CN112373080A - Weaving craft flower basket and automatic assembly line production method thereof - Google Patents
Weaving craft flower basket and automatic assembly line production method thereof Download PDFInfo
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- CN112373080A CN112373080A CN202011012674.5A CN202011012674A CN112373080A CN 112373080 A CN112373080 A CN 112373080A CN 202011012674 A CN202011012674 A CN 202011012674A CN 112373080 A CN112373080 A CN 112373080A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D22/00—Producing hollow articles
- B29D22/003—Containers for packaging, storing or transporting, e.g. bottles, jars, cans, barrels, tanks
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G7/00—Flower holders or the like
- A47G7/02—Devices for supporting flower-pots or cut flowers
- A47G7/04—Flower tables; Stands or hangers, e.g. baskets, for flowers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/24—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
- B29C65/30—Electrical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/81451—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps being adaptable to the surface of the joint
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/822—Transmission mechanisms
- B29C66/8223—Worm or spindle mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/713—Baskets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
The invention relates to the technical field of flower basket manufacturing, in particular to a weaving process flower basket and an automatic assembly line production method thereof, wherein the weaving process flower basket comprises a basket body, a circular hoop and a basket bottom, the basket body and the basket bottom are both made of mat cloth subjected to PE (polyethylene) film coating treatment, the circular hoop comprises an upper circular hoop and a lower circular hoop, the upper circular hoop is pressed on the outer edge of an upper port of the basket body through a mold in a high-frequency mode, and the lower circular hoop is pressed on the outer edge of the bottom end of the basket body through the mold in a high-frequency mode; an automatic flow line production method of a weaving craft flower basket comprises the following steps: preparing materials, manufacturing a basket body, manufacturing a round hoop, installing the round hoop, manufacturing a basket bottom and installing the basket bottom; the invention aims at highly simulating the traditional bamboo-wood-rattan woven flower basket, develops the standard part as an accessory, realizes the standardized flow line production in the whole process, improves the production efficiency by hundreds of times, simultaneously highly restores the appearance of the flower basket to the hand woven flower basket, has disorderly and real effect, greatly reduces the cost even surpasses the hand manufacture, and has huge market potential.
Description
Technical Field
The invention relates to the technical field of flower basket manufacturing, in particular to a woven craft flower basket and an automatic assembly line production method thereof.
Background
The flower basket is a basket for containing flowers or flower arrangement made by taking the basket as a container, and is one of the most common flower decoration forms in gardening, social and etiquette occasions. The sizes are large and small, the shapes are in a single-side view and a four-side view, and the shapes are regular sector shapes, radial shapes, oval shapes, irregular L shapes, crescent shapes and the like.
In recent years, due to the continuous increase of labor cost of hand-knitted products, the application of the products in the flower and garden industry is more and more marginalized, and although customers still like the traditional process, the cost is high, and the application only well turns to cheaper plastic products. If this problem could be solved, the market could be reopened with unlimited commercial prospects.
Meanwhile, at present, no similar product capable of being automatically produced exists in the market, all the woven flower baskets are purely woven by hands, but the attractiveness of the hand-woven flower baskets is uneven, the efficiency is low even by the most skilled workers, a great amount of time is consumed for weaving one flower basket, the labor cost is high, and the economic benefit of the product is low.
Disclosure of Invention
The invention designs a weaving craft flower basket and an automatic assembly line production method thereof aiming at the problems provided by the background technology, the invention solves the problems of time and labor waste and high cost of the hand-woven product of bamboo rattan willow, the flower basket manufactured according to the invention has the advantages of almost unreasonable appearance compared with hand-woven product, environment-friendly material and better quality than hand-woven product.
The invention is realized by the following technical scheme:
a weaving process flower basket comprises a basket body, circular hoops and a basket bottom, wherein the basket body and the basket bottom are made of mat cloth subjected to PE (polyethylene) membrane spraying treatment, the basket body and the basket bottom are formed by high-frequency press fit connection, each circular hoop comprises an upper circular hoop and a lower circular hoop, the upper circular hoop is pressed on the outer edge of an upper port of the basket body through a mold in a high-frequency press fit mode, and the lower circular hoop is pressed on the outer edge of the bottom end of the basket body through the mold in a high-frequency press fit mode.
As a further improvement of the scheme, the upper end surface of the basket bottom is also provided with a plastic waterproof inner container through high-frequency voltage molding, and the basket bottom and the plastic inner container are placed inside the basket body for high-frequency joint at one time when the weaving craft flower basket is manufactured.
As a further improvement of the proposal, the inner wall of the upper port of the basket body is pressed with an inner hoop in a high-frequency manner.
As a further improvement of the scheme, the outer wall of the upper opening circular hoop is also provided with a hand-held handle or a handle lug.
