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CN112373056B - Processing production line of gauze mask - Google Patents

Processing production line of gauze mask Download PDF

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Publication number
CN112373056B
CN112373056B CN202011268066.0A CN202011268066A CN112373056B CN 112373056 B CN112373056 B CN 112373056B CN 202011268066 A CN202011268066 A CN 202011268066A CN 112373056 B CN112373056 B CN 112373056B
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CN
China
Prior art keywords
welding
winding
driving
clamp
movable
Prior art date
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Active
Application number
CN202011268066.0A
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Chinese (zh)
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CN112373056A (en
Inventor
吴志诚
柳建雄
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Guangdong Tiantai Robot Co Ltd
Original Assignee
Guangdong Tiantai Robot Co Ltd
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Priority to CN202011268066.0A priority Critical patent/CN112373056B/en
Publication of CN112373056A publication Critical patent/CN112373056A/en
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Publication of CN112373056B publication Critical patent/CN112373056B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/08Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7861In-line machines, i.e. feeding, joining and discharging are in one production line
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/48Wearing apparel
    • B29L2031/4807Headwear
    • B29L2031/4835Masks

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Respiratory Apparatuses And Protective Means (AREA)

Abstract

A processing line of gauze mask for welding ear strap on gauze mask cloth forms the gauze mask, includes: a mask cloth conveying assembly, an ear belt cutting device and an automatic welding instrument; the ear belt cutting device is used for cutting off the ear belt and is welded on the mask cloth by the automatic welding instrument; the two sides of the upper winding main body are provided with upper wire clamping grooves, and the two sides of the lower winding main body are provided with lower wire clamping grooves; the clamping part of one of the upper winding clamp and the lower winding clamp can be in reset abutment with the upper wire clamping groove, and the clamping part of the other clamping part can be in reset abutment with the lower wire clamping groove; the output end of the movable driver is connected with the welding column and is used for driving the welding column to move horizontally so that the welding column passes through the welding extending port; the cutting part of the ear belt cutting device cuts off the ear belt at the welding extending port. This processing production line carries out material loading, cutting and welding to gauze mask ear area through wire winding mechanism, gauze mask cloth conveying assembly and ear area cutting device, can provide full-automatic ear area and the assembled function of gauze mask cloth, has improved the ear area machining efficiency of gauze mask.

Description

Processing production line of gauze mask
Technical Field
The invention relates to the technical field of mask processing production lines, in particular to a mask processing production line.
Background
The existing mask manufacturing process mainly comprises the step of fully automatic mass production by a mechanical device; the mask mainly comprises a plurality of layers of filter cloth with a filtering function and hanging lugs for hanging on ears; in the prior art, the ear belts are welded on the surface of the mask cloth and hung on the left ear position and the right ear position of a user, so that two ear belts are arranged on the mask surface; however, the cutting, conveying and welding structures of the ear belts are complex, so that the structures among the cutting part, the conveying part and the welding part are not concise, and the processing production efficiency of the left ear and the right ear is low during mass production.
Disclosure of Invention
The invention aims to provide a mask processing production line which is used for welding an ear belt on mask cloth through a mask cloth conveying assembly, an ear belt cutting device and an automatic welding instrument.
To achieve the purpose, the invention adopts the following technical scheme:
a processing line of gauze mask for welding ear strap on gauze mask cloth forms the gauze mask, includes: a mask cloth conveying assembly, an ear belt cutting device and an automatic welding instrument;
the mask cloth conveying assembly is used for conveying the mask cloth to the automatic welding instrument;
The ear belt cutting device is used for cutting off the ear belt and is welded to the mask cloth by the automatic welding instrument; the automatic welder includes: the automatic welding device comprises a winding mechanism, an automatic welding device and a mobile driver;
the winding mechanism includes: the device comprises a mechanism driver, an upper winding main body, a lower winding main body, a winding lug, an upper winding clamp and a lower winding clamp;
The output end of the mechanism driver is connected with the upper winding main body and/or the lower winding main body and is used for driving the upper winding main body and/or the lower winding main body to rotate; the upper winding main body and the lower winding main body are connected in an up-down position, and a welding extending port is formed between the upper winding main body and the lower winding main body; the upper end of the upper winding main body is connected with the winding lug, and the lower end of the lower winding main body is connected with the winding lug; the upper winding body is provided with an upper wire clamping groove at two sides, and the lower winding body is provided with a lower wire clamping groove at two sides; a clamping part of one of the upper winding clamp and the lower winding clamp can be in reset abutment with the upper wire clamping groove, and a clamping part of the other clamping part can be in reset abutment with the lower wire clamping groove;
the automatic welding device includes: a welding post and a welding plate;
the output end of the movable driver is connected with a welding column and is used for driving the welding column to move horizontally so that the welding column passes through the welding extending port;
And the cutting part of the ear belt cutting device cuts off the ear belt at the welding extending port.
