CN112343694A - Gas-assisted urea injection metering device for SCR system - Google Patents
Gas-assisted urea injection metering device for SCR system Download PDFInfo
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- CN112343694A CN112343694A CN201910729603.8A CN201910729603A CN112343694A CN 112343694 A CN112343694 A CN 112343694A CN 201910729603 A CN201910729603 A CN 201910729603A CN 112343694 A CN112343694 A CN 112343694A
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- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 title claims abstract description 234
- 239000004202 carbamide Substances 0.000 title claims abstract description 234
- 238000002347 injection Methods 0.000 title claims abstract description 30
- 239000007924 injection Substances 0.000 title claims abstract description 30
- 239000007788 liquid Substances 0.000 claims abstract description 133
- 239000000243 solution Substances 0.000 claims abstract description 60
- 238000002156 mixing Methods 0.000 claims abstract description 32
- 238000009413 insulation Methods 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 238000004140 cleaning Methods 0.000 claims description 20
- 238000010926 purge Methods 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 5
- 239000000110 cooling liquid Substances 0.000 claims description 3
- 238000005259 measurement Methods 0.000 abstract description 4
- 239000002826 coolant Substances 0.000 abstract 1
- 238000010408 sweeping Methods 0.000 abstract 1
- 238000007789 sealing Methods 0.000 description 7
- 238000000889 atomisation Methods 0.000 description 6
- 239000013078 crystal Substances 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000029058 respiratory gaseous exchange Effects 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 238000010531 catalytic reduction reaction Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 230000008014 freezing Effects 0.000 description 3
- 238000007710 freezing Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000004043 responsiveness Effects 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000006722 reduction reaction Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000010420 art technique Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000001376 precipitating effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 230000005514 two-phase flow Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N3/00—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust
- F01N3/08—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous
- F01N3/10—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust
- F01N3/18—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control
- F01N3/20—Exhaust or silencing apparatus having means for purifying, rendering innocuous, or otherwise treating exhaust for rendering innocuous by thermal or catalytic conversion of noxious components of exhaust characterised by methods of operation; Control specially adapted for catalytic conversion ; Methods of operation or control of catalytic converters
- F01N3/2066—Selective catalytic reduction [SCR]
- F01N3/208—Control of selective catalytic reduction [SCR], e.g. dosing of reducing agent
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N11/00—Monitoring or diagnostic devices for exhaust-gas treatment apparatus, e.g. for catalytic activity
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/08—Other arrangements or adaptations of exhaust conduits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N9/00—Electrical control of exhaust gas treating apparatus
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/40—Engine management systems
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Exhaust Gas After Treatment (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
The utility model provides a SCR system is with gas-assisted urea injection metering device, includes a urea case, a urea liquid measurement supply module, a controller, a urea liquid conveyer pipe, a gas-assisted sprayer, a compressed air control valve and a compressed air conveyer pipe, measurement supply module includes a urea liquid measuring pump, a module body, cleans the control valve, a urea liquid level sensor, at least one urea liquid temperature sensor, a urea liquid quality sensor, urea liquid heating unfreeze circulating water pipe. The gas-assisted injector comprises a urea liquid nozzle, a compressed air nozzle, a gas-liquid mixing part, a section of heat insulation conduit and an atomizing nozzle. The controller controls the urea solution metering pump, the compressed air control valve and the sweeping control valve. Compressed air is connected into the compressed air connector through the compressed air delivery pipe, and the heating and unfreezing circulating water pipe is connected into high-temperature engine coolant to heat and unfreeze the urea liquid supply module and the urea box.
Description
Technical Field
The invention belongs to the field of engine emission control, and particularly relates to a urea liquid supply metering system of an engine exhaust selective reduction (SCR) technology.
Background
With the increasing prominence of environmental problems, energy conservation and emission reduction become the endless requirements of vehicles and engines, and therefore, various countries have a series of vehicle emission standards and become stricter. In this regard, internal combustion engine powered vehicles require the installation of an exhaust after-treatment system in order to meet the emission requirements. For example, scr (selective Catalytic reduction) technology, which is mainly used for Catalytic treatment of pollutants such as NOx in exhaust gas of diesel engines, has become an essential technology for diesel vehicles and the like.
