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CN112354892B - Battery material loading bat printing toasts all-in-one - Google Patents

Battery material loading bat printing toasts all-in-one Download PDF

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Publication number
CN112354892B
CN112354892B CN202011171853.3A CN202011171853A CN112354892B CN 112354892 B CN112354892 B CN 112354892B CN 202011171853 A CN202011171853 A CN 202011171853A CN 112354892 B CN112354892 B CN 112354892B
Authority
CN
China
Prior art keywords
feeding
screw rod
platform
discharging
pad printing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202011171853.3A
Other languages
Chinese (zh)
Other versions
CN112354892A (en
Inventor
卢海贤
梁伟广
黄振家
陈欣
吴志远
钟其庆
何海正
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Dongbo Intelligent Equipment Co ltd
Original Assignee
Guangdong Dongbo Intelligent Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Guangdong Dongbo Intelligent Equipment Co ltd filed Critical Guangdong Dongbo Intelligent Equipment Co ltd
Priority to CN202011171853.3A priority Critical patent/CN112354892B/en
Publication of CN112354892A publication Critical patent/CN112354892A/en
Application granted granted Critical
Publication of CN112354892B publication Critical patent/CN112354892B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F17/00Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
    • B41F17/001Pad printing apparatus or machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F23/00Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
    • B41F23/04Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
    • B41F23/044Drying sheets, e.g. between two printing stations
    • B41F23/0463Drying sheets, e.g. between two printing stations by convection
    • B41F23/0466Drying sheets, e.g. between two printing stations by convection by using heated air
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F33/00Indicating, counting, warning, control or safety devices
    • B41F33/0036Devices for scanning or checking the printed matter for quality control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0063Using robots
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Mechanical Engineering (AREA)
  • Sheets, Magazines, And Separation Thereof (AREA)

Abstract

The invention discloses a battery feeding, pad printing and baking integrated machine; the device comprises a stacking circulation type feeding mechanism, a battery pad printing and code spraying detection integrated machine and a multi-channel baking furnace, wherein the stacking circulation type feeding mechanism is connected with the battery pad printing and code spraying detection integrated machine through a feeding assembly line, the stacking circulation type feeding mechanism conveys batteries from the feeding assembly line, a feeding manipulator on the battery pad printing and code spraying detection integrated machine sucks the batteries from the feeding assembly line, and a discharge end of the battery pad printing and code spraying detection integrated machine conveys the batteries to a transfer manipulator of the multi-channel baking furnace through a discharging conveying manipulator for buffering; the transfer manipulator drives the battery to enter a furnace chamber of the multi-channel baking furnace for baking after the battery is subjected to appearance detection through the CCD detection mechanism, and the multi-channel baking furnace discharges materials after baking the product. The battery feeding, pad printing and baking integrated machine disclosed by the invention is high in precision and high in efficiency, defective products can be removed through the cooperation of the detection mechanism and the defective product transferring mechanism, and the labor cost is saved.

Description

Battery material loading bat printing toasts all-in-one
Technical Field
The invention relates to battery pad printing equipment, in particular to a battery pad printing and code spraying detection integrated machine.
Background
Along with the wide use of digital products such as mobile phones, notebook computers and the like, the demand of batteries is also increasing, and the production process of the batteries is complex, comprising a plurality of operation procedures such as code spraying and the like. The battery code spraying is to spray-print product marks such as bar codes, trademarks and the like on the surface of the battery packaging structure.
At present, the existing pad printing and code spraying equipment has the following defects: 1. the pad printing and code spraying technology is complex, if the manual pad printing and code spraying technology needs to put a lot of manpower, the manual efficiency is low, and the manual pad printing and code spraying precision is low; 2. the characters printed and sprayed in the pad printing and code spraying production mainly depend on visual inspection, and due to the subjective factors of manpower, misjudgment can be caused, and the efficiency is low; 3. in the pad printing process, defects such as unclear or incomplete pad printing bar codes, trademarks and the like can occur.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a battery feeding, pad printing and baking integrated machine.
In order to solve the defects in the prior art, the technical scheme provided by the invention is as follows: the battery feeding, pad printing and baking all-in-one machine is characterized by comprising a stacking circulating type feeding mechanism, a battery pad printing, and code spraying and detecting all-in-one machine and a multi-channel baking furnace, wherein the stacking circulating type feeding mechanism is connected with the battery pad printing, code spraying and detecting all-in-one machine through a feeding assembly line, the stacking circulating type feeding mechanism conveys batteries from the feeding assembly line, a feeding manipulator on the battery pad printing, code spraying and detecting all-in-one machine sucks the batteries from the feeding assembly line, and a discharging end of the battery pad printing, code spraying, detecting all-in-one machine conveys the batteries to a transfer manipulator of the multi-channel baking furnace through a discharging conveying manipulator for buffering; the transfer manipulator drives the battery to enter the furnace chamber of the multi-channel baking furnace for baking after the appearance of the battery is detected by the second CCD detection mechanism, and the multi-channel baking furnace discharges materials after baking the products.
As an improvement of the battery feeding, pad printing and baking integrated machine, the stacking and circulating type feeding mechanism comprises a first machine table, a feeding mechanism, a feeding lifting mechanism, a discharging lifting mechanism for discharging empty trays and a manipulator carrying mechanism are arranged on the first machine table, the feeding mechanism drives the stacking tray filled with products to move to the position of the feeding lifting mechanism, the manipulator carrying mechanism carries the empty trays to the discharging lifting mechanism after carrying products on one layer of trays, the manipulator carrying mechanism lifts the empty trays by one tray every time when carrying one empty tray, the discharging lifting mechanism drops by one tray every time when placing one empty tray, and the discharging lifting mechanism drops to the discharging mechanism for discharging empty trays after stacking a sufficient quantity.
As an improvement of the battery feeding, pad printing and baking integrated machine, a width adjusting mechanism is further arranged in the first machine table, the width adjusting mechanism comprises two adjusting bases which are correspondingly arranged, two width adjusting sliding rails are arranged on the two adjusting bases, adjusting side plates are arranged on the two width adjusting sliding rails on the same side, the bottoms of the two adjusting side plates are connected through an adjusting screw rod, one end of the adjusting screw rod is connected with a width adjusting motor through a synchronous belt and a synchronous wheel, two groups of sensors are arranged at the upper ends of the two adjusting side plates, one group of sensors sense the ascending height of a material tray driven by the feeding lifting mechanism, and the other group of sensors sense the descending height of the material tray driven by the discharging lifting mechanism; the feeding mechanism, the feeding lifting mechanism, the blanking lifting mechanism and the empty tray discharging mechanism are all positioned between the two adjusting side plates;
The feeding mechanism comprises a feeding installation bottom plate, a feeding linear guide rail is arranged on the feeding installation bottom plate, the feeding linear guide rail is connected with a feeding platform through a linear sliding block, a stop block is arranged on one side of the feeding platform, a feeding screw rod is arranged on the feeding installation bottom plate in a penetrating mode, the feeding screw rod is connected with the feeding platform through a screw rod nut, and one end of the feeding screw rod is connected with a feeding motor through a synchronous wheel and a synchronous belt;
the feeding lifting mechanism comprises two feeding vertical plates which are correspondingly arranged, linear sliding rails are arranged on the corresponding sides of the two feeding vertical plates, the two linear sliding blocks are respectively connected to a feeding lifting platform through sliding blocks, one feeding vertical plate is also provided with a feeding screw rod and a feeding transmission motor, the feeding screw rod is connected with the feeding transmission motor through a synchronous belt and a synchronous wheel, and the feeding screw rod is connected with the feeding lifting platform through a screw rod nut;
the discharging lifting mechanism comprises two discharging vertical plates which are correspondingly arranged, linear sliding rails are arranged on the corresponding sides of the two discharging vertical plates, the two linear sliding blocks are respectively connected to a discharging lifting platform through sliding blocks, one discharging vertical plate is also provided with a discharging screw rod and a discharging transmission motor, the discharging screw rod is connected with the discharging transmission motor through a synchronous belt and a synchronous wheel, and the discharging screw rod is connected with the discharging lifting platform through a screw rod nut;
The empty material tray discharging mechanism comprises a discharging bottom plate, a discharging platform, a discharging transmission screw rod, a discharging linear guide rail and a discharging transmission motor are arranged on the discharging bottom plate, the discharging transmission screw rod is connected with the discharging transmission motor through a synchronous belt and a synchronous wheel, the discharging transmission screw rod is connected with the discharging platform through a screw rod nut, and the bottom of the discharging platform is connected with the discharging linear guide rail through a sliding block;
The manipulator handling mechanism comprises two supporting seats, the two supporting seats jointly support a cross beam, a screw rod transmission mechanism is arranged on the cross beam, the screw rod transmission mechanism controls a piece taking arm to move left and right, a piece taking cylinder is arranged on the piece taking arm, a sucker mounting plate is arranged at the piston rod end of the piece taking cylinder, and a plurality of battery handling suckers are arranged on the sucker mounting plate at intervals.
