CN112372563B - Full-automatic electric control spanner for narrow space - Google Patents
Full-automatic electric control spanner for narrow space Download PDFInfo
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- CN112372563B CN112372563B CN202011263067.6A CN202011263067A CN112372563B CN 112372563 B CN112372563 B CN 112372563B CN 202011263067 A CN202011263067 A CN 202011263067A CN 112372563 B CN112372563 B CN 112372563B
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- 230000007246 mechanism Effects 0.000 claims abstract description 54
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- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 238000003032 molecular docking Methods 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B21/00—Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
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Abstract
本发明涉及电动工具领域,具体公开了一种针对狭小空间的全自动电控扳手,包括扳手底座和扳手上盖,所述扳手上盖固定在扳手底座上形成内部为空腔的壳体结构,所述壳体内部设置有驱动机构,所述壳体的前端设置有套筒,所述驱动机构驱动所述套筒转动;所述外壳的前端设置有旋转握把,所述壳体的后端设置有尾部握把。本发明的优点是可以通过旋转旋转握把和尾部握把可以使手握住握把后套筒的角度变化,这样可以适应不同角度的螺栓,操作更方便。
The invention relates to the field of electric tools, and specifically discloses a fully automatic electric control wrench for a narrow space, comprising a wrench base and a wrench upper cover, the wrench upper cover being fixed on the wrench base to form a shell structure with a cavity inside, A driving mechanism is arranged inside the casing, a sleeve is arranged at the front end of the casing, and the driving mechanism drives the sleeve to rotate; a rotating handle is arranged at the front end of the casing, and a rear end of the casing is arranged Set with tail grip. The advantage of the invention is that the angle of the sleeve behind the handle can be changed by rotating the rotary handle and the rear handle, so that the bolts of different angles can be adapted, and the operation is more convenient.
Description
技术领域technical field
本发明涉及电动工具领域,特别是一种针对狭小空间的全自动电控扳手。The invention relates to the field of electric tools, in particular to a fully automatic electric control wrench for narrow spaces.
背景技术Background technique
六角螺栓以其螺帽较普通螺栓小、受安装位置限制较小和具有高强度等级的特点,广泛运用在如连接位置空间狭窄、需连接部件结构紧凑和对螺栓抗拉和抗剪要求高的场合。六角螺栓的拧紧和拧松均需要使用与六角对应尺寸的六角扳手,现有六角扳手的使用中常因为安装位置的限制,六角扳手不能饶六角螺栓作整圆周转动,使得六角螺栓的拧紧或者拧松速度慢;且存在螺栓的位置角度大,手握住电动扳手后难以使扳手的套筒与螺栓连接的情况。Hexagon bolts are widely used in applications such as narrow connection space, compact structure of parts to be connected, and high requirements for bolt tensile and shear resistance due to their smaller nut than ordinary bolts, less restrictions on installation position and high strength grade. occasion. The tightening and loosening of the hexagonal bolts requires the use of a hexagonal wrench with the corresponding size of the hexagon. In the use of the existing hexagonal wrench, due to the limitation of the installation position, the hexagonal wrench cannot rotate the hexagonal bolt in a full circle, so that the hexagonal bolt can be tightened or loosened. The speed is slow; and the position angle of the bolt is large, and it is difficult to connect the socket of the wrench to the bolt after holding the electric wrench.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的缺点,提供一种针对狭小空间的全自动电控扳手。The purpose of the present invention is to overcome the shortcomings of the prior art and provide a fully automatic electric control wrench for narrow spaces.