An automatic flow line production method of a weaving craft flower basket comprises the following steps:
a. preparing materials: weaving the coarse fibers into mat cloth with obvious warp and weft by a machine, and then carrying out PE film coating treatment on the mat cloth to ensure that the coarse fibers are not loosened;
b. manufacturing the basket body: cutting the mat cloth subjected to PE film coating into a special shape by a die cutting machine, conveying the cut mat cloth to an assembly line by a conveyor belt, wrapping the mat cloth on the outer wall of a die by a mechanical arm, and finally forming by high-frequency voltage to obtain the basket body;
c. manufacturing a circular hoop: cutting the hoop strip into specified length and width according to the size requirement of the circular hoop, then cutting the hoop strip into required thickness by a slicer, and then bonding the hoop strip into a circular ring shape on a mould to obtain various circular hoops;
d. installing a circular hoop: pressing the upper opening circular hoop to the outer edge of the upper opening of the basket body through the mold high frequency, and pressing the lower bottom circular hoop to the outer edge of the bottom end of the basket body through the mold high frequency;
e. manufacturing a basket bottom: the basket bottom is also made of mat cloth and then molded into a round cover shape;
f. mounting the basket bottom: and (3) placing the basket bottom on the inner wall of the bottom port of the basket body, and seamlessly joining the basket bottom and the basket body by high-frequency pressing to finally obtain the woven flower basket.
As a further improvement of the scheme, in the step a, the coarse fibers are natural fibers or synthetic fibers with the thickness of 1-10 mm.
As a further improvement of the above scheme, the mat cloth in the step b is die-cut into special shapes including a fan shape and a rectangle shape by a die-cutting machine.
As a further improvement of the above scheme, the device for wrapping mat cloth into a basket body in step b comprises a forming die, a mechanical arm and a supporting table, wherein a vertical plate is fixed on the upper end surface of the supporting table, the forming die is fixedly mounted on the side wall of the vertical plate, two groups of bearing seats are further fixed on the upper end surface of the supporting table, rotating shafts are rotatably mounted on the two groups of bearing seats, driven turbines are fixed on the outer walls of the middle parts of the two rotating shafts, the mechanical arm is fixedly mounted on the outer walls of the rotating shafts, a worm is meshed and connected between the two driven turbines, and the bottom end of the worm is fixed with the output end of a forward and reverse rotation motor; arc-shaped grooves are formed in the inner walls of the two mechanical arms and are matched with the shape of the forming die.
As a further improvement of the above scheme, in the step c, the hoop strips of the circular hoop are selected from any one of bamboo chips, wood chips, metal bamboo imitation materials and plastic bamboo imitation materials.
As a further improvement of the above scheme, in the step e, the diameter of the bottom surface of the round cover is the same as the inner diameter of the bottom port of the basket body, and the periphery of the round cover protrudes upwards by 5-8 mm.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention weaves the coarse fiber into the mat cloth with obvious warp and weft by a machine, and the mat cloth is hardened by PE film coating treatment, so that the main body of the flower basket can be independently formed, the four edges of the mat cloth are tidy and not scattered, the inside of the formed flower basket is smooth and straight, does not wrinkle and does not deform, and particularly, after the PE material is used for film coating treatment on the mat cloth, the full-automatic mechanical production can be realized in the whole production process of the flower basket.
2. The invention aims at highly simulating the traditional bamboo-wood-rattan-woven flower basket, develops a standard part which is used as an accessory, realizes the standardized flow line production in the whole process, realizes the revolutionary subversion of the traditional manual product production process, improves the production efficiency by hundreds of times, simultaneously highly reduces the appearance of the flower basket, has the advantages of disorderly effect, high quality even exceeding the manual production, greatly reduces the cost, has obvious economic benefit and huge market potential.
3. According to the invention, the circular hoops are arranged at the upper end opening and the lower end opening of the basket body, so that the application not only brings rigidity to the structure of the flower basket product, but also is a typical characteristic of the opening clamping process of the traditional hand-woven flower basket, and the effect of simulating the height of the traditional hand-woven flower basket is achieved.
