CN112327576B - Nanometer impression soft mould fixing device and nanometer impression equipment - Google Patents
Nanometer impression soft mould fixing device and nanometer impression equipment Download PDFInfo
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Abstract
本发明公开一种纳米压印软模固定装置和纳米压印设备,其中,纳米压印软膜包括压印部、及分设于压印部相对两端的两连接部,纳米压印软模固定装置包括:至少一限位杆组,包括相并行的两限位杆,每一限位杆具有用以供连接部绕接的弧形面;以及两牵引机构,分别与两连接部连接;压印部位于限位杆组的一侧,两牵引机构分别用以将连接部朝限位杆组的另一侧拉伸牵引,以使压印部张紧于限位杆组上。本发明技术方案旨在平整固定纳米压印软模,以提升纳米压印的图形转移质量。
The present invention discloses a nanoimprint soft mold fixing device and a nanoimprint equipment, wherein the nanoimprint soft film includes an imprinting part and two connecting parts respectively arranged at two opposite ends of the imprinting part, and the nanoimprint soft mold fixing device includes: at least one limit rod group, including two limit rods in parallel, each limit rod having an arc surface for the connecting part to be wound around; and two traction mechanisms, respectively connected to the two connecting parts; the imprinting part is located on one side of the limit rod group, and the two traction mechanisms are respectively used to stretch and pull the connecting part toward the other side of the limit rod group, so that the imprinting part is tensioned on the limit rod group. The technical solution of the present invention aims to flatten and fix the nanoimprint soft mold to improve the pattern transfer quality of nanoimprinting.
Description
技术领域Technical Field
本发明涉及纳米压印领域,特别涉及一种纳米压印软模装置和纳米压印设备。The invention relates to the field of nanoimprinting, and in particular to a nanoimprinting soft mold device and a nanoimprinting equipment.
背景技术Background technique
在工业生产中适用于大面积衬底的压印工作软模多为基于聚合物材料的软模,然而,现有的固定方法在装填固定该纳米压印软模时,易造成纳米压印软模的局部形变,导致纳米压印软模表面不平整,影响纳米压印的图形转移质量。In industrial production, the imprinting soft molds suitable for large-area substrates are mostly soft molds based on polymer materials. However, the existing fixing methods are prone to cause local deformation of the nanoimprint soft mold when loading and fixing the nanoimprint soft mold, resulting in an uneven surface of the nanoimprint soft mold, which affects the quality of nanoimprint pattern transfer.
发明内容Summary of the invention
本发明的主要目的是提出一种纳米压印软模装置,旨在平整固定纳米压印软模,以提升纳米压印的图形转移质量。The main purpose of the present invention is to provide a nanoimprint soft mold device, which aims to flatten and fix the nanoimprint soft mold to improve the pattern transfer quality of nanoimprint.
为实现上述目的,本发明提出一种纳米压印软模固定装置。纳米压印软膜包括压印部、及分设于所述压印部相对两端的两连接部,所述纳米压印软模固定装置包括:To achieve the above-mentioned purpose, the present invention proposes a nanoimprint soft mold fixing device. The nanoimprint soft film includes an imprinting portion and two connecting portions respectively arranged at opposite ends of the imprinting portion, and the nanoimprint soft mold fixing device includes:
至少一限位杆组,包括相并行的两限位杆,每一限位杆具有用以供所述连接部绕接的弧形面;以及At least one limiting rod set, including two limiting rods in parallel, each limiting rod having an arc surface for the connecting portion to wrap around; and
两牵引机构,分别与两所述连接部连接;所述压印部位于所述限位杆组的一侧,两所述牵引机构分别用以将所述连接部朝所述限位杆组的另一侧拉伸牵引,以使所述压印部张紧于所述限位杆组上。The two traction mechanisms are respectively connected to the two connecting parts; the stamping part is located on one side of the limiting rod group, and the two traction mechanisms are respectively used to stretch and pull the connecting part toward the other side of the limiting rod group so that the stamping part is tensioned on the limiting rod group.
可选地,所述牵引机构具有多个牵引端,该多个牵引端间隔连接于所述连接部。Optionally, the traction mechanism has a plurality of traction ends, and the plurality of traction ends are connected to the connecting portion at intervals.