本发明的目的通过以下技术方案来实现:一种针对狭小空间的全自动电控扳手,包括扳手底座和扳手上盖,所述扳手上盖固定在扳手底座上形成内部为空腔的壳体结构,所述壳体内部设置有驱动机构,所述壳体的前端设置有套筒,所述驱动机构驱动所述套筒转动;The object of the present invention is achieved through the following technical solutions: a fully automatic electronically controlled wrench for narrow spaces, comprising a wrench base and a wrench upper cover, the wrench upper cover is fixed on the wrench base to form a shell structure with a cavity inside , a drive mechanism is arranged inside the casing, a sleeve is arranged at the front end of the casing, and the drive mechanism drives the sleeve to rotate;
所述壳体的前端设置有旋转握把,所述旋转握把包括把手和旋转外圈,所述把手固定在旋转外圈上,所述旋转外圈内部设置有旋转内圈,所述旋转外圈与旋转内圈之间设置有间隙,所述旋转内圈上圆周阵列设置有多个安装孔,所述安装孔内设置有旋转握把推杆,所述旋转握把推杆的一端连接有弹簧,所述弹簧的另一端固定在旋转外圈的内壁上,所述的旋转内圈套设在所述壳体上,所述壳体上圆周阵列设置有与安装孔对应的锁定孔;The front end of the housing is provided with a rotating handle, the rotating handle includes a handle and a rotating outer ring, the handle is fixed on the rotating outer ring, the rotating outer ring is provided with a rotating inner ring, and the rotating outer ring is A gap is set between the ring and the rotating inner ring, a plurality of mounting holes are arranged in a circumferential array on the rotating inner ring, and a rotating handle push rod is arranged in the mounting hole, and one end of the rotating handle push rod is connected with a a spring, the other end of the spring is fixed on the inner wall of the rotating outer ring, the rotating inner ring is sleeved on the casing, and the circumferential array on the casing is provided with locking holes corresponding to the mounting holes;
所述壳体的后端设置有尾部握把,所述尾部握把连接旋转块,所述旋转块的内部设置有电磁铁,所述壳体上设置有固定磁铁,所述扳手底座上设置有转动孔,所述旋转块上设置有转轴,所述转轴上套设有轴承,所述轴承与转动孔配合,所述转轴的一端设置有旋转挡片,所述旋转挡片的端面上设置有多个导电头,还包括对接板,所述对接板固定在所述扳手底座上,所述对接板上设置有多个同轴设置的导电圈,所述导电头与对应的导电圈接触连接。The rear end of the casing is provided with a tail grip, the tail grip is connected to a rotating block, an electromagnet is arranged inside the rotating block, a fixed magnet is arranged on the casing, and a wrench base is arranged on the wrench base. A rotating hole, a rotating shaft is set on the rotating block, a bearing is sleeved on the rotating shaft, the bearing is matched with the rotating hole, one end of the rotating shaft is provided with a rotating block, and an end surface of the rotating block is provided with The plurality of conductive heads further include a butt plate, the butt plate is fixed on the wrench base, a plurality of coaxially arranged conductive rings are arranged on the butt plate, and the conductive heads are in contact with the corresponding conductive rings.
具体的,所述的壳体前端设置为阶梯形,所述壳体的前端设置有旋转握把挡块,所述旋转握把挡块套设在壳体上并固定,用于将旋转外圈和旋转内圈限制在旋转握把挡块与壳体的台阶之间。Specifically, the front end of the casing is set in a stepped shape, and the front end of the casing is provided with a rotating handle block, which is sleeved on the casing and fixed, and is used to rotate the outer ring And the rotating inner ring is limited between the rotating grip stop and the step of the housing.
具体的,所述旋转块上设置有显示屏。Specifically, the rotating block is provided with a display screen.