SCR technology requires dosing of a NOx reducing reagent into the Diesel Exhaust, which has a 32.5% by weight aqueous urea solution (also called Diesel Exhaust Fluid DEF = Diesel Exhaust Fluid, or additive blue AdBlue), or ammonia gas. In the SCR exhaust gas catalytic treatment process, DEF treatment liquid is injected quantitatively into diesel engine exhaust gas, decomposed into ammonia gas by the exhaust gas at high temperature, mixed with the exhaust gas, and then introduced into an SCR catalytic converter, and the ammonia gas and NOx in engine exhaust gas undergo catalytic reduction reaction under the action of a catalyst, so that NOx is decomposed into harmless N2 and H2O. If the injection amount of DEF is not matched with the NOx content in the exhaust gas or the quality of the urea solution cannot meet the requirement, either NOx cannot be sufficiently reduced and decomposed, the emission amount increases, or a large amount of residual ammonia gas is discharged into the atmosphere, causing secondary pollution.
The urea metering and injecting system must accurately meter the amount of urea supplied into the exhaust pipe of the engine and effectively atomize the liquid urea so as to enhance the mixing and heat exchange of the urea and the engine exhaust and generate pyrolytic ammonia gas which is uniformly distributed in the engine exhaust as much as possible for the SCR catalyst to reduce NOx in the exhaust. In addition, in order to prevent the urea from losing moisture in the pipeline during the shutdown period and precipitating crystals to block the pipeline, influence the normal operation of the urea injection system next time, and prevent the urea from freezing and damaging the system in winter, the urea metering injection system is required to have a urea cleaning function.
The existing urea metering injection system comprises an air-assisted system and an airless hydraulic system. For an airless hydraulic system consisting of a urea supply pump and a nozzle, the structure of a spray pressure stabilizing device, a urea liquid pumping device, a plurality of heating urea pipelines and the like leads the system to be complicated and have high cost, the spray pressure is low, the atomization quality of the urea liquid is poor without air assistance, the urea spray evaporation is slow, and the risk of forming hard crystals in an engine exhaust pipe is high. And the gas-assisted urea metering injection system of the metering pump arranged in the urea box can reduce urea pipelines, the pipelines are convenient and reliable to clean, the atomization quality of urea liquid is good, the risk of forming hard crystals in the exhaust pipe is low, the cost can be reduced, and the performance is better. However, if the gas-liquid mixing chamber is disposed in the urea tank, the urea liquid after metering and mixing can reach the exhaust pipe of the engine only by flowing through a long delivery pipe, so the responsiveness of control and regulation is poor, and if the gas-liquid mixing chamber is disposed at the outlet of the nozzle or inside the nozzle mounted on the exhaust pipe, the control and regulation performance can be guaranteed, but the nozzle becomes complicated, the pipeline is also complicated, the metering accuracy and the atomization performance of the urea are difficult to guarantee, the system cost is increased greatly, and most of the advantages of the gas-assisted system are lost.
In conclusion, in the NOx Selective Catalytic Reduction (SCR) technology, the control responsiveness problem of the gas-assisted urea metering injection system is solved, the metering injection precision and the injection atomization performance are ensured, and the system cost is reduced, so that the method has important significance.
Disclosure of Invention
The invention aims to solve the problems and aims to provide the air-assisted urea injection metering device for the SCR system, which has the advantages of simple structure, good control and adjustment responsiveness, no influence on metering precision and atomization quality and lower cost.
In order to achieve the purpose, the invention adopts the following technical scheme that the gas-assisted urea injection metering device for the SCR system comprises a urea box, a urea liquid metering supply module, a controller, a urea liquid delivery pipe, a gas-assisted injector, a compressed air control valve, a compressed air delivery pipe and a section of engine exhaust pipe with an SCR reaction device. The metering supply module comprises a urea solution metering pump, a module body, a urea solution liquid level sensor, at least one urea solution temperature sensor, a urea solution quality sensor and a urea solution heating and unfreezing circulating water pipe. And the heating and unfreezing circulating water pipe is connected with high-temperature engine cooling liquid through a water inlet and outlet connector to heat and unfreeze the urea liquid supply module and the urea box.