Preferably, the lower winding jig includes: a clamp driver, a clamp synchronizing plate, and a movable clamp block;
the output end of the clamp driver is connected with the clamp synchronous plate and used for driving the clamp synchronous plate to move; when the clamp synchronous plate moves, the movable clamp block is driven to move, so that the movable clamp block moves in the notch of the upper wire clamping groove or the notch of the lower wire clamping groove, and the size of the notch is adjusted.
Preferably, the upper winding jig includes: the clamp guide column, the clamp base and the movable clamp block;
The clamp guide post is arranged on the clamp base; the clamp base is respectively arranged outside the upper wire clamping groove and the lower wire clamping groove; the movable clamp block is arranged on the clamp guide post in a resetting and rotating manner; and when the clamp synchronous plate moves, the clamp synchronous plate abuts against the movable clamp block so as to drive the movable clamp block to rotate around the clamp guide post.
Preferably, the upper winding main body and/or the lower winding main body are/is provided with a reset extending groove; the winding clamp includes: a return elastic member; the reset elastic piece is arranged in the reset extending groove;
the movable clamp block is provided with a driving part, a resetting part and a clamping part;
the driving part is used for driving the movable clamp block to rotate after position adjustment;
The reset part is propped against the reset elastic piece after rotating, so that the movable clamp block resets after rotating;
Under the action of the driving part and the resetting part, the clamping part rotates to be close to and far away from the notch of the upper wire clamping groove or the notch of the lower wire clamping groove so as to adjust the size of the notch.
Preferably, the upper winding jig includes: an upper wire winding driver and an upper wire winding synchronization plate;
the output end of the upper winding driver is connected with the upper winding synchronous plate, and the upper winding synchronous plate is used for driving the upper winding synchronous plate to move and driving the movable clamp block to move, so that the movable clamp block moves in the notch of the upper wire clamping groove or the notch of the lower wire clamping groove so as to adjust the size of the notch.
Preferably, the mechanism driver includes: the device comprises a mechanism mounting seat, a driving shaft, a mechanism driving motor, a driving wheel, a driving driven wheel and a driving synchronous belt;
The driving shaft is rotatably arranged on the mechanism mounting seat; the output end of the mechanism driving motor is connected with the driving wheel, and the driving driven wheel is synchronously and rotatably arranged on the driving shaft; the driving synchronous belt synchronously connects the driving wheel with the driving driven wheel; the driving shaft is synchronously and rotationally connected with the upper winding main body and/or the lower winding main body.
Preferably, the method further comprises: an ejection frame;
the ejection frame is positioned at the outer side of the winding lug and forms a gap with the winding lug; the ejection frame is movable.
Preferably, the mask cloth transfer assembly includes: a conveying driving assembly and a plurality of moving frames;
the transfer drive assembly includes: the conveying driving motor, the conveying driving wheel, the conveying driving driven wheel and the conveying driving synchronous belt;
The output end of the transmission driving motor is connected with the transmission driving wheel and is used for driving the transmission driving wheel to rotate; the transmission driving synchronous belt is used for synchronously and rotatably connecting the transmission driving wheel and the transmission driving driven wheel respectively; the welding columns and the welding plates are respectively positioned at two sides of the conveying driving synchronous belt;
The movable frames are arranged on the conveying driving synchronous belt and used for placing mask cloth, so that the mask cloth passes through the space between the welding column and the welding plate.
Preferably, the method further comprises: a mask pressing assembly;
The mask pressing assemblies are respectively arranged at two sides of the conveying driving synchronous belt;
the mask pressing assembly comprises: a mask pressing driver and a mask pressing plate;
the output end of the mask pressing driver is connected with the mask pressing plate and is used for driving the mask pressing plate to stretch and retract, so that the mask pressing plates on two sides are respectively pressed towards the movable frame.
Preferably, the automatic welding device further comprises: welding the moving assembly;
the welding mobile assembly includes: the welding movable seat, the welding movable sliding block and the welding movable track;
The welding movable sliding block is arranged on the welding movable seat; the welding movable sliding block is movably arranged on the welding movable rail, so that the welding movable seat moves along the welding movable rail; the output end of the movable driver is provided with a movable driving column which is connected with the welding column; the welding movable seat is sleeved on the movable driving column.
The invention has the beneficial effects that:
This processing production line carries out material loading, cutting and welding to gauze mask ear area through wire winding mechanism, gauze mask cloth conveying assembly and ear area cutting device, can provide full-automatic ear area and the assembled function of gauze mask cloth, has improved the ear area machining efficiency of gauze mask.
Drawings
FIG. 1 is a schematic view of a processing line;
FIG. 2 is a schematic view of the structure of the automatic welder;
FIG. 3 is a schematic structural view of a winding mechanism;
Fig. 4 is a schematic structural view of the mask pressing assembly;
FIG. 5 is a schematic structural view of a winding mechanism;
fig. 6 is an enlarged view of a portion a in fig. 5.