As an improvement of the battery feeding, pad printing and baking integrated machine, the battery pad printing, pad printing and code spraying detection integrated machine comprises a machine table, wherein the machine table is provided with a feeding manipulator, a plasma cleaning mechanism, a shifting mechanism, a pad printing mechanism, a CCD detection mechanism, an upper code spraying table manipulator, a code spraying mechanism and a code spraying and transferring module, the feeding manipulator sucks a battery from a feeding assembly line and places the battery on a transferring platform, the transfer platform conveys batteries in a cross transfer mode of the upper platform and the lower platform, the plasma cleaning mechanism cleans the surfaces of the batteries, the batteries are carried by the shifting mechanism after being cleaned, two sucker stations are arranged on the shifting mechanism and move simultaneously, the first sucker station absorbs the batteries on the transfer platform, and the second sucker station absorbs the batteries on the transfer platform;
When two sucking disc stations of the shifting mechanism move, the battery sucked by the first sucking disc station is conveyed to the pad printing platform, the battery sucked by the second sucking disc station is conveyed to the buffer storage platform, the buffer storage platform is located under the CCD detection mechanism, the CCD detection mechanism detects the pad printing effect of the battery, and the battery on the pad printing platform is subjected to pad printing through the pad printing mechanism.
As an improvement of the battery feeding, pad printing and baking integrated machine, the machine is also provided with an NG assembly line, the CCD detection mechanism detects the battery after pad printing, the battery which is unqualified in detection is conveyed to the NG assembly line through the upper code spraying table manipulator, the battery which is qualified in detection is conveyed to the code spraying transfer module through the upper code spraying table manipulator, the code spraying transfer module drives the battery to move to the position of the code spraying mechanism for code spraying, and the upper code spraying table manipulator absorbs the battery from the cache platform.
As an improvement of the battery feeding, pad printing and baking integrated machine, the transfer platform comprises a first transfer platform and a second transfer mechanism, the first transfer mechanism comprises a first transfer platform, the first transfer platform is controlled to move by a first screw rod transmission mechanism, the second transfer mechanism comprises a second transfer platform, the second transfer platform is controlled to move by a second screw rod transmission mechanism, the height of the first transfer platform is larger than that of the second transfer platform, and the first transfer platform and the second transfer platform do not interfere with each other when in relative motion;
The first screw rod transmission mechanism and the second screw rod transmission mechanism respectively comprise a transmission motor and a transmission screw rod, the transmission motor is connected with the transmission screw rod through a synchronous belt and a synchronous wheel, a screw rod nut is screwed on the transmission screw rod, the first screw rod transmission mechanism drives the first transfer platform to move along the linear slide rail, and the second screw rod transmission mechanism drives the second transfer platform to move along the linear slide rail.
As an improvement of the battery feeding, pad printing and baking integrated machine, the shifting mechanism comprises a third screw rod transmission mechanism and a lifting mechanism controlled by the third screw rod transmission mechanism to move, wherein the lifting mechanism controls a lifting bracket to move up and down, and the first sucker station and the second sucker station are respectively arranged at two ends of the lifting bracket;
The lifting mechanism comprises a lifting cylinder mounting plate, wherein a lifting cylinder and a linear sliding rail are arranged on one side of the lifting cylinder mounting plate, and the lifting cylinder drives the lifting bracket to slide up and down along the linear sliding rail; the first sucker station and the second sucker station are provided with a plurality of suction nozzles capable of adjusting the installation distance at intervals.
As an improvement of the battery feeding, pad printing and baking integrated machine, the pad printing platform comprises two pad printing supporting bottom plates and clamping and positioning driving motors which are correspondingly arranged, linear guide rails are arranged at the upper ends of the two pad printing supporting bottom plates, the clamping and positioning driving motors are positioned between the two pad printing supporting bottom plates, the upper ends of the two pad printing supporting bottom plates are connected with a movable bottom plate through the linear guide rails and linear sliding blocks, a mechanical positioning plate, a left and right elastic limiting assembly and a front and rear elastic limiting assembly are arranged on the movable bottom plate, the left and right elastic limiting assembly limits the left and right displacement of a battery of the mechanical positioning plate, and the front and rear elastic limiting assembly limits the front and rear displacement of the battery of the mechanical positioning plate;
The left and right elastic limiting assembly comprises a bottom plate and a middle plate, the bottom plate is connected with the middle plate through a sliding rail and a sliding block, the middle plate is connected with an elastic limiting block base through the sliding rail and the sliding block, one side of the middle plate is provided with a vertical plate, a connecting rod is arranged on the vertical plate in a penetrating mode, a spring is arranged on the connecting rod, one end of the connecting rod is connected with the elastic limiting block base, the upper end of the elastic limiting block base is provided with a left and right elastic limiting block, and the left and right elastic limiting block abuts against one end of the battery.
The front-back elastic limiting assembly comprises a front-back elastic limiting rod, one end of the front-back elastic limiting rod is connected to a spring mounting rod, two springs are sleeved on the spring mounting rod, the front-back elastic limiting rod is located between the two springs, two ends of the spring mounting rod are respectively fixed on a fixing seat, and the front-back elastic limiting rod abuts against one side of the battery.
As an improvement of the battery feeding, pad printing and baking integrated machine, one side of the buffer platform is provided with a second left and right elastic limiting component, the other side of the buffer platform is provided with a second front and rear elastic limiting component, the structure of the second left and right elastic limiting component is the same as that of the left and right elastic limiting component, and the structure of the second front and rear elastic limiting component is the same as that of the front and rear elastic limiting component;
the code spraying and transferring module comprises a third transferring platform and a fourth transferring carrying platform, the third transferring platform is controlled to move by a fourth screw rod transmission mechanism, the fourth transferring carrying platform is controlled to move by a fifth screw rod transmission mechanism, and the structures of the fourth screw rod transmission mechanism and the fifth screw rod transmission mechanism are the same as those of the first screw rod transmission mechanism and the second screw rod transmission mechanism;
the third transfer platform and the fourth transfer platform move simultaneously and move along the same direction, and a space is reserved between the third transfer platform and the fourth transfer platform;
The plasma cleaning mechanism comprises a cleaning support, a height adjusting plate is arranged on the cleaning support, a hand-operated height adjusting screw rod, a linear sliding rail and a linear sliding block are arranged on one side of the height adjusting plate, the height adjusting plate is connected with a cleaning head mounting plate through the linear sliding rail and the linear sliding block, the hand-operated height adjusting screw rod is connected with the cleaning head mounting plate through a screw rod nut, and a cleaning head is arranged on the cleaning head mounting plate;
The pad printing mechanism comprises two supporting plates which are correspondingly arranged, wherein two linear sliding rails are respectively arranged on the supporting plates, the two linear sliding rails are respectively and jointly connected onto the pad printing mechanism through sliding blocks, a pad printing cleaning mechanism is arranged between the two supporting plates, mounting notches are respectively arranged on the front sides of the two supporting plates, and a pad printing steel plate mechanism is jointly mounted on the two notches.
