CN112334501B - Fluorine-based copolymer, water-repellent surface modifier, curable resin composition, and water-repellent coating film - Google Patents
Fluorine-based copolymer, water-repellent surface modifier, curable resin composition, and water-repellent coating film Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及可以形成表面具有良好的滑水性的涂膜的、特定结构的可以适宜地用作滑水性表面改性剂的氟系共聚物和使用其的固化性树脂组合物、以及作为其固化物的滑水性涂膜。The present invention relates to a fluorine-based copolymer having a specific structure that can form a coating film having favorable water slidability on the surface, which can be suitably used as a water slidable surface modifier, a curable resin composition using the same, and a cured product thereof slippery water coating.
背景技术Background technique
氟系表面活性剂或氟系表面改性剂由于流平性、斥水斥油性等优异而被广泛用于各种涂覆材料、表面改性剂等。使配合有该氟系表面活性剂或氟系表面改性剂(以下,有时将这些一并简称为“氟系表面活性剂”。)的固化性树脂组合物固化而得到的固化膜表现出优异的斥水(斥油)性。氟系表面活性剂通常是为了利用氟原子所具有的斥水斥油性能而在化合物的结构中具有氟代烃基的化合物,而且是在1分子中配置有用于表现与固化性树脂的相容性、固化性的其他结构的化合物,可根据作为目标的性能水平、使用方法而提供各种化合物(例如,参照专利文献1~2。)。Fluorine-based surfactants or fluorine-based surface modifiers are widely used for various coating materials, surface modifiers, and the like due to their excellent leveling properties, water and oil repellency, and the like. The cured film obtained by curing the curable resin composition containing the fluorine-based surfactant or fluorine-based surface modifier (hereinafter, these may be abbreviated as "fluorine-based surfactant" in some cases) exhibits excellent performance Water repellency (oil repellency). Fluorine-based surfactants are generally compounds having a fluorohydrocarbon group in the structure of the compound in order to utilize the water- and oil-repellent properties of fluorine atoms, and are arranged in one molecule to express compatibility with curable resins. and curable compounds of other structures, various compounds can be provided according to the target performance level and usage method (for example, refer to Patent Documents 1 to 2).
在现代生活环境中,存在很多希望斥水性或需要斥水性的设备、装置、机械器具,其种类也包括汽车车窗玻璃、汽车涂装表面、厨房设备、厨房用品、厨房设备附设的排气装置、沐浴设备、洗面池设备、医疗用施设、医疗用机械器具、镜子、眼镜、喷墨打印机部件等,极其广泛。另外,对于冰箱换热器、空调室外机、今后会有长足发展的EV汽车用热泵换热器而言,从防止结冰、结霜的观点出发,也需要斥水性。In the modern living environment, there are many equipment, devices, and mechanical appliances that want or need water repellency, and their types also include automotive window glass, automotive painted surfaces, kitchen equipment, kitchen supplies, and exhaust devices attached to kitchen equipment. , bathing equipment, washbasin equipment, medical facilities, medical machinery and equipment, mirrors, glasses, inkjet printer parts, etc., are extremely extensive. In addition, water repellency is also required for refrigerator heat exchangers, air conditioner outdoor units, and heat pump heat exchangers for EV vehicles, which will be greatly developed in the future, from the viewpoint of preventing freezing and frosting.
在上述用途中,还需要所附着的水滴在重力等作用下快速流下的性质 (滑水性)。即,斥水性表面仅表示其上所附着的水容易形成水滴,大的水滴会由于自重而落下,而如果滑水性差则会形成水滴牢固附着于物体表面的状态,有时即使表面已倾斜到垂直程度也不落下。这种附着于表面的水滴以这种状态滞留会导致各种不良情况。例如,汽车的挡风玻璃上附着有较多水滴的状态会存在下述不良情况:由于路灯等的光,挡风玻璃发生漫反射,妨碍司机的视野。另外,滑水性差的材料若被用于外饰材料等会暴露于雨水的环境中,则表面会附着水流痕迹(雨痕),耐污染性也不能说优异。水的滑落角越小则滑水性越好,但是水的接触角与滑落角的相关关系尚未确认到,需要能够兼顾斥水性和滑水性的表面改性剂。In the above-mentioned applications, the property that the attached water droplets flow down rapidly under the action of gravity or the like (hydroplaning) is also required. That is, the water repellent surface only means that the water attached to it is easy to form water droplets, and the large water droplets fall down due to their own weight, and if the water slidability is poor, the water droplets are firmly attached to the surface of the object. The degree does not drop. The retention of the water droplets adhering to the surface in this state causes various problems. For example, in a state where many water droplets are attached to the windshield of an automobile, there is a problem in that the windshield is diffusely reflected by light from street lamps and the like, and the driver's field of vision is obstructed. In addition, when a material with poor water slidability is used in an environment exposed to rainwater, such as an exterior material, traces of water flow (rain marks) adhere to the surface, and it cannot be said that it is excellent in stain resistance. The smaller the slip angle of water, the better the water slidability. However, the correlation between the contact angle of water and the slip angle has not been confirmed, and a surface modifier capable of both water repellency and water slidability is required.
现有技术文献prior art literature
专利文献Patent Literature
专利文献1:日本特开2013-6928号公报Patent Document 1: Japanese Patent Laid-Open No. 2013-6928
专利文献2:国际公开WO2012/002361号Patent Document 2: International Publication No. WO2012/002361
发明内容SUMMARY OF THE INVENTION
发明要解决的问题Invention to solve problem
本发明要解决的课题在于,提供可以得到滑水性优异的表面的、可以适宜地用作表面改性剂的氟系共聚物和使用其的固化性树脂组合物、以及作为该组合物的固化物的滑水性涂膜。The problem to be solved by the present invention is to provide a fluorine-based copolymer which can be suitably used as a surface modifier, a curable resin composition using the same, and a cured product of the composition, which can obtain a surface excellent in water slidability. slippery water coating.
用于解决问题的方案solution to the problem
本发明人们进行了深入研究,结果发现,将具有特定长度的氟代烷基和聚合性不饱和基团的聚合性单体、以及具有脂环式烃骨架和聚合性不饱和基团的聚合性单体作为必需单体的共聚物成为解决上述课题的表面改性剂,从而完成了本发明。The inventors of the present invention have conducted intensive studies and, as a result, found that a polymerizable monomer having a fluoroalkyl group and a polymerizable unsaturated group having a specific length, and a polymerizable monomer having an alicyclic hydrocarbon skeleton and a polymerizable unsaturated group The present invention has been accomplished by making a copolymer of a monomer as an essential monomer as a surface modifier for solving the above-mentioned problems.
即,本发明提供氟系共聚物、使用其的滑水性表面改性剂、含有其的固化性树脂组合物、和作为该组合物的固化物的滑水性涂膜,所述氟系共聚物的特征在于,其是将具有CnF2n+1-(其中,n为1或2)所示的氟代烷基和聚合性不饱和基团的聚合性单体(a1)、以及具有脂环式烃骨架和聚合性不饱和基团的聚合性单体(a2)作为必需原料的共聚物。That is, the present invention provides a fluorine-based copolymer, a water-slidable surface modifier using the same, a curable resin composition containing the same, and a water-slidable coating film as a cured product of the composition, wherein the fluorine-based copolymer is It is characterized in that a polymerizable monomer (a1) having a fluoroalkyl group represented by C n F 2n+1 - (wherein n is 1 or 2) and a polymerizable unsaturated group, and an alicyclic A copolymer of the formula hydrocarbon skeleton and a polymerizable monomer (a2) having a polymerizable unsaturated group as essential raw materials.
发明的效果effect of invention
通过使用本发明的氟系共聚物作为表面改性剂,可以得到涂膜等表面的滑水性优异的固化性树脂组合物,在要求滑水性的用途中可以选择各种热固化系统、活性能量射线固化系统等固化系统而应用。By using the fluorine-based copolymer of the present invention as a surface modifier, a curable resin composition excellent in water slidability on the surface of a coating film or the like can be obtained, and various thermosetting systems, active energy rays can be selected for applications requiring water slidability Curing systems and other curing systems are used.
具体实施方式Detailed ways
本发明的氟系共聚物的特征在于,其是将具有CnF2n+1-(其中,n为1或2) 所示的氟代烷基和聚合性不饱和基团的聚合性单体(a1)、以及具有脂环式烃骨架和聚合性不饱和基团的聚合性单体(a2)作为必需原料的共聚物。The fluorine-based copolymer of the present invention is characterized in that it is a polymerizable monomer having a fluoroalkyl group represented by C n F 2n+1 - (wherein n is 1 or 2) and a polymerizable unsaturated group. (a1) and a copolymer having an alicyclic hydrocarbon skeleton and a polymerizable monomer (a2) having a polymerizable unsaturated group as essential raw materials.
以往认为,对于发挥斥水斥油性而言,直接键合有氟原子的碳原子的个数越多越优选,另一方面,由于担心具有氟代烷基的化合物的生物积累性,一般将其碳原子数上限设为6。因此,如例如上述专利文献2那样,为了提高 1分子中的氟原子数(即,为了提高氟原子含有率)而提供具有将碳原子数2~3 左右的氟代亚烷基链用醚键连接而成的全氟亚烷基醚链的化合物。Conventionally, it has been considered that the larger the number of carbon atoms to which fluorine atoms are directly bonded, the better the water and oil repellency. The upper limit of the number of carbon atoms is set to 6. Therefore, for example, in order to increase the number of fluorine atoms in one molecule (that is, to increase the fluorine atom content rate), for example, as in the above-mentioned Patent Document 2, an ether bond having a fluoroalkylene chain having about 2 to 3 carbon atoms is provided. A compound formed of a linked perfluoroalkylene ether chain.
但是,如上所述,在斥水性与滑水性之间未确认到相关性,即使是斥水性表面,也有可能滑水性差、水滴下后残留白痕或者在涂膜表面残留由雨水等中包含的空气中的物质形成的条痕,现状是使用包含氟系化合物的固化性树脂组合物未必能够使滑水性良好。However, as described above, no correlation has been confirmed between water repellency and water slidability, and even a water repellent surface may have poor water slidability, white marks may remain after dripping, or residues contained in rainwater or the like may remain on the surface of the coating film. In the case of streaks formed by substances in the air, the current situation is that the use of a curable resin composition containing a fluorine-based compound does not necessarily provide good water slidability.
在这样的情况下,发现使用下述化合物会显著提高涂膜表面的滑水性,所述化合物包含直接键合有氟原子的碳原子的个数为1或2的结构、即在化合物中具有CnF2n+1-(其中,n为1或2)所示的氟代烷基并且在化合物中具有脂环式烃骨架。In such a case, it was found that the use of a compound containing a structure in which the number of carbon atoms to which a fluorine atom is directly bonded is 1 or 2, that is, a compound having a C A fluoroalkyl group represented by n F 2n+1 - (wherein, n is 1 or 2) and has an alicyclic hydrocarbon skeleton in the compound.
作为本发明中使用的具有CnF2n+1-(其中,n为1或2)所示的氟代烷基和聚合性不饱和基团的聚合性单体(a1),只要是在分子中具有上述氟代烷基和聚合性不饱和基团的化合物就可以没有特别限制地使用。作为上述氟代烷基,从得到滑水性更优异的固化物的观点出发,特别优选n为1。需要说明的是, 1分子中的CnF2n+1-(其中,n为1或2)所示的氟代烷基的个数没有特别限定,优选根据固化物所需的其他性能、例如斥水性、表面平滑性的水平来调整氟原子含有率。As the polymerizable monomer (a1) having a fluoroalkyl group represented by C n F 2n+1 - (wherein n is 1 or 2) and a polymerizable unsaturated group used in the present invention, as long as it is in the molecule The compound having the above-mentioned fluoroalkyl group and a polymerizable unsaturated group can be used without particular limitation. As said fluoroalkyl group, it is especially preferable that n is 1 from a viewpoint of obtaining the hardened|cured material which is more excellent in water slidability. It should be noted that the number of fluoroalkyl groups represented by C n F 2n+1 - (wherein n is 1 or 2) in one molecule is not particularly limited, and is preferably based on other properties required for the cured product, such as The fluorine atom content is adjusted according to the level of water repellency and surface smoothness.
作为上述聚合性单体(a1)所具有的聚合性不饱和基团,可列举例如(甲基) 丙烯酰基、乙烯基、马来酰亚胺基等。这些中,从原料的易获得性、控制与固化性树脂组合物中的各种配合成分的相容性的容易性、或聚合反应性良好的角度出发,优选(甲基)丙烯酰基。作为具有该(甲基)丙烯酰基的化合物,例如,可以优选例示下述通式(1)或(2)所示的单体。另外,上述聚合性单体(a1) 可以仅使用一种,也可以将两种以上组合使用。As a polymerizable unsaturated group which the said polymerizable monomer (a1) has, a (meth)acryloyl group, a vinyl group, a maleimide group etc. are mentioned, for example. Among these, a (meth)acryloyl group is preferable from the viewpoints of easy availability of raw materials, ease of controlling compatibility with various compounding components in the curable resin composition, or good polymerization reactivity. As the compound having the (meth)acryloyl group, for example, a monomer represented by the following general formula (1) or (2) can be preferably exemplified. Moreover, as for the said polymerizable monomer (a1), only 1 type may be used and 2 or more types may be used together.
〔上述通式(1)、(2)中,R1为氢原子、卤原子、甲基、氰基、苯基、苄基或-CmH2m-Rf(m为1~8的整数),Rf为CnF2n+1(其中,n为1或2)所示的基团,X 表示下述式(X-1)~(X-10)中的任一基团。〕[In the above general formulas (1) and (2), R 1 is a hydrogen atom, a halogen atom, a methyl group, a cyano group, a phenyl group, a benzyl group, or -C m H 2m -Rf (m is an integer of 1 to 8) , Rf is a group represented by C n F 2n+1 (wherein, n is 1 or 2), and X represents any group in the following formulae (X-1) to (X-10). ]
-OCmH2m- (X-1)-OC m H 2m - (X-1)
-OCH2CH2OCH2- (X-2)-OCH 2 CH 2 OCH 2 - (X-2)
〔上述式中的m为0~8的整数,k为0~8的整数,Rf与上述相同。〕[In the above formula, m is an integer of 0 to 8, k is an integer of 0 to 8, and Rf is the same as above. ]
需要说明的是,在本发明中,“(甲基)丙烯酸酯”是指甲基丙烯酸酯和丙烯酸酯中的一者或两者,“(甲基)丙烯酸”是指甲基丙烯酸和丙烯酸中的一者或两者。In addition, in the present invention, "(meth)acrylate" refers to one or both of methacrylate and acrylate, and "(meth)acrylic" refers to methacrylic acid and acrylic acid one or both.
本发明中使用的聚合性单体(a2)具有脂环式烃骨架和聚合性不饱和基团。The polymerizable monomer (a2) used in the present invention has an alicyclic hydrocarbon skeleton and a polymerizable unsaturated group.
作为上述脂环式烃骨架,可列举例如可以被任意的取代基单或多取代的环丙烷、环戊烷、环己烷、环庚烷、环辛烷、环癸烷、二环己基(dicyclohexyl)、三环己基(tercyclohexyl)、降莰烷、十氢萘、全氢芴、三环[5.2.1.02.6]癸烷、金刚烷、四环庚烷、双金刚烷、立方烷、螺[4.4]辛烷、环戊烯、环己烯、环庚烯、环辛烯、环癸烯、双环[2.2.2]辛-2-烯、环己二烯、环庚二烯、环辛二烯、环庚三烯、环癸三烯、环辛四烯、降冰片烯、八氢萘、双环[2.2.1]庚二烯、双环[4.3.0]壬二烯、二环戊二烯、六氢蒽、螺[4.5]癸二烯等脂环式烃骨架。Examples of the above-mentioned alicyclic hydrocarbon skeleton include cyclopropane, cyclopentane, cyclohexane, cycloheptane, cyclooctane, cyclodecane, dicyclohexyl (dicyclohexyl) which may be mono- or polysubstituted by any substituent. ), tricyclohexyl (tercyclohexyl), norbornane, decalin, perhydrofluorene, tricyclo[5.2.1.0 2.6 ] decane, adamantane, tetracycloheptane, bisadamantane, cubic alkane, spiro[4.4 ]octane, cyclopentene, cyclohexene, cycloheptene, cyclooctene, cyclodecene, bicyclo[2.2.2]oct-2-ene, cyclohexadiene, cycloheptadiene, cyclooctadiene , cycloheptatriene, cyclodecatriene, cyclooctatetraene, norbornene, octahydronaphthalene, bicyclo[2.2.1]heptadiene, bicyclo[4.3.0]nonadiene, dicyclopentadiene, Alicyclic hydrocarbon skeletons such as hexahydroanthracene and spiro[4.5]decadiene.
这些中,从得到的涂膜表面的硬度高、滑水性和防汚性更高的角度出发,优选具有桥联结构的骨架,例如,优选金刚烷、全氢茚、十氢萘、全氢芴、全氢蒽、全氢菲、二环戊烷、二环戊烯、全氢苊、全氢非那烯、降莰烷、降冰片烯等,特别优选金刚烷、二环戊烷、二环戊烯、降莰烷、降冰片烯,金刚烷为最优选的骨架。Among these, from the viewpoints of high hardness, water slidability, and antifouling properties of the resulting coating film surface, a skeleton having a bridged structure is preferable, and for example, adamantane, perhydroindene, decalin, and perhydrofluorene are preferable , perhydroanthracene, perhydrophenanthrene, dicyclopentane, dicyclopentene, perhydroacenaphthene, perhydrophenarene, norbornane, norbornene, etc., particularly preferred adamantane, dicyclopentane, bicyclic Pentene, norbornane, norbornene, adamantane are the most preferred skeletons.
作为上述聚合性不饱和基团,可列举例如(甲基)丙烯酰基、乙烯基、马来酰亚胺基等。这些中,从原料的易获得性、控制与固化性树脂组合物中的各种配合成分的相容性的容易性、或聚合反应性良好的角度出发,优选(甲基)丙烯酰基。As said polymerizable unsaturated group, a (meth)acryloyl group, a vinyl group, a maleimide group etc. are mentioned, for example. Among these, a (meth)acryloyl group is preferable from the viewpoints of easy availability of raw materials, ease of controlling compatibility with various compounding components in the curable resin composition, or good polymerization reactivity.
以下,对本发明中可以优选作为聚合性单体(a2)使用的具有金刚烷骨架和聚合性不饱和基团的聚合性单体进行说明。Hereinafter, the polymerizable monomer having an adamantane skeleton and a polymerizable unsaturated group that can be preferably used as the polymerizable monomer (a2) in the present invention will be described.
作为上述具有金刚烷骨架和(甲基)丙烯酰基的聚合性单体,可列举例如下述式(a2-1)、(a2-2)所示的化合物等。As a polymerizable monomer which has the said adamantane skeleton and a (meth)acryloyl group, the compound etc. which are represented by following formula (a2-1) and (a2-2) are mentioned, for example.
(式中,L表示反应性官能团,X和Y表示2价的有机基团或单键,R 表示氢原子、甲基或CF3。)(In the formula, L represents a reactive functional group, X and Y represent a divalent organic group or a single bond, and R represents a hydrogen atom, a methyl group, or CF 3 .)
作为上述反应性官能团,可列举例如羟基、异氰酸酯基、环氧基、羧基、羧酰卤基、酸酐基等。其中,从得到与固化性树脂组合物的相容性良好的表面改性剂、或可以容易地向得到的共聚物中导入活性能量射线固化性基团的观点出发,优选羟基。As said reactive functional group, a hydroxyl group, an isocyanate group, an epoxy group, a carboxyl group, a carboxylic acid halide group, an acid anhydride group, etc. are mentioned, for example. Among them, a hydroxyl group is preferred from the viewpoint of obtaining a surface modifier having good compatibility with the curable resin composition, or allowing easy introduction of an active energy ray-curable group into the obtained copolymer.
关于上述通式(a2-1)中的-X-L所示的具有上述反应性官能团的有机基团和Y的结合位置,可以键合于金刚烷骨架中的任何碳原子,另外,可以具有2 个以上的-X-L。进一步地,构成金刚烷骨架的碳原子上所键合的氢原子可以部分或全部取代为氟原子、烷基等。另外,上述通式(a2-1)中的X和Y为2价的有机基团或单键,作为该2价的有机基团,可列举亚甲基、丙基、亚异丙基等碳原子数1~8的亚烷基。Regarding the bonding position of the organic group having the above-mentioned reactive functional group represented by -X-L in the above-mentioned general formula (a2-1) and Y, it may be bonded to any carbon atom in the adamantane skeleton, and may have two -X-L above. Further, the hydrogen atoms bonded to the carbon atoms constituting the adamantane skeleton may be partially or entirely substituted with fluorine atoms, alkyl groups, or the like. In addition, X and Y in the above general formula (a2-1) are a divalent organic group or a single bond, and examples of the divalent organic group include carbon such as methylene, propyl, and isopropylidene. An alkylene group having 1 to 8 atoms.
另外,上述式(a2-2)所示的化合物中,(甲基)丙烯酰基可以键合于金刚烷骨架中的任何碳原子。另外,上述通式(a2-1)中的构成金刚烷骨架的碳原子上所键合的氢原子可以部分或全部取代为氟原子、烷基等。In addition, in the compound represented by the above formula (a2-2), the (meth)acryloyl group may be bonded to any carbon atom in the adamantane skeleton. In addition, the hydrogen atoms bonded to the carbon atoms constituting the adamantane skeleton in the general formula (a2-1) may be partially or entirely substituted with fluorine atoms, alkyl groups, or the like.