Wherein:
mask cloth conveying component 01, ear belt cutting device 02, automatic welding instrument 03 and mask pressing component 04;
a winding mechanism 1; an automatic welding device 2 and a moving driver 6;
A mechanism driver 11, an upper winding body 12, a lower winding body 13, a winding bump 14, an upper winding jig 16, and a lower winding jig 15; an ejector frame 17;
an upper wire clamping groove 121; welding the extending port 130, the lower wire clamping groove 131, and the reset extending groove 132;
winding wire clamping groove 141 and winding wire clamping block 142; a clamp driver 151, a clamp synchronizing plate 152, and a movable clamp block 153;
A jig guide post 161, a jig base 162, a return elastic member 163, a wire winding driver 164, an upper wire winding synchronization plate 165; a driving portion 1531, a reset portion 1532, and a clamping portion 1533;
A void-avoiding groove 171;
A welding column 21, a welding plate 22, a welding moving assembly 23, a welding frame 24 and a welding guide column 25;
A welding movable seat 231, a welding movable slider 232, and a welding movable rail 233;
a mechanism mounting seat 111, a driving shaft 112, a mechanism driving motor 113, a driving wheel 114, a driving driven wheel 115 and a driving synchronous belt 116; a moving drive column 61;
A moving frame 30, a transmission driving wheel 31, a transmission driving driven wheel 32, and a transmission driving synchronous belt 33;
Mask pressing driver 41 and mask pressing plate 42.
Detailed Description
The technical scheme of the invention is further described by the detailed description below with reference to the accompanying drawings.
A processing line of gauze mask for welding ear strap on gauze mask cloth forms the gauze mask, includes: a mask cloth conveying assembly 01, an ear belt cutting device 02 and an automatic welding instrument 03;
the mask cloth conveying component 01 is used for conveying the mask cloth to the automatic welding instrument 03;
The ear belt cutting device 02 is used for cutting off the ear belt and is welded to the mask cloth by the automatic welding instrument 03; the automatic welder 03 includes: a winding mechanism 1, an automatic welding device 2 and a moving driver 6;
the winding mechanism 1 includes: a mechanism driver 11, an upper winding body 12, a lower winding body 13, a winding bump 14, an upper winding jig 16, and a lower winding jig 15;
The output end of the mechanism driver 11 is connected with the upper winding main body 12 and/or the lower winding main body 13, and is used for driving the upper winding main body 12 and/or the lower winding main body 13 to rotate; the upper winding main body 12 is connected with the lower winding main body 13 in an up-down position, and a welding extending port 130 is formed between the upper winding main body and the lower winding main body; the upper end of the upper winding main body 12 is connected with the winding lug 14, and the lower end of the lower winding main body 13 is connected with the winding lug 14; upper wire clamping grooves 121 are formed in two sides of the upper winding main body 12, and lower wire clamping grooves 131 are formed in two sides of the lower winding main body 13; a clamping portion 1533 of one of the upper winding jig 16 and the lower winding jig 15 is restably abutted against the upper clamping groove 121, and a clamping portion 1533 of the other is restably abutted against the lower clamping groove 131;
The automatic welding device 2 includes: a welding post 21 and a welding plate 22;
The output end of the moving driver 6 is connected with a welding column 21, and is used for driving the welding column 21 to move horizontally, so that the welding column 21 passes through the welding extending port 130;
The ear band cutting device 02 cuts the ear band at the welding entrance 130 by a cutting portion thereof.
This wire winding mechanism 1 is used for carrying out the material loading to the gauze mask ear area, and gauze mask processing assembly line provides full-automatic material loading function, has improved the ear area machining efficiency of gauze mask.
Specifically, in the initial state, the upper winding body 12 is located above and the lower winding body 13 is located below; the ear strap extends from the upper wire clamping groove 121 on the left side of the upper wire winding main body 12 to the lower wire clamping groove 131 on the left side of the lower wire winding main body 13, winds the outer side of the lower wire winding convex block 14 and enters the lower wire clamping groove 131 on the right side of the lower wire winding main body 13; at this time, the lower winding clamps 15 positioned at the lower wire clamping grooves 131 at both sides limit the ear belt, and the upper winding clamps 16 positioned at the upper wire clamping groove 121 limit the ear belt, so that the ear belt is in a tensed state; at this time, an ear strap cutting device having a cutting function and an automatic welding device 2 having a welding function may be provided at the welding inlet 130, the ear strap is cut at the welding inlet 130 by the ear strap cutting device, and then the cut ear strap is pushed out of the welding inlet 130 by the automatic welding device 2; the ear belt cutting device is a known cutting mechanism, and only the ear belt is required to be cut off, such as scissors; the automatic welding device 2 is a well-known mechanism having a welding function, such as an ultrasonic welding machine, and presses the ear strap to the welding plate 22 by the welding column 21, and welds the ear strap to the mask cloth by the ultrasonic welding method. When the cut ear strap is welded on the mask cloth, the lower winding clamp 15 is loosened, and at the moment, the upper winding clamp 16 still clamps the ear strap which is not cut; the mechanism driver 11 is started to drive the upper winding main body 12 and the lower winding main body 13 to rotate 180 degrees, the upper winding clamp 16 positioned on the upper wire clamping groove 121 drives the ear belt to turn 180 degrees, the ear belt is sequentially wound on the upper wire clamping groove 121 on the left side, the winding lug 14 at the upper end and the upper wire clamping groove 121 on the right side, so that the ear belt is overlapped with an initial state after being turned over, namely, the turned upper wire clamping groove 121, the turned upper winding clamp 16 and the winding lug 14 are overlapped with the initial state respectively, the turned upper winding main body 12 is positioned below, the turned lower winding main body 13 is positioned above, and the ear belt can be fed to the winding lug 14 again, so that the ear belt cutting device and the automatic welding device 2 can cut and weld the newly fed ear belt respectively.
