Light concrete reinforcing steel bar net frame composite heat-insulation wall plate and mounting method thereof
Technical Field
The invention belongs to the field of constructional engineering, and particularly relates to a lightweight concrete reinforced bar net frame composite heat-insulation wallboard for an external protective non-bearing wall body of an assembled building and an installation method thereof.
Technical Field
Along with the development of the prefabricated building in China, various prefabricated wallboards are produced, the light concrete wallboard used for the outer enclosure non-bearing wall of the prefabricated building is prefabricated and formed in a factory at present, and the prefabricated building has the advantages of light weight, simple structure, energy conservation, environmental protection, convenience in construction, low construction cost and the like, but the prior art has the following problems:
1. when the existing lightweight concrete wallboard is produced in a factory, because of the limitation of the production technical level, only one layer or two layers of reinforcing mesh sheets are arranged in the lightweight concrete, and a reinforcing mesh frame structure is not formed, so that the bending strength and the bending strength of the wallboard are relatively low, and certain quality potential safety hazards exist when the wallboard is applied to an exterior wall enclosure structure of a building.
2. The existing lightweight concrete wallboard is prefabricated by adopting a single material, has large heat conductivity coefficient and poor heat insulation performance, and is difficult to meet the design standard requirement of energy-saving buildings in northern areas of China. If the wallboard is used in northern areas of China, the outer side of the wallboard needs to be pasted with an insulation board for external insulation treatment, so that the construction process is complex, and the problems of hollowness, cracking, water seepage, falling, ignition, poor durability and the like exist.
3. The plate joint connection of the existing lightweight concrete wallboard mostly adopts a mode of a concave-convex mortise, the plate joint structure is complex, sealing materials are difficult to embed and fill, the plate joint is easy to crack due to improper treatment, cold air and rainwater infiltration are caused, and the heat insulation effect and the engineering quality of the wall body are influenced.
Disclosure of Invention
In order to overcome various defects in the prior art, the invention provides a light concrete reinforced bar net frame composite heat-insulation wallboard for an external protective non-bearing wall body of an assembly type building and an installation method thereof. The invention relates to a three-dimensional combined light wallboard which integrates a reinforcing steel bar net rack, a heat insulation board and a light concrete layer, and realizes the same service life of heat insulation and structure. The slab joints are subjected to double-groove grouting or L-shaped lap joint treatment, and the formed wall has the obvious technical advantages of light weight, high strength, good heat preservation effect, fire resistance, cracking resistance, long service life, convenience in installation and construction, low engineering cost and the like.
In order to achieve the purpose, the invention adopts the following scheme:
the utility model provides a light concrete reinforcing bar net frame composite insulation wallboard, includes light concrete layer, heated board, reinforcing bar net piece, reinforcing bar web member, light concrete layer arranges the heated board both sides, reinforcing bar net piece is arranged in respectively in the light concrete layer of both sides, reinforcing bar web member passes the heated board and is connected with the reinforcing bar net piece of both sides. According to design calculation requirements, the insulation board with certain thickness and combustion performance not lower than B1 grade is selected as a core material, and the reinforcing steel bar web members penetrate through the insulation board to be connected with reinforcing steel bar meshes on two sides, so that a reinforcing steel bar net rack with the insulation board core material is formed. The mode that the reinforcing bar web member passes through the heat preservation board core material is any one or combination of straight insertion and inclined insertion. The connection mode of the reinforcing bar web members and the reinforcing bar net sheets on the two sides is any one or the combination of two or more than two of welding, screws, bolts and buckles.
And further, placing the reinforcing steel bar net rack with the heat insulation plate core material in a mould box, then pouring lightweight concrete, and removing the mould to maintain to form the lightweight concrete reinforcing steel bar net rack composite heat insulation plate, wherein the poured lightweight concrete is any one of aerated concrete, foam concrete and lightweight aggregate concrete.
Furthermore, the butt joint groove, the L-shaped embedded notch and the lap joint notch on the wallboard can be molded in a mold box by one-time casting, and can also be molded in a secondary mode through mechanical cutting after the mold is disassembled and maintained. According to wallboard erection joint mode can divide into: the wall comprises four types of external hanging butt joint type wall boards, external hanging lap joint type wall boards, embedded butt joint type wall boards and embedded lap joint type wall boards.