具体的,所述的驱动机构包括驱动电机、离合机构和减速机构,所述驱动电机的动力输出端通过离合机构连接减速机构,离合机构控制驱动电机与减速机构的动力连接和中断,所述减速机构包括多个减速组件,所述减速组件包括连接轴、输入齿轮和输出齿轮,所述输入齿轮和输出齿轮固定在所述连接轴上,所述连接轴与壳体转动连接,相邻减速组件的输入齿轮与输出齿轮啮合,末级的减速组件的输出齿轮连接齿形带,所述齿形带连接所述套筒,所述输入齿轮的直径大于输出齿轮。Specifically, the drive mechanism includes a drive motor, a clutch mechanism and a deceleration mechanism, the power output end of the drive motor is connected to the deceleration mechanism through the clutch mechanism, and the clutch mechanism controls the power connection and interruption between the drive motor and the deceleration mechanism, and the deceleration mechanism The mechanism includes a plurality of deceleration assemblies, the deceleration assemblies include a connecting shaft, an input gear and an output gear, the input gear and the output gear are fixed on the connecting shaft, the connecting shaft is rotatably connected with the housing, and the adjacent deceleration assemblies are The input gear meshes with the output gear, the output gear of the final stage reduction assembly is connected with a toothed belt, the toothed belt is connected with the sleeve, and the diameter of the input gear is larger than that of the output gear.
具体的,所述离合机构包括两个支撑座,所述支撑座之间设置有安装座,两个支撑座与安装座之间均转动连接有主轴,其中一根主轴的一端通过联轴器连接驱动电机,另一根主轴的一端设置有锥齿轮,所述锥齿轮与减速机构的输入齿轮啮合,两根所述主轴上均设置有一第一摩擦轮,所述支撑座上部设置有安装槽,所述安装槽内滑动设置有摩擦轮轴支撑块,所述摩擦轮轴支撑块的底部设置有支撑弹簧,所述支撑弹簧的一端固定在安装槽的底部,所述摩擦轮轴支撑块的顶部设置有电控压力块,电控压力块的顶部与支撑座固定连接,两个所述摩擦轮轴支撑块之间转动设置有摩擦轮轴,所述摩擦轮轴上设置有两个第二摩擦轮,两个所述第二摩擦轮与两个第一摩擦轮分别对应。Specifically, the clutch mechanism includes two support seats, a mounting seat is arranged between the support seats, and a main shaft is rotatably connected between the two support seats and the mounting seat, and one end of one main shaft is connected by a coupling One end of the other main shaft is provided with a bevel gear, the bevel gear meshes with the input gear of the reduction mechanism, a first friction wheel is arranged on both of the main shafts, and a mounting groove is arranged on the upper part of the support seat, A friction wheel shaft support block is slidably arranged in the installation groove, a support spring is arranged at the bottom of the friction wheel shaft support block, one end of the support spring is fixed at the bottom of the installation groove, and the top of the friction wheel shaft support block is provided with an electric circuit. A pressure control block, the top of the electric control pressure block is fixedly connected to the support seat, a friction wheel shaft is rotatably arranged between the two friction wheel shaft support blocks, and two second friction wheels are arranged on the friction wheel shaft, and the two friction wheel shafts are provided with two friction wheels. The second friction wheels correspond to the two first friction wheels respectively.
具体的,所述联轴器上设置有力矩传感器。Specifically, a torque sensor is provided on the coupling.
具体的,所述的尾部握把上设置有控制按钮。Specifically, the tail grip is provided with a control button.
具体的,所述离合机构包括支撑座,所述支撑座上转动设置有一主轴,所述主轴的一端设置有锥齿轮,所述锥齿轮与减速机构的输入齿轮啮合,所述主轴的另一端设置有导向块,所述导向块上设置有安装柱,所述安装柱上套设有第一面齿轮,所述驱动电机的输出端设置有第二面齿轮,所述第一面齿轮和第二面齿轮啮合,所述导向块的端面上设置有第一电磁铁,所述第一面齿轮与导向块相对的面上设置有第二电磁铁,第一电磁铁和第二电磁铁通电时相互吸附使第一面齿轮沿安装柱向导向块相向运动,使第一面齿轮和第二面齿轮啮合断开。Specifically, the clutch mechanism includes a support seat, a main shaft is rotatably disposed on the support seat, one end of the main shaft is provided with a bevel gear, the bevel gear meshes with the input gear of the reduction mechanism, and the other end of the main shaft is provided with There is a guide block, the guide block is provided with a mounting column, the mounting column is sleeved with a first surface gear, the output end of the drive motor is provided with a second surface gear, the first surface gear and the second surface gear The face gears are meshed, a first electromagnet is arranged on the end face of the guide block, and a second electromagnet is arranged on the opposite surface of the first face gear and the guide block. The adsorption makes the first surface gear move toward the guide block along the mounting column, so that the first surface gear and the second surface gear are meshed and disconnected.
