carbon-coated lithium thionyl chloride battery cannot be detected simply, nondestructively and accurately at present.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a carbon-coated lithium thionyl chloride battery capacity detection device and an automatic test method thereof. The invention solves the problems that the capacity characterization of the existing carbon-coated lithium thionyl chloride battery is difficult, and the residual capacity can not be detected simply, nondestructively and accurately, and can realize the detection of the residual capacity.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a carbon package formula lithium thionyl chloride battery capacity detection device, includes the detection device main part, the detection device main part includes power supply unit, control and display part, test circuit part, wherein:
the detection device main body comprises a power supply part, a control and display part and a test circuit part;
the power supply part comprises a power switch, a charging interface, an internal power supply and a charging circuit thereof;
the control and display part comprises a controller MCU, a debugging interface, an LED indicator light and a display screen;
the test circuit part comprises a battery voltage sampling circuit, a passivation eliminating load, a pulse test load, a switch 1 and a drive circuit thereof, and a switch 2 and a drive circuit thereof;
the outer surface of the front end of the detection device main body is provided with a display screen, an LED state indicator lamp and a test interface, and the side surface of the detection device main body is provided with a power switch, a debugging interface and a charging interface;
the charging interface is connected with the internal power supply and the charging circuit thereof and is used for charging the internal power supply;
the internal power supply is connected with the control and display part and the test circuit part and is used for supplying power to the control and display part and the test circuit part;
the controller MCU is connected with the display screen, the LED indicator lamp, the debugging interface, the battery voltage sampling circuit, the internal power supply and the charging circuit thereof, the switch 1 and the driving circuit thereof, and the switch 2 and the driving circuit thereof;
the controller MCU is used for controlling display of the display screen, controlling the LED indicator lamps to be lightened, controlling the switches 1 and 2 to be switched on and off, carrying out voltage data acquisition and processing analysis, controlling charging of an internal power supply, and carrying out communication and data transmission with other equipment through a debugging interface;
the display screen is used for displaying an automatic test stage, a battery charging state and a test result residual capacity;
the LED indicator light is used for displaying that the battery is detected to be connected to the test terminal;
the test interface is divided into a battery anode access terminal and a battery cathode access terminal and is used for accessing a tested battery;
the power switch is used for starting the device;
the debugging interface is used for communicating and debugging with the internal control end;
the switch 1 and a driving circuit thereof are used for controlling the connection and disconnection of the passivation eliminating load;
the switch 2 and a driving circuit thereof are used for controlling the on and off of the pulse test load;
the battery voltage sampling circuit is used for dividing the voltage of the battery to be detected so as to facilitate collection.
An automatic test method for the carbon-coated lithium thionyl chloride battery capacity detection device comprises the following steps:
step one, stage 0: when no battery to be tested is connected, the switch 1 and the switch 2 are disconnected, and the display screen displays that the battery connection is not detected;
step two, stage 1: the battery to be tested is connected with the test terminal, the controller MCU detects that the battery to be tested is connected, the LED indicator lamp is lightened, and the display screen displays 'starting battery capacity detection'; the switch 1 is switched on, the battery to be tested is passivated, eliminated and discharged for a fixed time, and a display screen displays 'passivation treatment of the battery is carried out';
step three, stage 2: the switch 1 is switched off, the battery to be tested is kept stand for a fixed time, and a display screen displays that the battery is kept stand after passivation elimination;
step four, stage 3: the switch 2 is closed, short pulse discharge of fixed time is carried out, the voltage waveform of the battery to be tested is collected by the MCU and is used as a residual capacity detection standard, and the display screen displays 'pulse test' to be carried out;
step five, stage 4: the switch 2 is switched off, the battery to be tested is kept stand for a fixed time, the voltage waveform of the battery to be tested is collected by the MCU and is used as a residual capacity detection standard, and the display screen displays 'pulse test';
and step six, identifying the voltage measured in the step five, comparing the voltage with a sample library stored in the MCU of the controller, and displaying the capacity calculation on a display screen.
And step seven and step six are finished, the display screen displays the residual capacity of the battery and displays that the measurement is finished.
Compared with the prior art, the invention has the following advantages:
1. the use is simple. The device can automatically complete electric quantity measurement and electric quantity display only by connecting the battery into the test interface, and complex operation is not needed.
2. The device is small and convenient to carry.
3. The application range is wide. The specific parameters in the test process can be adjusted according to the characteristics of the carbon-coated lithium thionyl chloride batteries of different models and different manufacturers.
4. The problem that the capacity of the existing carbon-coated lithium thionyl chloride battery is time-consuming and difficult to detect is solved, and the residual capacity can be simply, conveniently, nondestructively and accurately detected.