作为上述通式(a2-1)所示的聚合性单体的更具体的例子,可列举例如以下所示的化合物等。As a more specific example of the polymerizable monomer represented by the said general formula (a2-1), the compound etc. which are shown below are mentioned, for example.
另外,作为通式(a2-2)所示的聚合性单体的更具体的例子,可列举例如以下所示的化合物等。Moreover, as a more specific example of the polymerizable monomer represented by general formula (a2-2), the compound etc. which are shown below are mentioned, for example.
在具有金刚烷骨架和(甲基)丙烯酰基的聚合性单体中,从可以进一步提高涂膜的Tg的角度出发,更优选上述式(a2-1-1)、式(a2-1-3)、(a2-1-5)、(a2-1-7)、 (a2-2-1)、(a2-2-2)、(a2-2-3)所示的化合物。Among the polymerizable monomers having an adamantane skeleton and a (meth)acryloyl group, the above-mentioned formulas (a2-1-1) and (a2-1-3) are more preferable because the Tg of the coating film can be further increased. ), (a2-1-5), (a2-1-7), (a2-2-1), (a2-2-2), (a2-2-3) compounds.
以下,对本发明中可以优选作为聚合性单体(a2)使用的具有二环戊烷骨架和聚合性不饱和基团的聚合性单体进行说明。Hereinafter, the polymerizable monomer having a dicyclopentane skeleton and a polymerizable unsaturated group that can be preferably used as the polymerizable monomer (a2) in the present invention will be described.
作为上述具有二环戊烷骨架和(甲基)丙烯酰基的聚合性单体,可列举例如下述式(a2-3)所示的化合物等。As a polymerizable monomer which has the said dicyclopentane skeleton and a (meth)acryloyl group, the compound etc. which are represented by following formula (a2-3) are mentioned, for example.
(式中,R表示氢原子、甲基或CF3。)(In the formula, R represents a hydrogen atom, a methyl group or CF 3 .)
另外,在上述式(a2-3)所示的化合物中,(甲基)丙烯酰基可以键合于二环戊烷骨架中的任何碳原子。另外,上述通式(a2-3)中的构成二环戊烷骨架的碳原子上所键合的氢原子可以部分或全部取代为氟原子、烷基等。In addition, in the compound represented by the above formula (a2-3), the (meth)acryloyl group may be bonded to any carbon atom in the dicyclopentane skeleton. In addition, the hydrogen atoms bonded to the carbon atoms constituting the dicyclopentane skeleton in the above-mentioned general formula (a2-3) may be partially or entirely substituted with a fluorine atom, an alkyl group, or the like.
作为上述通式(a2-3)所示的聚合性单体的更具体的例子,可列举例如以下所示的化合物等。As a more specific example of the polymerizable monomer represented by the said general formula (a2-3), the compound etc. which are shown below are mentioned, for example.
在具有二环戊烷骨架和(甲基)丙烯酰基的聚合性单体中,从可以进一步提高涂膜的Tg的角度出发,优选上述式(a2-3-2)所示的化合物。Among the polymerizable monomers having a dicyclopentane skeleton and a (meth)acryloyl group, the compound represented by the above formula (a2-3-2) is preferable because it can further increase the Tg of the coating film.
以下,对本发明中可以优选作为聚合性单体(a2)使用的具有二环戊烯骨架和聚合性不饱和基团的聚合性单体进行说明。Hereinafter, the polymerizable monomer having a dicyclopentene skeleton and a polymerizable unsaturated group that can be preferably used as the polymerizable monomer (a2) in the present invention will be described.
作为上述具有二环戊烯骨架和(甲基)丙烯酰基的聚合性单体,可列举例如下述式(a2-4)所示的化合物等。As a polymerizable monomer which has the said dicyclopentene skeleton and a (meth)acryloyl group, the compound etc. which are represented by following formula (a2-4) are mentioned, for example.
(式中,R表示氢原子、甲基或CF3。)(In the formula, R represents a hydrogen atom, a methyl group or CF 3 .)
另外,在上述式(a2-4)所示的化合物中,(甲基)丙烯酰基可以键合于二环戊烯骨架中的任何碳原子。另外,上述通式(a2-3)中的构成二环戊烯骨架的碳原子上所键合的氢原子可以部分或全部取代为氟原子、烷基等。In addition, in the compound represented by the above formula (a2-4), the (meth)acryloyl group may be bonded to any carbon atom in the dicyclopentene skeleton. In addition, the hydrogen atoms bonded to the carbon atoms constituting the dicyclopentene skeleton in the above-mentioned general formula (a2-3) may be partially or entirely substituted with a fluorine atom, an alkyl group, or the like.
作为上述通式(a2-4)所示的聚合性单体的更具体的例子,可列举例如以下所示的化合物等。As a more specific example of the polymerizable monomer represented by the said general formula (a2-4), the compound etc. which are shown below are mentioned, for example.
在具有二环戊烯骨架和(甲基)丙烯酰基的聚合性单体中,从可以进一步提高涂膜的Tg的角度出发,优选上述式(a2-4-3)(a2-4-4)所示的化合物。Among the polymerizable monomers having a dicyclopentene skeleton and a (meth)acryloyl group, the above-mentioned formula (a2-4-3) (a2-4-4) is preferable from the viewpoint that the Tg of the coating film can be further increased compounds shown.
以下,对本发明中可以优选作为聚合性单体(a2)使用的具有降莰烷骨架和聚合性不饱和基团的聚合性单体进行说明。Hereinafter, the polymerizable monomer having a norbornane skeleton and a polymerizable unsaturated group that can be preferably used as the polymerizable monomer (a2) in the present invention will be described.
作为上述具有降莰烷骨架和(甲基)丙烯酰基的聚合性单体,可列举例如下述式(a2-5)所示的化合物等。As a polymerizable monomer which has the said norbornane skeleton and a (meth)acryloyl group, the compound etc. which are represented by following formula (a2-5) are mentioned, for example.
(式中,R表示氢原子、甲基或CF3。)(In the formula, R represents a hydrogen atom, a methyl group or CF 3 .)
另外,在上述式(a2-5)所示的化合物中,(甲基)丙烯酰基可以键合于降莰烷骨架中的任何碳原子。另外,上述通式(a2-5)中的构成降莰烷骨架的碳原子上所键合的氢原子可以部分或全部取代为氟原子、烷基等。In addition, in the compound represented by the above formula (a2-5), the (meth)acryloyl group may be bonded to any carbon atom in the norbornane skeleton. In addition, the hydrogen atoms bonded to the carbon atoms constituting the norbornane skeleton in the above-mentioned general formula (a2-5) may be partially or entirely substituted with a fluorine atom, an alkyl group, or the like.
作为上述通式(a2-5)所示的聚合性单体的更具体的例子,可列举例如以下所示的化合物等。As a more specific example of the polymerizable monomer represented by the said general formula (a2-5), the compound etc. which are shown below are mentioned, for example.
在具有降莰烷骨架和(甲基)丙烯酰基的聚合性单体中,从可以进一步提高涂膜的Tg的角度出发,优选上述式(a2-5-3)(a2-5-4)所示的化合物。Among the polymerizable monomers having a norbornane skeleton and a (meth)acryloyl group, those represented by the above formulae (a2-5-3) (a2-5-4) are preferred from the viewpoint that the Tg of the coating film can be further increased. compounds shown.
以下,对本发明中可以优选作为聚合性单体(a2)使用的具有降冰片烯骨架和聚合性不饱和基团的聚合性单体进行说明。Hereinafter, the polymerizable monomer having a norbornene skeleton and a polymerizable unsaturated group that can be preferably used as the polymerizable monomer (a2) in the present invention will be described.
作为上述具有降冰片烯骨架和(甲基)丙烯酰基的聚合性单体,可列举例如下述式(a2-6)、(a2-7)所示的化合物等。As a polymerizable monomer which has the said norbornene skeleton and a (meth)acryloyl group, the compound etc. which are represented by following formula (a2-6), (a2-7), etc. are mentioned, for example.
(式中,R表示氢原子、甲基或CF3。)(In the formula, R represents a hydrogen atom, a methyl group or CF 3 .)
另外,在上述式(a2-6)所示的化合物中,(甲基)丙烯酰基可以键合于降冰片烯骨架中的任何碳原子。另外,上述通式(a2-6)中的构成降冰片烯骨架的碳原子上所键合的氢原子可以部分或全部取代为氟原子、烷基等。In addition, in the compound represented by the above formula (a2-6), the (meth)acryloyl group may be bonded to any carbon atom in the norbornene skeleton. In addition, the hydrogen atoms bonded to the carbon atoms constituting the norbornene skeleton in the above-mentioned general formula (a2-6) may be partially or entirely substituted with a fluorine atom, an alkyl group, or the like.
作为上述通式(a2-6)所示的聚合性单体的更具体的例子,可列举例如以下所示的化合物等。As a more specific example of the polymerizable monomer represented by the said general formula (a2-6), the compound etc. which are shown below are mentioned, for example.
在具有降冰片烯骨架和(甲基)丙烯酰基的聚合性单体中,从可以进一步提高涂膜的Tg的角度出发,优选上述式(a2-6-3)、(a2-6-4)所示的化合物。Among the polymerizable monomers having a norbornene skeleton and a (meth)acryloyl group, the above-mentioned formulae (a2-6-3) and (a2-6-4) are preferable from the viewpoint that the Tg of the coating film can be further increased compounds shown.
如上所述,本发明的氟系共聚物的特征在于,其是将具有CnF2n+1-(其中, n为1或2)所示的氟代烷基和聚合性不饱和基团的聚合性单体(a1)、以及具有脂环式烃骨架和聚合性不饱和基团的聚合性单体(a2)作为必需原料的共聚物。在此,从得到与固化性树脂组合物的相容性更良好的表面改性剂的角度出发,聚合性单体(a1)与聚合性单体(a2)的比例以质量比计优选为(a1):(a2)=5: 95~95:5的范围,更优选为10:90~90:10的范围。As described above, the fluorine-based copolymer of the present invention is characterized in that it has a fluoroalkyl group represented by C n F 2n+1 - (wherein, n is 1 or 2) and a polymerizable unsaturated group. A copolymer of a polymerizable monomer (a1) and a polymerizable monomer (a2) having an alicyclic hydrocarbon skeleton and a polymerizable unsaturated group as essential raw materials. Here, from the viewpoint of obtaining a surface modifier having better compatibility with the curable resin composition, the ratio of the polymerizable monomer (a1) to the polymerizable monomer (a2) is preferably ( a1): (a2)=5: The range of 95-95:5, More preferably, it is the range of 10:90-90:10.
作为为了得到本发明的氟系共聚物而使用的原料,可以在不损害本发明的效果的范围内组合使用能够与上述(a1)和(a2)共聚的单体。作为能够组合使用的单体,可列举例如具有聚氧亚烷基链的单体、具有碳原子数1~18的直链状烷基的单体、具有碳原子数1~18的支链状烷基的单体等。As a raw material used to obtain the fluorine-based copolymer of the present invention, monomers copolymerizable with the above-mentioned (a1) and (a2) can be used in combination within a range not impairing the effects of the present invention. Examples of monomers that can be used in combination include monomers having a polyoxyalkylene chain, monomers having a linear alkyl group having 1 to 18 carbon atoms, and branched monomers having 1 to 18 carbon atoms. Alkyl monomers, etc.
作为上述其他能够共聚的单体所具有的聚合性不饱和基团,可列举(甲基)丙烯酰基、乙烯基、马来酰亚胺基等,在上述单体(a1)和单体(a2)所具有的聚合性不饱和基团为(甲基)丙烯酰基的情况下,从共聚性良好的角度出发,其他单体所具有的聚合性不饱和基团也优选为(甲基)丙烯酰基。Examples of the polymerizable unsaturated group contained in the above-mentioned other copolymerizable monomers include (meth)acryloyl groups, vinyl groups, maleimide groups, and the like. Among the above-mentioned monomers (a1) and (a2) When the polymerizable unsaturated group possessed by ) is a (meth)acryloyl group, the polymerizable unsaturated group possessed by other monomers is also preferably a (meth)acryloyl group from the viewpoint of good copolymerizability .
作为上述具有氧亚烷基的单体,可列举下述通式(a3-1)所示的单体。As a monomer which has the said oxyalkylene group, the monomer represented by following general formula (a3-1) is mentioned.
(式中,R2为氢原子或甲基,Y1X和Y2为分别独立的亚烷基,p和q分别为0或1以上的整数,且p与q之和为1以上,R3为氢原子或碳原子数 1~6的烷基。)(in the formula, R 2 is a hydrogen atom or a methyl group, Y 1 X and Y 2 are independently alkylene groups, p and q are respectively 0 or an integer of 1 or more, and the sum of p and q is 1 or more, R 3 is a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.)
上述通式(a3-1)中的Y1和Y2为亚烷基,该亚烷基中也包括具有取代基的类型。作为-O-(Y1O)n-(Y2O)m-部分的具体例,可列举:重复单元数p为1、m 为0、且Y1为亚乙基的乙二醇残基;重复单元数p为1、m为0、且Y1为亚丙基的丙二醇残基;重复单元数p为1、m为0、且Y1为亚丁基的丁二醇残基;重复单元数p为2以上的整数、q为0、且Y1为亚乙基的聚乙二醇残基;重复单元数p为2以上的整数、q为0、且Y1为亚丙基的聚丙二醇残基;重复单元数p和q 均为1以上的整数、且Y1或Y2为亚乙基且另一方为亚丙基的环氧乙烷和环氧丙烷的共聚物的残基等聚亚烷基二醇的残基。Y 1 and Y 2 in the above-mentioned general formula (a3-1) are alkylene groups, and the alkylene groups also include those having a substituent. Specific examples of the -O-(Y 1 O)n-(Y 2 O)m- moiety include ethylene glycol residues in which the number of repeating units p is 1, m is 0, and Y 1 is ethylene ; The number of repeating units p is 1, m is 0, and Y 1 is a propylene glycol residue; The number of repeating units p is 1, m is 0, and Y 1 is butylene glycol residues of butylene; Repeating units A polyethylene glycol residue in which the number p is an integer of 2 or more, q is 0, and Y 1 is ethylene; the number of repeating units p is an integer of 2 or more, q is 0, and Y 1 is propylene Propylene glycol residues; residues of copolymers of ethylene oxide and propylene oxide in which the number of repeating units p and q are both integers of 1 or more, and Y 1 or Y 2 is ethylene and the other is propylene Residues of polyalkylene glycols.
上述式(a3-1)中的聚亚烷基二醇的聚合度、即通式(a3-1)中的p与q之和优选为1~100的范围,更优选为2~80的范围,更优选为3~50的范围。需要说明的是,包含Y1的重复单元和包含Y2的重复单元可以配置为无规状,也可以配置为嵌段状。The degree of polymerization of the polyalkylene glycol in the above formula (a3-1), that is, the sum of p and q in the general formula (a3-1) is preferably in the range of 1 to 100, and more preferably in the range of 2 to 80 , more preferably in the range of 3-50. It should be noted that the repeating unit including Y 1 and the repeating unit including Y 2 may be arranged in a random shape or in a block shape.
上述通式(a3-1)中的R3为氢或碳原子数1~6的烷基。R3为氢时,单体成为聚乙二醇、聚丙二醇、聚丁二醇等亚烷基二醇的单(甲基)丙烯酸酯,R3为碳原子数1~6的烷基时,成为亚烷基二醇的单(甲基)丙烯酸酯中的非(甲基)丙烯酸酯的末端被碳原子数1~6的烷基封闭的单体。R 3 in the above general formula (a3-1) is hydrogen or an alkyl group having 1 to 6 carbon atoms. When R 3 is hydrogen, the monomer is a mono(meth)acrylate of an alkylene glycol such as polyethylene glycol, polypropylene glycol, and polybutylene glycol, and when R 3 is an alkyl group having 1 to 6 carbon atoms, A monomer in which the terminal of the non-(meth)acrylate in the mono(meth)acrylate which is an alkylene glycol is blocked with an alkyl group having 1 to 6 carbon atoms.
在上述通式(a3-1)中,优选具有包含多个氧亚烷基的聚(氧亚烷基)的单体,作为具体例,可列举聚丙二醇单(甲基)丙烯酸酯、聚乙二醇单(甲基)丙烯酸酯、聚三亚甲基二醇单(甲基)丙烯酸酯、聚四亚甲基二醇单(甲基)丙烯酸酯、聚(乙二醇·丙二醇)单(甲基)丙烯酸酯、聚乙二醇·聚丙二醇单(甲基)丙烯酸酯、聚(乙二醇·四亚甲基二醇)单(甲基)丙烯酸酯、聚乙二醇·聚四亚甲基二醇单(甲基)丙烯酸酯、聚(丙二醇·四亚甲基二醇)单(甲基)丙烯酸酯、聚丙二醇·聚四亚甲基二醇单(甲基)丙烯酸酯、聚(丙二醇·丁二醇)单(甲基)丙烯酸酯、聚丙二醇·聚丁二醇单(甲基)丙烯酸酯、聚(乙二醇·丁二醇)单(甲基) 丙烯酸酯、聚乙二醇·聚丁二醇单(甲基)丙烯酸酯、聚(四乙二醇·丁二醇) 单(甲基)丙烯酸酯、聚四乙二醇·聚丁二醇单(甲基)丙烯酸酯、聚丁二醇单(甲基)丙烯酸酯、聚(乙二醇·三亚甲基二醇)单(甲基)丙烯酸酯、聚乙二醇·聚三亚甲基二醇单(甲基)丙烯酸酯、聚(丙二醇·三亚甲基二醇)单(甲基)丙烯酸酯、聚丙二醇·聚三亚甲基二醇单(甲基)丙烯酸酯、聚(三亚甲基二醇·四亚甲基二醇)单(甲基)丙烯酸酯、聚三亚甲基二醇·聚四亚甲基二醇单(甲基)丙烯酸酯、聚(丁二醇·三亚甲基二醇)单(甲基)丙烯酸酯、聚丁二醇·聚三亚甲基二醇单(甲基)丙烯酸酯等。需要说明的是,“聚(乙二醇·丙二醇)”表示乙二醇与丙二醇的无规共聚物,“聚乙二醇·聚丙二醇”表示乙二醇与丙二醇的嵌段共聚物。其他物质也同样。在本发明中,在使用具有氧亚烷基的单体时,从得到与固化性树脂组合物中的其他成分的相容性良好的共聚物的角度出发,优选聚丙二醇单(甲基)丙烯酸酯、聚乙二醇单(甲基)丙烯酸酯、聚乙二醇·聚丙二醇单(甲基)丙烯酸酯。In the above general formula (a3-1), a monomer having a poly(oxyalkylene) containing a plurality of oxyalkylene groups is preferable, and specific examples thereof include polypropylene glycol mono(meth)acrylate, polyethylene glycol Glycol mono(meth)acrylate, polytrimethylene glycol mono(meth)acrylate, polytetramethylene glycol mono(meth)acrylate, poly(ethylene glycol propylene glycol) mono(meth)acrylate base) acrylate, polyethylene glycol · polypropylene glycol mono(meth)acrylate, poly(ethylene glycol · tetramethylene glycol) mono(meth)acrylate, polyethylene glycol · polytetramethylene base glycol mono(meth)acrylate, poly(propylene glycol·tetramethylene glycol) mono(meth)acrylate, polypropylene glycol·polytetramethylene glycol mono(meth)acrylate, poly( Propylene glycol/butylene glycol) mono(meth)acrylate, polypropylene glycol/polybutylene glycol mono(meth)acrylate, poly(ethylene glycol/butylene glycol) mono(meth)acrylate, polyethylene glycol Alcohol/polybutylene glycol mono(meth)acrylate, poly(tetraethylene glycol/butylene glycol) mono(meth)acrylate, polytetraethylene glycol/polybutylene glycol mono(meth)acrylate , Polybutylene glycol mono(meth)acrylate, poly(ethylene glycol·trimethylene glycol) mono(meth)acrylate, polyethylene glycol·polytrimethylene glycol mono(meth)acrylic acid Esters, poly(propylene glycol · trimethylene glycol) mono(meth)acrylate, polypropylene glycol · polytrimethylene glycol mono(meth)acrylate, poly(trimethylene glycol · tetramethylene diol) Alcohol) mono(meth)acrylate, polytrimethylene glycol, polytetramethylene glycol mono(meth)acrylate, poly(butylene glycol, trimethylene glycol) mono(meth)acrylic acid ester, polybutylene glycol and polytrimethylene glycol mono(meth)acrylate, etc. In addition, "poly(ethylene glycol·propylene glycol)" means a random copolymer of ethylene glycol and propylene glycol, and "polyethylene glycol·polypropylene glycol" means a block copolymer of ethylene glycol and propylene glycol. The same goes for other substances. In the present invention, when a monomer having an oxyalkylene group is used, polypropylene glycol mono(meth)acrylic acid is preferable from the viewpoint of obtaining a copolymer having good compatibility with other components in the curable resin composition ester, polyethylene glycol mono(meth)acrylate, polyethylene glycol and polypropylene glycol mono(meth)acrylate.
