CN112320746B - An emergency release device for the oil receiving port of a shuttle oil tanker - Google Patents
An emergency release device for the oil receiving port of a shuttle oil tanker Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
- B67D7/04—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes for transferring fuels, lubricants or mixed fuels and lubricants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67D—DISPENSING, DELIVERING OR TRANSFERRING LIQUIDS, NOT OTHERWISE PROVIDED FOR
- B67D7/00—Apparatus or devices for transferring liquids from bulk storage containers or reservoirs into vehicles or into portable containers, e.g. for retail sale purposes
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Abstract
本发明涉及一种紧急脱离装置,尤其是一种穿梭油轮受油口紧急脱离装置,属于海洋装备技术领域。用于穿梭油轮对受油平台进行受油作业,包括母接头以及公接头,其中,母接头与安装在穿梭油轮上的高压管汇连接,公接头与安装在受油平台上的受油管汇连接,通过母接头与公接头连接与断开实现受油作业与紧急脱离。当遇到紧急或突发情况时,能够实现穿梭油轮与受油平台快速脱离,减小人员伤亡与财产损失,保护作业设备;还能够在穿梭油轮与受油平台脱离后快速自动的封闭管路,避免石油泄漏造成污染环境以及发生安全隐患。
The invention relates to an emergency disengagement device, in particular to an emergency disengagement device of an oil receiving port of a shuttle oil tanker, belonging to the technical field of marine equipment. It is used for the shuttle oil tanker to receive oil on the oil receiving platform, including the female joint and the male joint. The female joint is connected with the high-pressure manifold installed on the shuttle oil tanker, and the male joint is connected with the oil receiving manifold installed on the oil receiving platform. , through the connection and disconnection of the female joint and the male joint, the oil receiving operation and emergency release are realized. In case of emergency or emergencies, the shuttle tanker can be quickly separated from the oil receiving platform, reducing casualties and property losses, and protecting the operation equipment; it can also quickly and automatically close the pipeline after the shuttle tanker is separated from the oil receiving platform. , to avoid oil spills causing environmental pollution and safety hazards.
Description
技术领域technical field
本发明涉及一种紧急脱离装置,尤其是一种穿梭油轮受油口紧急脱离装置, 属于海洋装备技术领域。The invention relates to an emergency detachment device, in particular to an emergency detachment device for an oil receiving port of a shuttle oil tanker, and belongs to the technical field of marine equipment.
背景技术Background technique
随着海外石油以及海上勘探开发的石油在我国石油中的占比越来越大,穿 梭油轮已成为越发重要的海上运输工具。由于海上石油需求量不断地增加,使 得穿梭油轮在对受油平台进行受油时,对其受油效率、受油安全性以及受油环 保性提出了更高的要求。其中,穿梭油轮上设置有高压管汇,受油平台上设置 有受油管汇,通过高压管汇与受油管汇连接完成受油作业。With the increasing proportion of overseas oil and oil from offshore exploration and development in my country's oil, shuttle tankers have become an increasingly important means of maritime transportation. Due to the continuous increase in the demand for offshore oil, when the shuttle tanker receives oil from the oil receiving platform, it puts forward higher requirements on the oil receiving efficiency, oil receiving safety and oil receiving environmental protection. Among them, high-pressure manifolds are set on the shuttle tanker, and oil-receiving manifolds are set on the oil-receiving platform, and the oil-receiving operation is completed by connecting the high-pressure manifolds and the oil-receiving manifolds.
穿梭油轮与受油平台的受油过程中,当遇到紧急或突发情况时,要保证穿 梭油轮与受油平台能够快速脱离,减小人员伤亡与财产损失,保护作业设备; 同时,还要保证穿梭油轮与受油平台脱离后能够自动封闭管路,避免石油泄漏 造成污染环境以及发生安全隐患。In the process of receiving oil between the shuttle tanker and the oil receiving platform, in the event of an emergency or emergency, it is necessary to ensure that the shuttle tanker and the oil receiving platform can be quickly separated, reduce casualties and property losses, and protect the operation equipment; It is ensured that the pipeline can be automatically closed after the shuttle tanker is separated from the oil receiving platform, so as to avoid the pollution of the environment caused by oil leakage and the occurrence of potential safety hazards.