The mechanism driver 11 is a mechanism having a well-known driving function, such as a motor, or a combination of a motor and a speed reducer. The upper winding clamp 16 and the lower winding clamp 15 are known clamps that can be replaced by simply restraining the ear strap, such as by clamping the ear strap, or by restraining the ear strap in a slot. The moving driver 6 is a well-known driving mechanism such as a cylinder, or a linear driver composed of a motor and a screw.
Preferably, the lower winding jig 15 includes: a clamp driver 151, a clamp synchronizing plate 152, and a movable clamp block 153;
The output end of the clamp driver 151 is connected with the clamp synchronous plate 152, and is used for driving the clamp synchronous plate 152 to move; when the clamp synchronization plate 152 moves, the movable clamp block 153 is driven to move, so that the movable clamp block 153 moves in the notch of the upper wire clamping groove 121 or the notch of the lower wire clamping groove 131, so as to adjust the size of the notch.
The clamp driver 151 is a well-known mechanism having a driving movement function, such as an air cylinder; when the output end of the clamp driver 151 stretches, the clamp synchronous plate 152 can be driven to move so as to drive the movable clamp block 153 to move, and the size of the notch of the upper clamp wire groove 121 or the notch of the lower clamp wire groove 131 can be adjusted after the movable clamp block 153 moves.
The movable clamp block 153 is used for limiting the ear strap to the notch of the upper wire clamping groove 121 or the notch of the lower wire clamping groove 131, and the lower wire winding clamp 15 is specifically used for fixing two ends of the ear strap so as to facilitate cutting and welding; because the upper winding body 12 and the lower winding body 13 are rotatable and have similar or identical shapes, the upper wire clamping groove 121 overlaps the position before the lower wire clamping groove 131 rotates after rotating, so that the position of the clamp synchronizing plate 152 can drive the continuously turned movable clamp block 153 at the same position without changing, so that the movable clamp block 153 can still be driven by the clamp synchronizing plate 152 after turning, and the size of the notch of the upper wire clamping groove 121 or the notch of the lower wire clamping groove 131 can be adjusted.
Preferably, the upper winding jig 16 includes: a jig guide post 161, a jig base 162, and the movable jig block 153;
The jig guide post 161 is mounted to the jig base 162; the clamp base 162 is respectively installed outside the upper wire clamping groove 121 and outside the lower wire clamping groove 131; the movable clamp block 153 is mounted on the clamp guide post 161 in a resettable and rotatable manner; when the clamp synchronization plate 152 moves, it abuts against the movable clamp block 153 to drive the movable clamp block 153 to rotate around the clamp guide post 161.
When the movable clamp block 153 rotates, it rotates around the clamp guide post 161 so that one end of the movable clamp block approaches to and away from the upper wire clamping groove 121 or the lower wire clamping groove 131, and the size of the notch is adjusted; further, the movable clamp block 153 is used to contact the ear belt so as to press the ear belt in the groove, so that after the ear belt is cut off, the ear belt can still be limited in the groove through the movable clamp block 153, and after the upper winding main body 12 and the lower winding main body 13 are overturned, the ear belt can be reloaded.
Preferably, the upper winding body 12 and/or the lower winding body 13 are provided with a reset extension groove 132; the upper winding jig 16 includes: a return elastic member 163; the reset elastic member 163 is installed in the reset extension groove 132;
the movable clamp block 153 is provided with a driving part 1531, a reset part 1532 and the clamping part 1533;
the driving part 1531 is used for driving the movable clamp block 153 to rotate after position adjustment;
the reset portion 1532 abuts against the reset elastic member 163 after rotating, so that the movable clamp block 153 resets after rotating;
Under the action of the driving part 1531 and the reset part 1532, the clamping part 1533 rotates to bottom against and away from the notch of the upper clamping groove 121 or the notch of the lower clamping groove 131, so as to adjust the size of the notch.