另外,作为具有氧亚烷基的单体的市售品,可列举例如:新中村化学工业株式会社制的“NK ESTER M-20G”、“NK ESTER M-40G”、“NK ESTER M-90G”、“NK ESTER M-230G”、“NKESTER AM-90G”、“NK ESTER AMP-10G”、“NK ESTER AMP-20G”、“NK ESTER AMP-60G”;日油株式会社制的“BLEMMER PE-90”、“BLEMMER PE-200”、“BLEMMER PE-350”、“BLEMMER PME-100”、“BLEMMER PME-200”、“BLEMMER PME-400”、“BLEMMER PME-4000”、“BLEMMER PP-1000”、“BLEMMER PP-500”、“BLEMMER PP-800”、“BLEMMER 70PEP-350B”、“BLEMMER 55PET-800”、“BLEMMER 50POEP-800B”、“BLEMMER 10PPB-500B”、“BLEMMER NKH-5050”、“BLEMMERAP-400”、“BLEMMER AE-350”等。这些具有氧亚烷基的单体可以单独使用,也可以将两种以上组合使用。Moreover, as a commercial item of the monomer which has an oxyalkylene group, "NK ESTER M-20G", "NK ESTER M-40G", "NK ESTER M-90G" made by Shin-Nakamura Chemical Industry Co., Ltd. are mentioned, for example. ", "NK ESTER M-230G", "NKESTER AM-90G", "NK ESTER AMP-10G", "NK ESTER AMP-20G", "NK ESTER AMP-60G"; "BLEMMER PE" manufactured by NOF Corporation -90", "BLEMMER PE-200", "BLEMMER PE-350", "BLEMMER PME-100", "BLEMMER PME-200", "BLEMMER PME-400", "BLEMMER PME-4000", "BLEMMER PP- 1000", "BLEMMER PP-500", "BLEMMER PP-800", "BLEMMER 70PEP-350B", "BLEMMER 55PET-800", "BLEMMER 50POEP-800B", "BLEMMER 10PPB-500B", "BLEMMER NKH-5050" ", "BLEMMERAP-400", "BLEMMER AE-350", etc. These oxyalkylene group-containing monomers may be used alone or in combination of two or more.
作为上述具有烷基的单体,可列举例如下述通式(a3-2)所示的单体等。As a monomer which has the said alkyl group, the monomer etc. which are represented by following general formula (a3-2) are mentioned, for example.
(式中,R4为氢原子或甲基,R5为氢原子或碳原子数1~18的直链状、支链状或具有环结构的烷基。)(In the formula, R 4 is a hydrogen atom or a methyl group, and R 5 is a hydrogen atom or a linear, branched or cyclic alkyl group having 1 to 18 carbon atoms.)
需要说明的是,上述通式(a3-2)中的R5为碳原子数1~18的直链状、支链状或具有环结构的烷基,该烷基可以具有脂肪族或芳香族的烃基、羟基、环氧基等取代基。作为上述式(a3-2)所示的单体的具体例,可列举(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸十二烷基酯、(甲基)丙烯酸硬脂酯等(甲基)丙烯酸的碳原子数为1~18的烷基酯;甲基丙烯酸缩水甘油酯、丙烯酸4-羟丁酯缩水甘油醚等含有环氧基的不饱和单体;(甲基)丙烯酸、2-(甲基)丙烯酰氧基乙基琥珀酸、2-(甲基)丙烯酰氧基乙基邻苯二甲酸、衣康酸等含有羧基的不饱和单体等。这些具有烷基的单体可以单独使用,也可以将两种以上组合使用。It should be noted that R 5 in the above general formula (a3-2) is a linear, branched or cyclic alkyl group having 1 to 18 carbon atoms, and the alkyl group may have aliphatic or aromatic Substituents such as hydrocarbon group, hydroxyl group, epoxy group, etc. Specific examples of the monomer represented by the above formula (a3-2) include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, and butyl (meth)acrylate. , octyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, decyl (meth)acrylate, dodecyl (meth)acrylate, stearyl (meth)acrylate, etc. ( C1-18 alkyl esters of meth)acrylic acid; unsaturated monomers containing epoxy groups such as glycidyl methacrylate, 4-hydroxybutyl acrylate glycidyl ether; (meth)acrylic acid, Carboxyl group-containing unsaturated monomers such as 2-(meth)acryloyloxyethylsuccinic acid, 2-(meth)acryloyloxyethylphthalic acid, and itaconic acid, and the like. These alkyl group-containing monomers may be used alone or in combination of two or more.
在将上述各种其他单体与上述单体(a1)、单体(a2)一起组合使用时,从得到不损害滑水性、此外例如还可以表现出表面的硬度、耐擦伤性等效果的共聚物的角度出发,其使用量相对于单体(a1)、单体(a2)的合计100mol优选为 5~40mol%的范围,更优选为5~30mol%的范围。从滑水性的观点出发,最优选不组合使用其他单体的情况。When the above-mentioned various other monomers are used in combination with the above-mentioned monomers (a1) and (a2), it is possible to obtain a product that does not impair water slidability, and can also exhibit effects such as surface hardness and scratch resistance. From the viewpoint of the copolymer, the amount used is preferably in the range of 5 to 40 mol %, more preferably in the range of 5 to 30 mol %, relative to 100 mol of the total of the monomer (a1) and the monomer (a2). From the viewpoint of water slidability, it is most preferable not to use other monomers in combination.
例如,优选在使单体(a1)和单体(a2)共存的情况下、或还共存有根据需要而组合使用的其他单体的情况下,通过活性阳离子聚合、活性阴离子聚合、活性自由基聚合等活性聚合来制造本发明的氟系共聚物。另外,从在这些活性聚合中容易控制聚合反应的角度出发,特别优选使用活性自由基聚合。For example, when the monomer (a1) and the monomer (a2) are allowed to coexist, or when other monomers used in combination according to need are also coexisted, living cationic polymerization, living anionic polymerization, living radical polymerization are preferred. The fluorine-based copolymer of the present invention is produced by living polymerization such as polymerization. In addition, living radical polymerization is particularly preferably used from the viewpoint of easy control of the polymerization reaction in these living polymerizations.
在上述活性自由基聚合中,使活性聚合末端被原子或原子团保护的休眠种可逆地产生自由基、与单体进行反应,从而进行生长反应。作为这样的活性自由基聚合的例子,可列举原子转移自由基聚合(ATRP)、可逆加成-断裂型自由基聚合(RAFT)、借助硝基氧的自由基聚合(NMP)、使用有机碲的自由基聚合(TERP)等。使用这些方法中的哪一种方法并没有特别制约,从控制的容易性等出发,优选上述ATRP。ATRP是将有机卤化物或卤化磺酰化合物等作为引发剂、将由过渡金属化合物和配体形成的金属络合物作为催化剂进行聚合的。In the above-mentioned living radical polymerization, a dormant species whose end of the living polymerization is protected by an atom or an atomic group is allowed to reversibly generate a radical and react with a monomer, thereby performing a growth reaction. Examples of such living radical polymerization include atom transfer radical polymerization (ATRP), reversible addition-fragmentation type radical polymerization (RAFT), radical polymerization via nitroxide (NMP), Radical Polymerization (TERP) etc. Which of these methods is used is not particularly limited, but the above-mentioned ATRP is preferable from the viewpoint of ease of control and the like. ATRP is polymerized using an organic halide or a halogenated sulfonyl compound as an initiator and a metal complex formed of a transition metal compound and a ligand as a catalyst.
作为上述ATRP中使用的聚合引发剂,可以使用有机卤化化合物。具体而言,可列举1-氯乙基苯和1-溴乙基苯、氯仿、四氯化碳、2-氯丙腈、α,α’- 二氯二甲苯、α,α’-二溴二甲苯、六(α-溴甲基)苯、碳原子数1~6的2-卤代羧酸 (例如2-氯丙酸、2-溴丙酸、2-氯异丁酸、2-溴异丁酸等)的碳原子数1~6的烷基酯等。另外,作为碳原子数1~6的2-卤代羧酸的碳原子数1~6的烷基酯的更具体的例子,可列举例如2-氯丙酸甲酯、2-氯丙酸乙酯、2-溴丙酸甲酯、2- 溴异丁酸乙酯等。As the polymerization initiator used in the above ATRP, an organic halogenated compound can be used. Specifically, 1-chloroethylbenzene and 1-bromoethylbenzene, chloroform, carbon tetrachloride, 2-chloropropionitrile, α,α'-dichloroxylene, α,α'-dibromo Xylene, hexa(α-bromomethyl)benzene, 2-halogenated carboxylic acids having 1 to 6 carbon atoms (for example, 2-chloropropionic acid, 2-bromopropionic acid, 2-chloroisobutyric acid, 2-bromo C1-C6 alkyl esters of isobutyric acid, etc.). In addition, as a more specific example of the C1-C6 alkyl ester of C1-C6 2-halogenated carboxylic acid, for example, methyl 2-chloropropionate and ethyl 2-chloropropionate can be mentioned. ester, methyl 2-bromopropionate, ethyl 2-bromoisobutyrate, etc.
上述ATRP中使用的过渡金属化合物为Mn+Xn所示的物质。作为过渡金属的Mn+可以选自由Cu+、Cu2+、Fe2+、Fe3+、Ru2+、Ru3+、Cr2+、Cr3+、Mo0、 Mo+、Mo2+、Mo3+、W2+、W3+、Rh3+、Rh4+、Co+、Co2 +、Re2+、Re3+、Ni0、 Ni+、Mn3+、Mn4+、V2+、V3+、Zn+、Zn2+、Au+、Au2+、Ag+和Ag2+组成的组。另外,X可以选自由卤原子、碳原子数1~6的烷氧基、(SO4)1/2、(PO4)1/3、(HPO4)1/2、(H2PO4)、三氟甲磺酸盐、六氟磷酸盐、甲磺酸盐、芳基磺酸盐(优选为苯磺酸盐或甲苯磺酸盐)、SeR1、CN和R2COO组成的组。在此,R1表示芳基、直链状或支链状的碳原子数1~20(优选碳原子数1~10)的烷基,R2表示氢原子、可被卤素取代1~5次(优选被氟或氯取代1~3次)的直链状或支链状的碳原子数 1~6的烷基(优选甲基)。另外,n表示金属上的形式电荷,为0~7的整数。The transition metal compound used in the above ATRP is represented by Mn + Xn . Mn + as a transition metal can be selected from Cu + , Cu 2+ , Fe 2+ , Fe 3+ , Ru 2+ , Ru 3+ , Cr 2+ , Cr 3+ , Mo0 , Mo + , Mo 2+ , Mo 3+ , W 2+ , W 3+ , Rh 3+ , Rh 4+ , Co + , Co 2 + , Re 2+ , Re 3+ , Ni 0 , Ni + , Mn 3+ , Mn 4+ , V 2 + , V 3+ , Zn + , Zn 2+ , Au + , Au 2+ , Ag + and Ag 2+ . In addition, X may be selected from a halogen atom, an alkoxy group having 1 to 6 carbon atoms, (SO 4 ) 1/2 , (PO 4 ) 1/3 , (HPO 4 ) 1/2 , (H 2 PO 4 ) , trifluoromethanesulfonate, hexafluorophosphate, mesylate, arylsulfonate (preferably benzenesulfonate or tosylate), SeR 1 , CN and R 2 COO. Here, R 1 represents an aryl group, a linear or branched alkyl group having 1 to 20 carbon atoms (preferably, a carbon number of 1 to 10), and R 2 represents a hydrogen atom, which may be substituted 1 to 5 times by halogen A linear or branched alkyl group (preferably a methyl group) having 1 to 6 carbon atoms (preferably substituted 1 to 3 times by fluorine or chlorine). In addition, n represents the formal charge on the metal, and is an integer of 0-7.
作为上述过渡金属络合物,没有特别限定,作为优选的过渡金属络合物,可列举7、8、9、10、11族的过渡金属络合物,作为进一步优选的过渡金属络合物,可列举0价的铜、1价的铜、2价的钌、2价的铁或2价的镍的络合物。The above-mentioned transition metal complex is not particularly limited, and preferred transition metal complexes include transition metal complexes of Groups 7, 8, 9, 10, and 11, and more preferred transition metal complexes, A complex of 0-valent copper, mono-valent copper, bi-valent ruthenium, bi-valent iron, or bi-valent nickel can be mentioned.
作为具有能够与上述过渡金属配位键合的配体的化合物,可列举具有能够与过渡金属介由σ键配位的包含1个以上的氮原子、氧原子、磷原子或硫原子的配体的化合物、具有能够与过渡金属介由π键配位的包含2个以上的碳原子的配体的化合物、具有能够与过渡金属介由μ键或η键配位的配体的化合物。Examples of the compound having a ligand capable of coordinative bonding with the transition metal include ligands including one or more nitrogen atoms, oxygen atoms, phosphorus atoms, or sulfur atoms that can be coordinated to the transition metal through a σ bond. compounds, compounds having ligands capable of coordinating with transition metals via π bonds and containing two or more carbon atoms, and compounds having ligands capable of coordinating transition metals via μ bonds or η bonds.
作为具有上述配体的化合物的具体例,例如,在中心金属为铜的情况下,可列举与2,2’-联吡啶及其衍生物、1,10-二氮杂菲及其衍生物、四甲基乙二胺、五甲基二亚乙基三胺、六甲基三(2-氨基乙基)胺等多胺等配体的络合物。另外,作为2价的钌络合物,可列举二氯三(三苯基膦)钌、二氯三(三丁基膦)钌、二氯(环辛二烯)钌、二氯苯钌、二氯(对甲基异丙基苯)钌、二氯(降冰片二烯) 钌、顺式-二氯双(2,2’-联吡啶)钌、二氯三(1,10-二氮杂菲)钌、羰基氯氢化三(三苯基膦)钌等。进一步地,作为2价的铁络合物,可列举双三苯基膦络合物、三氮杂环壬烷络合物等。Specific examples of the compound having the above-mentioned ligand include, for example, when the central metal is copper, 2,2'-bipyridine and its derivatives, 1,10-phenanthroline and its derivatives, A complex of ligands such as polyamines such as tetramethylethylenediamine, pentamethyldiethylenetriamine, and hexamethyltris(2-aminoethyl)amine. In addition, examples of the divalent ruthenium complex include dichlorotris(triphenylphosphine)ruthenium, dichlorotris(tributylphosphine)ruthenium, dichloro(cyclooctadiene)ruthenium, dichlorobenzeneruthenium, Dichloro(p-cymene)ruthenium, dichloro(norbornadiene)ruthenium, cis-dichlorobis(2,2'-bipyridyl)ruthenium, dichlorotris(1,10-diazepine) Heterophenanthrene) ruthenium, carbonyl hydrochloride tris (triphenylphosphine) ruthenium, etc. Furthermore, as a divalent iron complex, a bistriphenylphosphine complex, a triazacyclononane complex, etc. are mentioned.
另外,在上述活性自由基聚合中优选使用溶剂。作为所使用的溶剂,可列举例如:乙酸乙酯、乙酸丁酯、丙二醇单甲醚乙酸酯等酯系溶剂;二异丙醚、二甲氧基乙烷、二乙二醇二甲醚等醚系溶剂;二氯甲烷、二氯乙烷等卤素系溶剂;甲苯、二甲苯等芳香族系溶剂;甲乙酮、甲基异丁基酮、环己酮等酮系溶剂;甲醇、乙醇、异丙醇等醇系溶剂;二甲基甲酰胺、二甲基亚砜等非质子性极性溶剂等。另外,可以以不损害本发明的效果的范围使用例如氯氟烃(特别是碳数2~5)、特别是HCFC225(二氯五氟丙烷)、HCFC141b(二氯氟乙烷)、CFC316(2,2,3,3-四氯六氟丁烷,)、六氟二甲苯、氟系醚等。另外,这些溶剂可以单独使用,也可以将两种以上组合使用。In addition, a solvent is preferably used in the above-mentioned living radical polymerization. Examples of the solvent to be used include ester solvents such as ethyl acetate, butyl acetate, and propylene glycol monomethyl ether acetate; diisopropyl ether, dimethoxyethane, diethylene glycol dimethyl ether, and the like. Ether-based solvents; halogen-based solvents such as dichloromethane and dichloroethane; aromatic solvents such as toluene and xylene; ketone-based solvents such as methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; methanol, ethanol, isopropyl Alcohol-based solvents such as alcohols; aprotic polar solvents such as dimethylformamide and dimethylsulfoxide. In addition, for example, chlorofluorocarbons (especially carbon number 2 to 5), especially HCFC225 (dichloropentafluoropropane), HCFC141b (dichlorofluoroethane), CFC316 (2 , 2,3,3-tetrachlorohexafluorobutane,), hexafluoroxylene, fluorine ethers, etc. In addition, these solvents may be used alone or in combination of two or more.
在上述制造方法中,优选在聚合引发剂、过渡金属化合物、具有能够与该过渡金属配位键合的配体的化合物和溶剂的存在下使单体的混合物进行活性自由基聚合。In the above-mentioned production method, it is preferable to subject the mixture of monomers to living radical polymerization in the presence of a polymerization initiator, a transition metal compound, a compound having a ligand capable of coordinative bonding with the transition metal, and a solvent.
活性自由基聚合时的聚合温度优选为室温至120℃的范围。The polymerization temperature in the living radical polymerization is preferably in the range of room temperature to 120°C.
另外,在通过上述制造方法制造本发明的共聚物时,有时会在该共聚物中残留起因于上述过渡金属化合物的金属。因此,在将本发明的表面改性剂用于金属残留会引起问题的用途时,优选在聚合反应后使用活性氧化铝等除去残留金属。In addition, when the copolymer of the present invention is produced by the above-described production method, the metal derived from the above-described transition metal compound may remain in the copolymer. Therefore, when the surface modifier of the present invention is used for an application where metal residues cause problems, it is preferable to use activated alumina or the like to remove the remaining metals after the polymerization reaction.
从成为可得到更坚固的涂膜表面的表面改性剂的角度出发,本发明的共聚物的重均分子量(Mw)优选为3000~50000,更优选为10000~30000的范围,进一步优选为15000~20000的范围。另外,从得到具有更均匀的滑水性的表面的观点出发,其分散度(Mw/Mn)优选为1.50以下,更优选为1.00~1.50的范围,进一步优选为1.00~1.40的范围。The weight average molecular weight (Mw) of the copolymer of the present invention is preferably in the range of 3,000 to 50,000, more preferably in the range of 10,000 to 30,000, and even more preferably in the range of 15,000, from the viewpoint of being a surface modifier capable of obtaining a firmer coating film surface. ~20000 range. In addition, from the viewpoint of obtaining a surface having more uniform water slidability, the degree of dispersion (Mw/Mn) is preferably 1.50 or less, more preferably in the range of 1.00 to 1.50, and still more preferably in the range of 1.00 to 1.40.
在此,数均分子量(Mn)和重均分子量(Mw)为基于凝胶渗透色谱(以下简单记作“GPC”。)测定且进行了聚苯乙烯换算的值。需要说明的是,GPC的测定条件如下。Here, the number average molecular weight (Mn) and the weight average molecular weight (Mw) are values measured in terms of polystyrene by gel permeation chromatography (hereinafter simply referred to as "GPC".). In addition, the measurement conditions of GPC are as follows.
[GPC测定条件][GPC measurement conditions]
测定装置:东曹株式会社制“HLC-8220GPC”、Measuring device: "HLC-8220GPC" manufactured by Tosoh Corporation,
柱:东曹株式会社制保护柱“HHR-H”(6.0mmI.D.×4cm)+东曹株式会社制“TSK-GELGMHHR-N”(7.8mmI.D.×30cm)+东曹株式会社制“TSK-GEL GMHHR-N”(7.8mmI.D.×30cm)+东曹株式会社制“TSK-GEL GMHHR-N”(7.8mmI.D.×30cm)+东曹株式会社制“TSK-GEL GMHHR-N”(7.8mmI.D.×30cm)Column: Tosoh Co., Ltd. guard column "HHR-H" (6.0mmI.D.×4cm) + Tosoh Co., Ltd. "TSK-GELGMHHR-N" (7.8mmI.D.×30cm) + Tosoh Corporation "TSK-GEL GMHHR-N" (7.8mmI.D.×30cm) + Tosoh Corporation "TSK-GEL GMHHR-N" (7.8mmI.D.×30cm) + Tosoh Corporation "TSK- GEL GMHHR-N”(7.8mmI.D.×30cm)
检测器:ELSD(ALLTECH JAPAN株式会社制“ELSD2000”)Detector: ELSD ("ELSD2000" manufactured by Alltech Japan Co., Ltd.)
数据处理:东曹株式会社制“GPC-8020型II数据分析版本号4.30”Data processing: Tosoh Corporation "GPC-8020 Type II Data Analysis Version No. 4.30"
测定条件:柱温40℃Measurement conditions: column temperature 40°C
展开溶剂四氢呋喃(THF)Developing solvent tetrahydrofuran (THF)
流速1.0ml/分钟Flow rate 1.0ml/min
试样:将以树脂固体成分换算计为1.0质量%的四氢呋喃溶液用微型过滤器过滤而得的试样(5μl)。Sample: A sample (5 μl) obtained by filtering a 1.0 mass % tetrahydrofuran solution in terms of resin solid content with a microfilter.
标准试样:基于上述“GPC-8020型II数据分析版本号4.30”的测定指南,使用分子量已知的下述单分散聚苯乙烯。Standard sample: The following monodisperse polystyrene with a known molecular weight was used based on the measurement guidelines of the above-mentioned "GPC-8020 Type II Data Analysis Version No. 4.30".