具体的,所述的导向块与第一面齿轮之间设置有抵压弹簧。Specifically, a pressing spring is arranged between the guide block and the first surface gear.
具体的,所述的安装柱上沿轴向设置有滑块,所述第一面齿轮的中部设置有导向孔,所述导向孔的内壁上沿轴向设置有滑槽,所述滑槽与滑块滑动配合Specifically, a sliding block is provided on the mounting column in the axial direction, a guide hole is provided in the middle of the first surface gear, and a chute is provided on the inner wall of the guide hole in the axial direction. Slider slip fit
本发明具有以下优点:The present invention has the following advantages:
1、 本发明的壳体前端设置的旋转握把和壳体后端设置的尾部握把可以转动,通过旋转旋转握把和尾部握把可以使手握住握把后套筒的角度变化,这样可以适应不同角度的螺栓,操作更方便。1. The rotary grip provided at the front end of the housing and the rear grip provided at the rear end of the housing of the present invention can be rotated, and the angle of the sleeve behind the grip can be changed by rotating the rotary grip and the rear grip. It can adapt to bolts of different angles, and the operation is more convenient.
2、 本发明设置的电控压力块在使用时可以与力矩传感器配合,通过力矩传感器的信号自动控制电控压力块的启停,来达到当检测到的力矩达到预定的值时,使电控压力块上移,摩擦轮轴支撑块在支撑弹簧的作用下上移,第二摩擦轮与第一摩擦轮分离,实现动力的断开,自动停止螺栓的松紧。2. The electronically controlled pressure block provided by the present invention can cooperate with the torque sensor during use, and automatically control the start and stop of the electronically controlled pressure block through the signal of the torque sensor, so that when the detected torque reaches a predetermined value, the electronically controlled pressure block can be automatically controlled. The pressure block moves up, the friction wheel shaft support block moves up under the action of the support spring, the second friction wheel is separated from the first friction wheel, the power is disconnected, and the tightening of the bolts is automatically stopped.
附图说明Description of drawings
图1 为本发明的扳手壳体内部整体结构示意图;Fig. 1 is a schematic diagram of the overall internal structure of the wrench housing of the present invention;
图2 为本发明的扳手外部结构示意图;2 is a schematic diagram of the external structure of the wrench of the present invention;
图3 为本发明的减速组件结构示意图;FIG. 3 is a schematic structural diagram of the deceleration assembly of the present invention;
图4 为本发明的旋转挡片与对接板配合结构示意图;FIG. 4 is a schematic diagram of the structure of the rotating baffle and the docking plate of the present invention;
图5 为本发明的旋转挡片结构示意图;FIG. 5 is a schematic structural diagram of the rotating blocking plate of the present invention;