After the reset elastic member 163 is disposed in the reset extension groove 132, when the reset portion 1532 of the movable clamp block 153 is driven by the clamp synchronization plate 152 or the upper winding synchronization plate 165 to contact the reset elastic member 163, the reset elastic member 163 is elastically deformed, and at this time, the clamping portion 1533 abuts against the upper clamping groove 121 or the lower clamping groove 131, and the ear strap is compressed; the output of the clamp driver 151 or the upper wire winding driver 164 is reset to reset the clamp synchronization plate 152 or the upper wire winding synchronization plate 165; at this time, since the clamping portion 1533 has no pressing force, the reset portion 1532 is pressed against the reset elastic member 163, and the reset elastic member 163 elastically restores the reset portion 1532, the clamping portion 1533 is far away from the clamping groove (the upper clamping groove 121 or the lower clamping groove 131), the notch is enlarged, and the ear strap can be loosened; and when the clamping portion 1533 abuts against the wire clamping groove, the notch becomes smaller, so that the ear strap can be pressed.
The return elastic member 163 is a generally elastic workpiece, such as a sponge, rubber, or the like, having elastic restoring ability, and is configured as a sphere to provide a return action to the return portion 1532.
Preferably, the upper winding jig 16 includes: an upper wire-winding driver 164 and an upper wire-winding synchronizing plate 165;
the output end of the upper winding driver 164 is connected to the upper winding synchronization plate 165, and is used for driving the upper winding synchronization plate 165 to move, driving the movable clamp block 153 to move, so that the movable clamp block 153 moves in the notch of the upper wire clamping groove 121 or the notch of the lower wire clamping groove 131, so as to adjust the size of the notch.
The upper winding clamp 16 is used for clamping one end of the ear belt, when the ear belt is cut off at the welding extending port 130, the output end of the upper winding driver 164 extends to drive the upper winding synchronization plate 165 to extend, the ear belt of the corresponding upper wire clamping groove 121 or the lower wire clamping groove 131 is pressed by the movable clamp block 153, the upper winding main body 12 and the lower winding main body 13 are driven to turn 180 degrees under the rotation action of the mechanism driver 11, and the ear belt is fed again.
The upper wire drive 164 is a mechanism having a generally horizontal driving action, such as an air cylinder. The output end of the cylinder is connected to the upper winding synchronization plate 165, and the position of the upper winding synchronization plate 165 is adjusted by the expansion and contraction of the output end.
Preferably, the mechanism driver 11 includes: a mechanism mounting base 111, a driving shaft 112, a mechanism driving motor 113, a driving wheel 114, a driving driven wheel 115 and a driving synchronous belt 116;
The driving shaft 112 is rotatably mounted on the mechanism mounting base 111; the output end of the mechanism driving motor 113 is connected with the driving wheel 114, and the driving driven wheel 115 is synchronously and rotatably arranged on the driving shaft 112; the driving synchronous belt 116 synchronously connects the driving wheel 114 with the driving driven wheel 115; the drive shaft 112 is connected to the upper winding body 12 and/or the lower winding body 13 in a rotationally synchronized manner.
The output end of the mechanism driving motor 113 rotates to drive the driving wheel 114 to rotate, and the driven wheel 115 is driven to rotate under the driving action of the driving synchronous belt 116, and the driving shaft 112 is connected with the driven wheel 115 in a synchronous rotation way, so that the driving shaft 112 rotates to drive the upper winding main body 12 and/or the lower winding main body 13 to rotate, and the upper winding main body 12 and/or the lower winding main body 13 are turned 180 degrees; the upper winding body 12 and/or the lower winding body 13 of the present embodiment may also be directly driven to rotate by the mechanism driving motor 113.
Preferably, the method further comprises: an ejector frame 17;
the ejection frame 17 is located outside the winding bump 14 and forms a gap with the winding bump 14; the ejector frame 17 is movable.
The ejector frame 17 can be driven to stretch and retract by a well-known driver, such as a cylinder; when the ejector frame 17 is telescopic, it can separate the ear strap sleeved on the winding lug 14 from the winding lug 14, so that the ear strap can be easily separated from the winding lug 14 after welding, and the separation efficiency of the ear strap is improved.
Preferably, the ejector frame 17 is mounted to the jig synchronization plate 152. In the scheme, the ejection frame 17 is preferably arranged on the clamp synchronous plate 152, and the ejection frame 17 and the movable clamp block 153 can be driven by using a single clamp driver 151 so as to synchronously clamp and push out the ear belt; specifically, when the output end of the clamp driver 151 is extended, the clamp synchronizing plate 152 synchronously drives the ejector frame 17 and the movable clamp block 153, the movable clamp block 153 clamps both ends of the ear belt, and the ejector frame 17 breaks away the middle section of the ear belt from the winding bump 14; when the movable clamp block 153 is loosened, the ear belt can automatically fall off.