可选地,所述限位杆组间隔设置有至少两组,在远离所述压印部的方向上,具有相背离弧形面的限位杆组和具有相向弧形面的限位杆组依次交替设置。Optionally, at least two groups of the limiting rod groups are arranged at intervals, and in a direction away from the stamping portion, the limiting rod groups with arcuate surfaces facing away from each other and the limiting rod groups with arcuate surfaces facing each other are alternately arranged in sequence.
可选地,所述限位杆为限位圆杆。Optionally, the limiting rod is a limiting round rod.
可选地,所述限位圆杆可转动地设置。Optionally, the limiting circular rod is rotatably arranged.
可选地,所述纳米压印软模固定装置还包括:Optionally, the nanoimprint soft mold fixing device further comprises:
平整度检测装置,包括检测光源、光传感器、及与光传感器电连接的处理器,所述检测光源用以向所述压印部发射检测光线,所述光传感器用以接收所述检测光线的反射光线,所述处理器用以根据所述反射光线判断所述压印部是否平整;以及A flatness detection device, comprising a detection light source, a light sensor, and a processor electrically connected to the light sensor, wherein the detection light source is used to emit a detection light to the stamping portion, the light sensor is used to receive a reflected light of the detection light, and the processor is used to determine whether the stamping portion is flat according to the reflected light; and
电机,用于使所述平整度检测装置相对所述压印部移动,以使所述检测光源所发射的检测光线能遍历所述压印部。The motor is used to move the flatness detection device relative to the stamping portion so that the detection light emitted by the detection light source can traverse the stamping portion.
可选地,所述电机与所述平整度检测装置驱动连接,用于驱动所述平整度检测装置移动,以使所述平整度监测装置相对所述压印部移动。Optionally, the motor is drivingly connected to the flatness detection device, and is used to drive the flatness detection device to move, so that the flatness monitoring device moves relative to the stamping part.
可选地,所述检测光源为线光源。Optionally, the detection light source is a line light source.
可选地,所述纳米压印软模固定装置还包括:告警模块,用于在所述处理器判断所述压印部表面不平整时,发出警告。Optionally, the nanoimprint soft mold fixing device further comprises: an alarm module, configured to issue a warning when the processor determines that the surface of the imprinting part is uneven.
本发明还提出一种纳米压印设备,包括前述的纳米压印软模固定装置。The present invention also provides a nanoimprinting device, comprising the aforementioned nanoimprinting soft mold fixing device.
本发明的技术方案通过将纳米压印软模的连接部绕接于限位杆的弧形面,有效消解了纳米压印软模表面的受力不均。现有技术中,一般利用方形固定条对纳米压印软模进行固定,在实际生产中,方形固定条与连接部之间为线接触,易在纳米压印软模表面产生不均匀的摩擦力,无法改善纳米压印软模表面受力不均的情况。而在本发明的纳米压印装置中,在纳米压印软模张紧时,限位杆的弧形面与连接部抵接,两者的接触面为曲面,连接部受到限位杆的曲面摩擦力,能使压印部表面的受力得到调整。在限位杆的曲面摩擦力的作用下,压印部两侧受力方向并行于张紧方向,且两侧受力均匀,压印部表面得以保持平整,纳米压印的图形转移质量也能因此得到提升。The technical solution of the present invention effectively eliminates the uneven force on the surface of the nanoimprint soft mold by wrapping the connecting part of the nanoimprint soft mold around the curved surface of the limiting rod. In the prior art, the nanoimprint soft mold is generally fixed by a square fixing bar. In actual production, the square fixing bar and the connecting part are in line contact, which is easy to produce uneven friction on the surface of the nanoimprint soft mold, and cannot improve the uneven force on the surface of the nanoimprint soft mold. In the nanoimprint device of the present invention, when the nanoimprint soft mold is tensioned, the curved surface of the limiting rod abuts against the connecting part, and the contact surface of the two is a curved surface. The connecting part is subjected to the curved surface friction force of the limiting rod, which can adjust the force on the surface of the imprinting part. Under the action of the curved surface friction force of the limiting rod, the force direction on both sides of the imprinting part is parallel to the tensioning direction, and the force on both sides is uniform, so that the surface of the imprinting part can be kept flat, and the quality of nanoimprinting graphic transfer can also be improved.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
图1为本发明纳米压印软模固定装置一实施例的受力示意图;FIG1 is a schematic diagram of the force of an embodiment of a nanoimprint soft mold fixing device of the present invention;
图2为图1中的纳米压印软模的受力示意图;FIG2 is a schematic diagram of the force of the nanoimprint soft mold in FIG1 ;
图3为本发明纳米压印软模固定装置另一实施例的结构示意图;FIG3 is a schematic structural diagram of another embodiment of a nanoimprint soft mold fixing device according to the present invention;
图4为本发明纳米压印软模固定装置中的平整度检测装置一实施例的结构示意图。FIG. 4 is a schematic structural diagram of an embodiment of a flatness detection device in a nanoimprint soft mold fixing device of the present invention.