(单分散聚苯乙烯)(monodisperse polystyrene)
东曹株式会社制“A-500”Tosoh Corporation "A-500"
东曹株式会社制“A-1000”Tosoh Corporation "A-1000"
东曹株式会社制“A-2500”Tosoh Corporation "A-2500"
东曹株式会社制“A-5000”Tosoh Corporation "A-5000"
东曹株式会社制“F-1”Tosoh Corporation "F-1"
东曹株式会社制“F-2”Tosoh Corporation "F-2"
东曹株式会社制“F-4”Tosoh Corporation "F-4"
东曹株式会社制“F-10”Tosoh Corporation "F-10"
东曹株式会社制“F-20”Tosoh Corporation "F-20"
东曹株式会社制“F-40”Tosoh Corporation "F-40"
东曹株式会社制“F-80”Tosoh Corporation "F-80"
东曹株式会社制“F-128”Tosoh Corporation "F-128"
东曹株式会社制“F-288”Tosoh Corporation "F-288"
东曹株式会社制“F-550”Tosoh Corporation "F-550"
另外,当在本发明的共聚物中包含羟基、异氰酸酯基、环氧基、羧基、羧酰卤基、酸酐基等反应性官能团时,即在使用包含这些反应性官能团的单体进行共聚时,利用这些反应性官能团,可以与在形成后述的固化性树脂组合物时的固化性树脂通过化学键将本发明的氟系共聚物固定于其涂膜表面,因此从维持滑水性的长期性能的观点出发是优选的。而且,利用这些反应性官能团还可以向表面改性剂中导入活性能量射线固化性基团。In addition, when reactive functional groups such as hydroxyl groups, isocyanate groups, epoxy groups, carboxyl groups, carboxyl halide groups, acid anhydride groups, etc. are contained in the copolymer of the present invention, that is, when copolymerization is performed using monomers containing these reactive functional groups, With these reactive functional groups, the fluorine-based copolymer of the present invention can be fixed to the surface of the coating film through a chemical bond with the curable resin when forming the curable resin composition described later. Therefore, from the viewpoint of maintaining the long-term performance of water slidability Departure is preferred. Furthermore, active energy ray-curable groups can also be introduced into the surface modifier using these reactive functional groups.
作为使本发明的共聚物中包含上述反应性官能团的方法,没有特别限定,可列举:使用还具有这些反应性官能团的单体来作为作为上述单体(a1)、上述单体(a2)的方法;组合使用具有这些反应性官能团的单体来作为与单体(a1)、 (a2)组合使用的其他单体的方法。It does not specifically limit as a method to make the said reactive functional group contained in the copolymer of this invention, The monomer which has these reactive functional groups is used as the said monomer (a1), the said monomer (a2) is mentioned. Method: A method of using a monomer having these reactive functional groups in combination as another monomer to be used in combination with the monomers (a1) and (a2).
作为具有上述反应性官能团的单体,可列举例如:(甲基)丙烯酸2-羟乙酯、(甲基)丙烯酸2-羟丙酯、(甲基)丙烯酸3-羟丙酯、(甲基)丙烯酸2-羟丁酯、 (甲基)丙烯酸4-羟丁酯、1,4-环己烷二甲醇单(甲基)丙烯酸酯、N-(2-羟乙基)(甲基)丙烯酰胺、丙三醇单(甲基)丙烯酸酯、聚乙二醇单(甲基)丙烯酸酯、聚丙二醇单(甲基)丙烯酸酯、(甲基)丙烯酸2-羟基-3-苯氧基丙酯、2-(甲基)丙烯酰氧基乙基-2-羟乙基邻苯二甲酸酯、含有末端羟基的内酯改性(甲基)丙烯酸酯等含羟基的不饱和单体;2-(甲基)丙烯酰氧基乙基异氰酸酯、2-(2-(甲基)丙烯酰氧基乙氧基)乙基异氰酸酯等含异氰酸酯基的不饱和单体;甲基丙烯酸缩水甘油酯、丙烯酸4-羟丁酯缩水甘油醚等含环氧基的不饱和单体;(甲基)丙烯酸、2-(甲基)丙烯酰氧基乙基琥珀酸、2-(甲基)丙烯酰氧基乙基邻苯二甲酸、衣康酸等含羧基的不饱和单体;马来酸酐、衣康酸酐等具有不饱和双键的羧酸酐等。这些单体可以仅使用一种,也可以将两种以上组合使用。Examples of the monomer having the above reactive functional group include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, (meth)acrylate ) 2-hydroxybutyl acrylate, 4-hydroxybutyl (meth)acrylate, 1,4-cyclohexanedimethanol mono(meth)acrylate, N-(2-hydroxyethyl)(meth)propylene Amide, glycerol mono(meth)acrylate, polyethylene glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, 2-hydroxy-3-phenoxypropane(meth)acrylate Hydroxyl-containing unsaturated monomers such as esters, 2-(meth)acryloyloxyethyl-2-hydroxyethyl phthalate, lactone-modified (meth)acrylates containing terminal hydroxyl groups; Isocyanate group-containing unsaturated monomers such as 2-(meth)acryloyloxyethyl isocyanate and 2-(2-(meth)acryloyloxyethoxy)ethyl isocyanate; glycidyl methacrylate , 4-hydroxybutyl acrylate glycidyl ether and other epoxy-containing unsaturated monomers; (meth)acrylic acid, 2-(meth)acryloyloxyethylsuccinic acid, 2-(meth)acryloyl Carboxyl-containing unsaturated monomers such as oxyethyl phthalic acid and itaconic acid; carboxylic acid anhydrides with unsaturated double bonds such as maleic anhydride and itaconic anhydride. These monomers may be used alone or in combination of two or more.
将这些具有反应性官能团的单体与上述单体(a1)、上述单体(a2)同时加入到反应体系中,通过上述聚合方法进行共聚,从而可以向得到的共聚物中导入反应性官能团。The reactive functional group can be introduced into the obtained copolymer by adding these monomers having reactive functional groups to the reaction system at the same time as the above-mentioned monomers (a1) and (a2), and copolymerizing them by the above-mentioned polymerization method.
进而,对于通过共聚反应而得到的具有反应性官能团的共聚物,通过使具有能够与其反应性官能团进行反应的基团和活性能量射线固化性基团的化合物进行反应,可以向共聚物的侧链导入活性能量射线固化性基团,可以得到活性能量射线固化性的表面改性剂。Furthermore, with respect to a copolymer having a reactive functional group obtained by a copolymerization reaction, by reacting a compound having a group capable of reacting with the reactive functional group and an active energy ray-curable group, the side chain of the copolymer can be added to the copolymer. An active energy ray-curable surface modifier can be obtained by introducing an active energy ray-curable group.
例如,在具有羟基的共聚物的情况下,可以使具有能够与其反应的异氰酸酯基、缩水甘油基、羧基、酸酐基等的上述单体进行反应,在具有羧基的共聚物的情况下,可以使具有缩水甘油基、羟基的单体进行反应,在具有异氰酸酯基的共聚物的情况下,可以使具有羟基的单体进行反应。For example, in the case of a copolymer having a hydroxyl group, the above-mentioned monomers having an isocyanate group, glycidyl group, carboxyl group, acid anhydride group, etc. which can react therewith can be reacted, and in the case of a copolymer having a carboxyl group, A monomer having a glycidyl group and a hydroxyl group can be reacted, and in the case of a copolymer having an isocyanate group, a monomer having a hydroxyl group can be reacted.
在使单体与共聚物进行反应时,优选活性能量射线固化性的官能团不发生反应的条件,例如,可以将温度条件调节到30~120℃的范围、在催化剂和阻聚剂存在下、根据需要在有机溶剂中进行。When the monomer and the copolymer are reacted, conditions under which the active energy ray-curable functional group does not react is preferable. It needs to be carried out in an organic solvent.
具体而言,在使羟基和异氰酸酯基进行反应时,优选使用对甲氧基苯酚、氢醌、2,6-二叔丁基-4-甲基苯酚等作为阻聚剂、使用二月桂酸二丁基锡、二乙酸二丁基锡、辛酸锡、辛酸锌等作为氨基甲酸酯化反应催化剂在反应温度 40~120℃、特别是60~90℃下进行反应的方法。Specifically, when reacting a hydroxyl group and an isocyanate group, it is preferable to use p-methoxyphenol, hydroquinone, 2,6-di-tert-butyl-4-methylphenol, etc. as a polymerization inhibitor, and use dilaurate dilaurate as a polymerization inhibitor. A method in which butyltin, dibutyltin diacetate, tin octoate, zinc octoate, etc. are used as urethane reaction catalysts at a reaction temperature of 40 to 120°C, particularly 60 to 90°C.
另外,在使缩水甘油基和羧基进行反应时,优选使用对甲氧基苯酚、氢醌、2,6-二叔丁基-4-甲基苯酚等作为阻聚剂、使用三乙胺等叔胺类、四甲基氯化铵等季铵类、三苯基膦等叔膦类、氯化四丁基膦 等季膦 类等作为酯化反应催化剂在反应温度80~150℃、特别是100~120℃下进行反应。In addition, when reacting a glycidyl group with a carboxyl group, it is preferable to use p-methoxyphenol, hydroquinone, 2,6-di-tert-butyl-4-methylphenol, etc. as a polymerization inhibitor, and use a tertiary agent such as triethylamine. Amines, quaternary ammoniums such as tetramethylammonium chloride, tertiary phosphines such as triphenylphosphine, and quaternary phosphines such as tetrabutylphosphine chloride are used as esterification catalysts at a reaction temperature of 80 to 150 °C, especially 100 °C. The reaction was carried out at -120°C.
上述反应中使用的有机溶剂优选酮类、酯类、酰胺类、亚砜类、醚类、烃类,具体而言,可列举丙酮、甲乙酮、甲基异丁基酮、环己酮、乙酸乙酯、乙酸丁酯、丙二醇单甲醚乙酸酯、二甲基甲酰胺、二甲基乙酰胺、N-甲基吡咯烷酮、二甲基亚砜、乙醚、二异丙醚、四氢呋喃、二噁烷、甲苯、二甲苯等。这些可考虑沸点、相容性而适宜地选择。The organic solvent used in the above reaction is preferably ketones, esters, amides, sulfoxides, ethers, and hydrocarbons, and specific examples thereof include acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, and ethyl acetate. Ester, butyl acetate, propylene glycol monomethyl ether acetate, dimethyl formamide, dimethyl acetamide, N-methyl pyrrolidone, dimethyl sulfoxide, diethyl ether, diisopropyl ether, tetrahydrofuran, dioxane , toluene, xylene, etc. These can be appropriately selected in consideration of boiling point and compatibility.
从良好的流平性与滑水性的平衡更优异的观点出发,本发明的氟系共聚物中的氟原子含有率优选为5~40wt%的范围,更优选为5~30wt%的范围,进一步优选为5~25wt%的范围。需要说明的是,氟原子含有率可以通过燃烧离子色谱来测定。The fluorine atom content in the fluorine-based copolymer of the present invention is preferably in the range of 5 to 40 wt%, more preferably in the range of 5 to 30 wt%, and further Preferably it is the range of 5 to 25 wt%. In addition, the fluorine atom content rate can be measured by combustion ion chromatography.
本发明的固化性树脂组合物包含本发明的氟系共聚物。固化性树脂组合物中的氟系共聚物的含量根据所组合的固化性树脂的种类、涂覆方法、目标膜厚等而不同,从滑水性高、涂膜表面的流平性也良好的观点出发,相对于组合物中的固体成分100质量份优选为0.001~10质量份,更优选为0.01~5质量份,进一步优选为0.01~2质量份。The curable resin composition of the present invention contains the fluorine-based copolymer of the present invention. The content of the fluorine-based copolymer in the curable resin composition varies depending on the type of curable resin to be combined, the coating method, the target film thickness, etc., from the viewpoint of high water slidability and good leveling on the coating film surface From the viewpoint, it is preferably 0.001 to 10 parts by mass, more preferably 0.01 to 5 parts by mass, and even more preferably 0.01 to 2 parts by mass with respect to 100 parts by mass of the solid content in the composition.
作为上述固化性树脂组合物,例如,作为涂料用途,可列举石油树脂涂料、虫胶涂料、松香系涂料、纤维素系涂料、橡胶系涂料、漆涂料、腰果树脂涂料、油性赋形剂涂料等使用天然树脂的涂料;酚醛树脂涂料、醇酸树脂涂料、不饱和聚酯树脂涂料、氨基树脂涂料、环氧树脂涂料、乙烯基树脂涂料、丙烯酸类树脂涂料、聚氨基甲酸酯树脂涂料、有机硅树脂涂料、氟树脂涂料等使用合成树脂的涂料等。As the curable resin composition, for example, for paint applications, petroleum resin paints, shellac paints, rosin-based paints, cellulose-based paints, rubber-based paints, lacquer paints, cashew resin paints, oil-based vehicle paints, etc. Coatings using natural resins; phenolic resin coatings, alkyd resin coatings, unsaturated polyester resin coatings, amino resin coatings, epoxy resin coatings, vinyl resin coatings, acrylic resin coatings, polyurethane resin coatings, organic Silicone resin paints, fluororesin paints, and other paints using synthetic resins, etc.
另外,除了上述例示的涂料用组合物以外,还可以在活性能量射线固化型的组合物中使用本发明的氟系共聚物。此时,如上所述,使用在用作表面改性剂的共聚物的侧链导入了活性能量射线固化性基团的共聚物可以将改性剂牢固地固定在涂膜表面,因此滑水性的长期稳定性也优异,从这点出发是优选的。该活性能量射线固化型的组合物含有活性能量射线固化型树脂或活性能量射线固化性单体作为其主要成分。需要说明的是,上述的活性能量射线固化型树脂和活性能量射线固化性单体可以分别单独使用,也可以组合使用。Moreover, in addition to the composition for coating materials exemplified above, the fluorine-based copolymer of the present invention can be used in an active energy ray-curable composition. At this time, as described above, the use of a copolymer in which an active energy ray-curable group is introduced into the side chain of the copolymer used as the surface modifier can firmly fix the modifier on the surface of the coating film, and therefore the water slidability is improved. It is also excellent in long-term stability, and is preferable from this point. The active energy ray-curable composition contains an active energy ray-curable resin or an active energy ray-curable monomer as its main component. In addition, the above-mentioned active energy ray-curable resin and active energy ray-curable monomer may be used alone or in combination.
上述活性能量射线固化型树脂可列举例如氨基甲酸酯(甲基)丙烯酸酯树脂、不饱和聚酯树脂、环氧(甲基)丙烯酸酯树脂、聚酯(甲基)丙烯酸酯树脂、丙烯酸类(甲基)丙烯酸酯树脂、含马来酰亚胺基的树脂等,从透明性、低收缩性等角度出发,特别优选氨基甲酸酯(甲基)丙烯酸酯树脂。Examples of the active energy ray-curable resins include urethane (meth)acrylate resins, unsaturated polyester resins, epoxy (meth)acrylate resins, polyester (meth)acrylate resins, and acrylic resins. A urethane (meth)acrylate resin is particularly preferable from the viewpoints of transparency, low shrinkage, and the like of a (meth)acrylate resin, a maleimide group-containing resin, and the like.
这里使用的氨基甲酸酯(甲基)丙烯酸酯树脂可列举:使脂肪族多异氰酸酯化合物或芳香族多异氰酸酯化合物与含羟基的(甲基)丙烯酸酯化合物反应而得到的具有氨基甲酸酯键和(甲基)丙烯酰基的树脂等。The urethane (meth)acrylate resin used here includes a urethane bond obtained by reacting an aliphatic polyisocyanate compound or an aromatic polyisocyanate compound with a hydroxyl group-containing (meth)acrylate compound and (meth)acryloyl resins, etc.
作为上述脂肪族多异氰酸酯化合物,可列举例如四亚甲基二异氰酸酯、五亚甲基二异氰酸酯、六亚甲基二异氰酸酯、七亚甲基二异氰酸酯、八亚甲基二异氰酸酯、十亚甲基二异氰酸酯、2-甲基-1,5-戊烷二异氰酸酯、3-甲基 -1,5-戊烷二异氰酸酯、十二亚甲基二异氰酸酯、2-甲基五亚甲基二异氰酸酯、 2,2,4-三甲基六亚甲基二异氰酸酯、2,4,4-三甲基六亚甲基二异氰酸酯、异佛尔酮二异氰酸酯、降莰烷二异氰酸酯、氢化二苯基甲烷二异氰酸酯、氢化甲苯二异氰酸酯、氢化苯二亚甲基二异氰酸酯、氢化四甲基苯二亚甲基二异氰酸酯、环己基二异氰酸酯等,另外,作为芳香族多异氰酸酯化合物,可列举甲苯二异氰酸酯、4,4’-二苯基甲烷二异氰酸酯、苯二亚甲基二异氰酸酯、1,5- 萘二异氰酸酯、联甲苯胺二异氰酸酯、对苯二异氰酸酯等。As said aliphatic polyisocyanate compound, tetramethylene diisocyanate, pentamethylene diisocyanate, hexamethylene diisocyanate, heptamethylene diisocyanate, octamethylene diisocyanate, deca methylene diisocyanate, for example Diisocyanate, 2-methyl-1,5-pentane diisocyanate, 3-methyl-1,5-pentane diisocyanate, dodecanediisocyanate, 2-methylpentamethylene diisocyanate, 2,2,4-trimethylhexamethylene diisocyanate, 2,4,4-trimethylhexamethylene diisocyanate, isophorone diisocyanate, norbornane diisocyanate, hydrogenated diphenylmethane Diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated xylylene diisocyanate, hydrogenated tetramethylxylylene diisocyanate, cyclohexyl diisocyanate, etc. In addition, as the aromatic polyisocyanate compound, tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate, xylylene diisocyanate, 1,5-naphthalene diisocyanate, toluidine diisocyanate, p-phenylene diisocyanate and the like.
作为上述含羟基的丙烯酸酯化合物,可列举例如(甲基)丙烯酸2-羟乙酯、 (甲基)丙烯酸2-羟丙酯、(甲基)丙烯酸2-羟丁酯、(甲基)丙烯酸4-羟丁酯、1,5- 戊二醇单(甲基)丙烯酸酯、1,6-己二醇单(甲基)丙烯酸酯、新戊二醇单(甲基) 丙烯酸酯、羟基特戊酸新戊二醇单(甲基)丙烯酸酯等二元醇的单(甲基)丙烯酸酯;三羟甲基丙烷二(甲基)丙烯酸酯、乙氧基化三羟甲基丙烷(甲基)丙烯酸酯、丙氧基化三羟甲基丙烷二(甲基)丙烯酸酯、丙三醇二(甲基)丙烯酸酯、双(2-(甲基)丙烯酰氧基乙基)羟乙基异氰脲酸酯等三元醇的单(甲基)丙烯酸酯或二(甲基)丙烯酸酯、或者将这些醇性羟基的一部分用ε-己内酯改性而成的含羟基的单和二(甲基)丙烯酸酯;季戊四醇三(甲基)丙烯酸酯、二(三羟甲基)丙烷三(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯等具有1官能的羟基和3官能以上的(甲基)丙烯酰基的化合物、或者将该化合物进一步用ε-己内酯改性而成的含羟基的多官能(甲基)丙烯酸酯;二丙二醇单(甲基)丙烯酸酯、二乙二醇单(甲基)丙烯酸酯、聚丙二醇单(甲基)丙烯酸酯、聚乙二醇单(甲基) 丙烯酸酯等具有氧亚烷基链的(甲基)丙烯酸酯化合物;聚乙二醇-聚丙二醇单 (甲基)丙烯酸酯、聚氧亚丁基-聚氧亚丙基单(甲基)丙烯酸酯等具有嵌段结构的氧亚烷基链的(甲基)丙烯酸酯化合物;聚(乙二醇-四亚甲基二醇)单(甲基) 丙烯酸酯、聚(丙二醇-四亚甲基二醇)单(甲基)丙烯酸酯等具有无规结构的氧亚烷基链的(甲基)丙烯酸酯化合物等。Examples of the hydroxyl group-containing acrylate compound include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (meth)acrylate, and (meth)acrylic acid. 4-Hydroxybutyl, 1,5-pentanediol mono(meth)acrylate, 1,6-hexanediol mono(meth)acrylate, neopentyl glycol mono(meth)acrylate, hydroxy Mono(meth)acrylates of glycols such as neopentyl glycol mono(meth)acrylate valerate; trimethylolpropane di(meth)acrylate, ethoxylated trimethylolpropane (methylolpropane) (meth)acrylate, propoxylated trimethylolpropane di(meth)acrylate, glycerol di(meth)acrylate, bis(2-(meth)acryloyloxyethyl)hydroxyethyl Mono(meth)acrylate or di(meth)acrylate of trihydric alcohols such as isocyanurate, or a hydroxyl group-containing monoacrylate obtained by modifying a part of these alcoholic hydroxyl groups with ε-caprolactone and di(meth)acrylate; pentaerythritol tri(meth)acrylate, di(trimethylol)propane tri(meth)acrylate, dipentaerythritol penta(meth)acrylate, etc. have monofunctional hydroxyl and Trifunctional or higher (meth)acryloyl compounds, or hydroxyl-containing polyfunctional (meth)acrylates obtained by further modifying the compounds with ε-caprolactone; dipropylene glycol mono(meth)acrylates , (meth)acrylate compounds with oxyalkylene chains such as diethylene glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, polyethylene glycol mono(meth)acrylate, etc.; (Meth)acrylates having an oxyalkylene chain with a block structure, such as polyethylene glycol-polypropylene glycol mono(meth)acrylate, polyoxybutylene-polyoxypropylene mono(meth)acrylate, etc. Compounds; poly(ethylene glycol-tetramethylene glycol) mono(meth)acrylate, poly(propylene glycol-tetramethylene glycol) mono(meth)acrylate and other oxyalkylenes with random structures (meth)acrylate compounds of the base chain, etc.