More preferably, the two sides of the winding bump 14 are concaved inwards to form a void-avoiding groove 171; the curved portion of the ejector frame 17 extends into the empty-avoiding groove 171. As shown in fig. 3, the ear strap, after bypassing the winding bump 14, linearly enters the lower wire clamping groove 131 or the upper wire clamping groove 121 due to the tightening state; after the curved portion of the ejector frame 17 extends into the space-avoiding groove 171, the ear strap can be separated from the winding bump 14 after the ejector frame 17 moves to stretch out and draw back to the space-avoiding groove 171.
Preferably, the upper winding body 12 and/or the lower winding body 13 are provided with winding wire clamping slots 141; one end of the winding bump 14 extends outwards to form a winding clamping block 142; the winding block 142 is detachably mounted in the winding block slot 141. The winding projection 14 is detachably mounted in the winding clamping groove 141 to be respectively mounted on the upper winding main body 12 and/or the lower winding main body 13, so that the manufacturing cost of the winding mechanism 1 is reduced, and daily replacement and maintenance are also facilitated.
Preferably, the number of the winding bumps 14 is at least a plurality; the winding protruding block 14 is further provided with the winding clamping groove 141, and two adjacent winding protruding blocks 14 are clamped in the winding clamping groove 141 of the other winding protruding block through the winding clamping block 142 of one winding protruding block. According to the winding mechanism 1, the length of the ear belt at the winding lug 14 can be prolonged by arranging a plurality of winding lugs 14 according to the actual height, and the ear belts with different lengths can be processed; such as a single wire wrap tab 14, is the length of the wire clip slot and the path outside of the single wire wrap tab 14; when the plurality of winding lugs 14 are provided, the plurality of winding lugs 14 can extend the length of the ear belt, so that the length of the ear belt can be processed in a targeted manner.
Preferably, the mask cloth transfer assembly 01 includes: a transfer drive assembly and a plurality of moving frames 30;
The transfer drive assembly includes: a transmission driving motor, a transmission driving pulley 31, a transmission driving driven pulley 32, and a transmission driving timing belt 33;
The output end of the transmission driving motor is connected with the transmission driving wheel 31 and is used for driving the transmission driving wheel 31 to rotate; the transmission driving synchronous belt 33 connects the transmission driving wheel 31 and the transmission driving driven wheel 32 in a synchronous rotation manner; the welding column 21 and the welding plate 22 are respectively positioned at two sides of the conveying driving synchronous belt 33;
The plurality of moving frames 30 are provided on the conveying drive timing belt 33, and are used for placing mask cloth so that the mask cloth passes between the welding posts 21 and the welding plate 22.
The mask is arranged on the movable frame 30, as shown in fig. 1, and the mask can be arranged at the movable frame 30 only by putting down the mask by hands or placing the mask mechanically; ear belts are processed on the two sides of the mask by the ear belt cutting devices 02 and the automatic welding instrument 03 on the two sides respectively; preferably, in this embodiment, the output end of the transmission driving motor (not shown) rotates to drive the transmission driving wheel 31, and under the action of the transmission driving synchronous belt 33, the transmission driving driven wheel 32 is driven to rotate, so that the transmission driving synchronous belt 33 has a conveying function, so as to drive the moving frame 30 on the transmission driving synchronous belt 33 to move. After the movable frame 30 moves, the mask cloth on the movable frame 30 sequentially passes through the mask pressing assembly 04 and the automatic welding instrument 03, so that the full-automatic processing effect is realized.
The transmission driving component can be a known mechanism with a driving and moving function, such as a combination of a motor and a screw rod, and can drive the screw rod to rotate through the rotation of the output end of the motor, install the screw thread seat on the screw rod and connect the moving frame 30 with the screw thread seat; the transmission driving unit may be an air cylinder, and the output of the air cylinder drives the moving frame 30 to move.
Preferably, the method further comprises: a mask pressing assembly 04;
The mask pressing assemblies 04 are respectively arranged at two sides of the transmission driving synchronous belt 33;
The mask pressing assembly 04 comprises: a mask pressing driver 41 and a mask pressing plate 42;
The output end of the mask pressing driver 41 is connected with the mask pressing plate 42, and is used for driving the mask pressing plate 42 to stretch and retract, so that the mask pressing plates 42 on two sides are respectively pressed against the movable frame 30.
The mask pressing driver 41 may be a known mechanism with a driving and moving function, such as an air cylinder, and only needs to horizontally drive the mask pressing plate 42 to contact the moving frame 30; in the scheme, the mask pressing driver 41 is preferably an air cylinder; the output end of the air cylinder is connected with the mouth cover pressing plate 42, the mouth cover pressing plate 42 stretches and contracts, and the mouth cover cloth on the movable frame 30 is pressed by the mouth cover pressing plates 42 on two sides, so that the mouth cover cloth is fully attached to the movable frame 30, the mouth cover cloth is ensured to be stable in state when the ear bands are welded, and the welding position is more accurate.