附图标号说明:Description of Figure Numbers:
本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
需要说明,若本发明实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,若全文中出现的“和/或”的含义为,包括三个并列的方案,以“A和/或B”为例,包括A方案,或B方案,或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if the meaning of "and/or" appearing in the full text is to include three parallel schemes, taking "A and/or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
本发明提出一种纳米压印软模固定装置。The invention provides a nanoimprint soft mold fixing device.
参照图1,在本发明一实施例中,纳米压印软膜包括压印部12、及分设于所述压印部12相对两端的两连接部11,该纳米压印软模固定装置包括:1 , in one embodiment of the present invention, the nanoimprint soft film includes an imprinting portion 12 and two connecting portions 11 disposed at opposite ends of the imprinting portion 12. The nanoimprint soft mold fixing device includes:
至少一限位杆组20,包括相并行的两限位杆,每一限位杆具有用以供所述连接部11绕接的弧形面;以及At least one limiting rod set 20, including two limiting rods in parallel, each limiting rod having an arc surface for the connecting portion 11 to wrap around; and
两牵引机构(未图示),分别与两所述连接部11连接;所述压印部12位于所述限位杆组20的一侧,两所述牵引机构分别用以将所述连接部11朝所述限位杆组20的另一侧拉伸牵引,以使所述压印部12张紧于所述限位杆组20上。Two traction mechanisms (not shown) are respectively connected to the two connecting parts 11; the stamping part 12 is located on one side of the limiting rod group 20, and the two traction mechanisms are respectively used to stretch and pull the connecting part 11 toward the other side of the limiting rod group 20 so that the stamping part 12 is tensioned on the limiting rod group 20.
若然仅设置平面型牵引机构,纳米压印软模10张紧后,牵引机构对纳米压印软模10的连接部11有牵引力,当纳米压印软模10受到该牵引力后而不能产生位移时,其几何尺寸和形状将发生变化;又因为连接部11的固定点位有限或固定点压力不均匀,在其延伸方向上受到的牵引力不总是恒定的,在受力不均的情况下,轻薄质软的纳米压印软模10的表面容易产生局部形变。If only a planar traction mechanism is provided, after the nanoimprint soft mold 10 is tensioned, the traction mechanism exerts traction on the connecting portion 11 of the nanoimprint soft mold 10. When the nanoimprint soft mold 10 is subjected to the traction force and cannot generate displacement, its geometric dimensions and shape will change. Also, because the connecting portion 11 has a limited number of fixed points or uneven pressure at the fixed points, the traction force it receives in the extension direction is not always constant. Under the condition of uneven force, the surface of the thin and soft nanoimprint soft mold 10 is prone to local deformation.
现有技术中,一般利用方形固定条对纳米压印软模进行固定,仅在理想状态下,方形固定条与连接部之间为平面接触,在实际生产中,因纳米压印软模轻薄质软的特点,方形固定条与连接部之间只能做到线接触,易在纳米压印软模表面产生不均匀的摩擦力,所以,现有的固定方式不仅无法改善纳米压印软模表面受力不均的情况,还有可能加重纳米压印软模的局部形变。In the prior art, the nanoimprint soft mold is generally fixed with a square fixing bar. Only under ideal conditions, there is a planar contact between the square fixing bar and the connecting part. In actual production, due to the thin and soft characteristics of the nanoimprint soft mold, only line contact can be achieved between the square fixing bar and the connecting part, which easily generates uneven friction on the surface of the nanoimprint soft mold. Therefore, the existing fixing method not only cannot improve the uneven force on the surface of the nanoimprint soft mold, but may also aggravate the local deformation of the nanoimprint soft mold.