The pad printing cleaning mechanism comprises a cleaning platform, wherein the cleaning platform is provided with a glue discharging mechanism and a glue collecting mechanism, and the positions of the cleaning platform corresponding to the glue discharging mechanism and the glue collecting mechanism are provided with guide glue wheels; the lower end of the cleaning platform is arranged on a supporting table through a linear sliding block and a linear sliding rail, an air cylinder is further arranged on the supporting table, a piston rod of the air cylinder is connected to the cleaning platform, the glue discharging mechanism comprises a glue discharging support, a glue discharging rotating shaft penetrates through the glue discharging support, a glue discharging roller is arranged on the glue discharging rotating shaft through an elastic screw, the glue collecting mechanism comprises a glue collecting support, a glue collecting rotating shaft penetrates through the glue collecting support, a glue collecting roller is arranged at one end of the glue collecting rotating shaft through an elastic screw, and the other end of the glue collecting rotating shaft is connected with a glue receiving motor;
a sixth screw rod transmission mechanism is further arranged on one supporting plate and drives the pad printing mechanism to move back and forth along the linear sliding rail, the sixth screw rod transmission mechanism comprises a screw rod, a transmission motor, a synchronous wheel and a synchronous belt, the screw rod is connected with the transmission motor through the synchronous wheel and the synchronous belt, and the screw rod is connected with the pad printing mechanism through a screw rod nut;
The pad printing steel plate mechanism comprises a support, a pad printing steel plate is arranged on the support, a seventh screw rod transmission mechanism is arranged on one side of the support, and the seventh screw rod transmission mechanism controls an ink brushing mechanism to move along the upper surface of the pad printing steel plate in a contact manner;
The ink brushing mechanism comprises an ink cup mounting bracket and a vertical plate, wherein an ink cup is arranged on the ink cup mounting bracket, one end of the ink cup mounting bracket is provided with a sliding block, one side of the vertical plate is provided with a dovetail groove, the sliding block is embedded in the dovetail groove and is in tightness adjustment through a handle, the lower end of the vertical plate is connected with a screw rod transmission mechanism, a scraper penetrates through the bottom of the ink cup, and when the ink cup moves, the scraper rolls simultaneously and brushes oil on the upper surface of the pad printing steel plate;
The pad printing mechanism comprises a cross beam, a cylinder mounting plate is mounted on the cross beam, a pad printing cylinder is arranged at the upper end of the cylinder mounting plate, a piston rod of the pad printing cylinder is connected with a pad printing head mounting seat, and two pad printing silica gel heads are mounted on the pad printing head mounting seat;
As an improvement of the battery feeding, pad printing and baking integrated machine, the multi-channel baking furnace comprises a furnace body, a through furnace chamber is arranged in the furnace body, and the multi-channel baking furnace is characterized in that a feeding and conveying manipulator is arranged at an inlet of the furnace chamber, a discharging and conveying manipulator is arranged at a discharge port of the furnace chamber, a feeding platform is further arranged at a feeding end of the furnace body, a discharging platform is further arranged at a discharging end of the furnace body, a transfer manipulator and a second CCD detection mechanism are arranged on the feeding platform, a defective product removing assembly line and a transfer manipulator are arranged on the discharging platform, an upper layer of baking channel and a lower layer of baking channel are arranged in the furnace chamber, and a plurality of product conveying belts are arranged in the upper layer of baking channel and the lower layer of baking channel at intervals;
The feeding and conveying mechanical arm sucks the battery from the transfer mechanical arm and sends the battery to a product conveying belt in the baking channel, the discharging and conveying mechanical arm takes out baked products from the product conveying belt in the baking channel and places the products on a product table, and the transferring mechanical arm conveys defective products to the defective product discharging assembly line and sends the defective products out;
The product conveying belts are controlled to rotate by conveying motors, two ends of each product conveying belt extend out of the furnace chamber, the conveying speed of each product conveying belt is the same, and a hot air circulating motor is arranged at the top of the furnace body;
The feeding and conveying mechanical arm and the discharging and conveying mechanical arm comprise an X-axis movement control module, a Y-axis movement control module and a lifting control module, wherein the lifting control module drives the two groups of suction assemblies to move up and down, the Y-axis movement control module drives the lifting control module to move left and right, and the X-axis movement control module drives the Y-axis movement control module to move back and forth;
the X-axis movement control module and the Y-axis movement control module both comprise a transmission motor, a screw rod, a synchronous wheel and a synchronous belt, wherein the X-axis movement control module drives the screw rod to move through the transmission motor so as to drive the Y-axis movement control module to move along the linear slide rail, and the Y-axis movement control module drives the screw rod to move through the transmission motor so as to drive the lifting control module to move along the linear slide rail; the lifting control module controls the suction assembly to move up and down in a mode that the motor drives the transmission screw rod;
The suction assembly comprises an air cylinder mounting bracket, the air cylinder mounting bracket is provided with two corresponding mounting platforms, the two mounting platforms are respectively provided with a material taking air cylinder, the piston rod end of the material taking air cylinder is provided with a suction nozzle mounting bracket, and the suction nozzle mounting bracket is provided with a plurality of suction nozzles at intervals;
the transfer manipulator comprises a mounting arm, a transfer transmission screw rod, a transfer transmission motor and a transfer moving platform are arranged on the mounting arm, the transfer transmission motor controls the transfer transmission screw rod to rotate through a synchronous wheel and a synchronous belt, the transfer transmission screw rod is connected with the transfer moving platform through a screw rod nut, a product placing table is arranged on the transfer moving platform, and a plurality of batteries can be placed on the product placing table;
The second CCD detection mechanism comprises a vertical rod, a CCD mounting seat and a light source mounting seat are arranged on the vertical rod, two groups of CCD cameras are arranged on the CCD mounting seat at intervals, two groups of light sources are arranged on the light source mounting seat at intervals, and the two groups of CCD cameras are used for photographing and detecting products from the interval position between the two groups of light sources;
The defective product removal assembly line comprises an assembly line support, belt rollers are arranged at two ends of the assembly line support, the two belt rollers are connected through a conveying belt, one belt roller is driven by a motor, a material sensor is arranged at the feeding end of the assembly line support, the material sensor senses that the battery is conveyed by the conveying belt, and a protective cover is arranged at the discharging end of the assembly line support;
The transfer manipulator comprises a transfer mounting plate, a transfer transmission screw rod, a transfer motor, a linear sliding rail and a transfer cylinder mounting seat are arranged on the transfer mounting plate, the transfer cylinder mounting seat is connected to the linear sliding rail through a sliding block, the transfer transmission screw rod is connected with the transfer cylinder mounting seat through a screw rod nut, the transfer motor drives the transfer transmission screw rod, a transfer cylinder is arranged on the transfer cylinder mounting seat, a transfer support is arranged at the piston rod end of the transfer cylinder, and a transfer suction nozzle is arranged on the transfer support.
Compared with the prior art, the invention has the advantages that: according to the battery feeding, transferring and baking integrated machine equipment, the battery can be subjected to transfer printing and code spraying and whether a product is qualified or not through the cooperation of the circulating feeding mechanism, the transferring platform, the transferring cleaning mechanism, the CCD detection mechanism, the baking furnace and the carrying mechanism, and the battery feeding, transferring and baking integrated machine equipment is high in precision and high in efficiency, defective products can be removed through the cooperation of the detection mechanism and the defective product transferring mechanism, and labor cost is greatly saved.
Drawings
The invention and its advantageous technical effects are described in further detail below with reference to the attached drawings and to the detailed description, wherein:
Fig. 1 is a schematic three-dimensional structure of a battery pad printing and code spraying detection integrated machine.
Fig. 2 is a top view of the battery pad printing and code spraying detection integrated machine of the invention.
Fig. 3 is a schematic perspective view of a shifting mechanism of the battery pad printing and code spraying detection integrated machine.
Fig. 4 is a schematic perspective view of a transfer platform of the battery pad printing and code spraying detection integrated machine.
Fig. 5 is a schematic perspective view of a pad printing platform of the battery pad printing and code spraying detection integrated machine.
Fig. 6 is a top view of a pad printing platform of the battery pad printing and code spraying detection integrated machine.
Fig. 7 is a side view of a pad printing platform of the battery pad printing and code-spraying detection integrated machine.
Fig. 8 is a schematic perspective view of a buffer platform of the battery pad printing and code spraying detection integrated machine.
Fig. 9 is a schematic perspective view of a code spraying and transferring module of the battery pad printing and code spraying detection integrated machine.
Fig. 10 is a schematic perspective view of a plasma cleaning mechanism of the battery pad printing and code spraying detection integrated machine.
Fig. 11 is a schematic perspective view of a pad printing mechanism of the battery pad printing and code spraying detection integrated machine.
Fig. 12 is a schematic perspective view of a pad printing cleaning mechanism of the battery pad printing and code spraying detection integrated machine.
Fig. 13 is a schematic perspective view of a pad printing steel plate mechanism of the battery pad printing and code spraying detection integrated machine.
Fig. 14 is a schematic perspective view of a stacked circulating type feeding mechanism of the present invention.
Fig. 15 is a schematic perspective view of a width adjusting mechanism of the stacking circulation type feeding mechanism of the present invention.
Fig. 16 is a top view of a width adjustment mechanism of the stacked circulating type feeding mechanism of the present invention.
FIG. 17 is a schematic perspective view of a feed mechanism of the stacked circulating feeder of the present invention.
Fig. 18 is a schematic perspective view of a feed lift mechanism of the stacked circulating feeder of the present invention.
Fig. 19 is a schematic perspective view of a blanking lifting mechanism of the stacking circulation type feeding mechanism.
Fig. 20 is a schematic perspective view of an empty tray discharging mechanism of the stacking circulation type feeding mechanism of the present invention.
Fig. 21 is a schematic perspective view of a manipulator handling mechanism of the stacked circulation type feeding mechanism of the present invention.
Fig. 22 is a schematic perspective view of a multi-channel roaster according to the present invention.
FIG. 23 is a top view of the multi-channel roaster of the present invention.
FIG. 24 is a schematic perspective view of a feed handling robot of the multi-channel roaster of the present invention.
Fig. 25 is a schematic perspective view of a transfer robot of the multi-channel roaster of the present invention.