图6 为本发明的对接板结构示意图;FIG. 6 is a schematic structural diagram of the docking plate of the present invention;
图7 为本发明的旋转握把结构示意图;FIG. 7 is a schematic structural diagram of the rotary grip of the present invention;
图8 为本发明的支撑座结构示意图;FIG. 8 is a schematic diagram of the structure of the support seat of the present invention;
图9 为本发明的实施例二的整体结构示意图;FIG. 9 is a schematic diagram of the overall structure of
图10 为本发明的实施例二的离合机构结构示意图;10 is a schematic structural diagram of the clutch mechanism according to the second embodiment of the present invention;
图中:1-扳手底座,2-第一摩擦轮,3-安装座,4-主轴,5-减速组件,51-连接轴,52-输入齿轮,53-输出齿轮,6-把手,7-套筒,8-齿形带,9-旋转外圈,10-旋转内圈,11-旋转握把推杆,12-电控压力块,13-第二摩擦轮,14-摩擦轮轴,15-支撑座,16-摩擦轮轴支撑块,17-联轴器,18-驱动电机,19-旋转块,20-尾部握把,21-显示屏,22-扳手上盖,23-固定磁铁,24-旋转挡片,241-导电头,25-轴承,26-对接板,27-导电圈,28-弹簧,29-支撑弹簧,30-锥齿轮,31-导向块,32-第一面齿轮,33-第二面齿轮,34-抵压弹簧,35-第一电磁铁,36-安装柱。In the picture: 1- wrench base, 2- first friction wheel, 3- mounting seat, 4- main shaft, 5- reduction assembly, 51- connecting shaft, 52- input gear, 53- output gear, 6- handle, 7- Sleeve, 8-toothed belt, 9-rotating outer ring, 10-rotating inner ring, 11-rotating handle push rod, 12-electric pressure block, 13-second friction wheel, 14-friction wheel shaft, 15- Support seat, 16- friction axle support block, 17- coupling, 18- drive motor, 19- rotating block, 20- tail grip, 21- display screen, 22- spanner cover, 23- fixed magnet, 24- Rotating block, 241-conductive head, 25-bearing, 26-butt plate, 27-conductive ring, 28-spring, 29-support spring, 30-bevel gear, 31-guide block, 32-first surface gear, 33 -Second surface gear, 34-Resistant spring, 35-First electromagnet, 36-Installation post.
具体实施方式Detailed ways
为了使本发明的目的,技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明,即所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention, that is, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明的实施例,本领域技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the present invention.
需要说明的是,术语“第一”和“第二”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”,“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程,方法,物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程,方法,物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程,方法,物品或者设备中还存在另外的相同要素。It should be noted that relational terms such as the terms "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Furthermore, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the said element.