上述脂肪族多异氰酸酯化合物或芳香族多异氰酸酯化合物与含羟基的丙烯酸酯化合物的反应例如可以在氨基甲酸酯化催化剂存在下通过常规方法来进行。这里能够使用的氨基甲酸酯化催化剂具体可列举:吡啶、吡咯、三乙胺、二乙胺、二丁胺等胺类;三苯基膦、三乙基膦等膦类;二月桂酸二丁基锡、三月桂酸辛基锡、二乙酸辛基锡、二乙酸二丁基锡、辛酸锡等有机锡化合物;辛酸锌等有机金属化合物。The reaction of the above-mentioned aliphatic polyisocyanate compound or aromatic polyisocyanate compound and a hydroxyl group-containing acrylate compound can be carried out, for example, by a conventional method in the presence of a urethanization catalyst. Specific examples of the carbamate catalyst that can be used here include amines such as pyridine, pyrrole, triethylamine, diethylamine, and dibutylamine; phosphines such as triphenylphosphine and triethylphosphine; Organotin compounds such as butyltin, octyltin trilaurate, octyltin diacetate, dibutyltin diacetate, and tin octoate; organometallic compounds such as zinc octoate.
这些氨基甲酸酯丙烯酸酯树脂中,从固化涂膜的透明性优异且对活性能量射线的敏感性良好、固化性优异的角度出发,特别优选使脂肪族多异氰酸酯化合物与含羟基的(甲基)丙烯酸酯化合物反应而得到的树脂。Among these urethane acrylate resins, it is particularly preferable to combine an aliphatic polyisocyanate compound with a hydroxyl-containing (methyl) ) resin obtained by reacting an acrylate compound.
接着,不饱和聚酯树脂为通过α,β-不饱和二元酸或其酸酐、芳香族饱和二元酸或其酸酐与二醇类的缩聚而得到的固化性树脂,作为α,β-不饱和二元酸或其酸酐,可列举马来酸、马来酸酐、富马酸、衣康酸、柠康酸、氯马来酸、和它们的酯等。作为芳香族饱和二元酸或其酸酐,可列举邻苯二甲酸、邻苯二甲酸酐、间苯二甲酸、对苯二甲酸、硝基邻苯二甲酸、四氢邻苯二甲酸酐、内亚甲基四氢邻苯二甲酸酐、卤代邻苯二甲酸酐和它们的酯等。作为脂肪族或脂环族饱和二元酸,可列举草酸、丙二酸、琥珀酸、己二酸、癸二酸、壬二酸、戊二酸、六氢邻苯二甲酸酐和它们的酯等。作为二醇类,可列举乙二醇、丙二醇、二乙二醇、二丙二醇、1,3-丁二醇、1,4-丁二醇、2-甲基丙烷-1,3-二醇、新戊二醇、三乙二醇、四乙二醇、1,5-戊二醇、1,6-己二醇、双酚A、氢化双酚A、乙二醇碳酸酯、2,2-二-(4-羟基丙氧基二苯基)丙烷等,此外,环氧乙烷、环氧丙烷等氧化物也可以同样使用。Next, the unsaturated polyester resin is a curable resin obtained by polycondensation of an α,β-unsaturated dibasic acid or an anhydride thereof, an aromatic saturated dibasic acid or an acid anhydride thereof, and diols, and is referred to as an α,β-unsaturated polyester resin. As a saturated dibasic acid or its acid anhydride, maleic acid, maleic anhydride, fumaric acid, itaconic acid, citraconic acid, chloromaleic acid, and these esters etc. are mentioned. Examples of the aromatic saturated dibasic acid or its acid anhydride include phthalic acid, phthalic anhydride, isophthalic acid, terephthalic acid, nitrophthalic acid, tetrahydrophthalic anhydride, internal Methylenetetrahydrophthalic anhydride, halogenated phthalic anhydride and their esters, etc. As aliphatic or alicyclic saturated dibasic acid, oxalic acid, malonic acid, succinic acid, adipic acid, sebacic acid, azelaic acid, glutaric acid, hexahydrophthalic anhydride and their esters can be mentioned Wait. The glycols include ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, 1,3-butanediol, 1,4-butanediol, 2-methylpropane-1,3-diol, Neopentyl glycol, triethylene glycol, tetraethylene glycol, 1,5-pentanediol, 1,6-hexanediol, bisphenol A, hydrogenated bisphenol A, ethylene glycol carbonate, 2,2- Di-(4-hydroxypropoxydiphenyl)propane etc., and oxides, such as ethylene oxide and propylene oxide, can also be used similarly.
接着,作为环氧乙烯基酯树脂,可列举:使双酚A型环氧树脂、双酚F 型环氧树脂、苯酚酚醛清漆型环氧树脂、甲酚酚醛清漆型环氧树脂等环氧树脂的环氧基与(甲基)丙烯酸反应而得到的树脂。Next, as epoxy vinyl ester resin, epoxy resins, such as bisphenol A type epoxy resin, bisphenol F type epoxy resin, phenol novolak type epoxy resin, cresol novolak type epoxy resin, can be mentioned. Resin obtained by reacting the epoxy group with (meth)acrylic acid.
另外,作为含马来酰亚胺基的树脂,可列举:将N-羟乙基马来酰亚胺和异佛尔酮二异氰酸酯进行氨基甲酸酯化而得到的2官能马来酰亚胺氨基甲酸酯化合物、将马来酰亚胺乙酸和聚四亚甲基二醇进行酯化而得到的2官能马来酰亚胺酯化合物、将马来酰亚胺己酸和季戊四醇的四环氧乙烷加成物进行酯化而得到的4官能马来酰亚胺酯化合物、将马来酰亚胺乙酸和多元醇化合物进行酯化而得到的多官能马来酰亚胺酯化合物等。这些活性能量射线固化型树脂可以单独使用,也可以将两种以上组合使用。Moreover, as a maleimide group containing resin, the bifunctional maleimide obtained by urethane-forming N-hydroxyethylmaleimide and isophorone diisocyanate can be mentioned. Carbamate compound, bifunctional maleimide ester compound obtained by esterification of maleimide acetic acid and polytetramethylene glycol, tetracyclic tetracyclic maleimide caproic acid and pentaerythritol A tetrafunctional maleimide ester compound obtained by esterifying an oxyethane adduct, a polyfunctional maleimide ester compound obtained by esterifying maleimidoacetic acid and a polyhydric alcohol compound, and the like. These active energy ray-curable resins may be used alone or in combination of two or more.
作为上述活性能量射线固化性单体,可列举例如乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、三乙二醇二(甲基)丙烯酸酯、数均分子量处于150~1000的范围的聚乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、二丙二醇二(甲基)丙烯酸酯、三丙二醇二(甲基)丙烯酸酯、数均分子量处于150~1000的范围的聚丙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、1,3-丁二醇二(甲基)丙烯酸酯、1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、羟基特戊酸酯新戊二醇二(甲基)丙烯酸酯、双酚A二(甲基)丙烯酸酯、三羟甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、三羟甲基丙烷二(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、(甲基)丙烯酸二环戊烯酯、 (甲基)丙烯酸甲酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸叔丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸异癸酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸硬脂酯、(甲基)丙烯酸异硬脂酯等(甲基)丙烯酸脂肪族烷基酯;甘油(甲基)丙烯酸酯、(甲基)丙烯酸2-羟乙酯、(甲基)丙烯酸3-氯-2-羟丙酯、(甲基)丙烯酸缩水甘油酯、(甲基) 丙烯酸烯丙酯、(甲基)丙烯酸2-丁氧基乙酯、(甲基)丙烯酸2-(二乙基氨基)乙酯、(甲基)丙烯酸2-(二甲基氨基)乙酯、γ-(甲基)丙烯酰氧基丙基三甲氧基硅烷、(甲基)丙烯酸2-甲氧基乙酯、甲氧基二乙二醇(甲基)丙烯酸酯、甲氧基二丙二醇(甲基)丙烯酸酯、壬基苯氧基聚乙二醇(甲基)丙烯酸酯、壬基苯氧基聚丙二醇(甲基)丙烯酸酯、(甲基)丙烯酸苯氧基乙酯、苯氧基二丙二醇(甲基) 丙烯酸酯、苯氧基聚丙二醇(甲基)丙烯酸酯、聚丁二烯(甲基)丙烯酸酯、聚乙二醇-聚丙二醇(甲基)丙烯酸酯、聚乙二醇-聚丁二醇(甲基)丙烯酸酯、聚苯乙烯基乙基(甲基)丙烯酸酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸环己酯、(甲基)丙烯酸二环戊酯、(甲基)丙烯酸二环戊烯酯、(甲基)丙烯酸异冰片酯、甲氧基化环癸三烯(甲基)丙烯酸酯、(甲基)丙烯酸苯酯;马来酰亚胺、N-甲基马来酰亚胺、N-乙基马来酰亚胺、N-丙基马来酰亚胺、N-丁基马来酰亚胺、 N-己基马来酰亚胺、N-辛基马来酰亚胺、N-十二烷基马来酰亚胺、N-硬脂基马来酰亚胺、N-苯基马来酰亚胺、N-环己基马来酰亚胺、2-马来酰亚胺乙基 -乙基碳酸酯、2-马来酰亚胺乙基-丙基碳酸酯、N-乙基-(2-马来酰亚胺乙基) 氨基甲酸酯、N,N-六亚甲基双马来酰亚胺、聚丙二醇-双(3-马来酰亚胺丙基) 醚、双(2-马来酰亚胺乙基)碳酸酯、1,4-二马来酰亚胺环己烷等马来酰亚胺类等。Examples of the active energy ray-curable monomers include ethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, number average Polyethylene glycol di(meth)acrylate, propylene glycol di(meth)acrylate, dipropylene glycol di(meth)acrylate, tripropylene glycol di(meth)acrylate, Polypropylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, 1,3-butanediol di(meth)acrylate, 1,4- Butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, hydroxypivalate, neopentyl glycol di(meth)acrylate, bisphenol A di(meth)acrylate ) acrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol hexa(meth)acrylate, pentaerythritol tetra(meth)acrylate, trimethylolpropane Di(meth)acrylate, dipentaerythritol penta(meth)acrylate, dicyclopentenyl(meth)acrylate, methyl(meth)acrylate, propyl(meth)acrylate, (meth)acrylic acid Butyl ester, tert-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, octyl (meth)acrylate, decyl (meth)acrylate, isodecyl (meth)acrylate, ( Aliphatic alkyl esters of (meth)acrylates such as lauryl meth)acrylate, stearyl (meth)acrylate, and isostearyl (meth)acrylate; glycerin (meth)acrylate, (meth)acrylic acid 2-hydroxyethyl ester, 3-chloro-2-hydroxypropyl (meth)acrylate, glycidyl (meth)acrylate, allyl (meth)acrylate, 2-butoxyethyl (meth)acrylate Esters, 2-(diethylamino)ethyl (meth)acrylate, 2-(dimethylamino)ethyl (meth)acrylate, γ-(meth)acryloyloxypropyltrimethoxysilane , 2-methoxyethyl (meth)acrylate, methoxydiethylene glycol (meth)acrylate, methoxydipropylene glycol (meth)acrylate, nonylphenoxy polyethylene glycol ( meth)acrylate, nonylphenoxy polypropylene glycol (meth)acrylate, phenoxyethyl (meth)acrylate, phenoxydipropylene glycol (meth)acrylate, phenoxy polypropylene glycol (meth)acrylate base) acrylate, polybutadiene (meth)acrylate, polyethylene glycol-polypropylene glycol (meth)acrylate, polyethylene glycol-polybutylene glycol (meth)acrylate, polystyryl Ethyl (meth)acrylate, benzyl (meth)acrylate, cyclohexyl (meth)acrylate, dicyclopentyl (meth)acrylate, dicyclopentenyl (meth)acrylate, (meth)acrylate ) isobornyl acrylate, methoxylated cyclodecatriene (meth)acrylate, phenyl (meth)acrylate; maleimide, N-methylmaleimide, N-ethylmaleimide Laminide, N-propylmaleimide, N-butylmaleimide, N-hexylmaleimide, N-octylmaleimide, N-dodecyl Maleimide Amine, N-stearylmaleimide, N-phenylmaleimide, N-cyclohexylmaleimide, 2-maleimidoethyl-ethyl carbonate, 2- Maleimidoethyl-propyl carbonate, N-ethyl-(2-maleimidoethyl)carbamate, N,N-hexamethylenebismaleimide, poly Propylene glycol-bis(3-maleimidopropyl) ether, bis(2-maleimidoethyl) carbonate, 1,4-dimaleimide cyclohexane and other maleimides class etc.
这些中,从固化涂膜的硬度优异的角度出发,特别优选三羟甲基丙烷三 (甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯等2官能以上的多官能(甲基)丙烯酸酯。这些活性能量射线固化性单体可以单独使用,也可以将两种以上组合使用。Among these, from the viewpoint of excellent hardness of the cured coating film, trimethylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, dipentaerythritol hexa(meth)acrylate, pentaerythritol tetrakis Bifunctional or higher polyfunctional (meth)acrylates such as (meth)acrylates. These active energy ray-curable monomers may be used alone or in combination of two or more.
上述活性能量射线固化型的组合物涂布于基材后,照射活性能量射线,从而可以形成固化涂膜。该活性能量射线是指紫外线、电子束、α射线、β射线、γ射线之类的电离辐射线。照射作为活性能量射线的紫外线而形成固化涂膜的情况下,优选在活性能量射线固化型组合物中添加光聚合引发剂,提高固化性。另外,也可以根据需要进一步添加光敏化剂,提高固化性。另一方面,使用电子束、α射线、β射线、γ射线之类的电离辐射线的情况下,即使不使用光聚合引发剂、光敏化剂,也迅速固化,因此,无需特别添加光聚合引发剂、光敏化剂。After the active energy ray-curable composition is applied to a substrate, a cured coating film can be formed by irradiating the active energy ray. The active energy rays refer to ionizing radiation such as ultraviolet rays, electron beams, alpha rays, beta rays, and gamma rays. When forming a cured coating film by irradiating ultraviolet rays as an active energy ray, it is preferable to add a photopolymerization initiator to the active energy ray-curable composition to improve curability. In addition, if necessary, a photosensitizer may be further added to improve curability. On the other hand, when ionizing radiation such as electron beam, α-ray, β-ray, and γ-ray is used, the curing process is rapid even without using a photopolymerization initiator or photosensitizer, so there is no need to add a photopolymerization initiator. agent, photosensitizer.
作为上述光聚合引发剂,可列举分子内裂解型光聚合引发剂和夺氢型光聚合引发剂。作为分子内裂解型光聚合引发剂,可列举例如二乙氧基苯乙酮、 2-羟基-2-甲基-1-苯基丙烷-1-酮、苯偶酰二甲基缩酮、1-(4-异丙基苯基)-2-羟基-2-甲基丙烷-1-酮、4-(2-羟基乙氧基)苯基-(2-羟基-2-丙基)酮、1-羟基环己基-苯基酮、2-甲基-2-吗啉代(4-硫代甲基苯基)丙烷-1-酮、2-苄基-2-二甲基氨基-1-(4-吗啉代苯基)-丁酮等苯乙酮系化合物;As said photoinitiator, an intramolecular cleavage type photoinitiator and a hydrogen abstraction type photoinitiator are mentioned. Examples of the intramolecular cleavage type photopolymerization initiator include diethoxyacetophenone, 2-hydroxy-2-methyl-1-phenylpropan-1-one, benzil dimethyl ketal, 1 -(4-Isopropylphenyl)-2-hydroxy-2-methylpropan-1-one, 4-(2-hydroxyethoxy)phenyl-(2-hydroxy-2-propyl)one, 1-Hydroxycyclohexyl-phenylketone, 2-methyl-2-morpholino(4-thiomethylphenyl)propan-1-one, 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl)-butanone and other acetophenone compounds;
苯偶姻、苯偶姻甲醚、苯偶姻异丙醚等苯偶姻类;2,4,6-三甲基苯偶姻二苯基氧化膦、双(2,4,6-三甲基苯甲酰基)-苯基氧化膦等酰基氧化膦系化合物;苯偶酰、甲基苯基乙醛酸酯等。Benzoin, benzoin methyl ether, benzoin isopropyl ether and other benzoins; 2,4,6-trimethylbenzoin diphenylphosphine oxide, bis(2,4,6-trimethyl) acyl phosphine oxide compounds such as phenyl benzoyl)-phenyl phosphine oxide; benzil, methyl phenyl glyoxylate and the like.
作为上述夺氢型光聚合引发剂,可列举例如二苯甲酮、邻苯甲酰基苯甲酸甲基-4-苯基二苯甲酮、4,4’-二氯二苯甲酮、羟基二苯甲酮、4-苯甲酰基-4’- 甲基-二苯基硫醚、丙烯酸化二苯甲酮、3,3’,4,4’-四(叔丁基过氧羰基)二苯甲酮、3,3’-二甲基-4-甲氧基二苯甲酮等二苯甲酮系化合物;2-异丙基噻吨酮、 2,4-二甲基噻吨酮、2,4-二乙基噻吨酮、2,4-二氯噻吨酮等噻吨酮系化合物;米蚩酮、4,4’-二乙基氨基二苯甲酮等氨基二苯甲酮系化合物;10-丁基-2-氯吖啶酮、2-乙基蒽醌、9,10-菲醌、樟脑醌等。As the above-mentioned hydrogen abstraction type photopolymerization initiator, for example, benzophenone, methyl-4-phenylbenzophenone o-benzoylbenzoate, 4,4'-dichlorobenzophenone, hydroxydibenzophenone, etc. may be mentioned. Benzophenone, 4-benzoyl-4'-methyl-diphenyl sulfide, acrylated benzophenone, 3,3',4,4'-tetrakis(tert-butylperoxycarbonyl)diphenyl Benzophenone-based compounds such as ketone, 3,3'-dimethyl-4-methoxybenzophenone; 2-isopropylthioxanthone, 2,4-dimethylthioxanthone, 2 ,4-diethylthioxanthone, 2,4-dichlorothioxanthone and other thioxanthone compounds; Michler's ketone, 4,4'-diethylaminobenzophenone and other aminobenzophenone compounds Compounds; 10-butyl-2-chloroacridone, 2-ethylanthraquinone, 9,10-phenanthrenequinone, camphorquinone, etc.
上述光聚合引发剂中,从与活性能量射线固化型涂料组合物中的上述活性能量射线固化性树脂和活性能量射线固化性单体的相容性优异的角度出发,优选1-羟基环己基苯基酮、和二苯甲酮,特别优选1-羟基环己基苯基酮。这些光聚合引发剂可以单独使用,也可以将两种以上组合使用。Among the above-mentioned photopolymerization initiators, 1-hydroxycyclohexylbenzene is preferred from the viewpoint of being excellent in compatibility with the above-mentioned active energy ray-curable resin and active energy ray-curable monomer in the active energy ray-curable coating composition. ketones and benzophenones, particularly preferably 1-hydroxycyclohexyl phenyl ketone. These photopolymerization initiators may be used alone or in combination of two or more.
另外,作为上述光敏化剂,可列举例如脂肪族胺、芳香族胺等胺类、邻甲苯基硫脲等脲类、二乙基二硫代磷酸钠、s-苄基异硫脲鎓-对甲苯磺酸盐等硫化合物等。In addition, examples of the photosensitizer include amines such as aliphatic amines and aromatic amines, ureas such as o-tolylthiourea, sodium diethyldithiophosphate, and s-benzylisothiouronium-p- Sulfur compounds such as tosylate, etc.
这些光聚合引发剂和光敏化剂的使用量相对于活性能量射线固化型组合物中的不挥发成分100质量份分别优选为0.01~20质量份,更优选为0.1~15 质量%,进一步优选为0.3~7质量份。The amount of these photopolymerization initiators and photosensitizers used is preferably 0.01 to 20 parts by mass, more preferably 0.1 to 15% by mass, and still more preferably 0.3 to 7 parts by mass.
另外,在上述涂料用组合物中,可根据需要适宜添加各种添加剂,如:有机溶剂;颜料、染料、炭等着色剂;二氧化硅、氧化钛、氧化锌、氧化铝、氧化锆、氧化钙、碳酸钙等无机粉末;高级脂肪酸、丙烯酸类树脂、酚醛树脂、聚酯树脂、聚苯乙烯树脂、氨基甲酸酯树脂、脲树脂、三聚氰胺树脂、醇酸树脂、环氧树脂、聚酰胺树脂、聚碳酸酯树脂、石油树脂、氟树脂(PTFE(聚四氟乙烯)等)、聚乙烯、聚丙烯等各种树脂微粉末;抗静电剂、粘度调节剂、耐光稳定剂、耐候稳定剂、耐热稳定剂、抗氧化剂、防锈剂、滑动剂、蜡、光泽调整剂、脱模剂、增容剂、导电调节剂、分散剂、分散稳定剂、增稠剂、防沉降剂、有机硅系或烃系表面活性剂等。In addition, in the above coating composition, various additives can be appropriately added as required, such as: organic solvents; colorants such as pigments, dyes, and carbon; silica, titanium oxide, zinc oxide, aluminum oxide, zirconium oxide, oxide Inorganic powders such as calcium and calcium carbonate; higher fatty acids, acrylic resins, phenolic resins, polyester resins, polystyrene resins, urethane resins, urea resins, melamine resins, alkyd resins, epoxy resins, polyamide resins , polycarbonate resin, petroleum resin, fluororesin (PTFE (polytetrafluoroethylene), etc.), polyethylene, polypropylene and other resin fine powder; antistatic agent, viscosity modifier, light stabilizer, weather stabilizer, Heat-resistant stabilizer, antioxidant, rust inhibitor, slip agent, wax, gloss adjuster, mold release agent, compatibilizer, conductivity regulator, dispersant, dispersion stabilizer, thickener, anti-settling agent, silicone series or hydrocarbon-based surfactants, etc.