The module body comprises a mounting plate with a mounting buckle, the lower part of the mounting plate is a module main body, and the upper part of the mounting plate is a plastic cover. The module main part is installed into the urea case and is fixed in through the buckle installation from urea case upper portion opening on the urea case, urea liquid measuring pump and urea liquid quality sensor are located measurement supply module end, fix on the urea liquid heating unfreezes circulating water pipe to go deep into near the urea bottom of the case along with the module main part, the filter screen has been arranged to the urea pump inlet, and the urea liquid gets into urea liquid metering module after the filter screen filters in the urea incasement.
The urea solution metering pump comprises a liquid delivery nozzle, one end of a plastic cover on the module body is provided with a urea solution outlet nozzle, the liquid delivery nozzle is connected with the liquid outlet nozzle through a section of guide pipe, and the other end of the liquid outlet nozzle is connected to the air-assisted injector through a urea solution conveying pipe. The urea solution metering pump is an electromagnetic drive plunger sleeve pump, and urea solution is quantitatively pumped out in a pulse mode under the control of the controller.
The gas-assisted injector is arranged on an engine exhaust pipe and comprises a urea liquid connecting nozzle connected with a urea liquid conveying pipe, a compressed air connecting nozzle, a gas-liquid mixing part, a section of heat insulation guide pipe and an atomizing nozzle. The controller also controls the compressed air control valve, compressed air is connected into a compressed air nozzle of the air-assisted injector through the compressed air conveying pipe, and a compressed air source can be an electric air pump independently configured on the module or can be directly connected into a vehicle-mounted air source.
According to the technical scheme, the pulse type metering pump is positioned in the urea box, under the control of the controller, urea liquid is accurately metered and is conveyed to the air-assisted injector through the urea liquid conveying pipe, after normal operation, the urea liquid conveying pipe is filled with the urea liquid all the time, therefore, the urea liquid supplied to the air-assisted injector basically changes synchronously with the urea liquid pumped out by the metering pump, and the lag time mainly depends on the transmission time of pressure waves in the urea liquid conveying pipe rather than the flowing time of the urea liquid and can be ignored. And the air-assisted injector is arranged on an exhaust pipe of the engine, so that the problem of control time lag of the air-assisted urea metering injection system is solved.
The air-assisted injector also comprises a one-way valve, the gas-liquid mixing part comprises a throttling element, compressed air enters the throttling element through the one-way valve, is mixed with urea liquid entering from the urea liquid nozzle in the mixing part, then flows to the atomizing nozzle through the heat insulation pipe, and the urea liquid in the urea liquid is atomized under the action of high-speed compressed air flow to form spray which enters an engine exhaust pipe.
The throttling element is provided with an air throttling hole and a urea solution throttling hole, the diameter of the air throttling hole is larger than 0.4 and smaller than 1.5mm, the diameter of the urea solution throttling hole is larger than 0.5 and smaller than 2.0mm, and the axes of the air throttling hole and the urea solution throttling hole are intersected to form an included angle of 30-95 degrees, so that the compressed air and the urea solution are effectively mixed, high-spraying liquid is generated, and the spraying quantity precision is guaranteed.
Above-mentioned technical scheme, through the auxiliary urea liquid that spouts to the engine exhaust pipe of compressed air, the atomizing quality obtains guaranteeing, simultaneously because the design of orifice, can realize the pressure of mixing portion is unlikely to too high, avoids right the influence of the measurement accuracy of urea measuring pump. In addition, the phenomenon of asynchronous runaway of urea liquid spray sprayed by a nozzle under the working condition of low frequency and small flow of the metering pump can be prevented. The asynchronous runaway phenomenon is caused by the fact that the urea liquid in the mixing part is gathered into large liquid drops to flow under the influence of surface tension, at the moment, the pulse type metering pump can work for a plurality of times (2-5 times) to spray one time, so that the spray is obviously lagged behind the change of the metering urea liquid supplied by the metering pump, although the total accumulated urea injection quantity is not influenced, the spray injection with too low frequency caused by the lag phenomenon can also have adverse influence on the accurate regulation and control of the SCR system. And the fine air and urea solution channel is beneficial to the urea solution to form large liquid drops, so that the problem can be solved.