而本发明中使纳米压印软模10的连接部11绕接于限位杆的弧形面,能有效消解纳米压印软模10表面的受力不均。在纳米压印软模10张紧时,限位杆的弧形面与连接部抵接,两者的接触面为曲面,连接部受到限位杆的曲面摩擦力,能使压印部12表面的受力得到调整。在限位杆的曲面摩擦力的作用下,压印部12两侧受力方向并行于张紧方向,且两侧受力均匀,压印部12表面得以保持平整,纳米压印的图形转移质量也能因此得到提升。In the present invention, the connecting portion 11 of the nanoimprint soft mold 10 is wound around the arc surface of the limiting rod, which can effectively eliminate the uneven force on the surface of the nanoimprint soft mold 10. When the nanoimprint soft mold 10 is tensioned, the arc surface of the limiting rod abuts against the connecting portion, and the contact surface of the two is a curved surface. The connecting portion is subjected to the friction force of the curved surface of the limiting rod, which can adjust the force on the surface of the imprinting portion 12. Under the action of the friction force of the curved surface of the limiting rod, the force directions on both sides of the imprinting portion 12 are parallel to the tensioning direction, and the force on both sides is uniform, so that the surface of the imprinting portion 12 can be kept flat, and the quality of nanoimprinting pattern transfer can also be improved.
进一步地,在本实施例中,如图2所示,每一牵引机构具有多个牵引端,该多个牵引端间隔连接于所述连接部,以使多个间隔的牵引力作用于连接部,如此,限位部上受到的牵引力更均匀,张紧后的压印部12也更容易在限位杆的作用下调整至平整状态。当然,在其他实施例中,也可以是,牵引机构为两夹片,纳米压印软模10的连接部11夹于两夹片之间,牵引机构夹紧连接部11之后,对其进行拉伸牵引,以使压印部12张紧于限位杆组20上。Furthermore, in this embodiment, as shown in FIG. 2 , each traction mechanism has a plurality of traction ends, which are connected to the connecting portion at intervals so that a plurality of traction forces at intervals act on the connecting portion. In this way, the traction force on the limiting portion is more uniform, and the tensioned imprinting portion 12 is also easier to adjust to a flat state under the action of the limiting rod. Of course, in other embodiments, the traction mechanism may be two clamps, and the connecting portion 11 of the nanoimprint soft mold 10 is clamped between the two clamps. After the traction mechanism clamps the connecting portion 11, it is stretched and pulled so that the imprinting portion 12 is tensioned on the limiting rod group 20.
进一步地,在本实施例中,如图1所示,纳米压印软模固定装置仅设有一组限位杆组20,也即靠近两牵引机构处各设有一限位杆。可以理解,由于限位杆的表面无法做到光滑,连接部在被牵引机构拉伸时,将受到来自限位杆的摩擦力,仅设有一组限位杆组20的纳米压印软模固定装置可减小连接部11在张紧纳米压印软模10时受到的摩擦力,从而减轻限位杆对连接部11的磨损。Further, in this embodiment, as shown in FIG1 , the nanoimprint soft mold fixing device is provided with only one set of limit rods 20, that is, one limit rod is provided near each of the two traction mechanisms. It can be understood that since the surface of the limit rods cannot be smooth, the connecting portion will be subjected to the friction force from the limit rods when being stretched by the traction mechanism. The nanoimprint soft mold fixing device provided with only one set of limit rods 20 can reduce the friction force on the connecting portion 11 when the nanoimprint soft mold 10 is tensioned, thereby reducing the wear of the limit rods on the connecting portion 11.
在另一实施例中,如图3所示,限位杆组20间隔设置有至少两组,在远离压印部12的方向上,具有相背离弧形面的限位杆组20和具有相向弧形面的限位杆组20依次交替设置。In another embodiment, as shown in FIG. 3 , at least two groups of limit rod groups 20 are arranged at intervals, and in the direction away from the stamping portion 12 , the limit rod groups 20 with arcuate surfaces facing away from each other and the limit rod groups 20 with arcuate surfaces facing each other are arranged alternately in sequence.