Further, two horizontal and two vertical terminal surfaces of external butt joint formula wallboard all have the butt joint recess, and its mounting means is: fixing the metal connecting piece on the main body structure, then placing the wallboard on the metal connecting piece, utilizing the metal connecting piece to support the wallboard, respectively connecting the upper end and the lower end of the wallboard with the main body structure by bolts, and finally filling bonding heat preservation slurry in the transverse butt joint groove and the vertical butt joint groove of the wallboard or filling bonding slurry after inserting the heat preservation plate.
Furthermore, two vertical end faces of the externally-hung lap joint type wallboard are provided with butt joint grooves, and two transverse end faces are provided with L-shaped lap joint notches. The installation method comprises the following steps: fixing the metal connecting piece on the main structure, then placing the wallboard on the metal connecting piece, after the wallboard is supported by the metal connecting piece, the upper end and the lower end of the wallboard are respectively connected with the main structure by bolts, when the upper wallboard and the lower wallboard are lapped, polymer cement bonding slurry can be filled in the transverse lap joint, and finally, the bonding heat-insulating slurry is filled in the vertical butt joint groove or the bonding slurry is filled after the heat-insulating board is inserted.
Furthermore, two horizontal and two vertical terminal surfaces of embedded dock wallboard all have the butt joint recess, and the wallboard medial surface upper and lower extreme has the embedded notch of "L" type respectively. The installation method comprises the following steps: embedding the L-shaped embedded notch of the wallboard into the main structure, supporting the wallboard by using the main structure beam, connecting the upper end and the lower end of the wallboard with the main structure by using bolts respectively, and finally filling bonding heat-insulating slurry into the transverse and vertical butt-joint grooves of the wallboard or filling bonding slurry after inserting the heat-insulating board.
Further, two vertical terminal surfaces of embedded overlap joint formula wallboard have the butt joint recess, and two horizontal terminal surfaces have embedded notch of "L" type and overlap joint mouth respectively, and its mounting method is: embedding the embedded notch of wallboard "L" type in the major structure earlier, utilize the major structure roof beam to hold the wallboard after, both ends are connected with major structure with the bolt respectively about the wallboard, when upper and lower wallboard overlap joint, can pack polymer cement bonding slurry in horizontal lap joint, fill bonding heat preservation slurry or fill bonding slurry after inserting the heated board in vertical butt joint recess at last.
Furthermore, for the wall body formed by the installation of the different installation modes, after the bonding mortar is adopted to stick the alkali-resistant gridding cloth at the transverse and vertical plate joints of the wall surface, the outer wall surface can be leveled by adopting concrete mortar, thermal insulation mortar or polymer cement slurry. The inner wall surface can be leveled by concrete mortar, polymer cement slurry or gypsum mortar.
Drawings
FIG. 1 is a schematic view of a composite thermal insulation wallboard with externally hung butt-jointed lightweight concrete reinforcing steel bar net racks;
FIG. 2 is a schematic view of the composite thermal insulation wall panel with externally hung lap joint type lightweight concrete reinforcing steel bar net racks;
FIG. 3 is a schematic view of a composite thermal insulation wallboard with an embedded butt joint type lightweight concrete reinforcement mesh frame;
FIG. 4 is a schematic view of a composite thermal insulation wallboard with an embedded lap joint type lightweight concrete reinforcement mesh frame;
FIG. 5 is a vertical sectional view of the externally hung butt-jointed lightweight concrete reinforced frame composite thermal insulation wallboard;
FIG. 6 is a vertical sectional view of the composite thermal insulation wall panel with the externally hung lap joint type lightweight concrete reinforcing steel bar net rack;
FIG. 7 is a vertical sectional view of the composite thermal insulation wall panel with an embedded butt joint type lightweight concrete steel bar net frame;
FIG. 8 is a vertical sectional view of the composite thermal insulation wallboard with embedded lap joint type lightweight concrete reinforcement mesh frames;
FIG. 9 is a transverse cross-sectional view of a lightweight concrete reinforced frame composite thermal insulation wallboard;
FIG. 10 is a schematic view of the connection of the externally hung butt-jointed lightweight concrete reinforced frame composite thermal insulation wall panel;
FIG. 11 is a schematic view showing the connection of the composite thermal insulation wall panel with the externally hung lap joint type lightweight concrete reinforcing steel bar net frame;
FIG. 12 is a schematic view of the connection of the embedded butt-joint type lightweight concrete steel bar mesh frame composite thermal insulation wall panel;
FIG. 13 is a schematic view showing the connection of the embedded lap-joint type lightweight concrete steel bar mesh frame composite thermal insulation wall panel;
FIG. 14 is a schematic view of the connection of the butted vertical grooves of the lightweight concrete steel bar mesh frame composite heat-insulating wall panels;
fig. 15 is a schematic view of the processing of the slab joints and the wall surface of the lightweight concrete reinforced frame composite thermal insulation wallboard.
