Adjustable intelligent operation table and operation method thereof
Technical Field
The invention belongs to the technical field of machinery, relates to an operating console, and particularly relates to an adjustable intelligent operating console and an operating method thereof.
Background
The existing operation tables are all of fixed structures, and are usually used for only one operation, so that the existing operation tables have strong limitations. The existing operating platform structure cannot be used for height adjustment and angle adjustment, and when the operating platform is operated on the ground with inclination, the horizontal state of the operating platform cannot be maintained, so that some machining or experiments which need to be operated on a horizontal plane cannot be met. In addition, under the condition that some special equipment has a special inclination angle, the corresponding inclination angle cannot be adjusted, and only an operation table with a special angle can be customized, so that a large amount of resources are wasted, and the equipment cannot be widely used. Moreover, the existing operation table does not have a damping effect, the operation table is damaged in a machining process of generating large vibration, the service life of the operation table is shortened, and the machining environment is influenced by the vibration.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides an adjustable intelligent operating platform which combines height adjustment and angle adjustment and is additionally provided with a damping structure and a locking structure so as to flexibly switch different modes to meet different operating requirements and an operating method thereof.
The purpose of the invention can be realized by the following technical scheme: an adjustable intelligent operation platform comprises a controller, a display and a lead screw lifting platform positioned at the bottom, wherein a workbench is arranged above the lead screw lifting platform, a central shaft is arranged between the lead screw lifting platform and the workbench, the bottom end of the central shaft is fixed at the central position of the lead screw lifting platform, the top end of the central shaft is connected with the center of the workbench through a first universal joint, a plurality of supporting mechanisms are also arranged between the lead screw lifting platform and the workbench and surround the periphery of the central shaft, each supporting mechanism comprises a servo motor, each servo motor is provided with a rotating shaft which vertically extends upwards, the rotating shafts are fixedly connected with screw rods, parallel slide rails are arranged on the outer sides of the screw rods, the screw rods are sleeved with nuts through threaded matching, slide blocks are convexly arranged on one sides of the nuts, and the slide blocks are clamped in the slide rails to form sliding connection, the other side of the nut is fixedly connected with a supporting rod, the top end of the supporting rod is connected with the workbench through a universal joint II, the supporting rod comprises a fixed rod positioned at the lower part and a movable rod positioned at the upper part, the bottom end of the movable rod is provided with a sleeve which is sleeved on the top end of the fixed rod in a sliding manner, a damping spring is placed in the sleeve, the upper end of the damping spring abuts against the movable rod, the lower end of the damping spring abuts against the fixed rod, the periphery of the sleeve is sleeved with a locking barrel, two ends of the locking barrel are respectively provided with a locking claw, the locking claw at the upper end of the locking barrel is sleeved on the periphery of the movable rod, the locking claw at the lower end of the locking barrel is sleeved on the periphery of the fixed rod, the locking pipe is sleeved on the periphery of the locking claw, the periphery of the locking claw is provided with external threads, and the inner wall of the locking pipe is provided with an internal thread hole with a gradually reduced diameter, the locking pipe cup joints the locking claw forms screw thread fit connection, set firmly the electron spirit level on the workstation, the electron spirit level passes through circuit connection the controller, the controller passes through circuit connection display, the automatically controlled connection of controller lead screw elevating platform, a plurality of servo motor.
In the adjustable intelligent operating platform, the workbench is provided with an X-direction positioning mechanism and a Y-direction positioning mechanism, the X-direction positioning mechanism comprises an X-direction cylinder and an X-direction rail, a telescopic shaft of the X-direction cylinder is fixedly connected with an X-direction mounting seat, the bottom of the X-direction mounting seat is provided with an X-direction sliding strip, the X-direction sliding strip is connected to the X-direction rail in a sliding and clamping manner, and the controller is electrically connected with the X-direction cylinder; y is to positioning mechanism includes Y to cylinder and Y to the track, Y links firmly the Y mount pad to the telescopic shaft of cylinder, the bottom of Y mount pad sets up the Y draw runner, the Y draw runner is the slip joint Y to on the track, the automatically controlled connection of controller Y is to the cylinder.
In the above-mentioned adjustable intelligent operation table, the screw lifting table includes a base and a supporting table which are parallel, a scissor mechanism is connected between the base and the supporting table, the scissor mechanism is driven and connected by a lifting motor through a screw, and the lifting motor is electrically controlled and connected by the controller.