Preferably, the automatic welding device 2 further comprises: welding the moving assembly 23;
The welding moving assembly 23 includes: a welding movable seat 231, a welding movable slider 232, and a welding movable rail 233;
The welding movable slider 232 is mounted on the welding movable seat 231; the welding movable slider 232 is movably mounted on the welding movable rail 233, so that the welding movable seat 231 moves along the welding movable rail 233; the output end of the moving driver 6 is provided with a moving driving column 61, and the moving driving column 61 is connected with the welding column 21; the welding movable seat 231 is sleeved on the movable driving column 61.
The welding moving assembly 23 is used for adjusting the moving state of the welding post 21 so that the welding post 21 keeps balance in the welding process, and the welding post 21 can stably weld the ear strap on the mask cloth, so that the welding stability is improved. Specifically, the welding moving rail 233 is mounted on the table 05, and the welding movable seat 231 is movably mounted on the welding moving rail 233 through the welding moving slider 232; since the welding movable seat 231 is sleeved on the movable driving column 61, when the output end of the movable driver 6 drives the welding column 21 to move, the movable driving column 61 is supported by the welding movable seat 231, and the welding movable seat 231 is movable, so that the gravity center of the movable driving column 61 is concentrated on the welding movable seat 231, the movement stability is improved, the movement of the movable driving column 61 is guided by the welding movable rail 233 to move, and the welding column 21 is not easy to deviate.
More preferably, the welding moving assembly 23 includes: a welding frame 24 and a welding guide post 25;
The welding guide post 25 is fixed to the welding frame 24; the movable welding seat 231 is movably connected to the welding guide post 25, and moves along the extending direction of the welding guide post 25 when moving.
When the movable driver 6 is an air cylinder, the movable driver 6 is mounted on the welding frame 24, and the output end of the movable driver is connected with the welding column 21, so as to drive the welding column 21 to move linearly, so that the welding column 21 passes through the welding extending port 130, and the ear belt is welded on the mask cloth at the welding extending port 130; the welding frame 24 is mounted on the workbench; in this embodiment, the welding guide post 25 is mounted on the welding frame 24 and is connected to the welding movable seat 231, and the welding guide post 25 can ensure that the welding movable seat 231 moves linearly, so that the welding post 21 is always linearly moved in a telescopic manner.
The technical principle of the present invention is described above in connection with the specific embodiments. The description is made for the purpose of illustrating the general principles of the invention and should not be taken in any way as limiting the scope of the invention. Other embodiments of the invention will be apparent to those skilled in the art from consideration of this specification without undue burden.

Claims (10)

1. A processing line of gauze mask for welding ear area forms the gauze mask on gauze mask cloth, its characterized in that includes: a mask cloth conveying assembly, an ear belt cutting device and an automatic welding instrument;
the mask cloth conveying assembly is used for conveying the mask cloth to the automatic welding instrument;
The ear belt cutting device is used for cutting off the ear belt and is welded to the mask cloth by the automatic welding instrument; the automatic welder includes: the automatic welding device comprises a winding mechanism, an automatic welding device and a mobile driver;
the winding mechanism includes: the device comprises a mechanism driver, an upper winding main body, a lower winding main body, a winding lug, an upper winding clamp and a lower winding clamp;
The output end of the mechanism driver is connected with the upper winding main body and/or the lower winding main body and is used for driving the upper winding main body and/or the lower winding main body to rotate; the upper winding main body and the lower winding main body are connected in an up-down position, and a welding extending port is formed between the upper winding main body and the lower winding main body; the upper end of the upper winding main body is connected with the winding lug, and the lower end of the lower winding main body is connected with the winding lug; the upper winding body is provided with an upper wire clamping groove at two sides, and the lower winding body is provided with a lower wire clamping groove at two sides; a clamping part of one of the upper winding clamp and the lower winding clamp can be in reset abutment with the upper wire clamping groove, and a clamping part of the other clamping part can be in reset abutment with the lower wire clamping groove;
the automatic welding device includes: a welding post and a welding plate;
the output end of the movable driver is connected with a welding column and is used for driving the welding column to move horizontally so that the welding column passes through the welding extending port;
The cutting part of the ear belt cutting device cuts off the ear belt at the welding extending port;
The number of the winding lugs is at least a plurality of; the winding lug is provided with a winding clamp positioning groove; two winding convex blocks at adjacent positions are clamped in the winding clamping groove of the other winding convex block through the winding clamping block of one winding convex block.
2. The process line of claim 1, wherein the lower winding jig comprises: a clamp driver, a clamp synchronizing plate, and a movable clamp block;
the output end of the clamp driver is connected with the clamp synchronous plate and used for driving the clamp synchronous plate to move; when the clamp synchronous plate moves, the movable clamp block is driven to move, so that the movable clamp block moves in the notch of the upper wire clamping groove or the notch of the lower wire clamping groove, and the size of the notch is adjusted.