Furthermore, a mounting and fixing flange is arranged on the heat insulation guide pipe of the gas-assisted injector, and the fixing flange comprises a positioning pin. The gas-assisted injector is arranged on an exhaust pipe at the upstream of the SCR reaction device, the injection angle of the atomizing nozzle is ensured through a positioning pin of the fixing flange, and the height position of the atomizing nozzle in the exhaust pipe is determined. The length of the heat insulation guide pipe from the gas-liquid mixing part to the flange is 30-120mm, so that the gas-liquid mixing part is prevented from being excessively increased due to the high temperature of an engine exhaust pipe to cause damage; the length of a guide pipe from the atomizing nozzle to the flange is not more than 80mm, so that the heating of exhaust gas to urea liquid compressed air two-phase flow fluid in the guide pipe is reduced, and the guide pipe is prevented from being blocked by internal urea crystals.
In addition, the air-assisted urea injection metering device comprises a cleaning control valve, wherein the cleaning control valve is arranged in a cleaning pipeline on the module body, one end of the cleaning pipeline is communicated with the urea conveying pipeline, and the other end of the cleaning pipeline is communicated with the inner space of the urea box. When the urea injection metering device carries out exhaust treatment, the controller controls the cleaning control valve to be closed, the urea liquid metering pump pumps urea liquid to the air-assisted injector, and when the urea injection metering device stops working, the controller controls the cleaning control valve to be opened, meanwhile, the compressed air control valve is also opened, and part of compressed air entering the air-assisted injector reversely flows to the cleaning pipeline through the urea liquid throttling hole, so that the urea flow path is cleaned.
The design of the air-assisted nozzle can ensure that after the cleaning control valve at the end of the urea liquid supply module is opened, the urea liquid in the urea liquid conveying pipe can be blown back to the urea box by the high compressed air pressure of the gas-liquid mixing part, and meanwhile, the residual urea in the air-assisted injector can also be sprayed into an engine exhaust pipe by compressed air from the nozzle, so that the rest urea liquid flow passages can be cleaned by the compressed air except for a pipeline from the urea metering pump to the cleaning control valve in the urea liquid metering supply module, and faults such as crystallization blockage, freezing damage and the like of the urea pipeline during parking are prevented.
Above-mentioned technical scheme does not need the urea liquid return line, and compressed air is in with urea liquid the gas-liquid mixture portion carries out the internal mixing, then flows through thermal-insulated pipe at a high speed and reaches the nozzle and spray the atomizing, and consequently intraductal urea liquid residence time under high temperature environment is very short, and this compares with outside gas-assisted atomizing nozzle, and urea pipe crystallization risk reduces by a wide margin, and atomization effect also guarantees easily. Meanwhile, the system cost is low.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of a gas-assisted urea injection metering device for an SCR system according to the present invention.
FIG. 2 is a schematic diagram of a gas-assisted injector of a gas-assisted urea injection metering device for an SCR system according to the present invention.
FIG. 3 is a schematic view of the structure of the gas-liquid mixing portion of the gas-assisted injector according to the present invention.
Fig. 4 is a schematic view of a pipeline arrangement of an air-assisted urea injection metering device for an SCR system provided by the present invention.
Detailed Description
The invention is further described below with reference to the figures and examples.
As shown in fig. 1, the schematic structural diagram of an embodiment of the air-assisted urea injection metering device for the SCR system provided by the present invention includes a urea tank 4, a urea solution metering module 1, a controller 8, a urea solution delivery pipe 107, an air-assisted injector 2, a compressed air control valve 102, a purge control valve 103, a compressed air delivery pipe 106, and a section of exhaust pipe 3 with an SCR reaction device 114. The metering supply module 1 comprises a urea solution metering pump 6, a module body 9, a urea solution level sensor 112, at least one urea solution temperature sensor 113, a urea solution quality sensor 111 and a urea solution heating and unfreezing circulating water pipe 115.
The module body 9 comprises a mounting plate 117, one end of the mounting plate 117 is a module main body 9, the other end of the mounting plate 117 is a plastic cover 10, the module main body 9 is partially arranged from an opening at the upper part of the urea box 4 and is fixedly arranged on the urea box 4 through a buckle 117a, the urea solution metering pump 6 and the urea solution quality sensor 111 are positioned at the tail end of the metering supply module 1, are fixedly arranged on the urea solution heating and unfreezing circulating water pipe 115 and are extended to the position near the bottom of the urea box 4 along with the module main body 9.