4. In the device for wrapping the mat into the basket body, the positive and negative rotating motors can be controlled to drive the worm to rotate clockwise or anticlockwise, the two sides of the worm are meshed with the two driven turbines simultaneously, the two driven turbines can be further driven to rotate reversely and simultaneously, the two driven turbines are respectively fixed on the outer walls of the middle parts of the two rotating shafts, and the two rotating shafts are also fixedly provided with mechanical arms, so that the driven turbines can drive the two mechanical arms to fold or unfold simultaneously through rotation, the mat can be bent into a cylindrical object when the two mechanical arms are folded, and then the high-frequency voltage forming is carried out on the joint of the cylindrical object to obtain the basket body; when two arms open, be convenient for on the one hand push out the basket body after the shaping, on the other hand be convenient for the pay-off shaping of next piece mat cloth.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic perspective view of a woven flower basket in embodiment 1 of the present invention;
FIG. 2 is an exploded view of the flower basket of the weaving process of embodiment 1 of the present invention;
FIG. 3 is a schematic view of the expanded opening of the basket body in accordance with embodiment 1 of the present invention;
FIG. 4 is a schematic structural view of a device for wrapping mat cloth into a basket body according to the present invention;
FIG. 5 is a schematic view of the present invention shown in FIG. 4 with the mold removed;
FIG. 6 is a schematic perspective view of a woven flower basket in embodiment 2 of the present invention;
FIG. 7 is an exploded view of the flower basket according to the weaving process of embodiment 2 of the present invention;
FIG. 8 is a schematic perspective view of a flower basket manufactured by the weaving process in embodiment 3 of the present invention;
FIG. 9 is a schematic perspective view of a flower basket manufactured by the knitting process in embodiment 4 of the present invention;
fig. 10 is a schematic perspective view of the flower basket in the weaving process of embodiment 5 of the invention.
The automatic forming machine comprises a basket body 1, a circular hoop 2, an upper opening circular hoop 201, a lower bottom circular hoop 202, an inner hoop 203, a basket bottom 3, a forming die 4, a mechanical arm 5, a support table 6, a vertical plate 7, a bearing seat 8, a rotating shaft 9, a driven turbine 10, a worm 11, a plastic inner container 12, a handle 13 and a forward and reverse motor 14.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The present invention will be further described with reference to the accompanying drawings 1 to 10.
Example 1
A weaving process flower basket is shown in figure 1 and comprises a basket body 1, a circular hoop 2 and a basket bottom 3, wherein the basket body 1 and the basket bottom 3 are both made of mat cloth subjected to PE (polyethylene) film coating treatment, the circular hoop 2 comprises an upper opening circular hoop 201 and a lower bottom circular hoop 202, the upper opening circular hoop 201 is pressed on the outer edge of an upper port of the basket body 1 through a mold in a high-frequency pressing mode, and the lower bottom circular hoop 202 is pressed on the outer edge of a bottom end of the basket body 1 through a mold in a high-frequency pressing mode.
An automatic flow line production method of a weaving craft flower basket comprises the following steps:
a. preparing materials: weaving the coarse fibers into mat cloth with obvious warp and weft by a machine, and then carrying out PE film coating treatment on the mat cloth to ensure that the coarse fibers are not loosened;
b. manufacturing the basket body: cutting the mat cloth subjected to PE film coating into a special shape by a die cutting machine, conveying the cut mat cloth to an assembly line by a conveyor, wrapping the mat cloth on the outer wall of a die by a mechanical arm 5, and finally forming by high-frequency voltage to obtain the basket body 1, wherein the high-frequency welding temperature is set to 170 ℃, the current is adjusted to 90A, and the duration is 3 seconds;
c. manufacturing a circular hoop: cutting the hoop strip into a specified length and a specified width according to the size requirement of the circular hoop 2, then cutting the hoop strip into a required thickness by a cutting machine, and then bonding the hoop strip into a circular ring shape on a mould to obtain various circular hoops 2;
d. installing a circular hoop: pressing an upper opening circular hoop 201 to the outer edge of an upper port of the basket body 1 through mold high-frequency, pressing a lower bottom circular hoop 202 to the outer edge of a bottom end of the basket body 1 through mold high-frequency, setting the high-frequency welding temperature to 175 ℃, adjusting the current to 90A, and keeping the current for 5 seconds;
e. manufacturing a basket bottom: the basket bottom 3 is also made of mat cloth and then molded into a round cover shape;
f. mounting the basket bottom: the basket bottom 3 is arranged on the inner wall of the bottom port of the basket body 1, the basket bottom 3 and the basket body 1 are seamlessly jointed by high-frequency pressing, the high-frequency welding temperature is set to be 170 ℃, the current is adjusted to be 90A, the duration is 5 seconds, and the weaving process flower basket is finally obtained and is shown in figure 1, the decomposition structure schematic diagram of the weaving process flower basket is shown in figure 2, and the mat cloth after the basket body is unfolded is shown in figure 3.