上述有机溶剂在适宜调整上述涂料组合物的溶液粘度方面有用,特别是容易调整膜厚以进行薄膜涂覆。作为这里可使用的有机溶剂,可列举例如:甲苯、二甲苯等芳香族烃;甲醇、乙醇、异丙醇、叔丁醇等醇类;乙酸乙酯、丙二醇单甲醚乙酸酯等酯类;甲乙酮、甲基异丁基酮、环己酮等酮类等。这些溶剂可以单独使用,也可以将两种以上组合使用。The above-mentioned organic solvent is useful for appropriately adjusting the solution viscosity of the above-mentioned coating composition, and in particular, it is easy to adjust the film thickness for thin-film coating. Examples of organic solvents that can be used here include aromatic hydrocarbons such as toluene and xylene; alcohols such as methanol, ethanol, isopropanol, and tert-butanol; and esters such as ethyl acetate and propylene glycol monomethyl ether acetate. ; Methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone and other ketones. These solvents may be used alone or in combination of two or more.
另外,上述组合物的涂覆方法根据用途而不同,可列举例如:使用凹版涂布机、辊涂机、逗点涂布机、刮刀涂布机、气刀涂布机、帘幕涂布机、吻合涂布机、喷淋涂布机、惠勒涂布机(Wheeler coater)、旋涂机、浸渍、丝网印刷、喷涂、涂抹器、棒涂机、静电涂装等的涂布方法;或使用各种模具的成型方法等。In addition, the coating method of the above-mentioned composition varies depending on the application, and examples thereof include the use of a gravure coater, a roll coater, a comma coater, a knife coater, an air knife coater, and a curtain coater. , Coating methods of anastomosis coater, spray coater, Wheeler coater, spin coater, dipping, screen printing, spray coating, applicator, bar coater, electrostatic coating, etc.; Or molding methods using various molds, etc.
另外,本发明的氟系共聚物还可以用于抗蚀剂用途。在抗蚀剂用途中,包含本发明的氟系共聚物和光致抗蚀剂,该光致抗蚀剂可以包含(1)碱溶性树脂、(2)辐射线感应性物质(感光性物质)、(3)溶剂、以及根据需要使用的(4) 其他添加剂。In addition, the fluorine-based copolymer of the present invention can also be used for resist applications. The resist application includes the fluorine-based copolymer of the present invention and a photoresist, and the photoresist may contain (1) an alkali-soluble resin, (2) a radiation-sensitive substance (photosensitive substance), (3) Solvent, and (4) other additives used as needed.
作为上述(1)碱溶性树脂,可列举例如:对于作为在抗蚀剂的图案化时使用的显影液的碱性溶液可溶的树脂。作为上述碱溶性树脂的例子,可列举例如将选自苯酚、甲酚、二甲苯酚、间苯二酚、间苯三酚、氢醌等芳香族羟基化合物和它们的烷基取代或卤素取代芳香族化合物中的至少一种与甲醛、乙醛、苯甲醛等醛化合物缩合而得到的酚醛清漆树脂、邻乙烯基苯酚、间乙烯基苯酚、对乙烯基苯酚、α-甲基乙烯基苯酚等乙烯基苯酚化合物和它们的卤素取代化合物的聚合物或共聚物、丙烯酸、甲基丙烯酸、(甲基)丙烯酸羟乙酯等丙烯酸系或甲基丙烯酸系聚合物或者共聚物、聚乙烯醇、进而借助上述各种树脂的一部分羟基导入醌二叠氮基、萘醌叠氮基、芳香族叠氮基、芳香族肉桂酰基等辐射线感应性基团而得到的改性树脂等。这些碱溶性树脂可以单独使用,也可以将两种以上组合使用。As said (1) alkali-soluble resin, the resin soluble to the alkaline solution which is a developing solution used at the time of patterning a resist is mentioned, for example. Examples of the above-mentioned alkali-soluble resin include aromatic hydroxy compounds such as phenol, cresol, xylenol, resorcinol, phloroglucinol, and hydroquinone, and alkyl-substituted or halogen-substituted aromatic compounds thereof. At least one of the family compounds is condensed with aldehyde compounds such as formaldehyde, acetaldehyde, benzaldehyde, etc. Novolak resin, o-vinyl phenol, m-vinyl phenol, p-vinyl phenol, α-methyl vinyl phenol and other vinyl polymers or copolymers of phenolic compounds and their halogen-substituted compounds, acrylic or methacrylic polymers or copolymers such as acrylic acid, methacrylic acid, and hydroxyethyl (meth)acrylate, polyvinyl alcohol, and further Modified resins in which radiation-sensitive groups such as a quinonediazide group, a naphthoquinone azide group, an aromatic azide group, and an aromatic cinnamoyl group are introduced into a part of the hydroxyl groups of the above-mentioned various resins. These alkali-soluble resins may be used alone or in combination of two or more.
进而,作为上述碱溶性树脂,可以使用在分子中包含羧酸、磺酸等酸性基团的氨基甲酸酯树脂,另外,也可以将该氨基甲酸酯树脂与上述的碱溶型树脂组合使用。Furthermore, as the above-mentioned alkali-soluble resin, a urethane resin containing acidic groups such as carboxylic acid and sulfonic acid in the molecule can be used, and this urethane resin can also be used in combination with the above-mentioned alkali-soluble resin .
作为(2)辐射线感应性物质(感光性物质),只要是通过与上述碱溶性树脂混合并照射紫外线、远紫外线、准分子激光、X射线、电子束、离子射线、分子射线、γ射线等而使碱溶性树脂对显影液的溶解性发生变化的物质就可以使用。(2) The radiation-sensitive substance (photosensitive substance) may be mixed with the above-mentioned alkali-soluble resin and irradiated with ultraviolet rays, extreme ultraviolet rays, excimer laser light, X-rays, electron beams, ion rays, molecular rays, γ rays, etc. On the other hand, those that change the solubility of the alkali-soluble resin in the developing solution can be used.
作为上述辐射线感应性物质,可列举例如:醌二叠氮系化合物、重氮系化合物、二叠氮系化合物、鎓盐化合物、卤代有机化合物、卤代有机化合物与有机金属化合物的混合物、有机酸酯化合物、有机酸酰胺化合物、有机酸酰亚胺化合物、以及日本特开昭59-152号公报中记载的聚(烯烃砜)化合物等。Examples of the radiation-sensitive substance include quinonediazide-based compounds, diazonium-based compounds, diazide-based compounds, onium salt compounds, halogenated organic compounds, mixtures of halogenated organic compounds and organometallic compounds, Organic acid ester compounds, organic acid amide compounds, organic acid imide compounds, and poly(olefin sulfone) compounds described in Japanese Patent Laid-Open No. 59-152, and the like.
作为上述醌二叠氮系化合物,可列举例如:1,2-苯醌叠氮-4-磺酸酯、1,2- 萘醌二叠氮-4-磺酸酯、1,2-萘醌二叠氮-5-磺酸酯、2,1-萘醌二叠氮-4-磺酸酯、 2,1-萘醌二叠氮-5-磺酸酯、以及1,2-苯醌叠氮-4-磺酰氯、1,2-萘醌二叠氮-4- 磺酰氯、1,2-萘醌二叠氮-5-磺酰氯、2,1-萘醌二叠氮-4-磺酰氯、2,1-萘醌二叠氮-5-磺酰氯等醌二叠氮衍生物的磺酰氯等。Examples of the quinonediazide-based compound include 1,2-benzoquinone azide-4-sulfonate, 1,2-naphthoquinonediazide-4-sulfonate, and 1,2-naphthoquinone Diazide-5-sulfonate, 2,1-naphthoquinonediazide-4-sulfonate, 2,1-naphthoquinonediazide-5-sulfonate, and 1,2-benzoquinoneazide Nitrogen-4-sulfonyl chloride, 1,2-naphthoquinonediazide-4-sulfonyl chloride, 1,2-naphthoquinonediazide-5-sulfonyl chloride, 2,1-naphthoquinonediazide-4-sulfonyl Acid chlorides, sulfonyl chlorides of quinonediazide derivatives such as 2,1-naphthoquinonediazide-5-sulfonyl chloride, etc.
作为上述重氮化合物,可列举例如:对重氮二苯胺与甲醛或乙醛的缩合物的盐、为例如六氟磷酸盐、四氟硼酸盐、高氯酸盐或者高碘酸盐与上述缩合物的反应产物的重氮树脂无机盐、USP3,300,309号说明书所记载那样的、为上述缩合物与磺酸类的反应产物的重氮树脂有机盐等。As the above-mentioned diazo compound, for example, salts of condensates of p-diazodianiline and formaldehyde or acetaldehyde, such as hexafluorophosphate, tetrafluoroborate, perchlorate or periodate and the above-mentioned The diazo resin inorganic salt of the reaction product of the condensate, the diazo resin organic salt which is the reaction product of the said condensate and a sulfonic acid, as described in the specification of USP 3,300,309, etc. are mentioned.
作为上述叠氮化合物和二叠氮化合物,可列举例如:日本特开昭 58-203438号公报中记载的叠氮查尔酮酸、二叠氮亚苄基甲基环己酮类和叠氮亚肉桂基苯乙酮类、日本化学会刊No.12、p1708-1714(1983年)中记载的芳香族叠氮化合物或芳香族二叠氮化合物等。As said azide compound and diazide compound, the azide chalcone acid, the diazide benzylidene methylcyclohexanone and the azide azide described in Japanese Unexamined Patent Publication No. Sho 58-203438 can be mentioned, for example. Cinnamyl acetophenones, aromatic azide compounds or aromatic diazide compounds described in Journal of the Chemical Society of Japan No. 12, p1708-1714 (1983).
作为上述卤代有机化合物,例如,只要是有机化合物的卤代物就可以使用,作为具体例,也可列举含卤素噁二唑系化合物、含卤素三嗪系化合物、含卤素苯乙酮系化合物、含卤素二苯甲酮系化合物、含卤素亚砜系化合物、含卤素砜系化合物、含卤素噻唑系化合物、含卤素噁唑系化合物、含卤素三唑系化合物、含卤素2-吡喃酮系化合物、含卤素脂肪族烃系化合物、含卤素芳香族烃系化合物、其他的含卤素杂环状化合物、烃硫基卤化物(Sulfenylhalide)系化合物等各种化合物、进而例如三(2,3-二溴丙基)磷酸酯、三(2,3-二溴-3-氯丙基)磷酸酯、氯四溴甲烷、六氯苯、六溴苯、六溴环十二烷、六溴联苯、三溴苯基烯丙醚、四氯双酚A、四溴双酚A、双(溴乙醚)四溴双酚A、双(氯乙醚)四氯双酚A、三(2,3-二溴丙基)异氰脲酸酯、2,2-双(4-羟基-3,5-二溴苯基)丙烷、2,2-双(4-羟乙氧基-3,5-二溴苯基)丙烷等作为卤素系阻燃剂使用的化合物、二氯苯基三氯乙烷等作为有机氯系农药使用的化合物等。As the above-mentioned halogenated organic compound, for example, any halogenated organic compound can be used, and specific examples thereof include halogen-containing oxadiazole-based compounds, halogen-containing triazine-based compounds, halogen-containing acetophenone-based compounds, Halogen-containing benzophenone-based compounds, halogen-containing sulfoxide-based compounds, halogen-containing sulfone-based compounds, halogen-containing thiazole-based compounds, halogen-containing oxazole-based compounds, halogen-containing triazole-based compounds, halogen-containing 2-pyrone-based compounds Compounds, halogen-containing aliphatic hydrocarbon-based compounds, halogen-containing aromatic hydrocarbon-based compounds, other halogen-containing heterocyclic compounds, various compounds such as hydrocarbon sulfur-based halide (Sulfenylhalide)-based compounds, and further for example, tris(2,3- Dibromopropyl) phosphate, tris(2,3-dibromo-3-chloropropyl) phosphate, chlorotetrabromomethane, hexachlorobenzene, hexabromobenzene, hexabromocyclododecane, hexabromobiphenyl, Tribromophenyl allyl ether, tetrachlorobisphenol A, tetrabromobisphenol A, bis(bromoethyl ether) tetrabromobisphenol A, bis(chloroethyl ether) tetrachlorobisphenol A, tris(2,3-dibromobisphenol A) Propyl)isocyanurate, 2,2-bis(4-hydroxy-3,5-dibromophenyl)propane, 2,2-bis(4-hydroxyethoxy-3,5-dibromobenzene) compounds used as halogen-based flame retardants, such as yl) propane, compounds used as organochlorine-based pesticides such as dichlorophenyltrichloroethane, and the like.
作为上述有机酸酯,可列举例如羧酸酯、磺酸酯等。另外,作为上述有机酸酰胺,可列举羧酸酰胺、磺酸酰胺等。进而,作为有机酸酰亚胺,可列举羧酸酰亚胺、磺酸酰亚胺等。这些辐射线感应性物质可以单独使用,也可以将两种以上组合使用。As said organic acid ester, a carboxylate, a sulfonate etc. are mentioned, for example. Moreover, as said organic acid amide, a carboxylic acid amide, a sulfonic acid amide, etc. are mentioned. Furthermore, as an organic acid imide, a carboxylic acid imide, a sulfonic acid imide, etc. are mentioned. These radiation-sensitive substances may be used alone or in combination of two or more.
作为(3)溶剂,可列举例如:丙酮、甲乙酮、环己酮、环戊酮、环庚酮、 2-庚酮、甲基异丁基酮、丁内酯等酮类;甲醇、乙醇、正丙醇、异丙醇、正丁醇、异丁醇、叔丁醇、戊醇、庚醇、辛醇、壬醇、癸醇等醇类;乙二醇二甲醚、乙二醇二乙醚、二噁烷等醚类;(3) As the solvent, for example, ketones such as acetone, methyl ethyl ketone, cyclohexanone, cyclopentanone, cycloheptanone, 2-heptanone, methyl isobutyl ketone, and butyrolactone; methanol, ethanol, normal Propanol, isopropanol, n-butanol, isobutanol, tert-butanol, amyl alcohol, heptanol, octanol, nonanol, decanol and other alcohols; ethylene glycol dimethyl ether, ethylene glycol diethyl ether, Dioxane and other ethers;
乙二醇单甲醚、乙二醇单乙醚、乙二醇单丙醚、丙二醇单甲醚、丙二醇单乙醚、丙二醇单丙醚等醇醚类;甲酸乙酯、甲酸丙酯、甲酸丁酯、乙酸甲酯、乙酸乙酯、乙酸丁酯、乙酸丙酯、丙酸甲酯、丙酸乙酯、丙酸丙酯、丙酸丁酯、丁酸甲酯、丁酸乙酯、丁酸丁酯、丁酸丙酯、乳酸乙酯、乳酸丁酯等酯类、2-氧丙酸甲酯、2-氧丙酸乙酯、2-氧丙酸丙酯、2-氧丙酸丁酯、2-甲氧基丙酸甲酯、2-甲氧基丙酸乙酯、2-甲氧基丙酸丙酯、2-甲氧基丙酸丁酯等单羧酸酯类;Ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether and other alcohol ethers; ethyl formate, propyl formate, butyl formate, Methyl acetate, ethyl acetate, butyl acetate, propyl acetate, methyl propionate, ethyl propionate, propyl propionate, butyl propionate, methyl butyrate, ethyl butyrate, butyl butyrate , propyl butyrate, ethyl lactate, butyl lactate and other esters, methyl 2-oxypropionate, ethyl 2-oxypropionate, propyl 2-oxypropionate, butyl 2-oxypropionate, 2 -Monocarboxylates such as methyl methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, and butyl 2-methoxypropionate;
溶纤剂乙酸酯、甲基溶纤剂乙酸酯、乙基溶纤剂乙酸酯、丙基溶纤剂乙酸酯、丁基溶纤剂乙酸酯等溶纤剂酯类;丙二醇、丙二醇单甲醚、丙二醇单甲醚乙酸酯、丙二醇单乙醚乙酸酯、丙二醇单丁醚乙酸酯等丙二醇类;二乙二醇单甲醚、二乙二醇单乙醚、二乙二醇二甲醚、二乙二醇二乙醚、二乙二醇甲基乙醚等二乙二醇类;三氯乙烯、氟利昂溶剂、HCFC、HFC等卤代烃类;全氟辛烷这样的完全氟化溶剂类、甲苯、二甲苯等芳香族类;二甲基乙酰胺、二甲基甲酰胺、N-甲基乙酰胺、N-甲基吡咯烷酮等极性溶剂等、出版书籍《溶剂袖珍手册》(有机合成化学协会编、Ohmsha,Ltd.)中记载的溶剂。这些溶剂可以单独使用,也可以将两种以上组合使用。Cellosolve esters such as cellosolve acetate, methyl cellosolve acetate, ethyl cellosolve acetate, propyl cellosolve acetate, butyl cellosolve acetate; propylene glycol, propylene glycol Propylene glycols such as monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monobutyl ether acetate; diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol diethylene glycol Diethylene glycols such as methyl ether, diethylene glycol diethyl ether, and diethylene glycol methyl ethyl ether; halogenated hydrocarbons such as trichloroethylene, Freon solvents, HCFC, HFC; fully fluorinated solvents such as perfluorooctane Aromatics such as dimethylacetamide, toluene, xylene, etc.; polar solvents such as dimethylacetamide, dimethylformamide, N-methylacetamide, N-methylpyrrolidone, etc., published the book "Solvent Pocket Handbook" (Organic The solvent described in the Society of Synthetic Chemistry, Ohmsha, Ltd.). These solvents may be used alone or in combination of two or more.
作为制备为抗蚀剂用途的组合物的涂布方法,可以列举旋涂、辊涂、浸涂、喷涂、刮刀涂布、狭缝涂布、帘幕涂布、凹版涂布等方法,还可以在涂布前利用过滤器对组合物进行过滤而除去固态杂质。Examples of coating methods for preparing the composition for resist use include spin coating, roll coating, dip coating, spray coating, blade coating, slit coating, curtain coating, and gravure coating. The composition is filtered with a filter to remove solid impurities before coating.
作为使上述制备为抗蚀剂用途的组合物固化的活性能量射线,可列举光、电子束、辐射线等活性能量射线。作为具体的能量源或固化装置,可列举例如杀菌灯、紫外线用荧光灯、碳弧、氙灯、复印用高压汞灯、中压或高压汞灯、超高压汞灯、无极灯、金属卤化物灯、以自然光等为光源的紫外线、或者利用扫描型、帘幕型电子束加速器的电子束等。需要说明的是,在用电子束进行固化时,无须配混聚合引发剂。Examples of active energy rays for curing the above-mentioned composition prepared for resist use include active energy rays such as light, electron beams, and radiation. Specific energy sources or curing devices include, for example, germicidal lamps, fluorescent lamps for ultraviolet light, carbon arcs, xenon lamps, high-pressure mercury lamps for copying, medium-pressure or high-pressure mercury lamps, ultra-high pressure mercury lamps, electrodeless lamps, metal halide lamps, Ultraviolet rays using natural light or the like as a light source, or electron beams using scanning-type or curtain-type electron beam accelerators, etc. In addition, when hardening with an electron beam, it is not necessary to mix|blend a polymerization initiator.
这些活性能量射线中,特别优选紫外线。另外,在氮气等非活性气体气氛下照射时,涂膜的表面固化性提高,因此是优选的。另外,可以根据需要组合使用热来作为能量源,在利用活性能量射线固化后进行热处理。Among these active energy rays, ultraviolet rays are particularly preferred. In addition, when irradiated in an inert gas atmosphere such as nitrogen, the surface curability of the coating film is improved, which is preferable. In addition, heat may be used in combination as an energy source as necessary, and heat treatment may be performed after curing with active energy rays.
实施例Example
以下列举实施例和比较例来进一步详细说明本发明。例子中,只要没有特别声明则份、%为物质的量基准。The present invention will be described in further detail below with reference to Examples and Comparative Examples. In the example, unless otherwise stated, parts and % are the basis of the amount of substances.
合成例1Synthesis Example 1
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮109质量份、甲基丙烯酸1-金刚烷酯50质量份、甲基丙烯酸2,2,2-三氟乙酯25质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.9质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于 60℃反应12小时。向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(1)。用GPC测定共聚物(1) 的分子量的结果是,重均分子量(Mw)为15,200、数均分子量(Mn)为12,100。109 parts by mass of methyl ethyl ketone, 50 parts by mass of 1-adamantyl methacrylate, and 25 parts by mass of 2,2,2-trifluoroethyl methacrylate were added as solvents to the flask substituted with nitrogen, and the solution was heated at 25° C. Stir under nitrogen flow for 1 hour. Next, 1.9 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the mixture was reacted at 60°C for 12 hours under a nitrogen stream. To the obtained reaction product, 9.0 parts by mass of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (1). As a result of measuring the molecular weight of the copolymer (1) by GPC, the weight average molecular weight (Mw) was 15,200 and the number average molecular weight (Mn) was 12,100.
合成例2Synthesis Example 2
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮86质量份、甲基丙烯酸环己酯36质量份、甲基丙烯酸2,2,2-三氟乙酯24质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.9质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于60℃反应12小时。向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(2)。用GPC测定共聚物(2)的分子量的结果是,重均分子量(Mw)为12,300、数均分子量(Mn)为9,500。86 parts by mass of methyl ethyl ketone, 36 parts by mass of cyclohexyl methacrylate, and 24 parts by mass of 2,2,2-trifluoroethyl methacrylate were put into a nitrogen-substituted flask as solvents, and the mixture was heated at 25° C. under a nitrogen stream. Stir for 1 hour. Next, 1.9 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the reaction was carried out at 60° C. for 12 hours under nitrogen flow. To the obtained reaction product, 9.0 parts by mass of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (2). As a result of measuring the molecular weight of the copolymer (2) by GPC, the weight average molecular weight (Mw) was 12,300 and the number average molecular weight (Mn) was 9,500.