One end of the plastic cover 10 on the module body 9 is provided with a urea liquid outlet nozzle 101, a water inlet and outlet nozzle 116, a compressed air control valve 102 and a cleaning control valve 103. The water inlet and outlet connector 116 is connected with engine cooling water, and introduces the engine cooling liquid into the urea liquid heating and unfreezing circulating water pipe 115 to heat and unfreeze the urea liquid metering supply module 1 and the urea box 4. The urea liquid heating and thawing circulating water pipe 115 is a spiral pipe, the tail end of the spiral pipe is approximately L-shaped, and the spiral pipe surrounds the urea quality sensor 111 and the urea liquid metering pump 6 so as to reduce the ice melting time.
The urea solution metering pump 6 comprises a solution delivery nozzle 109 and a filter screen 110. The urea solution metering pump 6 is an electromagnetic drive plunger sleeve pump, the filter screen 110 is installed at the liquid inlet end of the urea solution metering pump 6, the urea solution in the urea tank 4 enters the urea solution metering pump 6 after being filtered by the filter screen 110, and the urea solution is quantitatively pumped out in a pulse mode by the urea solution metering pump 6 under the control of the controller 8.
The schematic structure of the air-assisted injector is shown in fig. 2, and comprises a urea liquid nozzle 201 connected with the urea liquid delivery pipe 107, a compressed air nozzle 200, a gas-liquid mixing part 11, a check valve 202, a section of heat insulation conduit 207, an atomizing nozzle 209 and a fixing flange 208.
The gas-liquid mixing portion 11 is shown in fig. 3 and includes a throttling element 12 and a mixing chamber cavity 205. The throttle element 12 is provided with an air throttle hole 204 and a urea solution throttle hole 203, compressed air enters the throttle element 12 through the check valve 202 and then enters the gas-liquid mixing part 11 through the air throttle hole 204, urea aqueous solution enters from the urea solution nozzle 201 and enters a mixing cavity 205 through the urea solution throttle hole 203, the urea solution and the compressed air are mixed in the mixing cavity 205 and then flow to the atomizing nozzle 209 through a heat insulation conduit 207, and the urea solution therein is atomized to form spray to enter the engine exhaust pipe 3 under the action of high-speed compressed air flow (as shown in fig. 1). The diameter of the air throttle hole 204 is larger than 0.4 and smaller than 1.5mm, the diameter of the urea solution throttle hole 203 is larger than 0.5 and smaller than 2.0mm, and the axes of the air throttle hole 204 and the urea solution throttle hole 203 are intersected to form an included angle of 30-95 degrees so as to ensure that the compressed air and the urea solution are effectively mixed in the mixing cavity 205 and generate high-pressure spraying liquid.
The check valve 202 is disposed at the front end of the gas-liquid mixing portion 11, and includes a valve element 211, a valve seat 213, a valve spring 212, and a sealing element 210 in sealing engagement with the valve element 211, and the check valve 202 is opened in one direction in the direction of gas flow, so as to effectively prevent urea liquid from flowing back and damaging the device. To simplify the construction, the one-way valve 202 may be integrated into the compressed air nozzle 200. The compressed air connector 200 is an aviation connector, and the tightness and safety of an air inlet pipeline are guaranteed.
The fixing flange 208 is disposed on the heat insulation pipe 207, and the fixing flange 208 includes a positioning pin 208 a. The gas-assisted injector 2 is mounted on the exhaust pipe 3 upstream of the SCR reactor 114, and secures the injection angle of the atomizing nozzle 209 by the positioning pin 208a of the fixing flange 208 while determining the height position of the atomizing nozzle 209 in the exhaust pipe 3. The length L1 of the heat insulation conduit 207 from the gas-liquid mixing part 11 to the flange is between 30 and 120mm, so as to ensure that the temperature at the gas-liquid mixing part 11 is not influenced by the high temperature of the exhaust pipe 3 and exceeds the allowable material temperature. The length L2 of the conduit from the atomizing nozzle 209 to the flange is not more than 80mm, so that the risk of crystal blockage caused by heating of the urea liquid in the conduit by high-temperature exhaust gas is reduced.