Wherein, the coarse fiber in the step a is flax fiber with the thickness of 5 mm; in the step b, the mat is cut into a fan shape by a die cutting machine; as shown in fig. 4 and 5, the device for wrapping the mat cloth into the basket body 1 in step b includes a forming die 4, a mechanical arm 5 and a support table 6, a vertical plate 7 is fixed on the upper end surface of the support table 6, the forming die 4 is fixedly installed on the side wall of the vertical plate 7, two groups of bearing seats 8 are further fixed on the upper end surface of the support table 6, rotating shafts 9 are rotatably installed on the two groups of bearing seats 8, driven turbines 10 are fixed on the outer walls of the middle portions of the two rotating shafts 9, the mechanical arm 5 is fixedly installed on the outer wall of the rotating shaft 9, a worm 11 is further engaged and connected between the two driven turbines 10, and the bottom end of the worm 11 is fixed with the output; the inner walls of the two mechanical arms 5 are provided with arc-shaped grooves, and the arc-shaped grooves are matched with the shape of the forming die 4; c, selecting bamboo chips as the hoop strips of the circular hoop 2 in the step c; in the step e, the diameter of the bottom surface of the round cover is the same as the inner diameter of the bottom port of the basket body 1, and the periphery of the round cover protrudes upwards by 5 mm.
Example 2
A weaving process flower basket, as shown in figure 6, comprises a basket body 1, a circular hoop 2 and a basket bottom 3, wherein the basket body 1 and the basket bottom 3 are both made of mat cloth processed by PE (polyethylene) film coating, the circular hoop 2 comprises an upper circular hoop 201 and a lower circular hoop 202, the upper circular hoop 201 is pressed on the outer edge of an upper port of the basket body 1 through a mold in a high-frequency mode, and the lower circular hoop 202 is pressed on the outer edge of a bottom end of the basket body 1 through a mold in a high-frequency mode; the upper end surface of the basket bottom 3 is also provided with a plastic inner container 12 through high-frequency voltage molding, and the basket bottom 3 and the plastic inner container 12 are placed inside the basket body for high-frequency joint at one time when the weaving craft flower basket is manufactured.
An automatic flow line production method of a weaving craft flower basket comprises the following steps:
a. preparing materials: weaving the coarse fibers into mat cloth with obvious warp and weft by a machine, and then carrying out PE film coating treatment on the mat cloth to ensure that the coarse fibers are not loosened;
b. manufacturing the basket body: cutting the mat cloth subjected to PE film coating into a special shape by a die cutting machine, conveying the cut mat cloth to an assembly line by a conveyor belt, wrapping the mat cloth on the outer wall of a die by a mechanical arm 5, and finally forming by high-frequency voltage to obtain the basket body 1, wherein the high-frequency welding temperature is 175 ℃, the current is adjusted to 85A, and the duration is 4 seconds;
c. manufacturing a circular hoop: cutting the hoop strip into a specified length and a specified width according to the size requirement of the circular hoop 2, then cutting the hoop strip into a required thickness by a cutting machine, and then bonding the hoop strip into a circular ring shape on a mould to obtain various circular hoops 2;
d. installing a circular hoop: pressing an upper opening circular hoop 201 to the outer edge of an upper port of the basket body 1 through mold high-frequency, pressing a lower bottom circular hoop 202 to the outer edge of a bottom end of the basket body 1 through mold high-frequency, setting the high-frequency welding temperature to be 180 ℃, adjusting the current to be 85A, and keeping the time for 4 seconds;
e. manufacturing a basket bottom: the basket bottom 3 is also made of mat cloth and then molded into a round cover shape; a plastic inner container 12 is formed on the upper end surface of the basket bottom 3 through high-frequency voltage, the high-frequency welding temperature is set to 175 ℃, the current is adjusted to 85A, the duration is 4 seconds, and the basket bottom 3 and the plastic inner container 12 are placed in the basket body for high-frequency joint at one time when the weaving craft flower basket is manufactured;
f. mounting the basket bottom: the basket bottom 3 is placed on the inner wall of the bottom port of the basket body 1, the basket bottom 3 and the basket body 1 are seamlessly jointed by high-frequency pressing, the high-frequency welding temperature is set to 180 ℃, the current is adjusted to 85A, the duration is 6 seconds, and the weaving process basket of the weaving process basket is finally obtained as shown in fig. 7, and the decomposition structure schematic diagram of the weaving process basket is shown in fig. 7.
Wherein, the coarse fiber in the step a is ramie fiber with the thickness of 5 mm; in the step b, the mat is cut into a fan shape by a die cutting machine; as shown in fig. 4 and 5, the device for wrapping the mat cloth into the basket body 1 in step b includes a forming die 4, a mechanical arm 5 and a support table 6, a vertical plate 7 is fixed on the upper end surface of the support table 6, the forming die 4 is fixedly installed on the side wall of the vertical plate 7, two groups of bearing seats 8 are further fixed on the upper end surface of the support table 6, rotating shafts 9 are rotatably installed on the two groups of bearing seats 8, driven turbines 10 are fixed on the outer walls of the middle portions of the two rotating shafts 9, the mechanical arm 5 is fixedly installed on the outer wall of the rotating shaft 9, a worm 11 is further engaged and connected between the two driven turbines 10, and the bottom end of the worm 11 is fixed with the output; the inner walls of the two mechanical arms 5 are provided with arc-shaped grooves, and the arc-shaped grooves are matched with the shape of the forming die 4; c, selecting bamboo chips as the hoop strips of the circular hoop 2 in the step c; in the step e, the diameter of the bottom surface of the round cover is the same as the inner diameter of the bottom port of the basket body 1, and the periphery of the round cover protrudes upwards by 7 mm.