下面结合附图对本发明做进一步的描述,但本发明的保护范围不局限于以下所述。The present invention will be further described below with reference to the accompanying drawings, but the protection scope of the present invention is not limited to the following.
实施例一、Embodiment 1.
如图1~8所示,一种针对狭小空间的全自动电控扳手,包括扳手底座1和扳手上盖22,所述扳手上盖22固定在扳手底座1上形成内部为空腔的壳体结构,所述壳体内部设置有驱动机构,所述壳体的前端设置有套筒7,所述驱动机构驱动所述套筒7转动;As shown in Figures 1 to 8, a fully automatic electric control wrench for a narrow space includes a wrench base 1 and a wrench
所述壳体的前端设置有旋转握把,所述旋转握把包括把手6和旋转外圈9,所述把手6固定在旋转外圈9上,所述旋转外圈9内部设置有旋转内圈10,所述旋转外圈9与旋转内圈10之间设置有间隙,所述旋转内圈10上圆周阵列设置有多个安装孔,所述安装孔内设置有旋转握把推杆11,所述旋转握把推杆11的一端连接有弹簧28,所述弹簧28的另一端固定在旋转外圈9的内壁上,所述的旋转内圈10套设在所述壳体上,所述壳体上圆周阵列设置有与安装孔对应的锁定孔;The front end of the housing is provided with a rotating handle, the rotating handle includes a
所述壳体的后端设置有尾部握把20,所述尾部握把20连接旋转块19,所述旋转块19的内部设置有电磁铁,所述壳体上设置有固定磁铁23,所述扳手底座1上设置有转动孔,所述旋转块19上设置有转轴,所述转轴上套设有轴承25,所述轴承25与转动孔配合,所述转轴的一端设置有旋转挡片24,所述旋转挡片24的端面上设置有多个导电头241,还包括对接板26,所述对接板26固定在所述扳手底座1上,所述对接板26上设置有多个同轴设置的导电圈27,所述导电头241与对应的导电圈27接触连接。本方案中旋转握把和尾部握把20均可以转动,现有的电动扳手的套筒位置与手柄的位置是相对固定的,因此,手握住扳手的把手时,套筒的位置是固定的,而人的手在握住把手后姿态基本是不变的,只有小幅度的调整角度,这样使得握住扳手后只有在合适位置的螺栓能很好的进行松紧,在一些特殊的角度,如螺栓的轴线与水平成60°这样的角度,需要人的手转动相应的角度才能去适应,而这样的操作对人手来说是很难操作的,因此为了适应特殊角度螺栓的松紧,本方案将扳手的旋转握把和尾部握把20设置成可以转动,在使用时握住把手6,然后沿壳体的周向转动把手6,在转动把手6时,旋转外圈9 转动,旋转外圈9拉动弹簧28,弹簧28拉动旋转握把推杆11沿安装孔轴向移动,在初始时,旋转握把推杆11卡在壳体上的锁定孔内,这样在旋转握把推杆11的作用下,就限制了旋转外圈9的位置,在旋转握把推杆11移动后,旋转握把推杆11脱离锁定孔,这样缺少了旋转握把推杆11的限制,旋转外圈9就能与壳体相对转动,这样旋转把手6到合适的位置然后松开把手6使旋转握把推杆11在弹簧28的作用下继续卡入锁定孔内,使把手6的位置固定,之后转动尾部握把20,尾部握把20上设置有控制电磁铁通断和断电的按钮,在需要进行旋转时,按下按钮,之后电磁铁断电,这样电磁铁与固定磁铁23之间的吸力消失,这样就可以转动旋转块19,通过转动尾部握把20使尾部握把20与转动把手6的位置便于操作人员握持,握持后的套筒的轴线角度与需要松紧的螺栓的角度相对应,这样就方便操作人员对螺栓进行松紧,上述的方案特别适用于狭小的空间的螺栓,且套筒的轴线与壳体的轴线垂直的情况。本方案中将控制扳手的电控中心设置在旋转块19内,电控中心需要与力矩传感器、电控压力块12、驱动电机18等电控元件电连接,这样在旋转块19旋转的情况下,不能直接通过一根导线直接与电控元件连接,这样会导致导线的缠绕和损坏,旋转块19的一端连接有转轴,转轴通过轴承与壳体转动连接,在转轴的一端设置旋转挡片24,旋转挡片24设置在壳体内这样通过旋转挡片24限制转轴的轴向位置,即限制旋转块19的轴向位置,本方案中的转轴为空心的轴,电控中心的导线穿入转轴后与旋转挡片24上设置的导电头241连接,这样在导电头241与对接板26上的导电圈27接触,就能实现电信号和电力的传递,对接板26上的导电圈27镶嵌在对接板26上,对接板26采用绝缘材料,最近通过导电圈27与电控元件连接,这样就能避免电线的缠绕。The rear end of the casing is provided with a
进一步的,所述的壳体前端设置为阶梯形,所述壳体的前端设置有旋转握把挡块22,所述旋转握把挡块22套设在壳体上并固定,用于将旋转外圈9和旋转内圈10限制在旋转握把挡块22与壳体的台阶之间。Further, the front end of the casing is set in a stepped shape, and the front end of the casing is provided with a
进一步的,所述旋转块19上设置有显示屏21,显示屏21则是实时显示内部力矩传感器所检测力矩的大小,便于使用者的实时掌控。Further, the rotating