但是,目前尚未发现可以用于穿梭油轮与受油平台之间进行受油作业的在 高压条件下能够现快速脱离且能自动封堵管路的紧急脱离装置,并且随着海上 石油的开采以及海洋石油贸易的兴起以及穿梭油轮的使用越来越频繁,使得能 够用于穿梭油轮与受油平台的紧急脱离装置的需求更加迫切。因此,如何提供 一种能够实现穿梭油轮与受油平台快速脱离且能自动封堵管路的穿梭油轮受油 口紧急脱离装置是本领域技术人员亟待解决的技术问题。However, there has not yet been found an emergency disconnection device that can be used for oil-receiving operations between the shuttle tanker and the oil-receiving platform under high pressure conditions, which can be quickly disconnected and can automatically block the pipeline. With the development of offshore oil and marine The rise of oil trade and the increasing use of shuttle tankers has made the need for emergency disengagement devices that can be used for shuttle tankers and receiving platforms even more urgent. Therefore, how to provide an emergency detachment device for the oil receiving port of the shuttle oil tanker that can realize the rapid separation of the shuttle oil tanker from the oil receiving platform and can automatically block the pipeline is a technical problem to be solved by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明解决的技术问题是,如何提供一种能够实现穿梭油轮与 受油平台快速脱离且能自动封堵管路的穿梭油轮受油口紧急脱离装置。本发明 采用的技术方案如下:In view of this, the technical problem solved by the present invention is how to provide an emergency detachment device for the oil receiving port of the shuttle oil tanker that can quickly separate the shuttle oil tanker from the oil receiving platform and can automatically block the pipeline. The technical scheme adopted in the present invention is as follows:
一种穿梭油轮受油口紧急脱离装置,包括与高压管汇连接的母接头以及与 受油管汇连接的公接头,其中,所述母接头包括母接头体、依次设置于所述母 接头体内腔的第一托架、第一阀芯弹簧以及第一阀芯,所述第一阀芯弹簧两端 分别固定连接第一托架与第一阀芯,所述母接头体外部螺纹连接有固定套,所 述固定套与所述母接头体形成的环空内依次设置有滑套弹簧、定位滑套以及位 置指示杆,所述滑套弹簧两端分别连接所述定位滑套与所述母接头体,所述位 置指示杆设置于所述定位滑套前端。所述母接头体设置有多个定位珠,所述公 接头包括公接头体、依次设置于所述公接头体内腔的第二托架、第二阀芯弹簧 以及第二阀芯,所述第二阀芯弹簧两端分别固定连接第二托架与第二阀芯,所 述母接头体与公接头体上分别开设有第一过流流道与第二过流流道,所述固定 套上自外而内依次开设有相互连通的第一液压油流道与第二液压油流道,受油 时,所述母接头体套装在所述公接头体外部并通过所述定位珠进行轴向定位, 所述第一阀芯与第二阀芯先接触然后在相互作用力下同时向相反方向运动打开 第一过流流道与第二过流流道,使得石油从高压管汇经过第一过流流道、第二 过流流道后流出至受油管汇。An emergency disconnection device for an oil receiving port of a shuttle oil tanker includes a female joint connected with a high-pressure manifold and a male joint connected with an oil receiving manifold, wherein the female joint comprises a female joint body, which is sequentially arranged in the cavity of the female joint body The first bracket, the first valve core spring and the first valve core, the two ends of the first valve core spring are respectively fixedly connected to the first bracket and the first valve core, and the outer part of the female connector body is threadedly connected with a fixing sleeve A sliding sleeve spring, a positioning sliding sleeve and a position indicating rod are sequentially arranged in the annular space formed by the fixed sleeve and the female connector body, and the two ends of the sliding sleeve spring are respectively connected to the positioning sliding sleeve and the female connector. The position indicating rod is arranged at the front end of the positioning sliding sleeve. The female connector body is provided with a plurality of positioning beads, the male connector includes a male connector body, a second bracket, a second valve core spring and a second valve core sequentially arranged in the inner cavity of the male connector body, the first Both ends of the two valve core springs are fixedly connected to the second bracket and the second valve core respectively, the female connector body and the male connector body are respectively provided with a first overflow channel and a second overflow channel, and the fixed sleeve A first hydraulic oil flow channel and a second hydraulic oil flow channel that communicate with each other are opened in sequence from the outside to the inside. When receiving oil, the female joint body is sleeved outside the male joint body and the shaft is pivoted through the positioning bead. The first valve core and the second valve core are in contact with each other first, and then move in opposite directions at the same time under the interaction force to open the first overflow channel and the second overflow channel, so that the oil flows from the high pressure manifold through the second overflow channel. The first overflow channel and the second overflow channel flow out to the oil receiving manifold.