可以理解,限位杆组20的组数越多,对拉力均匀性的提高效果更好,所以,本实施例中的两组间隔设置的限位杆组比一实施例中的单独的限位杆组更有利于使压印部12表面平整。It can be understood that the more the number of limiting rod groups 20 is, the better the effect of improving the uniformity of the pulling force is. Therefore, the two groups of limiting rod groups arranged at intervals in this embodiment are more conducive to making the surface of the stamping part 12 smooth than the single limiting rod group in one embodiment.
实际生产中,技术人员可根据不同的需求确定适用的限位杆组20的组数,但是,需要说明的是,限位杆组20的组数越多,累计摩擦力越大,当限位杆组20的组数超过一定数量(例如,三组)时,在牵引机构牵引拉伸连接部的过程中,连接部将受到过大摩擦力,反而会阻碍压印部12的张紧,不利于使压印部12调整至平整状态。在本实施例中,限位杆组20间隔设置有两组,既能对拉力均匀性有很好的提升效果,又不至于因累计摩擦力过大,而使压印部12的张紧受到影响。In actual production, technicians can determine the number of applicable limit rod groups 20 according to different needs. However, it should be noted that the more the number of limit rod groups 20, the greater the cumulative friction. When the number of limit rod groups 20 exceeds a certain number (for example, three groups), the connection part will be subjected to excessive friction during the process of the traction mechanism pulling and stretching the connection part, which will hinder the tension of the stamping part 12 and is not conducive to adjusting the stamping part 12 to a flat state. In this embodiment, two groups of limit rod groups 20 are arranged at intervals, which can not only have a good effect on improving the uniformity of the pulling force, but also prevent the tension of the stamping part 12 from being affected due to excessive cumulative friction.
具体地,在本实施例中,靠近同一牵引机构的两根限位杆的轴线位于同一竖直面或近竖直面内,两连接部11首先抵接于更靠近压印部12的一限位杆组20的相背离弧形面,而后穿绕于两限位杆组20之间的间隔,接着抵接于另一限位杆组20的相向弧形面,最后,两连接部11的末端分别连接于两牵引机构。因此,靠近同一牵引机构的两限位杆之间的间隔不宜过小,至少需保证连接部11能顺畅地在其中进行移动,方能不影响压印部12的张紧。Specifically, in this embodiment, the axes of the two limit rods close to the same traction mechanism are located in the same vertical plane or near vertical plane, and the two connecting parts 11 first abut against the opposite arc surface of a limit rod group 20 closer to the stamping part 12, and then pass through the interval between the two limit rod groups 20, and then abut against the opposite arc surface of the other limit rod group 20, and finally, the ends of the two connecting parts 11 are respectively connected to the two traction mechanisms. Therefore, the interval between the two limit rods close to the same traction mechanism should not be too small, and at least it is necessary to ensure that the connecting part 11 can move smoothly therein so as not to affect the tension of the stamping part 12.
可选地,每一限位杆的两端可分别设置于两滑槽内,该滑槽的延伸方向并行于纳米压印软模10的张紧方向,如此,在固定不同的纳米压印软模10时,可根据不同大小的压印部12来移动限位杆,以使其上的弧形面在纳米压印软模10张紧后抵接于连接部,从而使该纳米压印软模固定装置能用于固定不同的纳米压印软模10,提升本发明的通用性。Optionally, the two ends of each limit rod can be respectively arranged in two slide grooves, and the extension direction of the slide groove is parallel to the tensioning direction of the nanoimprint soft mold 10. In this way, when fixing different nanoimprint soft molds 10, the limit rod can be moved according to the different sizes of the imprinting parts 12, so that the arc surface thereon abuts against the connecting part after the nanoimprint soft mold 10 is tensioned, so that the nanoimprint soft mold fixing device can be used to fix different nanoimprint soft molds 10, thereby improving the versatility of the present invention.
进一步地,在本实施例中,限位杆设置为限位圆杆,如此,纳米压印软模10的连接部11可抵接于限位圆杆侧面的任意部位,而不必做额外的调整工作来确保连接部11与限位杆上的弧形面抵接,大大提升了该纳米压印软模固定装置的防呆性能。Furthermore, in this embodiment, the limiting rod is set as a limiting round rod, so that the connecting portion 11 of the nanoimprint soft mold 10 can abut against any part of the side of the limiting round rod without having to make additional adjustments to ensure that the connecting portion 11 abuts against the curved surface on the limiting rod, thereby greatly improving the fool-proof performance of the nanoimprint soft mold fixing device.