In the adjustable intelligent operating platform, the bottom end of the central shaft is fixed at the central position of the bearing platform, and the servo motor is fixedly arranged on the bearing platform through the motor base.
In the above-mentioned adjustable intelligent operation platform, the number of the support mechanisms is four, and the four support mechanisms are uniformly distributed on four positions of the periphery of the central shaft.
In the adjustable intelligent operating platform, the bottom of the fixed rod is fixedly connected with the nut, and the top end of the movable rod is connected with the workbench through a second universal joint.
In the adjustable intelligent operating platform, the bottom of the fixed rod is fixedly connected with the nut, the inner wall of the locking claw is fixedly provided with the rubber pad, and the locking pipe is screwed up through the thread of the locking claw to enable the rubber pad to be closely attached to the outer walls of the fixed rod and the movable rod. The rubber pad is utilized to increase the friction force between the locking claw and the fixed rod or the movable rod so as to enhance the locking and fixing strength and avoid slipping.
The operation method of the adjustable intelligent operation platform comprises the following steps:
1) when the height of the operating platform needs to be adjusted, the screw rod lifting platform is controlled to ascend or descend through the controller, so that the working platform above the screw rod lifting platform reaches the required height;
2) when the operation table needs to be horizontally adjusted, an instant horizontal angle signal is sent to the controller through the electronic level meter, the controller displays a real-time horizontal angle value through the display, the horizontal height difference of each supporting rod is further judged, the controller controls the servo motor located on the high-position supporting rod to rotate reversely so as to drive the high-position supporting rod to descend through the screw rod, and the controller controls the servo motor located on the low-position supporting rod to rotate forwards so as to drive the low-position supporting rod to ascend through the screw rod until the display value of the electronic level meter is 0;
3) when the angle of the operating platform needs to be adjusted, a set angle is manually input into the controller through the display, the controller controls the servo motors to rotate forwards according to the set angle so as to drive the corresponding supporting rods to ascend through the screw rods, and the controller controls the servo motors to rotate backwards according to the set angle so as to drive the corresponding supporting rods to descend through the screw rods until the display value of the electronic level meter is a set value;
4) when the operating platform needs damping characteristics, the locking pipe sleeved on the locking claw is screwed and removed, the supporting rod is released by the locking claw, when the operating platform shakes, the sleeve of the movable rod is sleeved on the top end of the fixed rod to slide up and down, and elastic damping is carried out through a damping spring in the sleeve;
5) when the operating platform does not need the shock-absorbing characteristic, the locking claws are correspondingly screwed on the two locking pipes respectively, the locking claws are fastened on the peripheries of the movable rod and the fixed rod through the internal thread holes with gradually reduced diameters to form locking, and the integral supporting rod becomes a rigid rod body.
In the operation method of the adjustable intelligent operation platform, in the step 1), the controller controls the lifting motor to rotate positively, the lead screw drives the lifting motor to rotate positively synchronously, and the scissor mechanism is driven to lift through thread fit to lift the height of the workbench; the controller controls the lifting motor to rotate reversely, the lead screw is driven to rotate reversely synchronously, and the shearing fork mechanism is driven by screw thread matching to reduce the height of the descending workbench.
In the operation method of the adjustable intelligent operation platform, a workpiece or a tool is fixedly assembled on an X-shaped mounting seat, and the controller controls the X-shaped cylinder to extend out or retract a telescopic shaft of the X-shaped cylinder so as to adjust the workpiece or the tool to slide and shift along an X-shaped track and perform X-shaped position adjustment; and fixedly assembling the workpiece or the tool on the Y-shaped mounting seat, and controlling the Y-shaped cylinder to extend or retract the telescopic shaft of the Y-shaped cylinder through the controller so as to adjust the workpiece or the tool to slide and move along the Y-shaped track to perform Y-shaped position adjustment.
Compared with the prior art, the adjustable intelligent operating platform and the operating method thereof have the following advantages:
1. the height of the worktable can be adjusted according to requirements.
2. The horizontal angle of the workbench can be adjusted according to requirements, the horizontal operation state can be kept in an inclined environment, and the workbench can be adjusted to any inclined angle according to requirements.
3. The damping or locking function can be realized by switching to cope with different required operations.
4. This structure adopts intelligence to control, and the flexibility is strong, has multiple cooperation mode, and the range of application is wide, has practiced thrift a large amount of costs.
Drawings
Fig. 1 is a front view structural diagram of the adjustable intelligent console.