Drawings
Fig. 1 is a front view of a capacity detection device for a carbon-coated lithium thionyl chloride battery.
Fig. 2 is a side view of a capacity detection device for a carbon-coated lithium thionyl chloride battery.
Fig. 3 is a schematic diagram of an internal structure of a capacity detection device for a carbon-coated lithium thionyl chloride battery.
Fig. 4 is a flow chart of an automatic battery capacity measurement method.
FIG. 5 is a single test cycle timeline diagram.
Detailed Description
The technical solution of the present invention is further described below with reference to the accompanying drawings, but not limited thereto, and any modification or equivalent replacement of the technical solution of the present invention without departing from the spirit and scope of the technical solution of the present invention shall be covered by the protection scope of the present invention.
The invention provides a carbon-coated lithium thionyl chloride battery capacity detection device, which comprises a detection device main body, as shown in figures 1-3, wherein the detection device main body comprises a power supply part, a control and display part and a test circuit part, wherein:
the detection device main body comprises a power supply part, a control and display part and a test circuit part;
the power supply part comprises a power switch 4, a charging interface 6, an internal power supply and a charging circuit thereof;
the control and display part comprises a controller MCU, a debugging interface 5, an LED indicator lamp 2 and a display screen 1;
the test circuit part comprises a battery voltage sampling circuit, a passivation eliminating load, a pulse test load, a switch 1 and a drive circuit thereof, and a switch 2 and a drive circuit thereof;
the outer surface of the front end of the detection device main body is provided with a display screen 1, an LED state indicator lamp 2 and a test interface 3, and the side surface of the detection device main body is provided with a power switch 4, a debugging interface 5 and a charging interface 6;
the charging interface 6 is connected with an internal power supply and a charging circuit thereof and is used for charging the internal power supply;
the internal power supply is connected with the control and display part and the test circuit part and is used for supplying power to the control and display part and the test circuit part;
the controller MCU is connected with the display screen 1, the LED indicator lamp 2, the debugging interface 5, the battery voltage sampling circuit, the internal power supply and the charging circuit thereof, the switch 1 and the driving circuit thereof, and the switch 2 and the driving circuit thereof;
the controller MCU is used for controlling display of the display screen, controlling the LED indicator lamps to be lightened, controlling the switches 1 and 2 to be switched on and off, carrying out voltage data acquisition and processing analysis, controlling charging of an internal power supply, and carrying out communication and data transmission with other equipment through a debugging interface;
the display screen 1 is used for displaying an automatic test stage and the residual capacity of a test result;
the LED indicator lamp 2 is used for displaying that the battery is detected to be connected to the test terminal;
the test interface 3 is divided into a battery anode access terminal and a battery cathode access terminal and is used for accessing a tested battery;
the power switch 4 is used for starting the device;
the debugging interface 5 is used for communicating with an internal control end and debugging;
the switch 1 and a driving circuit thereof are used for controlling the connection and disconnection of the passivation eliminating load;
the switch 2 and a driving circuit thereof are used for controlling the on and off of the pulse test load;
the battery voltage sampling circuit is used for dividing the voltage of the battery so as to facilitate collection.
In the invention, the switch 1 and the driving circuit thereof, and the switch 2 and the switch of the driving circuit thereof can be a small relay or an MOS tube, and the switch is normally open.
As shown in fig. 4 and 5, the automatic testing process of the capacity detection device for the carbon-coated lithium thionyl chloride battery is as follows:
firstly, if no battery to be tested is accessed, the device is in stage 0, and the display screen displays that the battery access is not detected;
after the battery to be tested is connected to the test terminal, the controller MCU detects that the battery to be tested is connected, the LED indicator lamp is lightened, and the display screen displays that the battery capacity detection is started.
And thirdly, switching on the switch 1, entering a stage 1, passivating, eliminating and discharging the battery to be tested for a fixed time, and displaying on a display screen to perform battery depassivation treatment.
And step four, after the step three is finished, entering a stage 2, disconnecting the switch 1, standing the battery to be tested for a fixed time, and displaying the 'standing battery after passivation elimination' on a display screen.
Step five, after the step four is finished, entering a stage 3, closing the switch 2, and carrying out short pulse discharge for a fixed time; and entering a stage 4 after the stage 3 is finished, disconnecting the switch 2, and standing the battery to be tested for a fixed time. The voltage waveforms of the batteries to be tested in the stage 3 and the stage 4 are collected by the MCU and used as a residual capacity detection standard, and the display screen displays 'pulse test'.
And sixthly, after the fifth step is finished, identifying the voltage measured in the fifth step, comparing the voltage with a sample library stored in the MCU, and displaying the capacity calculation on a display screen.
And seventhly, after the sixth step is finished, displaying the residual capacity of the battery by the display screen, and displaying that the measurement is finished.