Fig. 26 is a schematic perspective view of a second CCD detection mechanism of the multi-channel oven of the present invention.
FIG. 27 is a schematic perspective view of a defective product removal assembly line of the multi-channel roaster of the present invention.
Fig. 28 is a schematic perspective view of a transfer robot of the multi-channel roaster of the present invention.
Detailed Description
The invention will be further described with reference to the drawings and specific examples, to which embodiments of the invention are not limited.
As shown in fig. 1 to 27, a battery feeding, pad printing and baking all-in-one machine comprises a stacking and circulating feeding mechanism 100, a battery pad printing, pad printing and code spraying and detecting all-in-one machine 200 and a multi-channel baking furnace 300, wherein the stacking and circulating feeding mechanism 100 is connected with the battery pad printing, code spraying and detecting all-in-one machine 200 through a feeding assembly line 10, the stacking and circulating feeding mechanism 100 conveys batteries from the feeding assembly line 10, a feeding manipulator on the battery pad printing, code spraying and detecting all-in-one machine 200 sucks the batteries from the feeding assembly line 100, and a discharging end of the battery pad printing, code spraying and detecting all-in-one machine 200 conveys the batteries to a transfer manipulator of the multi-channel baking furnace 300 through a discharging conveying manipulator for buffering; the transfer manipulator drives the battery to enter the furnace chamber of the multi-channel baking furnace 300 for baking after the appearance of the battery is detected by the second CCD detection mechanism, and the multi-channel baking furnace 300 discharges materials after baking the product.
As shown in fig. 14 to 21, the stacking circulation type feeding mechanism 100 includes a first machine 201, a feeding mechanism 202, a feeding lifting mechanism 203, a discharging lifting mechanism 204, an empty tray discharging mechanism 205 and a manipulator conveying mechanism 206 are disposed on the first machine 201, the feeding mechanism 202 drives the stacking tray filled with the product to move to the position of the feeding lifting mechanism 203, the manipulator conveying mechanism 206 conveys the empty tray to the discharging lifting mechanism 204 after the product on one layer of tray is conveyed, the manipulator conveying mechanism 206 lifts one empty tray each time when moving one empty tray, the feeding lifting mechanism 203 lifts one tray, the discharging lifting mechanism 204 drops one tray each time when placing one empty tray, and the discharging lifting mechanism 204 is conveyed to the empty tray discharging mechanism 205 after stacking a sufficient number. The tray is provided with a plurality of battery placing grooves, the manipulator carrying mechanism 206 can carry the batteries on one tray to the conveying line at one time, the empty tray carrying the batteries is stacked and collected on the discharging platform of the discharging lifting mechanism 204 by the manipulator carrying mechanism 206, and the stacked empty tray is conveyed out of reloading through the empty tray discharging mechanism after being stacked to a certain amount. The stacking circulation type feeding mode can be suitable for production operation of an assembly line type and can be used for timely material preparation.
According to the stacking circulating type feeding mechanism, the feeding mechanism of the front-stage feeding process adopts a circulating stacking mode to feed, so that products can be timely supplemented, meanwhile, empty trays for stacking the products can be stacked and reflowed, uninterrupted assembly line feeding can be realized, labor cost is saved, and the efficiency of battery pad printing is effectively improved.
Preferably, a width adjusting mechanism 207 is further arranged in the first machine 201, the width adjusting mechanism 207 comprises two adjusting bases 2071 which are correspondingly arranged, two width adjusting slide rails 2072 are arranged on the two adjusting bases 2071, adjusting side plates 2073 are arranged on the two width adjusting slide rails 2072 on the same side, the bottoms of the two adjusting side plates 2073 are connected through an adjusting screw 2074, one end of the adjusting screw 2074 is connected with a width adjusting motor 2075 through a synchronous belt and a synchronous wheel, two groups of sensors 2076 are arranged at the upper ends of the two adjusting side plates 2073, one group of sensors 2076 sense the height of a feeding lifting mechanism 203 driving a material disc to ascend, and the other group of sensors 2076 sense the height of a blanking lifting mechanism 204 driving the material disc to descend;
the feeding mechanism 202, the feeding lifting mechanism 203, the blanking lifting mechanism 204 and the empty tray discharging mechanism 205 are all positioned between the two adjusting side plates.
Preferably, the feeding mechanism 202 includes a feeding mounting base plate 2021, a feeding linear guide 2022 is arranged on the feeding mounting base plate 2021, the feeding linear guide 2022 is connected with a feeding platform 2023 through a linear sliding block, a stop block 2024 is arranged on one side of the feeding platform 2023, a feeding screw rod 2025 is arranged on the feeding mounting base plate 2021 in a penetrating mode, the feeding screw rod 2025 is connected with the feeding platform 2023 through a screw rod nut, and one end of the feeding screw rod 2025 is connected with a feeding motor 2026 through a synchronous wheel and a synchronous belt.
Preferably, the feeding lifting mechanism 203 comprises two feeding vertical plates 2031 which are correspondingly arranged, the corresponding sides of the two feeding vertical plates 2031 are respectively provided with a linear sliding rail, the two linear sliding blocks are respectively connected to a feeding lifting platform 2032 through sliding blocks, one feeding vertical plate 2031 is further provided with a feeding lead screw 2033 and a feeding transmission motor 2034, the feeding lead screw 2033 and the feeding transmission motor 2034 are connected through a synchronous belt and a synchronous wheel, and the feeding lead screw 2033 is connected with the feeding lifting platform 2032 through a lead screw nut.
Preferably, the blanking lifting mechanism 204 includes two discharging vertical plates 2041 correspondingly arranged, the corresponding sides of the two discharging vertical plates 2041 are respectively provided with a linear sliding rail, the two linear sliding blocks are respectively connected to a discharging lifting platform 2042 through sliding blocks, one discharging vertical plate 2041 is further provided with a discharging screw rod and a discharging transmission motor 2043, the discharging screw rod and the discharging transmission motor 2043 are connected through a synchronous belt and a synchronous wheel, and the discharging screw rod is connected to the discharging lifting platform 2042 through a screw rod nut.
Preferably, the empty tray discharging mechanism 205 comprises a discharging bottom plate 2051, a discharging platform 2052, a discharging transmission screw rod 2053, a discharging linear guide rail 2054 and a discharging transmission motor are arranged on the discharging bottom plate 2051, the discharging transmission screw rod 2053 is connected with the discharging transmission motor through a synchronous belt and a synchronous wheel, the discharging transmission screw rod 2053 is connected with the discharging platform 2052 through a screw rod nut, and the bottom of the discharging platform 2052 is connected on the discharging linear guide rail 2054 through a sliding block.
Preferably, the manipulator handling mechanism 206 includes two supporting seats 2061, the two supporting seats 2061 jointly support a cross beam 2062, a screw driving mechanism 2063 is arranged on the cross beam 2062, the screw driving mechanism 2063 controls a piece taking arm 2064 to move left and right, a piece taking cylinder 2065 is arranged on the piece taking arm 2064, a sucker mounting plate 2066 is arranged at the piston rod end of the piece taking cylinder 2065, and a plurality of battery handling suckers 2067 are arranged on the sucker mounting plate 2066 at intervals.
As shown in fig. 1 to 13, the battery pad printing and code spraying detection integrated machine comprises a machine table 1, wherein a feeding manipulator 2, a plasma cleaning mechanism 3, a shifting mechanism 4, a pad printing mechanism 5, a CCD detection mechanism 6, an upper code spraying table manipulator 7, a code spraying mechanism 8 and a code spraying transfer module 9 are arranged on the machine table 1, the feeding manipulator 2 sucks a battery from a feeding assembly line 10 and places the battery on a transfer platform 11, the transfer platform 11 conveys the battery in a mode of cross transfer of an upper platform and a lower platform and cleans the surface of the battery through the plasma cleaning mechanism 3, the battery is conveyed by the shifting mechanism 4 after being cleaned, two sucker stations are arranged on the shifting mechanism 4 and move simultaneously, a first sucker station 41 sucks the battery on the transfer platform 11, and a second sucker station 42 sucks the battery on the transfer platform 12; the CCD detecting mechanism 6 has the same structure as the second CCD detecting mechanism.
According to the battery pad printing and code-spraying equipment, the transfer platform 11, the transfer platform 12, the pad printing cleaning mechanism, the CCD detection mechanism 6 and the carrying machinery are matched to work, so that the battery can be subjected to pad printing and code-spraying and whether a product is qualified or not can be detected.
When the two sucker stations of the shifting mechanism 4 move, the battery sucked by the first sucker station 41 is conveyed to the pad printing platform 12, the battery sucked by the second sucker station 42 is conveyed to the buffer platform 13, the buffer platform 13 is positioned under the CCD detection mechanism 6, the CCD detection mechanism 6 detects the pad printing effect of the battery, and the battery on the pad printing platform 12 is subjected to pad printing through the pad printing mechanism 5.