合成例3Synthesis Example 3
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮68质量份、甲基丙烯酸异冰片酯32质量份、甲基丙烯酸2,2,2-三氟乙酯16质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.9质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于 60℃反应12小时。向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(3)。用GPC测定共聚物(3) 的分子量的结果是,重均分子量(Mw)为9,800、数均分子量(Mn)为7,800。68 parts by mass of methyl ethyl ketone, 32 parts by mass of isobornyl methacrylate, and 16 parts by mass of 2,2,2-trifluoroethyl methacrylate were put into a nitrogen-substituted flask as solvents, and the mixture was heated at 25° C. under nitrogen flow. Stir for 1 hour. Next, 1.9 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the mixture was reacted at 60°C for 12 hours under a nitrogen stream. To the obtained reaction product, 9.0 parts by mass of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (3). As a result of measuring the molecular weight of the copolymer (3) by GPC, the weight average molecular weight (Mw) was 9,800 and the number average molecular weight (Mn) was 7,800.
合成例4Synthesis Example 4
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮95质量份、甲基丙烯酸二环戊酯44质量份、甲基丙烯酸2,2,2-三氟乙酯22质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.9质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于 60℃反应12小时。向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(4)。用GPC测定共聚物(4) 的分子量的结果是,重均分子量(Mw)为13,500、数均分子量(Mn)为10,500。95 parts by mass of methyl ethyl ketone, 44 parts by mass of dicyclopentyl methacrylate, and 22 parts by mass of 2,2,2-trifluoroethyl methacrylate were added as solvents to the flask substituted with nitrogen, and the solution was heated at 25°C under nitrogen. Stir under flow for 1 hour. Next, 1.9 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the mixture was reacted at 60°C for 12 hours under a nitrogen stream. To the obtained reaction product, 9.0 parts by mass of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (4). As a result of measuring the molecular weight of the copolymer (4) by GPC, the weight average molecular weight (Mw) was 13,500 and the number average molecular weight (Mn) was 10,500.
合成例5Synthesis Example 5
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮109质量份、甲基丙烯酸1-金刚烷酯45质量份、甲基丙烯酸2,2,3,3,3-五氟丙酯30质量份,在 25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.9质量份、氯化亚铜 0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于60℃反应12小时。向得到的反应产物中加入活性氧化铝9.0g,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(5)。用GPC测定共聚物(5) 的分子量的结果是,重均分子量(Mw)为14,800、数均分子量(Mn)为11,700。109 parts by mass of methyl ethyl ketone, 45 parts by mass of 1-adamantyl methacrylate, and 30 parts by mass of 2,2,3,3,3-pentafluoropropyl methacrylate were added as solvents to the nitrogen-substituted flask, Stir at 25°C under nitrogen flow for 1 hour. Next, 1.9 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the reaction was carried out at 60° C. for 12 hours under nitrogen flow. To the obtained reaction product, 9.0 g of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (5). As a result of measuring the molecular weight of the copolymer (5) by GPC, the weight average molecular weight (Mw) was 14,800 and the number average molecular weight (Mn) was 11,700.
合成例6Synthesis Example 6
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮84质量份、甲基丙烯酸1-金刚烷酯34质量份、甲基丙烯酸1,1,1,3,3,3-六氟异丙酯24质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.9质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于60℃反应12小时。向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(6)。用GPC测定共聚物(6)的分子量的结果是,重均分子量(Mw)为11,500、数均分子量(Mn)为 9,500。84 parts by mass of methyl ethyl ketone, 34 parts by mass of 1-adamantyl methacrylate, and 24 parts by mass of 1,1,1,3,3,3-hexafluoroisopropyl methacrylate were added to the nitrogen-substituted flask as solvents. parts by mass, and stirred at 25°C for 1 hour under nitrogen flow. Next, 1.9 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the reaction was carried out at 60° C. for 12 hours under nitrogen flow. To the obtained reaction product, 9.0 parts by mass of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (6). As a result of measuring the molecular weight of the copolymer (6) by GPC, the weight average molecular weight (Mw) was 11,500 and the number average molecular weight (Mn) was 9,500.
合成例7Synthesis Example 7
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮110质量份、甲基丙烯酸1-金刚烷酯50质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’- 联吡啶1.8质量份、氯化亚铜0.5质量份,升温到60℃,加入2-溴异丁酸乙酯1.2质量份,反应12小时。之后加入甲基丙烯酸2,2,2-三氟乙酯25质量份,再反应12小时。向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(7)。用GPC测定共聚物(7) 的分子量的结果是,重均分子量(Mw)为15,300、数均分子量(Mn)为11,500。110 parts by mass of methyl ethyl ketone and 50 parts by mass of 1-adamantyl methacrylate were added to the nitrogen-substituted flask as solvents, and the mixture was stirred at 25° C. under nitrogen flow for 1 hour. Next, 1.8 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, the temperature was raised to 60°C, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the reaction was carried out for 12 hours. After that, 25 parts by mass of 2,2,2-trifluoroethyl methacrylate was added, and the reaction was continued for 12 hours. To the obtained reaction product, 9.0 parts by mass of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (7). As a result of measuring the molecular weight of the copolymer (7) by GPC, the weight average molecular weight (Mw) was 15,300 and the number average molecular weight (Mn) was 11,500.
合成例8Synthesis Example 8
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮108质量份、甲基丙烯酸1-金刚烷酯53质量份、甲基丙烯酸2,2,2-三氟乙酯27质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶6.2质量份、氯化亚铜1.8质量份,升温到60℃。之后加入2-溴异丁酸乙酯3.9质量份,在氮气流下于 60℃反应12小时。向得到的反应产物中加入活性氧化铝30质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(8)。用GPC测定共聚物(8) 的分子量的结果是,重均分子量(Mw)为5,200、数均分子量(Mn)为4,200。108 parts by mass of methyl ethyl ketone, 53 parts by mass of 1-adamantyl methacrylate, and 27 parts by mass of 2,2,2-trifluoroethyl methacrylate were added as solvents to the flask substituted with nitrogen, and the mixture was heated at 25° C. Stir under nitrogen flow for 1 hour. Next, 6.2 parts by mass of 2,2'-bipyridine and 1.8 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 3.9 parts by mass of ethyl 2-bromoisobutyrate was added, and the mixture was reacted at 60°C for 12 hours under nitrogen flow. To the obtained reaction product, 30 parts by mass of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (8). As a result of measuring the molecular weight of the copolymer (8) by GPC, the weight average molecular weight (Mw) was 5,200 and the number average molecular weight (Mn) was 4,200.
合成例9Synthesis Example 9
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮92质量份、甲基丙烯酸1-金刚烷酯42质量份、甲基丙烯酸2,2,2-三氟乙酯21质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.1质量份、氯化亚铜0.3质量份,升温到60℃。之后加入2-溴异丁酸乙酯0.68质量份,在氮气流下于 60℃反应12小时。向得到的反应产物中加入活性氧化铝5.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(9)。用GPC测定共聚物(9) 的分子量的结果是,重均分子量(Mw)为22,100、数均分子量(Mn)为18,200。92 parts by mass of methyl ethyl ketone, 42 parts by mass of 1-adamantyl methacrylate, and 21 parts by mass of 2,2,2-trifluoroethyl methacrylate were added as solvents to the flask substituted with nitrogen, and the mixture was heated at 25° C. Stir under nitrogen flow for 1 hour. Next, 1.1 parts by mass of 2,2'-bipyridine and 0.3 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 0.68 part by mass of ethyl 2-bromoisobutyrate was added, and the reaction was carried out at 60°C for 12 hours under nitrogen flow. To the obtained reaction product, 5.0 parts by mass of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (9). As a result of measuring the molecular weight of the copolymer (9) by GPC, the weight average molecular weight (Mw) was 22,100 and the number average molecular weight (Mn) was 18,200.
比较合成例1Comparative Synthesis Example 1
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮109质量份、甲基丙烯酸异癸酯50质量份、甲基丙烯酸2,2,2-三氟乙酯25质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.8质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于60℃反应12小时。向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(10)。用GPC测定共聚物(10)的分子量的结果是,重均分子量(Mw)为14,600、数均分子量(Mn)为12,300。109 parts by mass of methyl ethyl ketone, 50 parts by mass of isodecyl methacrylate, and 25 parts by mass of 2,2,2-trifluoroethyl methacrylate were put into a nitrogen-substituted flask as solvents, and the mixture was heated at 25°C under nitrogen flow. Stir for 1 hour. Next, 1.8 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the reaction was carried out at 60° C. for 12 hours under nitrogen flow. To the obtained reaction product, 9.0 parts by mass of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (10). As a result of measuring the molecular weight of the copolymer (10) by GPC, the weight average molecular weight (Mw) was 14,600 and the number average molecular weight (Mn) was 12,300.
比较合成例2Comparative Synthesis Example 2
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮95质量份、甲基丙烯酸叔丁酯37质量份、甲基丙烯酸2,2,2-三氟乙酯29质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.9质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于60℃反应12小时。向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(11)。用GPC测定共聚物(11)的分子量的结果是,重均分子量(Mw)为13,100、数均分子量(Mn)为10,800。95 parts by mass of methyl ethyl ketone, 37 parts by mass of tert-butyl methacrylate, and 29 parts by mass of 2,2,2-trifluoroethyl methacrylate were put into a nitrogen-substituted flask as solvents, and the mixture was heated at 25° C. under a nitrogen stream. Stir for 1 hour. Next, 1.9 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the reaction was carried out at 60° C. for 12 hours under nitrogen flow. To the obtained reaction product, 9.0 parts by mass of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (11). As a result of measuring the molecular weight of the copolymer (11) by GPC, the weight average molecular weight (Mw) was 13,100 and the number average molecular weight (Mn) was 10,800.
比较合成例3Comparative Synthesis Example 3
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮104质量份、甲基丙烯酸1-金刚烷酯36质量份、甲基丙烯酸2-(全氟丁基)乙酯36质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.9质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于 60℃反应12小时。向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(12)。用GPC测定共聚物(12) 的分子量的结果是,重均分子量(Mw)为14,600、数均分子量(Mn)为11,700。104 parts by mass of methyl ethyl ketone, 36 parts by mass of 1-adamantyl methacrylate, and 36 parts by mass of 2-(perfluorobutyl) ethyl methacrylate were added as solvents to the flask substituted with nitrogen, and the mixture was heated at 25° C. Stir under nitrogen flow for 1 hour. Next, 1.9 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the mixture was reacted at 60°C for 12 hours under a nitrogen stream. To the obtained reaction product, 9.0 parts by mass of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (12). As a result of measuring the molecular weight of the copolymer (12) by GPC, the weight average molecular weight (Mw) was 14,600 and the number average molecular weight (Mn) was 11,700.
比较合成例4Comparative Synthesis Example 4
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮109质量份、甲基丙烯酸1-金刚烷酯33质量份、甲基丙烯酸3,3,4,4,5,5,6,6,7,7,8,8,8-十三氟辛酯 43质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.9质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于60℃反应12小时。向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(13)。用GPC测定共聚物(13)的分子量的结果是,重均分子量(Mw)为15,400、数均分子量(Mn)为12,300。109 parts by mass of methyl ethyl ketone, 33 parts by mass of 1-adamantyl methacrylate, 3, 3, 4, 4, 5, 5, 6, 6, 7, methacrylic acid, 3, 3, 4, 4, 5, 5, 6, 6, 7, 43 parts by mass of 7,8,8,8-tridecafluorooctyl ester was stirred at 25°C for 1 hour under nitrogen flow. Next, 1.9 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the reaction was carried out at 60° C. for 12 hours under nitrogen flow. To the obtained reaction product, 9.0 parts by mass of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (13). As a result of measuring the molecular weight of the copolymer (13) by GPC, the weight average molecular weight (Mw) was 15,400 and the number average molecular weight (Mn) was 12,300.
合成例10Synthesis Example 10
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮55质量份和2-丙醇 55质量份、甲基丙烯酸3-羟基-1-金刚烷酯51质量份、甲基丙烯酸2,2,2-三氟乙酯24质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶 1.9质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯 1.2g,在氮气流下于60℃反应12小时。接着,向得到的反应产物中加入活性氧化铝9.0g,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(14)。用GPC测定该共聚物(14)的分子量的结果是,重均分子量(Mw)为15,800、数均分子量(Mn)为12,100。55 parts by mass of methyl ethyl ketone, 55 parts by mass of 2-propanol, 51 parts by mass of 3-hydroxy-1-adamantyl methacrylate, and 2,2,2-methacrylic acid 2,2,2- 24 parts by mass of trifluoroethyl ester was stirred at 25°C for 1 hour under nitrogen flow. Next, 1.9 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 g of ethyl 2-bromoisobutyrate was added, and the mixture was reacted at 60°C for 12 hours under a nitrogen stream. Next, 9.0 g of activated alumina was added to the obtained reaction product, followed by stirring. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (14). As a result of measuring the molecular weight of this copolymer (14) by GPC, the weight average molecular weight (Mw) was 15,800 and the number average molecular weight (Mn) was 12,100.
合成例11Synthesis Example 11
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮45质量份和2-丙醇 45质量份、甲基丙烯酸1-金刚烷酯20质量份、甲基丙烯酸3-羟基-1-金刚烷酯22质量份、甲基丙烯酸2,2,2-三氟乙酯21质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.9质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于60℃反应12 小时。接着,向得到的反应产物中加入活性氧化铝9.03g,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(15)。用GPC测定该共聚物(15)的分子量的结果是,重均分子量(Mw)为12,600、数均分子量(Mn)为10,100。45 parts by mass of methyl ethyl ketone, 45 parts by mass of 2-propanol, 20 parts by mass of 1-adamantyl methacrylate, and 22 parts by mass of 3-hydroxy-1-adamantyl methacrylate were added to the flask substituted with nitrogen as solvents. Parts by mass and 21 parts by mass of 2,2,2-trifluoroethyl methacrylate were stirred at 25°C for 1 hour under nitrogen flow. Next, 1.9 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 mass parts of ethyl 2-bromoisobutyrate was added, and it was made to react at 60 degreeC under nitrogen flow for 12 hours. Next, 9.03 g of activated alumina was added to the obtained reaction product, followed by stirring. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (15). As a result of measuring the molecular weight of this copolymer (15) by GPC, the weight average molecular weight (Mw) was 12,600 and the number average molecular weight (Mn) was 10,100.
合成例12Synthesis Example 12
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮47质量份和2-丙醇 47质量份、甲基丙烯酸1-金刚烷酯25质量份、甲基丙烯酸2-羟乙酯15质量份、甲基丙烯酸2,2,2-三氟乙酯26质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.9质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于60℃反应12小时。接着,向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(16)。用GPC测定该共聚物(16)的分子量的结果是,重均分子量(Mw)为13,800、数均分子量(Mn)为10,700。47 parts by mass of methyl ethyl ketone, 47 parts by mass of 2-propanol, 25 parts by mass of 1-adamantyl methacrylate, 15 parts by mass of 2-hydroxyethyl methacrylate, methane 26 parts by mass of 2,2,2-trifluoroethyl base acrylate was stirred at 25°C for 1 hour under nitrogen flow. Next, 1.9 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the reaction was carried out at 60° C. for 12 hours under nitrogen flow. Next, 9.0 parts by mass of activated alumina was added to the obtained reaction product, followed by stirring. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (16). As a result of measuring the molecular weight of this copolymer (16) by GPC, the weight average molecular weight (Mw) was 13,800 and the number average molecular weight (Mn) was 10,700.
比较合成例5Comparative Synthesis Example 5
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮55质量份和2-丙醇 55质量份、甲基丙烯酸3-羟基-1-金刚烷酯34质量份、甲基丙烯酸 3,3,4,4,5,5,6,6,7,7,8,8,8-十三氟辛酯41质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.9质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于60℃反应12小时。接着,向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(17)。用GPC测定该共聚物(17)的分子量的结果是,重均分子量(Mw)为15,300、数均分子量(Mn)为12,100。55 parts by mass of methyl ethyl ketone, 55 parts by mass of 2-propanol, 34 parts by mass of 3-hydroxy-1-adamantyl methacrylate, 3,3,4, methacrylic acid, 41 parts by mass of 4,5,5,6,6,7,7,8,8,8-tridecafluorooctyl ester was stirred at 25°C for 1 hour under nitrogen flow. Next, 1.9 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the reaction was carried out at 60° C. for 12 hours under nitrogen flow. Next, 9.0 parts by mass of activated alumina was added to the obtained reaction product, followed by stirring. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (17). As a result of measuring the molecular weight of this copolymer (17) by GPC, the weight average molecular weight (Mw) was 15,300 and the number average molecular weight (Mn) was 12,100.
比较合成例6Comparative Synthesis Example 6
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮43质量份和2-丙醇 43质量份、甲基丙烯酸2-羟乙酯19质量份、甲基丙烯酸 3,3,4,4,5,5,6,6,7,7,8,8,8-十三氟辛酯41质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.9质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于60℃反应12小时。接着,向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(18)。用GPC测定该共聚物(18)的分子量的结果是,重均分子量(Mw)为11,500、数均分子量(Mn)为9,700。43 parts by mass of methyl ethyl ketone, 43 parts by mass of 2-propanol, 19 parts by mass of 2-hydroxyethyl methacrylate, 3, 3, 4, 4, 5, 3, 3, 4, 4, 5, 41 parts by mass of 5,6,6,7,7,8,8,8-tridecafluorooctyl ester was stirred for 1 hour at 25°C under nitrogen flow. Next, 1.9 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the reaction was carried out at 60° C. for 12 hours under nitrogen flow. Next, 9.0 parts by mass of activated alumina was added to the obtained reaction product, followed by stirring. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (18). As a result of measuring the molecular weight of this copolymer (18) by GPC, the weight average molecular weight (Mw) was 11,500 and the number average molecular weight (Mn) was 9,700.
比较合成例7Comparative Synthesis Example 7
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮56质量份和2-丙醇 56质量份、含聚氧亚丙基链的甲基丙烯酸酯60质量份、甲基丙烯酸2,2,2- 三氟乙酯18质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.9质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于60℃反应12小时。接着,向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(19)。用GPC测定该共聚物(19)的分子量的结果是,重均分子量 (Mw)为15,800、数均分子量(Mn)为12,900。56 parts by mass of methyl ethyl ketone, 56 parts by mass of 2-propanol, 60 parts by mass of polyoxypropylene chain-containing methacrylate, and 2,2,2-methacrylic acid were added to the nitrogen-substituted flask as solvents. 18 parts by mass of trifluoroethyl ester was stirred at 25°C for 1 hour under nitrogen flow. Next, 1.9 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the reaction was carried out at 60° C. for 12 hours under nitrogen flow. Next, 9.0 parts by mass of activated alumina was added to the obtained reaction product, followed by stirring. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (19). As a result of measuring the molecular weight of the copolymer (19) by GPC, the weight average molecular weight (Mw) was 15,800 and the number average molecular weight (Mn) was 12,900.
比较合成例8Comparative Synthesis Example 8
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮55质量份和2-丙醇 55质量份、含聚氧亚丙基链的甲基丙烯酸酯42质量份、甲基丙烯酸 3,3,4,4,5,5,6,6,7,7,8,8,8-十三氟辛酯33质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.9质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于60℃反应12小时。接着,向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(20)。用GPC测定该共聚物(20)的分子量的结果是,重均分子量(Mw)为15,100、数均分子量(Mn)为11,800。55 parts by mass of methyl ethyl ketone, 55 parts by mass of 2-propanol, 42 parts by mass of polyoxypropylene chain-containing methacrylate, 3, 3, 4, 4, 33 parts by mass of 4,5,5,6,6,7,7,8,8,8-tridecafluorooctyl ester was stirred for 1 hour at 25°C under nitrogen flow. Next, 1.9 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the reaction was carried out at 60° C. for 12 hours under nitrogen flow. Next, 9.0 parts by mass of activated alumina was added to the obtained reaction product, followed by stirring. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (20). As a result of measuring the molecular weight of the copolymer (20) by GPC, the weight average molecular weight (Mw) was 15,100 and the number average molecular weight (Mn) was 11,800.
合成例13Synthesis Example 13
在进行了干燥空气置换的烧瓶中,使合成例10中得到的共聚物(14)75 质量份溶解于丙二醇单甲醚乙酸酯(以下简记为“PGMEA”。)75质量份,加入作为氨基甲酸酯化催化剂的辛酸锡0.03质量份、作为阻聚剂的对甲氧基苯酚0.04质量份,升温到75℃。在干燥空气气氛下,用1小时滴加2-丙烯酰氧基乙基异氰酸酯(以下简记为“AOI”。)30质量份。滴加结束后,在75℃下搅拌1小时,之后升温到80℃,搅拌3小时。需要说明的是,反应的结束是通过测定反应产物的IR谱、由异氰酸酯基的吸收消失来确认的。接着,进行PGMEA稀释,得到包含20质量%的共聚物(21)的PGMEA溶液。用GPC 测定该共聚物(21)的分子量的结果是,重均分子量为19,900、数均分子量为 17,600。In a flask subjected to dry air replacement, 75 parts by mass of the copolymer (14) obtained in Synthesis Example 10 was dissolved in 75 parts by mass of propylene glycol monomethyl ether acetate (hereinafter abbreviated as "PGMEA".), and added as 0.03 mass part of tin octoate as a urethanization catalyst, and 0.04 mass part of p-methoxyphenol as a polymerization inhibitor, were heated up to 75 degreeC. Under a dry air atmosphere, 30 parts by mass of 2-acryloyloxyethyl isocyanate (hereinafter abbreviated as "AOI") was added dropwise over 1 hour. After completion of the dropwise addition, the mixture was stirred at 75°C for 1 hour, then heated to 80°C and stirred for 3 hours. In addition, the completion of the reaction was confirmed by measuring the IR spectrum of the reaction product and disappearance of absorption of the isocyanate group. Next, PGMEA dilution was performed, and the PGMEA solution containing the copolymer (21) of 20 mass % was obtained. As a result of measuring the molecular weight of the copolymer (21) by GPC, the weight average molecular weight was 19,900 and the number average molecular weight was 17,600.