In the figure: 1. light concrete reinforcing bar net rack composite heat insulation wallboard 2, reinforcing bar web member 3, reinforcing bar net sheet 4, heat insulation board 5, light concrete 6, butt joint groove 7, L-shaped embedded notch 8, L-shaped lap joint notch 9, metal connecting piece 10, building main structure beam 11, bolt 12, bonding heat insulation slurry 13, alkali-resistant mesh cloth 14, polymer cement slurry
Detailed Description
As shown in fig. 5, 6, 7, 8 and 9, the reinforcing bar web members 2 penetrate through the heat-insulating board 4 and are connected with the reinforcing bar net pieces 3 on two sides to form a reinforcing bar net rack with heat-insulating core materials, the reinforcing bar net rack with the heat-insulating core materials is placed in a mould box, the light concrete 5 is synchronously poured around the reinforcing bar net rack, and the light concrete reinforcing bar net rack composite heat-insulating board 1 is formed after demoulding and maintenance.
As shown in fig. 1, 2, 3 and 4, the butt-joint groove 6, the L-shaped embedded notch 7 and the L-shaped lap notch 8 on the wall plate can be molded in a mold box by one-step casting or by mechanical cutting.
As shown in fig. 10, the metal connecting member 9 is fixed on the main structure beam 10, the external butt-jointed wall panel is placed on the metal connecting member 9, the wall panel is supported by the metal connecting member 9, and the upper and lower ends of the wall panel are butt-jointed and then are respectively connected and fixed with the main structure beam 10 by the bolts 11. And the next wallboard is installed by parity of reasoning.
As shown in fig. 11, the metal connecting member 9 is fixed on the main structure beam 10, the external lapping type wall panel is placed on the metal connecting member 9, the wall panel is supported by the metal connecting member 9, and the upper and lower ends of the wall panel are lapped and then fixed to the main structure beam 10 by bolts 11. When the upper plate and the lower plate are lapped, the transverse lap joint seam is filled with polymer cement bonding slurry 14. And the next wallboard is installed by parity of reasoning.
As shown in fig. 12, the L-shaped embedded notch 7 of the wall panel is first embedded into the main structure, the wall panel is supported by the main structure beam 10, and the upper and lower ends of the wall panel are connected and fixed to the main structure beam 10 by bolts 11 after being butted. And the next wallboard is installed by parity of reasoning.
As shown in fig. 13, the L-shaped embedded notch 7 of the wall panel is first embedded into the main structure, the wall panel is supported by the main structure beam 10, and the upper and lower ends of the wall panel are fixed to the main structure beam 10 by bolts 11 after being lapped. When the upper plate and the lower plate are lapped, the transverse lap joint seam is filled with polymer cement bonding slurry 14. And the next wallboard is installed by parity of reasoning.
As shown in fig. 10, 12 and 14, the bonding heat-insulating slurry 12 is poured into the horizontal and vertical butt-joint grooves 6 between the plates to form the lightweight concrete reinforced bar net frame composite heat-insulating wall.
As shown in fig. 15, after the alkali-resistant mesh cloth 13 is pasted with the polymer cement bonding slurry at the joint of the wall surface plate, the polymer cement slurry 14 is used for leveling and plastering.
The foregoing embodiments are merely illustrative of the principles of the invention and its efficacy, and are not to be construed as limiting the invention in any way, except as to the extent that the invention is covered. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the invention. It is therefore contemplated that those skilled in the art will be able to devise various modifications and equivalents without departing from the spirit and scope of the present invention as defined by the appended claims.
In conclusion, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.