Example 3
A weaving craft flower basket, as shown in figure 8, comprises a basket body 1, a circular hoop 2 and a basket bottom 3, wherein the basket body 1 and the basket bottom 3 are both made of mat cloth processed by PE film coating, the circular hoop 2 comprises an upper opening circular hoop 201 and a lower bottom circular hoop 202, the upper opening circular hoop 201 is pressed on the outer edge of an upper port of the basket body 1 through a mold in a high-frequency mode, the lower bottom circular hoop 202 is pressed on the outer edge of a bottom end of the basket body 1 through the mold in a high-frequency mode, and an inner hoop 203 is pressed on the inner wall of the upper port of the basket body 1 in a high-frequency mode.
An automatic flow line production method of a weaving craft flower basket comprises the following steps:
a. preparing materials: weaving the coarse fibers into mat cloth with obvious warp and weft by a machine, and then carrying out PE film coating treatment on the mat cloth to ensure that the coarse fibers are not loosened;
b. manufacturing the basket body: cutting the mat cloth subjected to PE film coating into a special shape by a die cutting machine, conveying the cut mat cloth to a production line by a conveyor belt, wrapping the mat cloth on the outer wall of a die by a mechanical arm 5, and finally forming by high-frequency voltage to obtain the basket body 1, wherein the high-frequency welding temperature is set to 180 ℃, the current is adjusted to 90A, and the duration is 3 seconds;
c. manufacturing a circular hoop: cutting the hoop strip into a specified length and a specified width according to the size requirement of the circular hoop 2, then cutting the hoop strip into a required thickness by a cutting machine, and then bonding the hoop strip into a circular ring shape on a mould to obtain various circular hoops 2; an inner hoop 203 is pressed on the inner wall of the upper port of the basket body 1 in a high-frequency mode, the high-frequency welding temperature is set to be 180 ℃, the current is adjusted to be 90A, and the duration time is 3 seconds;
d. installing a circular hoop: pressing an upper opening circular hoop 201 to the outer edge of an upper port of the basket body 1 through mold high-frequency, pressing a lower bottom circular hoop 202 to the outer edge of a bottom end of the basket body 1 through mold high-frequency, setting the high-frequency welding temperature to 180 ℃, adjusting the current to 90A, and keeping the current for 3 seconds;
e. manufacturing a basket bottom: the basket bottom 3 is also made of mat cloth and then molded into a round cover shape;
f. mounting the basket bottom: placing the basket bottom 3 on the inner wall of the bottom port of the basket body 1, and seamlessly joining the basket bottom 3 and the basket body 1 by high-frequency pressing, setting the high-frequency welding temperature at 182 ℃, adjusting the current to 92A, and keeping the duration for 5 seconds, thereby finally obtaining the weaving craft flower basket as shown in figure 8.
Wherein, the coarse fiber in the step a is flax fiber with the thickness of 8 mm; in the step b, the mat is die-cut into special shapes including a sector shape and a rectangle shape by a die cutting machine; as shown in fig. 4 and 5, the device for wrapping the mat cloth into the basket body 1 in step b includes a forming die 4, a mechanical arm 5 and a support table 6, a vertical plate 7 is fixed on the upper end surface of the support table 6, the forming die 4 is fixedly installed on the side wall of the vertical plate 7, two groups of bearing seats 8 are further fixed on the upper end surface of the support table 6, rotating shafts 9 are rotatably installed on the two groups of bearing seats 8, driven turbines 10 are fixed on the outer walls of the middle portions of the two rotating shafts 9, the mechanical arm 5 is fixedly installed on the outer wall of the rotating shaft 9, a worm 11 is further engaged and connected between the two driven turbines 10, and the bottom end of the worm 11 is fixed with the output; the inner walls of the two mechanical arms 5 are provided with arc-shaped grooves, and the arc-shaped grooves are matched with the shape of the forming die 4; c, selecting plastic materials for the hooping strips of the circular hoops 2 to imitate bamboo wood; in the step e, the diameter of the bottom surface of the round cover is the same as the inner diameter of the bottom port of the basket body 1, and the periphery of the round cover protrudes upwards by 6 mm.