进一步地,在本实施例中,限位圆杆可转动地设置。如此,在牵引机构对纳米压印软模进行牵引拉伸时,限位圆杆可随着连接部的拉伸而转动,以使连接部11受到的摩擦力由滑动摩擦力变为滚动摩擦力,进一步减轻限位圆杆的摩擦力对连接部11的磨损,从而提升纳米压印软模10的耐久度。Furthermore, in this embodiment, the limiting rod is rotatably arranged. In this way, when the traction mechanism pulls and stretches the nanoimprint soft mold, the limiting rod can rotate with the stretching of the connecting portion, so that the friction force on the connecting portion 11 changes from sliding friction to rolling friction, further reducing the wear of the connecting portion 11 by the friction force of the limiting rod, thereby improving the durability of the nanoimprint soft mold 10.
进一步地,在本实施例中,如图4所示,纳米压印软模固定装置还包括:Furthermore, in this embodiment, as shown in FIG4 , the nanoimprint soft mold fixing device further includes:
平整度检测装置,包括检测光源31、光传感器32、及与光传感器32电连接的处理器(未图示),检测光源31用以向压印部12发射检测光线,光传感器32用以接收检测光线的反射光线,处理器用以根据反射光线判断压印部12是否平整;以及A flatness detection device, comprising a detection light source 31, a light sensor 32, and a processor (not shown) electrically connected to the light sensor 32, wherein the detection light source 31 is used to emit detection light to the stamping portion 12, the light sensor 32 is used to receive reflected light of the detection light, and the processor is used to determine whether the stamping portion 12 is flat according to the reflected light; and
电机(未图示),用于使平整度检测装置相对压印部12移动,以使检测光源31所发射的检测光线能遍历压印部12。The motor (not shown) is used to move the flatness detection device relative to the stamping portion 12 so that the detection light emitted by the detection light source 31 can traverse the stamping portion 12 .
纳米压印软模10具有轻薄质软的特性,现有技术无法检测张紧后的纳米压印软模10的平整度。而本发明的平整度检测装置在电机的作用下可相对压印部12移动,检测光源31发射的检测光线得以遍历压印部12,从而对压印部12整体进行无接触的检测,在确认压印部12表面平整度的同时,也不会对纳米压印软模10的原状态产生影响。The nanoimprint soft mold 10 is thin, light and soft, and the prior art cannot detect the flatness of the tensioned nanoimprint soft mold 10. The flatness detection device of the present invention can move relative to the imprinting part 12 under the action of the motor, and the detection light emitted by the detection light source 31 can traverse the imprinting part 12, thereby performing a contactless detection on the entire imprinting part 12. While confirming the surface flatness of the imprinting part 12, it will not affect the original state of the nanoimprint soft mold 10.
具体地,在电机的作用下,平整度检测装置相对纳米压印软模10移动到不同位置时,检测光源31都将以某一特定角度发射检测光线至压印部12,若压印部12表面平整,则检测光线将在压印部12任意位置以相同的入射角和相同的反射角进行反射,在误差允许范围内,反射光线将到达光传感器32的特定区域;若压印部12表面不平整,则检测光线将以不同的入射角到达不平整的区域表面,反射光线的路径也将随之发生变化,反射光线将投射到光传感器32的其他区域。与光传感器32电连接的处理器可对接收的反射光线的位置信息进行分析,若不同位置的反射光线均位于特定区域内,则处理器判定压印部12表面平整;若出现超出特定区域范围的反射光线,则处理器判定压印部12表面不平整。当然,在其他实施例中,若对纳米压印工艺的精度要求不高时,也可不必利用平整度检测装置对压印部12进行平整度检测,原因在于,纳米压印软模10通过上述固定方法固定于该纳米压印软模固定装置上,即可保证压印部12具备一定平整度,即能直接进行一些精度要求低的产品的生产。Specifically, under the action of the motor, when the flatness detection device moves to different positions relative to the nanoimprint soft mold 10, the detection light source 31 will emit detection light to the imprinting part 12 at a certain angle. If the surface of the imprinting part 12 is flat, the detection light will be reflected at the same incident angle and the same reflection angle at any position of the imprinting part 12. Within the allowable error range, the reflected light will reach a specific area of the light sensor 32; if the surface of the imprinting part 12 is uneven, the detection light will reach the surface of the uneven area at different incident angles, and the path of the reflected light will also change accordingly, and the reflected light will be projected to other areas of the light sensor 32. The processor electrically connected to the light sensor 32 can analyze the position information of the received reflected light. If the reflected light at different positions is located in a specific area, the processor determines that the surface of the imprinting part 12 is flat; if the reflected light exceeds the range of the specific area, the processor determines that the surface of the imprinting part 12 is uneven. Of course, in other embodiments, if the precision requirement for the nanoimprint process is not high, it is not necessary to use a flatness detection device to detect the flatness of the imprinting portion 12. The reason is that the nanoimprint soft mold 10 is fixed on the nanoimprint soft mold fixing device by the above-mentioned fixing method, which can ensure that the imprinting portion 12 has a certain flatness, that is, some products with low precision requirements can be directly produced.