Preferably, the machine 1 is further provided with an NG assembly line 14, the CCD detection mechanism 5 detects the battery after pad printing, the unqualified battery is conveyed to the NG assembly line 14 through the upper code spraying table manipulator 7, the qualified battery is conveyed to the code spraying transfer module 9 through the upper code spraying table manipulator 7, the code spraying transfer module 9 drives the battery to move to the position of the code spraying mechanism 8 for code spraying, and the upper code spraying table manipulator 9 absorbs the battery from the cache platform 13. One end of the NG assembly line 14 is provided with an NG blanking manipulator 15.
Preferably, the transfer platform 11 comprises a first carrying mechanism 111 and a second carrying mechanism 112, the first carrying mechanism 111 comprises a first transfer platform 1111, the first transfer platform 1111 is controlled to move by a first screw transmission mechanism 1112, the second carrying mechanism 112 comprises a second transfer platform 1121, the second transfer platform 1121 is controlled to move by a second screw transmission mechanism 1122, the height of the first transfer platform 1111 is greater than that of the second transfer platform 1121, and the first transfer platform 1111 and the second transfer platform 1121 do not interfere with each other when moving relatively;
the first screw rod transmission mechanism 1112 and the second screw rod transmission mechanism 1122 comprise a transmission motor and a transmission screw rod, the transmission motor and the transmission screw rod are connected through a synchronous belt and a synchronous wheel, a screw nut is screwed on the transmission screw rod, the first screw rod transmission mechanism 1112 drives the first transfer platform 1111 to move along the linear slide rail, and the second screw rod transmission mechanism 1122 drives the second transfer platform 1121 to move along the linear slide rail.
Preferably, the displacement mechanism 4 comprises a third screw rod transmission mechanism 43 and a lifting mechanism 44 controlled by the third screw rod transmission mechanism 43 to move, wherein the lifting mechanism 44 controls a lifting bracket 45 to move up and down, and the first sucker station 41 and the second sucker station 42 are respectively arranged at two ends of the lifting bracket 45;
The lifting mechanism 44 comprises a lifting cylinder mounting plate 441, one side of the lifting cylinder mounting plate 441 is provided with a lifting cylinder 442 and a linear sliding rail, and the lifting cylinder 442 drives the lifting bracket 45 to slide up and down along the linear sliding rail;
The first suction cup station 41 and the second suction cup station 42 are respectively provided with a plurality of suction nozzles 46 which can adjust the installation interval at intervals.
Preferably, the pad printing platform 12 comprises two pad printing support bottom plates 121 and a clamping and positioning driving motor 122 which are correspondingly arranged, linear guide rails are arranged at the upper ends of the two pad printing support bottom plates 121, the clamping and positioning driving motor 122 is positioned between the two pad printing support bottom plates 121, the upper ends of the two pad printing support bottom plates 121 are connected with a movable bottom plate 123 through the linear guide rails and linear sliding blocks, a mechanical positioning plate 124, a left-right elastic limiting assembly 125 and a front-back elastic limiting assembly 126 are arranged on the movable bottom plate 123, the left-right elastic limiting assembly 125 limits the left-right displacement of a battery of the mechanical positioning plate 124, and the front-back elastic limiting assembly 126 limits the front-back displacement of the battery of the mechanical positioning plate 124;
The left and right elastic limiting assembly 125 comprises a bottom plate 1251 and an intermediate plate 1252, the bottom plate 1251 and the intermediate plate 1252 are connected through a sliding rail and a sliding block, the intermediate plate 1252 is connected with an elastic limiting block base 1253 through the sliding rail and the sliding block, a vertical plate 1254 is arranged on one side of the intermediate plate 1252, a connecting rod 1255 is arranged on the vertical plate 1254 in a penetrating mode, a spring 1256 is arranged on the connecting rod 1255, one end of the connecting rod 1255 is connected with the elastic limiting block base 1256, a left and right elastic limiting block 1257 is arranged at the upper end of the elastic limiting block base 1256, and the left and right elastic limiting block 1257 abuts against one end of the battery.
The front and rear elastic limiting assembly 126 comprises a front and rear elastic limiting rod 1261, one end of the front and rear elastic limiting rod 1261 is connected to a spring mounting rod 1262, two springs are sleeved on the spring mounting rod 1262, the front and rear elastic limiting rod 1261 is located between the two springs, two ends of the spring mounting rod 1262 are respectively fixed on the fixing base, and the front and rear elastic limiting rod 1261 abuts against one side of the battery.
Preferably, a second left-right elastic limiting component 131 is arranged on one side of the buffer platform 13, a second front-rear elastic limiting component 132 is arranged on the other side of the buffer platform 13, the structure of the second left-right elastic limiting component 131 is identical to that of the left-right elastic limiting component 125, and the structure of the second front-rear elastic limiting component 132 is identical to that of the front-rear elastic limiting component 126.
Preferably, the code spraying and transferring module 9 comprises a third transferring platform 91 and a fourth transferring platform 92, the third transferring platform 91 is controlled to move by a fourth screw transmission mechanism 93, the fourth transferring platform 92 is controlled to move by a fifth screw transmission mechanism 94, and the structures of the fourth screw transmission mechanism 93 and the fifth screw transmission mechanism 94 are the same as those of the first screw transmission mechanism 1112 and the second screw transmission mechanism 1122;
the third transfer stage 91 and the fourth transfer stage 94 move simultaneously and in the same direction, and a space is provided between the third transfer stage 91 and the fourth transfer stage 94.
Preferably, the plasma cleaning mechanism 3 comprises a cleaning support 31, a height adjusting plate 32 is arranged on the cleaning support 31, a hand-operated height adjusting screw rod 33, a linear sliding rail and a linear sliding block are arranged on one side of the height adjusting plate 32, the height adjusting plate 32 is connected with a cleaning head mounting plate 34 through the linear sliding rail and the linear sliding block, the hand-operated height adjusting screw rod 33 is connected with the cleaning head mounting plate 34 through a screw nut, and a cleaning head 35 is arranged on the cleaning head mounting plate 34.
Preferably, the pad printing mechanism 5 comprises two supporting plates 51 which are correspondingly arranged, the two supporting plates 51 are respectively provided with a linear sliding rail 52, the two linear sliding rails 52 are respectively and jointly connected to the pad printing mechanism 53 through sliding blocks, a pad printing cleaning mechanism 554 is arranged between the two supporting plates 51, the front sides of the two supporting plates 51 are respectively provided with a mounting notch 55, and the two notches 55 are jointly provided with a pad printing steel plate mechanism 56.
Preferably, a sixth screw transmission mechanism 57 is further arranged on one support plate 1, the sixth screw transmission mechanism 57 drives the pad printing mechanism 53 to move forwards and backwards along the linear sliding rail 52, the sixth screw transmission mechanism 57 comprises a screw, a transmission motor, a synchronous wheel and a synchronous belt, the screw is connected with the transmission motor through the synchronous wheel and the synchronous belt, and the screw is connected with the pad printing mechanism 53 through a screw nut.
Preferably, the pad printing cleaning mechanism 54 comprises a cleaning platform 541, the cleaning platform 541 is provided with a glue discharging mechanism 542 and a glue collecting mechanism 543, and the positions of the cleaning platform 541 corresponding to the glue discharging mechanism 542 and the glue collecting mechanism 543 are provided with guide glue wheels 544; the lower extreme of cleaning platform 541 passes through sharp slider and linear slide rail and installs on supporting bench 545, still is equipped with cylinder 546 on the supporting bench 545, and the piston rod of cylinder 546 is connected on cleaning platform 541.
Preferably, the glue discharging mechanism 542 includes a glue discharging bracket 5421, a glue discharging rotating shaft 5422 is arranged on the glue discharging bracket 5421 in a penetrating way, and the glue discharging rotating shaft 5422 is provided with a glue discharging roller 5423 through an elastic screw;
The glue collecting mechanism 543 comprises a glue collecting bracket 5431, a glue collecting rotating shaft 5432 is arranged on the glue collecting bracket 5431 in a penetrating mode, one end of the glue collecting rotating shaft 5432 is provided with a glue collecting roller 5433 through an elastic screw, and the other end of the glue collecting rotating shaft 5432 is connected with a glue receiving motor 5434. The take-up roller 5433 can be easily removed and replaced by the disassembling function of the elastic screw.
Preferably, the pad printing steel plate mechanism 56 comprises a support 561, a pad printing steel plate 562 is arranged on the support 561, a seventh screw rod transmission mechanism 564 is arranged on one side of the support 561, and the seventh screw rod transmission mechanism 564 controls an ink brushing mechanism 563 to move along the upper surface of the pad printing steel plate 562 in a contact manner.