In the figure, 1, a screw rod lifting platform; 2. a central shaft; 3. a first universal joint; 4. a servo motor; 5. a screw; 6. a slide rail; 7. a nut; 8. fixing the rod; 9. a damping spring; 10. a movable rod; 11. a locking barrel; 12. a locking claw; 13. a locking tube; 14. a second universal joint; 15. a work table; 16. an electronic level; 17. an X-direction cylinder; 18. an X mounting seat; 19. and (4) an X-direction track.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings:
as shown in figure 1, the adjustable intelligent operation platform comprises a controller, a display and a lead screw lifting platform 1 positioned at the bottom, wherein a workbench 15 is arranged above the lead screw lifting platform 1, a central shaft 2 is arranged between the lead screw lifting platform 1 and the workbench 15, the bottom end of the central shaft 2 is fixed at the central position of the lead screw lifting platform 1, the top end of the central shaft 2 is connected with the center of the workbench 15 through a first universal joint 3, a plurality of supporting mechanisms are also arranged between the lead screw lifting platform 1 and the workbench 15 and surround the periphery of the central shaft 2, each supporting mechanism comprises a servo motor 4, each servo motor 4 is provided with a rotating shaft which vertically extends upwards, each rotating shaft is fixedly connected with a screw rod 5, a sliding rail 6 which is parallel to the outer side of each screw rod 5 is provided with a sleeve nut 7 in a threaded fit manner, a sliding block is convexly arranged on one side of the nut 7, and is clamped in the sliding rail 6 to form sliding connection, the other side of the nut 7 is fixedly connected with a supporting rod, the top end of the supporting rod is connected with a workbench 15 through a second universal joint 14, the supporting rod comprises a fixed rod 8 positioned at the lower part and a movable rod 10 positioned at the upper part, the bottom end of the movable rod 10 is provided with a sleeve which is sleeved on the top end of the fixed rod 8 in a sliding manner, a damping spring 9 is placed in the sleeve, the upper end of the damping spring 9 is abutted against the movable rod 10, the lower end of the damping spring 9 is abutted against the fixed rod 8, the periphery of the sleeve is sleeved with a locking barrel 11, two ends of the locking barrel 11 are both provided with locking claws 12, the locking claws 12 at the upper end of the locking barrel 11 are sleeved on the periphery of the movable rod 10, the locking claws 12 at the lower end of the locking barrel 11 are sleeved on the periphery of the fixed rod 8, the periphery of the locking claws 12 is sleeved with a locking pipe 13, the periphery of the locking claws 12 is provided with external threads, the inner wall of the locking pipe 13 is provided with internal thread holes with gradually reduced diameters, the locking pipe 13 is sleeved on the locking claws 12 to form thread fit connection, an electronic level meter 16 is fixedly arranged on the workbench 15, the electronic level meter 16 is connected with a controller through a circuit, the controller is connected with a display through a circuit, and the controller is electrically connected with the screw rod lifting platform 1 and the servo motors 4.
An X-direction positioning mechanism and a Y-direction positioning mechanism are arranged on the workbench 15, the X-direction positioning mechanism comprises an X-direction cylinder 17 and an X-direction rail 19, an X-direction mounting seat 18 is fixedly connected to a telescopic shaft of the X-direction cylinder 17, an X-direction sliding strip is arranged at the bottom of the X-direction mounting seat 18, the X-direction sliding strip is connected to the X-direction rail 19 in a sliding and clamping mode, and the controller is electrically connected with the X-direction cylinder 17; y is to positioning mechanism including Y to cylinder and Y to the track, and Y links firmly the Y mount pad to the telescopic shaft of cylinder on, and the bottom of Y mount pad sets up the Y draw runner, and the Y draw runner is the slip joint on Y is to the track, and Y is to the cylinder to the automatically controlled connection of controller.
The screw lifting platform 1 comprises a base and a supporting platform which are parallel, a shearing fork mechanism is connected between the base and the supporting platform, the shearing fork mechanism is connected through a screw rod by a lifting motor in a driving mode, and the lifting motor is connected through a controller in an electric control mode.
The bottom end of the central shaft 2 is fixed at the central position of the bearing platform, and the servo motor 4 is fixedly arranged on the bearing platform through a motor base.
The number of the supporting mechanisms is four, and the four supporting mechanisms are uniformly distributed on four directions of the periphery of the central shaft 2.
The bottom of the fixed rod 8 is fixedly connected with a nut 7, and the top end of the movable rod 10 is connected with a workbench 15 through a second universal joint 14.