合成例14Synthesis Example 14
在进行了干燥空气置换的烧瓶中,使合成例15中得到的共聚物(16)66 质量份溶解于PGMEA 66质量份,加入作为氨基甲酸酯化催化剂的辛酸锡 0.02质量份、作为阻聚剂的对甲氧基苯酚0.03质量份,升温到75℃。在干燥空气气氛下,用1小时滴加AOI 16质量份。滴加结束后,在75℃下搅拌 1小时,之后升温到80℃,搅拌3小时。需要说明的是,反应的结束是通过测定反应产物的IR谱、由异氰酸酯基的吸收消失来确认的。接着,进行 PGMEA稀释,得到包含20质量%的共聚物(22)的PGMEA溶液。用GPC测定该共聚物(22)的分子量的结果是,重均分子量为15,900、数均分子量为 13,700。In a flask subjected to dry air replacement, 66 parts by mass of the copolymer (16) obtained in Synthesis Example 15 was dissolved in 66 parts by mass of PGMEA, and 0.02 parts by mass of tin octoate as a urethanization catalyst was added as a polymerization inhibitor. 0.03 parts by mass of p-methoxyphenol as the agent, and the temperature was raised to 75°C. Under a dry air atmosphere, 16 parts by mass of AOI was added dropwise over 1 hour. After completion of the dropwise addition, the mixture was stirred at 75°C for 1 hour, then heated to 80°C and stirred for 3 hours. In addition, the completion of the reaction was confirmed by measuring the IR spectrum of the reaction product and disappearance of absorption of the isocyanate group. Next, PGMEA was diluted to obtain a PGMEA solution containing 20% by mass of the copolymer (22). As a result of measuring the molecular weight of the copolymer (22) by GPC, the weight average molecular weight was 15,900 and the number average molecular weight was 13,700.
比较合成例9Comparative Synthesis Example 9
在进行了干燥空气置换的烧瓶中,使比较合成例5中得到的共聚物 (17)75质量份溶解于PGMEA 75质量份,加入作为氨基甲酸酯化催化剂的辛酸锡0.03质量份、作为阻聚剂的对甲氧基苯酚0.04质量份,升温到75℃。在干燥空气气氛下,用1小时滴加AOI 20质量份。滴加结束后,在75℃下搅拌1小时,之后升温到80℃,搅拌3小时。需要说明的是,反应的结束是通过测定反应产物的IR谱、由异氰酸酯基的吸收消失来确认的。接着,进行PGMEA稀释,得到包含20质量%的共聚物(23)的PGMEA溶液。用GPC 测定该共聚物(23)的分子量的结果是,重均分子量为17,100、数均分子量为 13,400。In a flask subjected to dry air replacement, 75 parts by mass of the copolymer (17) obtained in Comparative Synthesis Example 5 was dissolved in 75 parts by mass of PGMEA, and 0.03 parts by mass of tin octoate as a urethanization catalyst was added as a resistance 0.04 mass part of p-methoxyphenol of the polymerization agent was heated up to 75 degreeC. Under a dry air atmosphere, 20 parts by mass of AOI was added dropwise over 1 hour. After completion of the dropwise addition, the mixture was stirred at 75°C for 1 hour, then heated to 80°C and stirred for 3 hours. In addition, the completion of the reaction was confirmed by measuring the IR spectrum of the reaction product and disappearance of absorption of the isocyanate group. Next, PGMEA dilution was performed, and the PGMEA solution containing the copolymer (23) of 20 mass % was obtained. As a result of measuring the molecular weight of the copolymer (23) by GPC, the weight average molecular weight was 17,100 and the number average molecular weight was 13,400.
比较合成例10Comparative Synthesis Example 10
在进行了干燥空气置换的烧瓶中,使比较合成例6中得到的共聚物 (18)60质量份溶解于PGMEA 60质量份,加入作为氨基甲酸酯化催化剂的辛酸锡0.02质量份、作为阻聚剂的对甲氧基苯酚0.03质量份,升温到75℃。在干燥空气气氛下,用1小时滴加AOI 21质量份。滴加结束后,在75℃下搅拌1小时,之后升温到80℃,搅拌3小时。需要说明的是,反应的结束是通过测定反应产物的IR谱、由异氰酸酯基的吸收消失来确认的。接着,进行PGMEA稀释,得到包含20质量%的共聚物(24)的PGMEA溶液。用GPC 测定该共聚物(24)的分子量的结果是,重均分子量为17,000、数均分子量为 13,300。In a flask subjected to dry air replacement, 60 parts by mass of the copolymer (18) obtained in Comparative Synthesis Example 6 was dissolved in 60 parts by mass of PGMEA, and 0.02 parts by mass of tin octoate as a urethanization catalyst was added as a resistance 0.03 mass part of p-methoxyphenol of the polymerization agent was heated up to 75 degreeC. Under a dry air atmosphere, 21 parts by mass of AOI was added dropwise over 1 hour. After completion of the dropwise addition, the mixture was stirred at 75°C for 1 hour, then heated to 80°C and stirred for 3 hours. In addition, the completion of the reaction was confirmed by measuring the IR spectrum of the reaction product and disappearance of absorption of the isocyanate group. Next, PGMEA dilution was performed, and the PGMEA solution containing the copolymer (24) of 20 mass % was obtained. As a result of measuring the molecular weight of the copolymer (24) by GPC, the weight average molecular weight was 17,000 and the number average molecular weight was 13,300.
比较合成例11Comparative Synthesis Example 11
在进行了干燥空气置换的烧瓶中,加入下述式所示的在两末端具有羟基的全氟聚醚化合物20质量份、作为溶剂的二异丙醚10质量份、作为阻聚剂的对甲氧基苯酚0.006质量份和作为中和剂的三乙胺3.3质量份,在空气气流下开始搅拌,一边使烧瓶内保持10℃一边用2小时滴加甲基丙烯酰氯3.1 质量份。滴加结束后,通过在10℃下搅拌1小时、升温并在30℃下搅拌1 小时、之后升温到50℃并搅拌10小时来进行反应,通过气相色谱测定确认甲基丙烯酰氯消失。接着,通过下述方法重复洗涤3次,所述方法为:追加作为溶剂的二异丙醚70质量份后,混合离子交换水80质量份并进行搅拌,之后静置并分离、除去水层。接着,添加作为阻聚剂的对甲氧基苯酚0.02 质量份、作为脱水剂的硫酸镁8质量份,静置1天而完全脱水后,滤除脱水剂。In a flask subjected to dry air replacement, 20 parts by mass of a perfluoropolyether compound having hydroxyl groups at both ends represented by the following formula, 10 parts by mass of diisopropyl ether as a solvent, and paraformaldehyde as a polymerization inhibitor were added 0.006 parts by mass of oxyphenol and 3.3 parts by mass of triethylamine as a neutralizing agent were stirred under an air flow, and 3.1 parts by mass of methacryloyl chloride was added dropwise over 2 hours while maintaining the inside of the flask at 10°C. After completion of the dropwise addition, the reaction was carried out by stirring at 10° C. for 1 hour, heating up and stirring at 30° C. for 1 hour, and then raising the temperature to 50° C. and stirring for 10 hours. The disappearance of methacryloyl chloride was confirmed by gas chromatography. Next, washing was repeated three times by a method of adding 70 parts by mass of diisopropyl ether as a solvent, mixing 80 parts by mass of ion-exchanged water, stirring, and then standing to separate and remove the aqueous layer. Next, 0.02 parts by mass of p-methoxyphenol as a polymerization inhibitor and 8 parts by mass of magnesium sulfate as a dehydrating agent were added and left to stand for 1 day to completely dehydrate, and then the dehydrating agent was filtered off.
(式中,X为全氟亚甲基和全氟亚乙基,在每1分子中存在平均7个全氟亚甲基、平均8个全氟亚乙基,平均氟原子个数为46。另外,通过GPC 测得的数均分子量为1,500。)(In the formula, X is a perfluoromethylene group and a perfluoroethylene group, an average of 7 perfluoromethylene groups and an average of 8 perfluoroethylene groups exist per molecule, and the average number of fluorine atoms is 46. In addition, the number average molecular weight measured by GPC was 1,500.)
接着,在减压下馏去溶剂,从而得到下述式所示的具有聚(全氟亚烷基醚)链的化合物。Next, the solvent was distilled off under reduced pressure to obtain a compound having a poly(perfluoroalkylene ether) chain represented by the following formula.
(式中,X为全氟亚甲基和全氟亚乙基,在每1分子中存在平均7个全氟亚甲基、平均8个全氟亚乙基,平均氟原子个数为46。)(In the formula, X is a perfluoromethylene group and a perfluoroethylene group, an average of 7 perfluoromethylene groups and an average of 8 perfluoroethylene groups exist per molecule, and the average number of fluorine atoms is 46. )
比较合成例12Comparative Synthesis Example 12
向进行了氮气置换的烧瓶中加入作为溶剂的甲基异丁基酮100质量份,一边在氮气气流下搅拌一边升温到95℃。接着,将比较合成例11中得到的具有聚(全氟亚烷基醚)链的化合物20质量份、使甲基丙烯酸3-羟基-1-金刚烷酯50.1质量份溶解于甲基异丁基酮120质量份而成的单体溶液、使作为聚合引发剂的过氧化-2-乙基己酸叔丁酯10.5质量份溶解于甲基异丁基酮80质量份而成的聚合引发剂溶液这3种滴加液分别设置到各自的滴加装置上,在使烧瓶内保持95℃的同时用3小时进行滴加。滴加结束后,在95℃下搅拌5 小时,接着在105℃下搅拌2小时,之后在减压下馏去溶剂262.1质量份,从而得到共聚物(26)的溶液。100 parts by mass of methyl isobutyl ketone as a solvent was put into the nitrogen-substituted flask, and the temperature was raised to 95° C. while stirring under nitrogen gas flow. Next, 20 parts by mass of the compound having a poly(perfluoroalkylene ether) chain obtained in Comparative Synthesis Example 11 and 50.1 parts by mass of 3-hydroxy-1-adamantyl methacrylate were dissolved in methyl isobutyl A monomer solution containing 120 parts by mass of ketone, and a polymerization initiator solution prepared by dissolving 10.5 parts by mass of tert-butyl peroxy-2-ethylhexanoate as a polymerization initiator in 80 parts by mass of methyl isobutyl ketone These three kinds of dripping liquids were set in the respective dripping devices, and were dripped over 3 hours while maintaining the inside of the flask at 95°C. After completion of the dropwise addition, the mixture was stirred at 95° C. for 5 hours and then at 105° C. for 2 hours, after which 262.1 parts by mass of the solvent was distilled off under reduced pressure to obtain a solution of the copolymer (26).
接着,向通过上述而得到的聚合物(25)溶液中加入作为阻聚剂的对甲氧基苯酚0.1质量份、作为氨基甲酸酯化催化剂的辛酸锡0.03质量份,在空气气流下开始搅拌,一边保持75℃一边用1小时滴加AOI 29.9质量份。滴加结束后,在75℃下搅拌1小时,之后升温到80℃并搅拌4小时,通过IR谱测定确认异氰酸酯基消失,加入甲基异丁基酮362质量份,得到含有20质量%的含氟聚合性树脂(26)的甲基异丁基酮溶液。Next, 0.1 part by mass of p-methoxyphenol as a polymerization inhibitor and 0.03 part by mass of tin octoate as a urethanization catalyst were added to the polymer (25) solution obtained as described above, and stirring was started under an air flow. , 29.9 parts by mass of AOI was added dropwise over 1 hour while maintaining at 75°C. After completion of the dropwise addition, the mixture was stirred at 75° C. for 1 hour, then heated to 80° C. and stirred for 4 hours. The disappearance of the isocyanate group was confirmed by IR spectrum measurement, and 362 parts by mass of methyl isobutyl ketone was added to obtain 20% by mass containing Methyl isobutyl ketone solution of fluoropolymer resin (26).
使用固化涂膜的滑落角测定Sliding angle determination using cured coating films
测定水的滑落角而进行涂膜表面的滑落角的评价。需要说明的是,在滑动性的评价中,使用协和界面科学公司制DM-500。在基材上滴加50μL的水滴,以2°/秒的速度使基台倾斜,将水滴开始移动的角度作为滑落角的值。进行5次测定,将其平均值作为滑落角的值。The slip angle of water was measured, and the evaluation of the slip angle of the coating film surface was performed. In addition, in the evaluation of sliding property, DM-500 made by Kyowa Interface Science Co., Ltd. was used. 50 μL of water droplets were dropped on the substrate, the base was tilted at a speed of 2°/sec, and the angle at which the water droplet started to move was taken as the value of the slip angle. The measurement was performed five times, and the average value was used as the value of the slip angle.
<使用UV固化涂膜的评价><Evaluation using UV-curable coating film>
将紫外线固化型氨基甲酸酯丙烯酸酯树脂(DIC株式会社制“UNIDIC 17-806”;树脂成分为80质量%的乙酸丁酯溶液)125质量份、作为光聚合引发剂的1-羟基环己基苯基酮(BASF JAPAN株式会社制“IRGACURE 184”)5 质量份、作为溶剂的甲苯54质量份、2-丙醇28质量份、乙酸乙酯28质量份、丙二醇单甲醚28质量份混合,溶解,得到活性能量射线固化型组合物的基础树脂组合物。向得到的基础树脂组合物268质量份中加入合成例中得到的化合物1质量份,混合均匀,得到活性能量射线固化型组合物。接着,将该活性能量射线固化型组合物用旋涂机涂布于厚度1mm的长7cm×宽7cm 的玻璃板后,在60℃的干燥机中放置5分钟而使溶剂挥发。之后,用紫外线固化装置(氮气气氛下、高压汞灯、紫外线照射量2kJ/m2)对干燥后的涂膜照射紫外线,得到固化涂膜。然后,测定得到的涂膜的滑落角。125 parts by mass of ultraviolet curable urethane acrylate resin ("UNIDIC 17-806" manufactured by DIC Corporation; 80 mass % butyl acetate solution for resin component), 1-hydroxycyclohexyl as a photopolymerization initiator 5 parts by mass of phenyl ketone (“IRGACURE 184” manufactured by BASF JAPAN Co., Ltd.), 54 parts by mass of toluene as a solvent, 28 parts by mass of 2-propanol, 28 parts by mass of ethyl acetate, and 28 parts by mass of propylene glycol monomethyl ether were mixed, It melt|dissolved and obtained the base resin composition of an active energy ray-curable composition. To 268 parts by mass of the obtained base resin composition, 1 part by mass of the compound obtained in the synthesis example was added, and the mixture was uniformly mixed to obtain an active energy ray-curable composition. Next, the active energy ray-curable composition was applied to a glass plate having a thickness of 1 mm and a length of 7 cm×width of 7 cm with a spin coater, and then left to stand in a dryer at 60° C. for 5 minutes to volatilize the solvent. Then, the dried coating film was irradiated with ultraviolet rays using an ultraviolet curing apparatus (in a nitrogen atmosphere, a high-pressure mercury lamp, and an ultraviolet irradiation dose of 2 kJ/m 2 ) to obtain a cured coating film. Then, the slip angle of the obtained coating film was measured.
[表1][Table 1]
<利用热固化涂膜的评价><Evaluation of coating film by thermosetting>
添加DIC株式会社制CERANATE SSA-500 100质量份、BURNOCK DN-980 186质量份、以固体成分比计为0.1质量%的通过上述而得到的化合物,用乙酸丁酯稀释至40%,由此而制备溶液。将制备溶液1mL用6mil涂抹器涂布于厚度1mm的长15cm×宽7cm的玻璃基板。之后,在23℃下干燥 7天而制作涂膜,测定滑落角。100 parts by mass of CERANATE SSA-500 manufactured by DIC Co., Ltd., 186 parts by mass of BURNOCK DN-980, and 0.1 mass % of the compounds obtained above were added in a solid content ratio, and diluted to 40% with butyl acetate to obtain Prepare the solution. 1 mL of the prepared solution was applied to a glass substrate with a thickness of 1 mm and a length of 15 cm×width of 7 cm with a 6 mil applicator. After that, it was dried at 23°C for 7 days to prepare a coating film, and the slip angle was measured.
[表2][Table 2]
比较合成例13Comparative Synthesis Example 13
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮109质量份、甲基丙烯酸2,2,2-三氟乙酯75质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.8质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2- 溴异丁酸乙酯1.2质量份,在氮气流下于60℃反应12小时。向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(27)。用GPC测定共聚物(27)的分子量的结果是,重均分子量(Mw)为15,100、数均分子量(Mn)为11,600。109 parts by mass of methyl ethyl ketone and 75 parts by mass of 2,2,2-trifluoroethyl methacrylate were added as solvents to the nitrogen-substituted flask, and the mixture was stirred at 25° C. under nitrogen flow for 1 hour. Next, 1.8 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the reaction was carried out at 60° C. for 12 hours under nitrogen flow. To the obtained reaction product, 9.0 parts by mass of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (27). As a result of measuring the molecular weight of the copolymer (27) by GPC, the weight average molecular weight (Mw) was 15,100 and the number average molecular weight (Mn) was 11,600.
合成例15Synthesis Example 15
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮109质量份、甲基丙烯酸1-金刚烷酯9.5质量份、甲基丙烯酸2,2,2-三氟乙酯65质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.8质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于 60℃反应12小时。向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(28)。用GPC测定共聚物(28) 的分子量的结果是,重均分子量(Mw)为14,800、数均分子量(Mn)为11,800。109 parts by mass of methyl ethyl ketone, 9.5 parts by mass of 1-adamantyl methacrylate, and 65 parts by mass of 2,2,2-trifluoroethyl methacrylate were added as solvents to the flask substituted with nitrogen, and the mixture was heated at 25° C. Stir under nitrogen flow for 1 hour. Next, 1.8 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the mixture was reacted at 60°C for 12 hours under a nitrogen stream. To the obtained reaction product, 9.0 parts by mass of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (28). As a result of measuring the molecular weight of the copolymer (28) by GPC, the weight average molecular weight (Mw) was 14,800 and the number average molecular weight (Mn) was 11,800.
合成例16Synthesis Example 16
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮109质量份、甲基丙烯酸1-金刚烷酯69质量份、甲基丙烯酸2,2,2-三氟乙酯5.9质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’-联吡啶1.8质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于 60℃反应12小时。向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(29)。用GPC测定共聚物(29) 的分子量的结果是,重均分子量(Mw)为15,500、数均分子量(Mn)为12,400。109 parts by mass of methyl ethyl ketone, 69 parts by mass of 1-adamantyl methacrylate, and 5.9 parts by mass of 2,2,2-trifluoroethyl methacrylate were added as solvents to the flask substituted with nitrogen, and the mixture was heated at 25° C. Stir under nitrogen flow for 1 hour. Next, 1.8 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the mixture was reacted at 60°C for 12 hours under a nitrogen stream. To the obtained reaction product, 9.0 parts by mass of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (29). As a result of measuring the molecular weight of the copolymer (29) by GPC, the weight average molecular weight (Mw) was 15,500 and the number average molecular weight (Mn) was 12,400.
比较合成例14Comparative Synthesis Example 14
向进行了氮气置换的烧瓶中加入作为溶剂的甲乙酮110质量份、甲基丙烯酸1-金刚烷酯75质量份,在25℃、氮气流下搅拌1小时。接着,加入2,2’- 联吡啶1.8质量份、氯化亚铜0.5质量份,升温到60℃。之后加入2-溴异丁酸乙酯1.2质量份,在氮气流下于60℃反应12小时。向得到的反应产物中加入活性氧化铝9.0质量份,搅拌。滤出活性氧化铝后,减压馏去溶剂,得到共聚物(30)。用GPC测定共聚物(30)的分子量的结果是,重均分子量(Mw) 为15,200、数均分子量(Mn)为11,600。110 parts by mass of methyl ethyl ketone and 75 parts by mass of 1-adamantyl methacrylate were added to the nitrogen-substituted flask as solvents, and the mixture was stirred at 25° C. under a nitrogen stream for 1 hour. Next, 1.8 parts by mass of 2,2'-bipyridine and 0.5 parts by mass of cuprous chloride were added, and the temperature was raised to 60°C. Then, 1.2 parts by mass of ethyl 2-bromoisobutyrate was added, and the reaction was carried out at 60° C. for 12 hours under nitrogen flow. To the obtained reaction product, 9.0 parts by mass of activated alumina was added and stirred. After the activated alumina was filtered off, the solvent was distilled off under reduced pressure to obtain a copolymer (30). As a result of measuring the molecular weight of the copolymer (30) by GPC, the weight average molecular weight (Mw) was 15,200 and the number average molecular weight (Mn) was 11,600.
[表3][table 3]
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