The urea liquid connector 201 is designed into a three-way structure, one of the other two channels 201a is in threaded connection with the compressed air connector 200, the other two channels 201b are fixedly connected with the heat insulation conduit 207 through a buckle 215, and sealing is achieved through a sealing gasket 214. Due to the arrangement of the heat insulation conduit, the temperature at the position of the urea liquid nozzle 201 can be kept low, so that the sealing of the pipeline connection can be ensured by using a common sealing scheme with low cost. The urea solution connector is a quick connector meeting SAE J2044 standards, can be quickly mounted and dismounted, and ensures the reliable sealing and the service life of a quick connector.
The atomizing nozzle 209 includes an orifice 217 and an orifice plate 216, and the high-pressure mixed gas is delivered to the atomizing nozzle through the mixed gas delivery pipe 206, and forms a good spray through the orifice plate 217 and the orifice plate 216. The atomizing nozzle 209 may also be a swirl nozzle.
Fig. 4 is a schematic diagram of the pipeline layout of the SCR system air-assisted urea injection metering device provided by the present invention, which includes a liquid pipeline 401 and a gas pipeline 400, where the liquid pipeline 401 is a urea liquid metering pump 6 to an air-assisted injector 2, and the gas pipeline 400 is a compressed air control valve 102 to the air-assisted injector 2 or a compressed air control valve 102 to the air-assisted injector 2 to a purge control valve 103. The plastic cover 10 comprises a section of urea liquid channel 403 and a section of gas channel 402, the liquid delivery nozzle 109 of the urea liquid metering pump 6 is connected with the liquid outlet nozzle 101 through a section of guide pipe 108 and the urea liquid channel 403, and the other end of the liquid outlet nozzle 101 is connected to the air-assisted injector 2 through the urea liquid delivery pipe 107. The compressed air control valve 102 is connected to the gas assist injector 2 via a gas passage 402 and a compressed air delivery line 106. The compressed air is connected to the compressed air nozzle 200 of the air-assisted injector 2 through the compressed air delivery pipe 106, and the compressed air source 404 may be an electric air pump separately configured on the module or may be directly connected to the vehicle-mounted air source. The cleaning control valve 103 is arranged on the plastic cover 10 and used for controlling the on-off of a pipeline 405 in the cleaning process, one end of the cleaning pipeline 405 is communicated with a urea liquid pipeline 401, and can be close to one end of a liquid outlet nozzle 101 of the urea liquid metering pump 6, and the other end of the cleaning pipeline is communicated with the inner space of the urea box 4. Both the compressed air control valve 102 and the purge control valve 103 are controlled by the controller 8, and the compressed air control valve 102 may be a diaphragm valve. The urea tank 4 includes a breathing port 406 to maintain a constant pressure in the urea tank 4. When compressed air cleaned the urea pipeline, the compressed air that flows into urea case 4 made breathing opening 406 to the outside air-flow of exhaling to be favorable to cleaning breathing opening 406, prevent that breathing opening 406 from being blockked up by outside foul, cause urea consumption in-process outside air can not be inhaled urea case 4 and take place urea case 4 and inhale flat trouble of vacuum.
The controller 8 also controls the opening and closing of the compressed air control valve 102.
The SCR system uses an assisted urea injection metering device as shown in fig. 1, and the operation thereof is as follows.
When the engine system detects that the exhaust gas treatment is required, the controller 8 reads signals of the urea quality sensor 111, the temperature sensor 113, the liquid level sensor 112 and the like, and when the catalyst injection is determined to be possible, sends a pulse signal to the urea solution metering pump 6, and the urea solution filtered by the filter screen 110 generates pressure under the action of the solenoid plunger device of the urea solution metering pump 6, and enters the gas-liquid mixing part 11 of the air-assisted injector 2 through the guide pipe via the urea solution delivery pipe 107. At the same time, the controller 8 controls the compressed air control valve 102 to open, and compressed air from the air supply is delivered through the compressed air delivery pipe 106, and opens the check valve 202 (shown in fig. 2) into the gas-liquid mixing portion 11 (shown in fig. 2). The compressed air and urea liquid achieve a reasonable flow rate after passing through the throttling element 12 (shown in fig. 3) and mix efficiently in the mixing chamber cavity 205 (shown in fig. 2). The high-pressure gas-liquid mixture is guided to the atomizing nozzle 209 by the heat insulation conduit 207 and is atomized and sprayed into the exhaust pipe 3 of the engine by the nozzle 209 for tail gas treatment.