进一步的,所述的驱动机构包括驱动电机18、离合机构和减速机构,所述驱动电机18的动力输出端通过离合机构连接减速机构,离合机构控制驱动电机18与减速机构的动力连接和中断,所述减速机构包括多个减速组件5,所述减速组件包括连接轴51、输入齿轮52和输出齿轮53,所述输入齿轮52和输出齿轮53固定在所述连接轴51上,所述连接轴51通过球轴承与壳体转动连接,相邻减速组件5的输入齿轮52与输出齿轮53啮合,末级的减速组件5的输出齿轮53连接齿形带8,所述齿形带8连接所述套筒7,所述输入齿轮52的直径大于输出齿轮53。本方案中的驱动电机18通过离合机构再连接减速机构,通过离合机构来控制驱动电机18的动力输出与断开,在拧紧螺栓达到预定的力矩时离合机构自动断开驱动电机18与减速机构的连接,实现自动启停,减速机构包括至少三级减速,每级减速由一个减速组件5组成,三个减速组件依次通过输出齿轮53与输入齿轮52连接,这样驱动电机18输出的动力经过减速机构的减速,力矩增大以满足拧紧螺栓的要求,最后通过齿形带8将动力传输至套筒7上,采用齿形带8的原因是齿形带8的传动比比较精确,在使用过程中很少会出现头部套筒7力矩变化的情况,同时为了满足头部尺寸较小的要求。Further, the drive mechanism includes a
进一步的,所述离合机构包括两个支撑座15,所述支撑座15之间设置有安装座3,两个支撑座15与安装座3之间均转动连接有主轴4,其中一根主轴4的一端通过联轴器17连接驱动电机18,另一根主轴4的一端设置有锥齿轮30,所述锥齿轮30与减速机构的输入齿轮52啮合,两根所述主轴4上均设置有一第一摩擦轮2,所述支撑座15上部设置有安装槽,所述安装槽内滑动设置有摩擦轮轴支撑块16,所述摩擦轮轴支撑块16的底部设置有支撑弹簧,所述支撑弹簧的一端固定在安装槽的底部,所述摩擦轮轴支撑块16的顶部设置有电控压力块12,电控压力块12的顶部与支撑座15固定连接,两个所述摩擦轮轴支撑块16之间转动设置有摩擦轮轴14,所述摩擦轮轴14上设置有两个第二摩擦轮13,两个所述第二摩擦轮13与两个第一摩擦轮2分别对应。当需要拧紧螺栓时,控制电控压力块12工作,使电控压力块12驱动摩擦轮轴支撑块16沿安装槽安装槽下移使支撑弹簧被压缩,电控压力块12可以采用丝杆螺母的方式,通过电机驱动丝杆带动螺母沿丝杆移动,螺母固定在摩擦轮轴支撑块16上,摩擦轮轴支撑块16下移带动摩擦轮轴14下移,这样使两个第二摩擦轮13分别与两个第一摩擦轮2紧密贴合,这样就可以通过两个第二摩擦轮13与两个第一摩擦轮2紧密贴合使两根主轴4动力连接,这样驱动电机187输出的动力经过一根主轴传递至摩擦轮轴14,再经过摩擦轮轴14传递至另一根主轴4,最终通过锥齿轮30将动力传递给减速机构,其中与锥齿轮30连接的输入齿轮52也为锥齿轮,所述联轴器17上设置有力矩传感器,通过力矩传感器来对力矩进行检测,当检测到力矩达到预定的力矩时,将动力切断,通过控制电控压力块12工作,使电控压力块12上移,这样在支撑弹簧的回复力作用下使摩擦轮轴支撑块16上移,第二摩擦轮13与第一摩擦轮2分开,这样动力就断开,实现螺栓拧紧后动力的自动断开,操作简单,其中第一摩擦轮2的圆周上设置有环形的凸起,第二摩擦轮13的圆周上设置有环形的凹槽,在第二摩擦轮13与第一摩擦轮2接触时,第一摩擦轮2的环形的凸起置入第二摩擦轮13的环形凹槽内。Further, the clutch mechanism includes two support bases 15, between which a mounting base 3 is arranged, and a main shaft 4 is rotatably connected between the two support bases 15 and the installation base 3, and one of the main shafts 4 One end is connected to the drive motor 18 through the coupling 17, and one end of the other main shaft 4 is provided with a bevel gear 30, the bevel gear 30 meshes with the input gear 52 of the deceleration mechanism, and the two main shafts 4 are provided with a first A friction wheel 2, the upper part of the support base 15 is provided with an installation groove, a friction wheel axle support block 16 is slidably arranged in the installation groove, and a support spring is provided at the bottom of the friction wheel axle support block 16, and one end of the support spring Fixed at the bottom of the installation groove, the top of the friction wheel shaft support block 16 is provided with an electronically controlled pressure block 12, the top of the electronic