Example 4
A weaving craft flower basket, as shown in fig. 9, comprises a basket body 1, a circular hoop 2 and a basket bottom 3, wherein the basket body 1 and the basket bottom 3 are both made of matting cloth processed by PE film coating, the circular hoop 2 comprises an upper circular hoop 201 and a lower circular hoop 202, the upper circular hoop 201 is pressed on the outer edge of the upper port of the basket body 1 through a mold in a high-frequency mode, the lower circular hoop 202 is pressed on the outer edge of the bottom end of the basket body 1 through a mold in a high-frequency mode, and a carrying handle 13 is further mounted on the outer wall of the upper circular hoop 201.
An automatic flow line production method of a weaving craft flower basket comprises the following steps:
a. preparing materials: weaving the coarse fibers into mat cloth with obvious warp and weft by a machine, and then carrying out PE film coating treatment on the mat cloth to ensure that the coarse fibers are not loosened;
b. manufacturing the basket body: cutting the mat cloth subjected to PE film coating into a special shape by a die cutting machine, conveying the cut mat cloth to an assembly line by a conveyor belt, wrapping the mat cloth on the outer wall of a die by a mechanical arm 5, and finally forming by high-frequency voltage to obtain the basket body 1, wherein the high-frequency welding temperature is 185 ℃, the current is adjusted to 95A, and the duration is 2 seconds;
c. manufacturing a circular hoop: cutting the hoop strip into a specified length and a specified width according to the size requirement of the circular hoop 2, then cutting the hoop strip into a required thickness by a cutting machine, and then bonding the hoop strip into a circular ring shape on a mould to obtain various circular hoops 2;
d. installing a circular hoop: pressing an upper opening circular hoop 201 to the outer edge of an upper port of the basket body 1 through mold high-frequency, pressing a lower bottom circular hoop 202 to the outer edge of a bottom end of the basket body 1 through mold high-frequency, setting the high-frequency welding temperature to 185 ℃, adjusting the current to 95A, and keeping the time for 4 seconds; a carrying handle 13 can be further installed on the outer wall of the upper opening circular hoop 201;
e. manufacturing a basket bottom: the basket bottom 3 is also made of mat cloth and then molded into a round cover shape;
f. mounting the basket bottom: the basket bottom 3 is placed on the inner wall of the bottom port of the basket body 1, the basket bottom 3 and the basket body 1 are seamlessly jointed by high-frequency pressing, the high-frequency welding temperature is set to 185 ℃, the current is adjusted to 85A, and the duration is 5 seconds, so that the weaving craft flower basket is finally obtained as shown in figure 9.
Wherein, the coarse fiber in the step a is ramie fiber with the thickness of 8 mm; in the step b, the mat is cut into a fan shape by a die cutting machine; as shown in fig. 4 and 5, the device for wrapping the mat cloth into the basket body 1 in step b includes a forming die 4, a mechanical arm 5 and a support table 6, a vertical plate 7 is fixed on the upper end surface of the support table 6, the forming die 4 is fixedly installed on the side wall of the vertical plate 7, two groups of bearing seats 8 are further fixed on the upper end surface of the support table 6, rotating shafts 9 are rotatably installed on the two groups of bearing seats 8, driven turbines 10 are fixed on the outer walls of the middle portions of the two rotating shafts 9, the mechanical arm 5 is fixedly installed on the outer wall of the rotating shaft 9, a worm 11 is further engaged and connected between the two driven turbines 10, and the bottom end of the worm 11 is fixed with the output; the inner walls of the two mechanical arms 5 are provided with arc-shaped grooves, and the arc-shaped grooves are matched with the shape of the forming die 4; c, selecting plastic materials for the hooping strips of the circular hoops 2 to imitate bamboo wood; in the step e, the diameter of the bottom surface of the round cover is the same as the inner diameter of the bottom port of the basket body 1, and the periphery of the round cover protrudes upwards by 8 mm.
Example 5
A weaving craft flower basket, as shown in fig. 10, comprises a basket body 1, a circular hoop 2 and a basket bottom 3, wherein the basket body 1 and the basket bottom 3 are both made of mat cloth processed by PE film coating, the circular hoop 2 comprises an upper circular hoop 201 and a lower circular hoop 202, the upper circular hoop 201 is pressed on the outer edge of an upper port of the basket body 1 through a mold in a high-frequency mode, the lower circular hoop 202 is pressed on the outer edge of a bottom end of the basket body 1 through a mold in a high-frequency mode, and a carrying handle 13 is further installed on the outer wall of the upper circular hoop 201.