进一步地,在本实施例中,电机与平整度检测装置驱动连接,用于驱动平整度检测装置移动,以使平整度监测装置相对压印部12移动。本实施例中的检测方法是将纳米压印软模10固定,而通过电机驱动平整度检测装置移动,从而避免直接移动纳米压印软模10,防止其在移动过程中发生形变。当然,在其他实施例中,也可以是,电机与牵引机构和限位杆组20驱动连接,用于驱动纳米压印软模10移动,以使平整度监测装置相对压印部12移动,如此,可保证检测光源发射的每一检测光线都具备一致性,以提升该平整度检测装置的精确度。Furthermore, in the present embodiment, the motor is connected to the flatness detection device for driving the flatness detection device to move so that the flatness monitoring device moves relative to the imprinting portion 12. The detection method in the present embodiment is to fix the nanoimprint soft mold 10 and drive the flatness detection device to move by the motor, thereby avoiding directly moving the nanoimprint soft mold 10 and preventing it from deforming during the movement. Of course, in other embodiments, the motor may be connected to the traction mechanism and the limit rod group 20 for driving the nanoimprint soft mold 10 to move so that the flatness monitoring device moves relative to the imprinting portion 12. In this way, it can be ensured that each detection light emitted by the detection light source is consistent, so as to improve the accuracy of the flatness detection device.
进一步地,在本实施例中,检测光源31为线光源。线光源发出的检测光线在压印部12表面投影为线状,如此,可对一次性地检测位于该线状投影上的这一部分的压印部12的平整度,以提升平整度检测的效率。当然,在其他实施例中,检测光源31也可以包括一排点光源,在检测压印部12的平整度时,该一排点光源可发射多个间隔的光点,以在压印部12形成一条光点带投影,如此,点光源也可一次性地对光点带投影的部分进行检测。Furthermore, in the present embodiment, the detection light source 31 is a line light source. The detection light emitted by the line light source is projected as a line on the surface of the stamping portion 12, so that the flatness of the portion of the stamping portion 12 located on the line projection can be detected at one time to improve the efficiency of the flatness detection. Of course, in other embodiments, the detection light source 31 can also include a row of point light sources. When detecting the flatness of the stamping portion 12, the row of point light sources can emit a plurality of spaced light spots to form a light spot band projection on the stamping portion 12. In this way, the point light source can also detect the portion of the light spot band projection at one time.