Preferably, the ink brushing mechanism 563 comprises an ink cup mounting bracket 5631 and a vertical plate 5632, an ink cup 5633 is arranged on the ink cup mounting bracket 5631, a slide block is arranged at one end of the ink cup mounting bracket 5631, a dovetail groove 5634 is arranged at one side of the vertical plate 5632, the slide block is embedded in the dovetail groove 5634 and is in tightness adjustment through a handle 5635, the lower end of the vertical plate 5632 is connected with a screw rod transmission mechanism, a scraper 5636 penetrates through the bottom of the ink cup 5633, and when the ink cup 5633 moves, the scraper 5636 rolls simultaneously and brushes the upper surface of the pad printing steel plate 562.
Preferably, the pad printing mechanism 53 comprises a cross beam 531, a cylinder mounting plate 532 is mounted on the cross beam 531, a pad printing cylinder 533 is arranged at the upper end of the cylinder mounting plate 532, a piston rod of the pad printing cylinder 533 is connected with a pad printing head mounting seat 534, and two pad printing silica gel heads 535 are mounted on the pad printing head mounting seat 534.
The pad printing steel plate mechanism firstly prints oil on the pad printing steel plate, the pad printing mechanism is controlled by the screw rod transmission mechanism to move to the upper position of the pad printing steel plate, the pad printing cylinder controls the two pad printing silica gel heads to dip oil downwards and then reset, the screw rod transmission mechanism controls the pad printing mechanism to move to the upper part of a battery on the assembly line for pad printing, the screw rod transmission mechanism controls the pad printing mechanism to move to the position of the pad printing cleaning mechanism after the pad printing silica gel heads are pad printed, the pad printing cylinder controls the two pad printing silica gel heads to dip excessive printing oil on the pad printing silica gel heads through the viscosity of the adhesive tape, and the pad printing process is repeated.
As shown in fig. 22-28, the multi-channel baking oven comprises an oven body 301, a through oven cavity is arranged in the oven body 301, a feeding and carrying manipulator 302 is arranged at an inlet of the oven cavity, a discharging hole of the oven body 301 is provided with a discharging and carrying manipulator 303, a feeding platform 304 is further arranged at a feeding end of the oven body 301, a discharging platform 305 is further arranged at a discharging end of the oven body 301, a transfer manipulator 306 and a second CCD detection mechanism 307 are arranged on the feeding platform 304, a defective product removing assembly line 8 and a transferring manipulator 309 are arranged on the discharging platform 305, an upper baking channel 3010 and a lower baking channel 3010 are arranged in the oven cavity, and a plurality of product conveying belts 3011 are arranged in the upper baking channel 3010 and the lower baking channel 3010 at intervals.
Preferably, the feeding and transporting robot 302 sucks the battery from the transferring robot 306 and feeds the battery onto the product conveyor 3011 in the baking path 3010, the discharging and transporting robot 303 takes out baked products from the product conveyor 3011 in the baking path 3010, places the products on a product table, and the transferring robot 309 transports defective products to the defective product removal line 308 and sends them out.
Preferably, the product conveying belts 3011 are controlled to rotate by conveying motors, two ends of each product conveying belt extend out of the furnace chamber, conveying speeds of each product conveying belt 3011 are the same, and a hot air circulating motor 3012 is arranged at the top of the furnace body 301.
Preferably, the feeding and carrying mechanical arm 302 and the discharging and carrying mechanical arm 303 comprise an X-axis movement control module 3021, a Y-axis movement control module 3022 and a lifting control module 3023, wherein the lifting control module 3023 drives the two groups of suction assemblies 3024 to move up and down, the Y-axis movement control module 3022 drives the lifting control module 3023 to move left and right, and the X-axis movement control module 3021 drives the Y-axis movement control module 3022 to move back and forth;
the X-axis movement control module 3021 and the Y-axis movement control module 3022 comprise a transmission motor, a screw rod, a synchronous wheel and a synchronous belt, wherein the X-axis movement control module 3021 drives the screw rod to move through the transmission motor so as to draw the Y-axis movement control module 3022 to move along the linear sliding rail, and the Y-axis movement control module 3022 drives the screw rod to move through the transmission motor so as to draw the lifting control module 3023 to move along the linear sliding rail;
the lifting control module 3023 controls the suction assembly 3024 to move up and down in a mode that the motor drives the transmission screw rod.
Preferably, the suction assembly 3024 includes a cylinder mounting bracket 30241, the cylinder mounting bracket 30241 has two corresponding mounting platforms 30242, the two mounting platforms 30242 are provided with a material taking cylinder 30243, a piston rod end of the material taking cylinder 30243 is provided with a suction nozzle mounting bracket 30244, and a plurality of suction nozzles 30245 are arranged on the suction nozzle mounting bracket 30244 at intervals.
Preferably, the transfer manipulator 306 includes a mounting arm 3061, a transfer transmission screw rod, a transfer transmission motor 3064 and a transfer moving platform 3062 are arranged on the mounting arm 3061, the transfer transmission screw rod is controlled to rotate by the transfer transmission motor 3064 through a synchronous wheel and a synchronous belt, the transfer transmission screw rod is connected with the transfer moving platform 3062 through a screw nut, a product placing table 3063 is arranged on the transfer moving platform 3062, and a plurality of batteries can be placed on the product placing table 3063.
Preferably, the second CCD detecting mechanism 307 includes a vertical rod 3071, a CCD mounting seat 3072 and a light source mounting seat 3073 are arranged on the vertical rod 3071, two groups of CCD cameras 3074 are arranged on the CCD mounting seat 3072 at intervals, two groups of light sources 3075 are arranged on the light source mounting seat 3073 at intervals, and the two groups of CCD cameras 3074 photograph and detect products from the interval position between the two groups of light sources 3075.
Preferably, the defective product removing assembly line 308 comprises an assembly line support 3081, belt rollers are arranged at two ends of the assembly line support 3081 and connected through a conveying belt 3082, one belt roller is driven by a motor 3083, a material sensor 3084 is arranged at the feeding end of the assembly line support 3081, after the material sensor 3084 senses a battery, the conveying belt 3082 starts to convey the battery, and a protective cover 3085 is arranged at the discharging end of the assembly line support 3081.
Preferably, the transfer manipulator 309 comprises a transfer mounting plate 3091, a transfer transmission screw rod, a transfer motor 3093, a linear slide rail and a transfer cylinder mounting seat 3092 are arranged on the transfer mounting plate 3091, the transfer cylinder mounting seat 3092 is connected to the linear slide rail through a slide block, the transfer transmission screw rod is connected with the transfer cylinder mounting seat 3092 through a screw nut, the transfer motor 3093 drives the transfer transmission screw rod, a transfer cylinder 3094 is arranged on the transfer cylinder mounting seat 3092, a transfer support 3095 is arranged at the piston rod end of the transfer cylinder 3094, and a transfer suction nozzle 3096 is arranged on the transfer support 3095.