An automatic flow line production method of a weaving craft flower basket comprises the following steps:
a. preparing materials: weaving the coarse fibers into mat cloth with obvious warp and weft by a machine, and then carrying out PE film coating treatment on the mat cloth to ensure that the coarse fibers are not loosened;
b. manufacturing the basket body: cutting the mat cloth subjected to PE film coating into a special shape by a die cutting machine, conveying the cut mat cloth to an assembly line by a conveyor belt, wrapping the mat cloth on the outer wall of a die by a mechanical arm 5, and finally forming by high-frequency voltage to obtain the basket body 1, wherein the high-frequency welding temperature is 185 ℃, the current is adjusted to 95A, and the duration is 2 seconds;
c. manufacturing a circular hoop: cutting the hoop strip into a specified length and a specified width according to the size requirement of the circular hoop 2, then cutting the hoop strip into a required thickness by a cutting machine, and then bonding the hoop strip into a circular ring shape on a mould to obtain various circular hoops 2;
d. installing a circular hoop: pressing an upper opening circular hoop 201 to the outer edge of an upper port of the basket body 1 through mold high-frequency, pressing a lower bottom circular hoop 202 to the outer edge of a bottom end of the basket body 1 through mold high-frequency, setting the high-frequency welding temperature to 185 ℃, adjusting the current to 95A, and keeping the time for 4 seconds; a carrying handle 13 can be further installed on the outer wall of the upper opening circular hoop 201;
e. manufacturing a basket bottom: the basket bottom 3 is also made of mat cloth and then molded into a round cover shape;
f. mounting the basket bottom: the basket bottom 3 is placed on the inner wall of the bottom port of the basket body 1, the basket bottom 3 and the basket body 1 are seamlessly jointed by high-frequency pressing, the high-frequency welding temperature is set to 185 ℃, the current is adjusted to 85A, and the duration is 5 seconds, so that the weaving craft flower basket is finally obtained as shown in figure 10.
Wherein, the coarse fiber in the step a is ramie fiber with the thickness of 8 mm; in the step b, the mat is cut into a fan shape by a die cutting machine; as shown in fig. 4 and 5, the device for wrapping the mat cloth into the basket body 1 in step b includes a forming die 4, a mechanical arm 5 and a support table 6, a vertical plate 7 is fixed on the upper end surface of the support table 6, the forming die 4 is fixedly installed on the side wall of the vertical plate 7, two groups of bearing seats 8 are further fixed on the upper end surface of the support table 6, rotating shafts 9 are rotatably installed on the two groups of bearing seats 8, driven turbines 10 are fixed on the outer walls of the middle portions of the two rotating shafts 9, the mechanical arm 5 is fixedly installed on the outer wall of the rotating shaft 9, a worm 11 is further engaged and connected between the two driven turbines 10, and the bottom end of the worm 11 is fixed with the output; the inner walls of the two mechanical arms 5 are provided with arc-shaped grooves, and the arc-shaped grooves are matched with the shape of the forming die 4; c, selecting plastic materials for the hooping strips of the circular hoops 2 to imitate bamboo wood; in the step e, the diameter of the bottom surface of the round cover is the same as the inner diameter of the bottom port of the basket body 1, and the periphery of the round cover protrudes upwards by 8 mm.
By integrating the embodiments 1 to 5, it can be seen that the coarse fibers are woven into the mat cloth with obvious warp and weft by the machine, and the mat cloth is hardened by the PE film coating treatment, so that the main body of the flower basket can be independently formed, the four edges of the mat cloth are tidy and not scattered, the inside of the formed flower basket is smooth and straight, and is not wrinkled and deformed, and particularly, after the PE material is used for the film coating treatment of the mat cloth, the full-automatic mechanical production can be realized in the whole production process of the flower basket; the upper port and the lower port of the basket body 1 are respectively provided with the round hoops 2, the application not only brings rigidity to the structure of a flower basket product, but also is a typical characteristic of a clamping process of a traditional hand-woven flower basket, and the effect of simulating the height of the traditional hand-woven flower basket is achieved; in the device for wrapping mat cloth into a basket body 1, a forward and reverse rotating motor 14 can be controlled to drive a worm 11 to rotate clockwise or anticlockwise, two sides of the worm 11 are meshed with two driven turbines 10 simultaneously, the two driven turbines 10 can be further driven to rotate reversely simultaneously, the two driven turbines 10 are fixed to the outer walls of the middle parts of two rotating shafts 9 respectively, mechanical arms 5 are fixed to the two rotating shafts 9, the driven turbines 10 can drive the two mechanical arms 5 to fold or unfold simultaneously, the mat cloth can be bent into a cylindrical object when the two mechanical arms 5 are folded, and then high-frequency voltage forming is carried out on the joint of the cylindrical object to obtain the basket body 1; when the two mechanical arms 5 are opened, on one hand, the formed basket body 1 is conveniently pushed out, and on the other hand, the next piece of mat cloth is conveniently fed and formed;
the invention aims at highly simulating the traditional bamboo wood rattan woven flower basket, develops a standard part as an accessory, realizes the standardized flow line production in the whole process, realizes the revolutionary subversion of the traditional manual product production process, improves the production efficiency by hundreds of times, simultaneously highly restores the appearance of the flower basket to the manually woven flower basket, has almost the same appearance as the manually woven flower basket, is environment-friendly in material, has the quality superior to the manually woven flower basket, can improve the labor productivity by more than 100 times, can reduce the product cost by at least more than 50 percent, and has huge market potential.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. A weaving process flower basket comprises a basket body, circular hoops and a basket bottom, and is characterized in that the basket body and the basket bottom are made of matting cloth subjected to PE film coating treatment, the basket body and the basket bottom are formed in a high-frequency press fit connection mode, each circular hoop comprises an upper circular hoop and a lower circular hoop, the upper circular hoop is pressed to the outer edge of an upper port of the basket body through a mold in a high-frequency press fit mode, and the lower circular hoop is pressed to the outer edge of the bottom end of the basket body through the mold in a high-frequency press fit mode.