The bottom of the fixed rod 8 is fixedly connected with a nut 7, the inner wall of the locking claw 12 is fixedly provided with a rubber pad, and the locking pipe 13 is screwed up the locking claw 12 through threads to enable the rubber pad to be tightly attached to the outer walls of the fixed rod 8 and the movable rod 10. The rubber pad is used for increasing the friction force between the locking claw 12 and the fixed rod 8 or the movable rod 10 so as to enhance the locking and fixing strength and avoid slipping.
The operation method of the adjustable intelligent operation platform comprises the following steps:
1) when the height of the operating platform needs to be adjusted, the screw rod lifting platform 1 is controlled to ascend or descend through the controller, so that the working platform 15 above the screw rod lifting platform reaches the required height;
2) when the operation table needs to be horizontally adjusted, an instant horizontal angle signal is sent to the controller through the electronic level meter 16, the controller displays a real-time horizontal angle value through the display, the horizontal height difference of each supporting rod is further judged, the controller controls the servo motor 4 positioned on the high-position supporting rod to rotate reversely so as to drive the high-position supporting rod to descend through the screw rod 5, and the controller controls the servo motor 4 positioned on the low-position supporting rod to rotate forwards so as to drive the low-position supporting rod to ascend through the screw rod 5 until the display value of the electronic level meter 16 is 0;
3) when the angle of the operating platform needs to be adjusted, a set angle is manually input into the controller through the display, the controller controls the servo motors 4 to rotate forwards according to the set angle so as to drive the corresponding supporting rods to ascend through the screw rods 5, and the controller controls the servo motors 4 to rotate backwards according to the set angle so as to drive the corresponding supporting rods to descend through the screw rods 5 until the display value of the electronic level meter 16 is a set value;
4) when the operating platform needs damping characteristics, the locking pipe 13 sleeved on the locking claw 12 is screwed and removed, so that the locking claw 12 releases the supporting rod, when the operating platform 15 vibrates, the sleeve of the movable rod 10 is sleeved at the top end of the fixed rod 8 and slides up and down, and elastic damping is performed through the damping spring 9 in the sleeve;
5) when the operating platform does not need the damping characteristic, the two locking pipes 13 are respectively and correspondingly screwed with the locking claws 12, the locking claws 12 are fastened on the peripheries of the movable rod 10 and the fixed rod 8 by utilizing the internal thread holes with gradually reduced diameters to form locking, and therefore the integral supporting rod becomes a rigid rod body.
In the step 1), a controller controls a lifting motor to rotate positively, a lead screw drives the lifting motor to rotate positively synchronously, and a scissor fork mechanism is driven to lift through thread matching so as to lift the height of a workbench 15; the controller controls the lifting motor to rotate reversely, the lead screw is driven to rotate reversely synchronously, and the scissor mechanism is driven by screw thread matching to reduce the height of the descending workbench 15.
Fixedly assembling a workpiece or a tool on an X-shaped mounting seat 18, and controlling an X-shaped cylinder 17 to extend or retract a telescopic shaft thereof through a controller so as to adjust the workpiece or the tool to slide and move along an X-shaped rail 19 to perform X-shaped position adjustment; and fixedly assembling the workpiece or the tool on the Y-shaped mounting seat, and controlling the Y-shaped cylinder to extend or retract the telescopic shaft of the Y-shaped cylinder through the controller so as to adjust the workpiece or the tool to slide and move along the Y-shaped track to perform Y-shaped position adjustment.
Compared with the prior art, the adjustable intelligent operating platform and the operating method thereof have the following advantages:
1. the height of the table 15 can be adjusted as required.
2. The horizontal angle of the workbench 15 can be adjusted according to requirements, so that the horizontal operation state can be kept in an inclined environment, and the horizontal angle can be adjusted to any inclination angle according to requirements.
3. The damping or locking function can be realized by switching to cope with different required operations.
4. This structure adopts intelligence to control, and the flexibility is strong, has multiple cooperation mode, and the range of application is wide, has practiced thrift a large amount of costs.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art may make modifications, alterations, additions or substitutions within the spirit and scope of the present invention.
Although the screw lift 1 is used more here; a central shaft 2; a first universal joint 3; a servo motor 4; a screw 5; a slide rail 6; a nut 7; a fixing rod 8; a damper spring 9; a movable lever 10; a lock barrel 11; a locking claw 12; a locking tube 13; a second gimbal 14; a work table 15; an electronic level 16; an X-direction cylinder 17; an X mount 18; x-track 19, etc., but does not exclude the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.