可选地,本发明的平整度检测装置还可用于在纳米压印工艺生产中对纳米压印软模10的压印部12进行平整度检测。可以理解,即使纳米压印软模10在生产开始前被平整固定于该纳米压印固定装置,在纳米压印工艺生产的过程中,纳米压印软模10也会有发生变形的可能。具体地,纳米压印的工艺流程中具有一些无法避免的机械过程,这些机械过程包括:纳米压印软模10的压印部12与压印胶在压力环境下的接触,压印胶表面变形并向压印部12的纳米结构填充,以及压印部12与压印胶的脱离过程。在这些机械过程中,纳米压印软模10会承受局部的应力,压印部12表面可能会因此被二次拉伸,而使纳米压印软模10无法维持在进行纳米压印前的初始张紧状态,由此,连接部11无法抵接于限位杆的弧形面,压印部12表面将不再平整。本发明的平整度检测装置可在每次纳米压印的工序完成后,在不影响压印工艺流程的前提下,对纳米压印软模10进行非接触、实时、快速的平整度检测,以便技术人员能在压印部不再平整时及时对其进行调整,避免影响下一次纳米压印的成品质量。Optionally, the flatness detection device of the present invention can also be used to detect the flatness of the imprinting part 12 of the nanoimprint soft mold 10 in the production of the nanoimprint process. It can be understood that even if the nanoimprint soft mold 10 is flatly fixed to the nanoimprint fixing device before the start of production, the nanoimprint soft mold 10 may be deformed during the production of the nanoimprint process. Specifically, there are some unavoidable mechanical processes in the process of nanoimprinting, which include: the contact between the imprinting part 12 of the nanoimprint soft mold 10 and the imprinting glue under pressure, the deformation of the imprinting glue surface and the filling of the nanostructure of the imprinting part 12, and the separation process of the imprinting part 12 from the imprinting glue. In these mechanical processes, the nanoimprint soft mold 10 will be subjected to local stress, and the surface of the imprinting part 12 may be stretched twice, so that the nanoimprint soft mold 10 cannot maintain the initial tension state before nanoimprinting, thereby, the connecting part 11 cannot abut against the arc surface of the limit rod, and the surface of the imprinting part 12 will no longer be flat. The flatness detection device of the present invention can perform non-contact, real-time and rapid flatness detection on the nanoimprint soft mold 10 after each nanoimprint process is completed without affecting the imprint process flow, so that technicians can make timely adjustments to the imprinted part when it is no longer flat, so as to avoid affecting the quality of the finished product of the next nanoimprint.
进一步地,在本实施例中,纳米压印软模固定装置还包括:告警模块,用于在处理器判断压印部12表面不平整时,发出警告。如此,可即时引起操作人员或技术人员的注意,避免利用表面不平整的压印部12进行纳米压印,能在很大程度上降低产品不良率,减少物料及能源浪费。Furthermore, in this embodiment, the nanoimprint soft mold fixing device further includes: an alarm module, which is used to issue a warning when the processor determines that the surface of the imprinting part 12 is uneven. In this way, the attention of the operator or technician can be immediately drawn to avoid using the imprinting part 12 with an uneven surface for nanoimprinting, which can greatly reduce the product defect rate and reduce the waste of materials and energy.
可选地,告警模块包括声音告警模块、光告警模块、振动告警模块及电子信息告警模块的至少一种;其中,电子信息告警模块用于向外部终端发送告警信息。可以理解,警告方式有多种,技术人员可根据实际需求选择上述诸多告警模块中的至少一者,以满足示警要求。例如,在车间常用的安灯系统中,该纳米压印软模固定装置的告警模块可为声音告警模块与灯光告警模块相结合的一种告警模块。Optionally, the alarm module includes at least one of a sound alarm module, a light alarm module, a vibration alarm module and an electronic information alarm module; wherein the electronic information alarm module is used to send alarm information to an external terminal. It can be understood that there are multiple warning methods, and technicians can select at least one of the above-mentioned many alarm modules according to actual needs to meet the alarm requirements. For example, in the andon system commonly used in workshops, the alarm module of the nanoimprint soft mold fixture can be an alarm module that combines a sound alarm module with a light alarm module.
本发明还提出一种纳米压印设备,该纳米压印设备包括纳米压印软模固定装置,该纳米压印软模固定装置的具体结构参照上述实施例,由于本纳米压印设备采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。The present invention also proposes a nanoimprint device, which includes a nanoimprint soft mold fixing device. The specific structure of the nanoimprint soft mold fixing device refers to the above-mentioned embodiment. Since the nanoimprint device adopts all the technical solutions of all the above-mentioned embodiments, it at least has all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be repeated here one by one.
以上所述仅为本发明的可选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above descriptions are only optional embodiments of the present invention, and are not intended to limit the patent scope of the present invention. All equivalent structural changes made using the contents of the present invention's specification and drawings, or directly/indirectly applied in other related technical fields, are included in the patent protection scope of the present invention.
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CN111208144A (en) * | 2020-03-05 | 2020-05-29 | 上海御微半导体技术有限公司 | Defect detection system and defect detection method |
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