2. The weaving artistic flower basket according to claim 1, characterized in that: the upper end surface of the basket bottom is also provided with a plastic waterproof inner container, and the basket bottom and the plastic inner container are placed in the basket body for high-frequency joint at one time when the weaving craft flower basket is manufactured.
3. The weaving artistic flower basket according to claim 1, characterized in that: the inner wall of the upper port of the basket body is also provided with an inner hoop which is pressed by high frequency.
4. The weaving artistic flower basket according to claim 1, characterized in that: the outer wall of the upper opening circular hoop is also provided with a hand-held handle or a handle lug.
5. The automatic flow line production method of the weaving craft flower basket according to any one of claims 1-4, characterized by comprising the following steps:
a. preparing materials: weaving the coarse fibers into mat cloth with obvious warp and weft by a machine, and then carrying out PE film coating treatment on the mat cloth;
b. manufacturing the basket body: cutting the mat cloth subjected to PE film coating into a special shape by a die cutting machine, conveying the cut mat cloth to a production line by a conveyor belt, wrapping the mat cloth on the outer wall of the die, and finally forming by high-frequency voltage to obtain the basket body;
c. manufacturing a circular hoop: cutting the hoop strip into a specified length and a specified width according to the size requirement of the circular hoop, then cutting the hoop strip into a required thickness by a cutting machine, and then bonding the hoop strip into a circular ring shape on a mould to obtain the circular hoop;
d. installing a circular hoop: pressing the upper opening circular hoop to the outer edge of the upper opening of the basket body through the mold high frequency, and pressing the lower bottom circular hoop to the outer edge of the bottom end of the basket body through the mold high frequency;
e. manufacturing a basket bottom: the basket bottom is made of mat cloth or woven cloth and is molded into a round cover shape;
f. mounting the basket bottom: and (3) placing the basket bottom on the inner wall of the bottom port of the basket body, and seamlessly joining the basket bottom and the basket body by high-frequency pressing to finally obtain the woven flower basket.
6. The automatic flow line production method of the weaving artistic flower basket according to claim 5, characterized in that: and the coarse fibers in the step a are natural fibers or synthetic fibers with the thickness of 1-10 mm.
7. The automatic flow line production method of the weaving artistic flower basket according to claim 5, characterized in that: and c, in the step b, the mat is die-cut into a fan shape or a rectangular shape by a die cutting machine.
8. The automatic flow line production method of the weaving artistic flower basket according to claim 5, characterized in that: the device for wrapping the mat cloth into the basket body in the step b comprises a forming die, mechanical arms and a supporting table, wherein a vertical plate is fixed on the upper end face of the supporting table, the forming die is fixedly mounted on the side wall of the vertical plate, two groups of bearing seats are further fixed on the upper end face of the supporting table, rotating shafts are rotatably mounted on the two groups of bearing seats, driven turbines are fixed on the outer walls of the middle parts of the two rotating shafts, the mechanical arms are fixedly mounted on the outer walls of the rotating shafts, a worm is further in meshing connection between the two driven turbines, and the bottom end of the worm is fixed with the output end of a forward and reverse motor; arc-shaped grooves are formed in the inner walls of the two mechanical arms and are matched with the shape of the forming die.
9. The automatic flow line production method of the weaving artistic flower basket according to claim 5, characterized in that: and c, selecting any one or a combination of a plurality of bamboo chips, wood chips, metal bamboo-like wood and plastic bamboo-like wood for the hoop strips of the circular hoops in the step c.
10. The weaving artistic flower basket and the automatic flow line production method thereof according to claim 5, wherein: and e, the diameter of the bottom surface of the round cover in the step e is the same as the inner diameter of the bottom port of the basket body, and the periphery of the round cover protrudes upwards by 5-8 mm.
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