control pressure block 12 is fixedly connected with the support seat 15, and the two friction wheel shaft support blocks 16 rotate between A friction wheel shaft 14 is provided, and two second friction wheels 13 are arranged on the friction wheel shaft 14 , and the two second friction wheels 13 correspond to the two first friction wheels 2 respectively. When the bolt needs to be tightened, the electric
进一步的,所述的尾部握把20上设置有控制按钮。Further, the
实施例二、Embodiment two,
如图9和图10所示,本实施例与实施例一的不同之处在于离合机构的结构不同,本实施例中的离合机构包括支撑座15,所述支撑座15上转动设置有一主轴4,所述主轴4的一端设置有锥齿轮30,所述锥齿轮30与减速机构的输入齿轮52啮合,所述主轴4的另一端设置有导向块31,导向块31通过联轴器17与主轴4连接,所述导向块31上设置有安装柱36,所述安装柱36上套设有第一面齿轮32,所述驱动电机18的输出端设置有第二面齿轮33,所述第一面齿轮32和第二面齿轮33啮合,所述导向块31的端面上设置有第一电磁铁35,所述第一面齿轮32与导向块31相对的面上设置有第二电磁铁,第一电磁铁35和第二电磁铁通电时相互吸附使第一面齿轮32沿安装柱36向导向块31相向运动,使第一面齿轮32和第二面齿轮33啮合断开。本方案中离合机构采用齿轮啮合传动的方式实现动力的传递,在需要动力断开时,第一电磁铁35和第二电磁铁均通电,这样由于第一电磁铁35固定在导向块31上,第二电磁铁固定在第一面齿轮32上,第一电磁铁35和第二电磁铁吸附使第一面齿轮32沿导向块31移动,这样第一面齿轮32和第二面齿轮33的啮合断开,驱动电机18带动第二面齿轮33空转,实现动力的断开。As shown in FIGS. 9 and 10 , the difference between this embodiment and the first embodiment is that the structure of the clutch mechanism is different. The clutch mechanism in this embodiment includes a
进一步的,所述的导向块31与第一面齿轮32之间设置有抵压弹簧34。设置的抵压弹簧34在第一面齿轮32向导向块31移动时会压缩,这样在第一面齿轮32和第二面齿轮33需要啮合时第一电磁铁35和第二电磁铁断电,失去磁力的作用,第一面齿轮32在抵压弹簧34的回复力作用下与第二面齿轮33啮合,实现动力的连接。Further, a
进一步的,所述的安装柱36上沿轴向设置有滑块,所述第一面齿轮32的中部设置有导向孔,所述导向孔的内壁上沿轴向设置有滑槽,所述滑槽与滑块滑动配合。本方案中的滑槽与滑块的配合实现了第一面齿轮32的轴向移动以及周向的限位。Further, the mounting
以上所述,仅为本发明的较佳实施例,并非对本发明做任何形式上的限制。任何熟悉本领域的技术人员,在不脱离本发明技术方案范围情况下,都可利用上述所述技术内容对本发明技术方案做出许多可能的变动和修饰,或修改为等同变化的等效实施例。因此,凡是未脱离本发明技术方案的内容,依据本发明的技术对以上实施例所做的任何改动修改、等同变化及修饰,均属于本技术方案的保护范围。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. Any person skilled in the art, without departing from the scope of the technical solution of the present invention, can use the above-mentioned technical content to make many possible changes and modifications to the technical solution of the present invention, or be modified to equivalent embodiments of equivalent changes. . Therefore, any modifications, equivalent changes and modifications made to the above embodiments according to the technology of the present invention without departing from the content of the technical solution of the present invention all belong to the protection scope of the technical solution of the present invention.
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