The multichannel baking oven adopts a multichannel feeding baking mode, and is provided with the upper layer structure and the lower layer structure, so that the baking efficiency of the stamp-pad ink after the battery pad printing can be improved. The problems of low single-channel conveying efficiency and high power consumption are solved. The application has appearance detection procedure before baking, and defective products can be marked by a set procedure; go up the unloading and all adopt the mode transport of manipulator sucking disc, can absorb a plurality of products simultaneously to on the conveying channel, improve conveying efficiency, guarantee to have the product in the bake out furnace and toast, make full use of oven heat.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations may be made therein without departing from the principles and structure of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The battery feeding, pad printing and baking all-in-one machine is characterized by comprising a stacking circulating type feeding mechanism, a battery pad printing, and code spraying and detecting all-in-one machine and a multi-channel baking furnace, wherein the stacking circulating type feeding mechanism is connected with the battery pad printing, code spraying and detecting all-in-one machine through a feeding assembly line, the stacking circulating type feeding mechanism conveys batteries from the feeding assembly line, a feeding manipulator on the battery pad printing, code spraying and detecting all-in-one machine sucks the batteries from the feeding assembly line, and a discharging end of the battery pad printing, code spraying, detecting all-in-one machine conveys the batteries to a transfer manipulator of the multi-channel baking furnace through a discharging conveying manipulator for buffering; the transfer manipulator drives the battery to enter a furnace chamber of the multi-channel baking furnace for baking after appearance detection of the battery is carried out by the second CCD detection mechanism, and the multi-channel baking furnace discharges materials after baking of products is finished;
The stacking circulation type feeding mechanism comprises a first machine table, a feeding mechanism, a feeding lifting mechanism, a discharging lifting mechanism, an empty tray discharging mechanism and a manipulator conveying mechanism are arranged on the first machine table, the feeding mechanism drives a stacking tray filled with products to move to the position of the feeding lifting mechanism, the manipulator conveying mechanism conveys the empty tray to the discharging lifting mechanism after conveying products on one layer of tray, the manipulator conveying mechanism ascends the height of one tray every time when moving one empty tray, the discharging lifting mechanism descends the height of one tray every time when placing one empty tray, and the discharging lifting mechanism stacks a sufficient quantity and descends to the empty tray discharging mechanism to be sent out;
The first machine table is internally provided with a width adjusting mechanism, the width adjusting mechanism comprises two adjusting bases which are correspondingly arranged, two width adjusting slide rails are arranged on the two adjusting bases, two width adjusting slide rails on the same side are respectively provided with an adjusting side plate, the bottoms of the two adjusting side plates are connected through an adjusting screw rod, one end of the adjusting screw rod is connected with a width adjusting motor through a synchronous belt and a synchronous wheel, the upper ends of the two adjusting side plates are respectively provided with two groups of sensors, one group of sensors sense the height of the feeding lifting mechanism driving a material disc to ascend, and the other group of sensors sense the height of the discharging lifting mechanism driving the material disc to descend; the feeding mechanism, the feeding lifting mechanism, the blanking lifting mechanism and the empty tray discharging mechanism are all positioned between the two adjusting side plates;
The feeding mechanism comprises a feeding installation bottom plate, a feeding linear guide rail is arranged on the feeding installation bottom plate, the feeding linear guide rail is connected with a feeding platform through a linear sliding block, a stop block is arranged on one side of the feeding platform, a feeding screw rod is arranged on the feeding installation bottom plate in a penetrating mode, the feeding screw rod is connected with the feeding platform through a screw rod nut, and one end of the feeding screw rod is connected with a feeding motor through a synchronous wheel and a synchronous belt;
the feeding lifting mechanism comprises two feeding vertical plates which are correspondingly arranged, linear sliding rails are arranged on the corresponding sides of the two feeding vertical plates, the two linear sliding blocks are respectively connected to a feeding lifting platform through sliding blocks, one feeding vertical plate is also provided with a feeding screw rod and a feeding transmission motor, the feeding screw rod is connected with the feeding transmission motor through a synchronous belt and a synchronous wheel, and the feeding screw rod is connected with the feeding lifting platform through a screw rod nut;
the discharging lifting mechanism comprises two discharging vertical plates which are correspondingly arranged, linear sliding rails are arranged on the corresponding sides of the two discharging vertical plates, the two linear sliding blocks are respectively connected to a discharging lifting platform through sliding blocks, one discharging vertical plate is also provided with a discharging screw rod and a discharging transmission motor, the discharging screw rod is connected with the discharging transmission motor through a synchronous belt and a synchronous wheel, and the discharging screw rod is connected with the discharging lifting platform through a screw rod nut;
The empty material tray discharging mechanism comprises a discharging bottom plate, a discharging platform, a discharging transmission screw rod, a discharging linear guide rail and a discharging transmission motor are arranged on the discharging bottom plate, the discharging transmission screw rod is connected with the discharging transmission motor through a synchronous belt and a synchronous wheel, the discharging transmission screw rod is connected with the discharging platform through a screw rod nut, and the bottom of the discharging platform is connected with the discharging linear guide rail through a sliding block;
The manipulator carrying mechanism comprises two supporting seats, the two supporting seats jointly support a cross beam, a screw rod transmission mechanism is arranged on the cross beam, the screw rod transmission mechanism controls a piece taking arm to move left and right, a piece taking cylinder is arranged on the piece taking arm, a sucker mounting plate is arranged at the piston rod end of the piece taking cylinder, and a plurality of battery carrying suckers are arranged on the sucker mounting plate at intervals;
The battery pad printing and code spraying detection integrated machine comprises a machine table, wherein the machine table is provided with a feeding manipulator, a plasma cleaning mechanism, a shifting mechanism, a pad printing mechanism, a CCD detection mechanism, an upper code spraying table manipulator, a code spraying mechanism and a code spraying and transferring module, the feeding manipulator sucks the battery from a feeding assembly line and places the battery on a transferring platform, the transfer platform conveys batteries in a cross transfer mode of the upper platform and the lower platform, the plasma cleaning mechanism cleans the surfaces of the batteries, the batteries are carried by the shifting mechanism after being cleaned, two sucker stations are arranged on the shifting mechanism and move simultaneously, the first sucker station absorbs the batteries on the transfer platform, and the second sucker station absorbs the batteries on the transfer platform;
When two sucking disc stations of the shifting mechanism move, the battery sucked by the first sucking disc station is conveyed to the pad printing platform, the battery sucked by the second sucking disc station is conveyed to the buffer storage platform, the buffer storage platform is located under the CCD detection mechanism, the CCD detection mechanism detects the pad printing effect of the battery, and the battery on the pad printing platform is subjected to pad printing through the pad printing mechanism.
2. The battery feeding, pad printing and baking all-in-one machine according to claim 1, wherein an NG assembly line is further arranged on the machine table, the CCD detection mechanism detects the battery after pad printing, the battery which is unqualified in detection is conveyed to the NG assembly line through the upper code spraying table manipulator, the battery which is qualified in detection is conveyed to the code spraying transfer module through the upper code spraying table manipulator, the code spraying transfer module drives the battery to move to the position of the code spraying mechanism for code spraying, and the upper code spraying table manipulator sucks the battery from the cache platform.
3. The battery loading, transferring and baking integrated machine according to claim 2, wherein the transferring platform comprises a first transferring mechanism and a second transferring mechanism, the first transferring mechanism comprises a first transferring platform, the first transferring platform is controlled to move by a first screw transmission mechanism, the second transferring mechanism comprises a second transferring platform, the second transferring platform is controlled to move by a second screw transmission mechanism, the height of the first transferring platform is larger than that of the second transferring platform, and the first transferring platform and the second transferring platform do not interfere with each other when in relative motion;
The first screw rod transmission mechanism and the second screw rod transmission mechanism respectively comprise a transmission motor and a transmission screw rod, the transmission motor is connected with the transmission screw rod through a synchronous belt and a synchronous wheel, a screw rod nut is screwed on the transmission screw rod, the first screw rod transmission mechanism drives the first transfer platform to move along the linear slide rail, and the second screw rod transmission mechanism drives the second transfer platform to move along the linear slide rail.
4. The battery feeding, pad printing and baking all-in-one machine according to claim 1, wherein the shifting mechanism comprises a third screw rod transmission mechanism and a lifting mechanism controlled by the third screw rod transmission mechanism to move, the lifting mechanism controls a lifting bracket to move up and down, and the first sucker station and the second sucker station are respectively arranged at two ends of the lifting bracket;
The lifting mechanism comprises a lifting cylinder mounting plate, wherein a lifting cylinder and a linear sliding rail are arranged on one side of the lifting cylinder mounting plate, and the lifting cylinder drives the lifting bracket to slide up and down along the linear sliding rail; the first sucker station and the second sucker station are provided with a plurality of suction nozzles capable of adjusting the installation distance at intervals.
5. The battery feeding, pad printing and baking all-in-one machine according to claim 1, wherein the pad printing platform comprises two pad printing supporting bottom plates and clamping and positioning driving motors which are correspondingly arranged, linear guide rails are arranged at the upper ends of the two pad printing supporting bottom plates, the clamping and positioning driving motors are positioned between the two pad printing supporting bottom plates, the upper ends of the two pad printing supporting bottom plates are connected with a movable bottom plate through the linear guide rails and linear sliding blocks, a mechanical positioning plate, a left-right elastic limiting assembly and a front-back elastic limiting assembly are arranged on the movable bottom plate, the left-right elastic limiting assembly limits the left-right displacement of a battery of the mechanical positioning plate, and the front-back elastic limiting assembly limits the front-back displacement of the battery of the mechanical positioning plate;
The left and right elastic limiting assembly comprises a bottom plate and a middle plate, the bottom plate is connected with the middle plate through a sliding rail and a sliding block, the middle plate is connected with an elastic limiting block base through the sliding rail and the sliding block, a vertical plate is arranged on one side of the middle plate, a connecting rod is arranged on the vertical plate in a penetrating manner, a spring is arranged on the connecting rod, one end of the connecting rod is connected with the elastic limiting block base, a left and right elastic limiting block is arranged at the upper end of the elastic limiting block base, and the left and right elastic limiting block abuts against one end of the battery;
The front-back elastic limiting assembly comprises a front-back elastic limiting rod, one end of the front-back elastic limiting rod is connected to a spring mounting rod, two springs are sleeved on the spring mounting rod, the front-back elastic limiting rod is located between the two springs, two ends of the spring mounting rod are respectively fixed on a fixing seat, and the front-back elastic limiting rod abuts against one side of the battery.