3. The process line of claim 2, wherein the upper winding jig comprises: the clamp guide column, the clamp base and the movable clamp block;
The clamp guide post is arranged on the clamp base; the clamp base is respectively arranged outside the upper wire clamping groove and the lower wire clamping groove; the movable clamp block is arranged on the clamp guide post in a resetting and rotating manner; and when the clamp synchronous plate moves, the clamp synchronous plate abuts against the movable clamp block so as to drive the movable clamp block to rotate around the clamp guide post.
4. A process line according to claim 3, wherein the upper winding body and/or the lower winding body is provided with a reset extension groove; the winding clamp includes: a return elastic member; the reset elastic piece is arranged in the reset extending groove;
the movable clamp block is provided with a driving part, a resetting part and a clamping part;
the driving part is used for driving the movable clamp block to rotate after position adjustment;
The reset part is propped against the reset elastic piece after rotating, so that the movable clamp block resets after rotating;
Under the action of the driving part and the resetting part, the clamping part rotates to be close to and far away from the notch of the upper wire clamping groove or the notch of the lower wire clamping groove so as to adjust the size of the notch.
5. The tooling line of claim 4, wherein the upper winding clamp comprises: an upper wire winding driver and an upper wire winding synchronization plate;
the output end of the upper winding driver is connected with the upper winding synchronous plate, and the upper winding synchronous plate is used for driving the upper winding synchronous plate to move and driving the movable clamp block to move, so that the movable clamp block moves in the notch of the upper wire clamping groove or the notch of the lower wire clamping groove so as to adjust the size of the notch.
6. The process line of claim 1, wherein the mechanism driver comprises: the device comprises a mechanism mounting seat, a driving shaft, a mechanism driving motor, a driving wheel, a driving driven wheel and a driving synchronous belt;
The driving shaft is rotatably arranged on the mechanism mounting seat; the output end of the mechanism driving motor is connected with the driving wheel, and the driving driven wheel is synchronously and rotatably arranged on the driving shaft; the driving synchronous belt synchronously connects the driving wheel with the driving driven wheel; the driving shaft is synchronously and rotationally connected with the upper winding main body and/or the lower winding main body.
7. The process line of any one of claims 1-6, further comprising: an ejection frame;
the ejection frame is positioned at the outer side of the winding lug and forms a gap with the winding lug; the ejection frame is movable.
8. The manufacturing line of claim 1, wherein the mask cloth transfer assembly comprises: a conveying driving assembly and a plurality of moving frames;
the transfer drive assembly includes: the conveying driving motor, the conveying driving wheel, the conveying driving driven wheel and the conveying driving synchronous belt;
The output end of the transmission driving motor is connected with the transmission driving wheel and is used for driving the transmission driving wheel to rotate; the transmission driving synchronous belt is used for synchronously and rotatably connecting the transmission driving wheel and the transmission driving driven wheel respectively; the welding columns and the welding plates are respectively positioned at two sides of the conveying driving synchronous belt;
The movable frames are arranged on the conveying driving synchronous belt and used for placing mask cloth, so that the mask cloth passes through the space between the welding column and the welding plate.
9. The process line of claim 8, further comprising: a mask pressing assembly;
The mask pressing assemblies are respectively arranged at two sides of the conveying driving synchronous belt;
the mask pressing assembly comprises: a mask pressing driver and a mask pressing plate;
the output end of the mask pressing driver is connected with the mask pressing plate and is used for driving the mask pressing plate to stretch and retract, so that the mask pressing plates on two sides are respectively pressed towards the movable frame.
10. The process line of claim 1, wherein the automatic welding device further comprises: welding the moving assembly;
the welding mobile assembly includes: the welding movable seat, the welding movable sliding block and the welding movable track;
The welding movable sliding block is arranged on the welding movable seat; the welding movable sliding block is movably arranged on the welding movable rail, so that the welding movable seat moves along the welding movable rail; the output end of the movable driver is provided with a movable driving column which is connected with the welding column; the welding movable seat is sleeved on the movable driving column.
CN202011268066.0A 2020-11-13 2020-11-13 Processing production line of gauze mask Active CN112373056B (en)

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CN113510936B (en) * 2021-08-24 2023-09-29 南京优仁建设咨询有限公司 Ear strap welding machine for producing medical surgical mask
CN114919188B (en) * 2022-05-19 2023-05-26 常州纺织服装职业技术学院 Intelligent mask ear belt mounting mechanism and mask production machine

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CN111421825B (en) * 2020-04-30 2024-11-26 南京市物联网与集成电路设计产业创新中心有限公司 A mask machine
CN111605214A (en) * 2020-05-25 2020-09-01 深圳市鹏煜威科技有限公司 An ear wire forming and welding mechanism
CN111730870A (en) * 2020-06-28 2020-10-02 东莞市沃德精密机械有限公司 Ear wire winding positioning structure
CN111844766B (en) * 2020-07-23 2025-04-15 深圳市利和兴股份有限公司 A new type of fully automatic welding machine for mask ear straps

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