When the system is stopped, the controller 8 controls the purge control valve 103 to open, and at the same time, the compressed air control valve 102 is also opened, and a part of the compressed air introduced into the air-assisted injector 2 is reversely flowed to the urea liquid delivery pipe 107 through the urea liquid orifice 203 (shown in fig. 3), and residual urea solution in the liquid pipeline is blown into the upper space of the urea tank 4 through the purge control valve 103. The other part enters the mixed steam delivery pipe 206, and residual urea liquid in the mixed steam delivery pipe is sprayed into the exhaust pipe 3 of the engine, so that the effect of effectively cleaning a urea liquid flow passage is achieved, and faults such as crystal blockage, freezing damage and the like of a urea pipeline during parking are prevented.
The above examples are only for illustrating the essence of the present invention, but not for limiting the present invention. Any modifications, simplifications, or other alternatives made without departing from the principles of the invention are intended to be included within the scope of the invention.
The present invention is not concerned with parts which are the same as or can be implemented using prior art techniques.
Claims (6)
1. An air-assisted urea injection metering device for an SCR system comprises a urea box, a urea liquid metering and supplying module, a controller, a urea liquid conveying pipe, an air-assisted injector, a compressed air control valve and a compressed air conveying pipe, wherein the metering and supplying module comprises a urea liquid metering pump, a module body, a cleaning control valve, a urea liquid level sensor, at least one urea liquid temperature sensor, a urea liquid quality sensor and a urea liquid heating and unfreezing circulating water pipe; the urea solution metering pump and the urea solution quality sensor are positioned at the bottom of the urea solution metering module and are fixed on the urea solution heating and unfreezing circulating water pipe; a urea liquid outlet nozzle is arranged on the module body, the urea liquid metering pump is an electromagnetic drive plunger sleeve pump, and urea liquid is pumped out in a pulse type quantitative mode under the control of the controller and is conveyed to the urea nozzle through the urea liquid conveying pipe; the gas-assisted injector comprises a urea liquid connecting nozzle, a compressed air connecting nozzle, a gas-liquid mixing part, a section of heat insulation guide pipe and an atomizing nozzle; the controller also controls the compressed air control valve and the cleaning control valve, and compressed air is connected into the compressed air connector through the compressed air conveying pipe; and the heating and unfreezing circulating water pipe is connected with high-temperature engine cooling liquid through a water inlet and outlet connector to heat and unfreeze the urea liquid supply module and the urea box.
2. The apparatus of claim 1, wherein the gas-assisted injector further comprises a check valve, the gas-liquid mixing portion comprises a throttling element, compressed air enters the throttling element through the check valve, and is mixed with urea liquid entering from the urea liquid nozzle in the mixing portion and then flows to the atomizing nozzle through the heat insulation pipe, and the urea liquid therein is atomized under the action of high-speed compressed air flow to form a spray entering an exhaust pipe of the engine.
3. The assisted urea injection metering device for the SCR system of claim 2, wherein the throttling element is provided with an air throttling hole and a urea solution throttling hole, the diameter of the air throttling hole is larger than 0.4 and smaller than 1.5mm, and the diameter of the urea solution throttling hole is larger than 0.5 and smaller than 2.0 mm.
4. The apparatus of claim 3, wherein the axes of the air orifice and the urea solution orifice of the throttling element intersect at an angle of 30-95 °.
5. The apparatus of claim 4, wherein the gas-assisted injector is provided with a mounting flange on the heat insulation pipe, the length of the heat insulation pipe from the gas-liquid mixing part to the flange is 30-120mm, and the length of the heat insulation pipe from the atomizing nozzle to the flange is not more than 80 mm.
6. The apparatus of claim 5, wherein the purge control valve is disposed in a purge line on the module body, the purge line having one end communicating with the urea delivery conduit and one end communicating with the interior space of the urea tank, the urea metering pump pumps the urea solution to the air-assisted injector when the controller controls the purge control valve to be closed, and a portion of the compressed air entering the air-assisted injector is returned to the purge line through the urea solution orifice when the controller controls the purge control valve to be opened and the compressed air control valve is also opened, thereby purging the urea flow path.
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