6. The battery feeding pad printing and baking all-in-one machine according to claim 3, wherein a second left-right elastic limiting component is arranged on one side of the buffer platform, a second front-rear elastic limiting component is arranged on the other side of the buffer platform, the structure of the second left-right elastic limiting component is identical to that of the left-right elastic limiting component, and the structure of the second front-rear elastic limiting component is identical to that of the front-rear elastic limiting component;
the code spraying and transferring module comprises a third transferring platform and a fourth transferring carrying platform, the third transferring platform is controlled to move by a fourth screw rod transmission mechanism, the fourth transferring carrying platform is controlled to move by a fifth screw rod transmission mechanism, and the structures of the fourth screw rod transmission mechanism and the fifth screw rod transmission mechanism are the same as those of the first screw rod transmission mechanism and the second screw rod transmission mechanism;
the third transfer platform and the fourth transfer platform move simultaneously and move along the same direction, and a space is reserved between the third transfer platform and the fourth transfer platform;
The plasma cleaning mechanism comprises a cleaning support, a height adjusting plate is arranged on the cleaning support, a hand-operated height adjusting screw rod, a linear sliding rail and a linear sliding block are arranged on one side of the height adjusting plate, the height adjusting plate is connected with a cleaning head mounting plate through the linear sliding rail and the linear sliding block, the hand-operated height adjusting screw rod is connected with the cleaning head mounting plate through a screw rod nut, and a cleaning head is arranged on the cleaning head mounting plate;
The pad printing mechanism comprises two supporting plates which are correspondingly arranged, the two supporting plates are respectively provided with a linear sliding rail, the two linear sliding rails are respectively and jointly connected to the pad printing mechanism through sliding blocks, a pad printing cleaning mechanism is arranged between the two supporting plates, the front sides of the two supporting plates are respectively provided with a mounting notch, and the two notches are jointly provided with a pad printing steel plate mechanism;
The pad printing cleaning mechanism comprises a cleaning platform, wherein the cleaning platform is provided with a glue discharging mechanism and a glue collecting mechanism, and the positions of the cleaning platform corresponding to the glue discharging mechanism and the glue collecting mechanism are provided with guide glue wheels; the lower end of the cleaning platform is arranged on a supporting table through a linear sliding block and a linear sliding rail, an air cylinder is further arranged on the supporting table, a piston rod of the air cylinder is connected to the cleaning platform, the glue discharging mechanism comprises a glue discharging support, a glue discharging rotating shaft penetrates through the glue discharging support, a glue discharging roller is arranged on the glue discharging rotating shaft through an elastic screw, the glue collecting mechanism comprises a glue collecting support, a glue collecting rotating shaft penetrates through the glue collecting support, a glue collecting roller is arranged at one end of the glue collecting rotating shaft through an elastic screw, and the other end of the glue collecting rotating shaft is connected with a glue receiving motor;
a sixth screw rod transmission mechanism is further arranged on one supporting plate and drives the pad printing mechanism to move back and forth along the linear sliding rail, the sixth screw rod transmission mechanism comprises a screw rod, a transmission motor, a synchronous wheel and a synchronous belt, the screw rod is connected with the transmission motor through the synchronous wheel and the synchronous belt, and the screw rod is connected with the pad printing mechanism through a screw rod nut;
The pad printing steel plate mechanism comprises a support, a pad printing steel plate is arranged on the support, a seventh screw rod transmission mechanism is arranged on one side of the support, and the seventh screw rod transmission mechanism controls an ink brushing mechanism to move along the upper surface of the pad printing steel plate in a contact manner;
The ink brushing mechanism comprises an ink cup mounting bracket and a vertical plate, wherein an ink cup is arranged on the ink cup mounting bracket, one end of the ink cup mounting bracket is provided with a sliding block, one side of the vertical plate is provided with a dovetail groove, the sliding block is embedded in the dovetail groove and is in tightness adjustment through a handle, the lower end of the vertical plate is connected with a screw rod transmission mechanism, a scraper penetrates through the bottom of the ink cup, and when the ink cup moves, the scraper brushes oil on the upper surface of the pad printing steel plate;
the pad printing mechanism comprises a cross beam, a cylinder mounting plate is mounted on the cross beam, a pad printing cylinder is arranged at the upper end of the cylinder mounting plate, a piston rod of the pad printing cylinder is connected with a pad printing head mounting seat, and two pad printing silica gel heads are mounted on the pad printing head mounting seat.
7. The battery feeding, pad printing and baking all-in-one machine according to claim 1, wherein the multi-channel baking furnace comprises a furnace body, a through furnace chamber is arranged in the furnace body, and the multi-channel baking furnace is characterized in that a feeding and carrying manipulator is arranged at an inlet of the furnace chamber, a discharging and carrying manipulator is arranged at a discharging hole of the furnace chamber, a feeding platform is further arranged at a feeding end of the furnace body, a discharging platform is further arranged at a discharging end of the furnace body, a transfer manipulator and a second CCD detection mechanism are arranged on the feeding platform, a defective product removing assembly line and a transfer manipulator are arranged on the discharging platform, an upper layer of baking channel and a lower layer of baking channel are arranged in the furnace chamber, and a plurality of product conveying belts are arranged in the upper layer of baking channel and the lower layer of baking channel at intervals;
The feeding and conveying mechanical arm sucks the battery from the transfer mechanical arm and sends the battery to a product conveying belt in the baking channel, the discharging and conveying mechanical arm takes out baked products from the product conveying belt in the baking channel and places the products on a product table, and the transferring mechanical arm conveys defective products to the defective product discharging assembly line and sends the defective products out;
The product conveying belts are controlled to rotate by conveying motors, two ends of each product conveying belt extend out of the furnace chamber, the conveying speed of each product conveying belt is the same, and a hot air circulating motor is arranged at the top of the furnace body;
The feeding and conveying mechanical arm and the discharging and conveying mechanical arm comprise an X-axis movement control module, a Y-axis movement control module and a lifting control module, wherein the lifting control module drives the two groups of suction assemblies to move up and down, the Y-axis movement control module drives the lifting control module to move left and right, and the X-axis movement control module drives the Y-axis movement control module to move back and forth;
the X-axis movement control module and the Y-axis movement control module both comprise a transmission motor, a screw rod, a synchronous wheel and a synchronous belt, wherein the X-axis movement control module drives the screw rod to move through the transmission motor so as to drive the Y-axis movement control module to move along the linear slide rail, and the Y-axis movement control module drives the screw rod to move through the transmission motor so as to drive the lifting control module to move along the linear slide rail; the lifting control module controls the suction assembly to move up and down in a mode that the motor drives the transmission screw rod;
The suction assembly comprises an air cylinder mounting bracket, the air cylinder mounting bracket is provided with two corresponding mounting platforms, the two mounting platforms are respectively provided with a material taking air cylinder, the piston rod end of the material taking air cylinder is provided with a suction nozzle mounting bracket, and the suction nozzle mounting bracket is provided with a plurality of suction nozzles at intervals;
the transfer manipulator comprises a mounting arm, a transfer transmission screw rod, a transfer transmission motor and a transfer moving platform are arranged on the mounting arm, the transfer transmission motor controls the transfer transmission screw rod to rotate through a synchronous wheel and a synchronous belt, the transfer transmission screw rod is connected with the transfer moving platform through a screw rod nut, a product placing table is arranged on the transfer moving platform, and a plurality of batteries can be placed on the product placing table;
The second CCD detection mechanism comprises a vertical rod, a CCD mounting seat and a light source mounting seat are arranged on the vertical rod, two groups of CCD cameras are arranged on the CCD mounting seat at intervals, two groups of light sources are arranged on the light source mounting seat at intervals, and the two groups of CCD cameras are used for photographing and detecting products from the interval position between the two groups of light sources;
The defective product removal assembly line comprises an assembly line support, belt rollers are arranged at two ends of the assembly line support, the two belt rollers are connected through a conveying belt, one belt roller is driven by a motor, a material sensor is arranged at the feeding end of the assembly line support, the material sensor senses that the battery is conveyed by the conveying belt, and a protective cover is arranged at the discharging end of the assembly line support;
The transfer manipulator comprises a transfer mounting plate, a transfer transmission screw rod, a transfer motor, a linear sliding rail and a transfer cylinder mounting seat are arranged on the transfer mounting plate, the transfer cylinder mounting seat is connected to the linear sliding rail through a sliding block, the transfer transmission screw rod is connected with the transfer cylinder mounting seat through a screw rod nut, the transfer motor drives the transfer transmission screw rod, a transfer cylinder is arranged on the transfer cylinder mounting seat, a transfer support is arranged at the piston rod end of the transfer cylinder, and a transfer suction nozzle is arranged on the transfer support.
CN202011171853.3A 2020-10-28 2020-10-28 Battery material loading bat printing toasts all-in-one Active CN112354892B (en)

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