优选的,所述母接头体与所述固定套之间的环空被所述定位滑套分隔为第 一外腔、第二外腔与第三外腔,三个腔体互不相通,其中,所述第一外腔内设 置有滑套弹簧,所述第二外腔与所述第二液压油流道相通且所述第二外腔的径 向尺寸大于所述第二液压油流道,保证所述定位滑套运动过程中不会堵塞所述 第二液压油流道,进而使得注入的高压液压油能够始终作用于所述定位滑套上, 所述第三外腔内设置有位置指示杆,用于显示所述定位滑套的位置。Preferably, the annular space between the female connector body and the fixing sleeve is divided into a first outer cavity, a second outer cavity and a third outer cavity by the positioning sliding sleeve, and the three cavities are not communicated with each other, wherein , the first outer cavity is provided with a sliding sleeve spring, the second outer cavity is communicated with the second hydraulic oil flow channel, and the radial dimension of the second outer cavity is larger than that of the second hydraulic oil flow channel , to ensure that the second hydraulic oil flow channel will not be blocked during the movement of the positioning sliding sleeve, so that the injected high-pressure hydraulic oil can always act on the positioning sliding sleeve, and the third outer cavity is provided with a position The indicator rod is used to display the position of the positioning sliding sleeve.
优选的,所述母接头体内腔被所述第一阀芯分隔为第一内腔与第二内腔, 二者在第一过流流道打开时连通,其他时间彼此隔断,所述公接头体内腔被所 述第二阀芯分隔为第三内腔与第四内腔,二者在第二过流流道打开时连通,其 他时间彼此隔断,在所述母接头体与所述公接头体接合后所述第二内腔与所述 第三内腔连通。Preferably, the inner cavity of the female connector is divided into a first inner cavity and a second inner cavity by the first valve core, and the two communicate with each other when the first overflow channel is opened, and are isolated from each other at other times. The inner cavity is divided into a third inner cavity and a fourth inner cavity by the second valve core, and the two communicate with each other when the second flow passage is opened, and are isolated from each other at other times. The second inner cavity communicates with the third inner cavity after the body is engaged.
优选的,所述母接头体与所述第一阀芯之间设置有第一密封圈,所述第一 密封圈为O型密封圈;所述定位滑套与所述固定套之间设置有第二密封圈与第 三密封圈,所述第二密封圈与第三密封圈均为O型密封圈;所述公接头体与所 述第二阀芯之间设置有第四密封圈,所述第四密封圈为O型密封圈。Preferably, a first sealing ring is arranged between the female connector body and the first valve core, and the first sealing ring is an O-ring; The second sealing ring and the third sealing ring are both O-shaped sealing rings; a fourth sealing ring is arranged between the male joint body and the second valve core, so The fourth sealing ring is an O-shaped sealing ring.
优选的,所述第一托架螺纹连接在所述母接头体内腔,通过调节所述第一 托架位置改变所述第一阀芯弹簧的弹性力大小,进而改变所述第一过流流道的 开启压力,在所述第一托架上开设有一个第一托架中心流道以及绕第一托架中 心流道圆周分布的多个所述第一托架过流流道。Preferably, the first bracket is threadedly connected to the inner cavity of the female connector, and the elastic force of the first valve core spring is changed by adjusting the position of the first bracket, thereby changing the first overcurrent flow According to the opening pressure of the channel, the first bracket is provided with a first bracket center flow channel and a plurality of first bracket overflow channels distributed around the circumference of the first bracket center flow channel.
优选的,所述第二托架螺纹连接在所述公接头体内腔,通过调节所述第二 托架位置改变所述第二阀芯弹簧的弹性力大小,进而改变所述第二过流流道的 开启压力,在所述第二托架上开设有一个第二托架中心流道以及绕所述第二托 架中心流道圆周分布的多个所述第二托架过流流道。Preferably, the second bracket is threadedly connected to the cavity of the male body, and the elastic force of the second valve core spring is changed by adjusting the position of the second bracket, thereby changing the second overflow flow According to the opening pressure of the channel, the second bracket is provided with a second bracket center flow channel and a plurality of the second bracket overflow channels distributed around the circumference of the second bracket center flow channel.
优选的,所述第一阀芯为回转体结构,包括第一阀芯本体、固定连接在所 述第一阀芯本体一侧的第一托盘以及固连在所述第一阀芯本体另一侧的第一锥 台,所述第一阀芯本体厚度为L2,所述第一过流流道直径为L1,且满足关系式 L2>L1,确保所述第一阀芯能够对所述第一过流流道进行有效封堵;所述母接 头体定位轴肩长度为L3,所述第一阀芯本体半径与所述第一锥台半径差为L4, 且满足关系式L4>L3,确保所述第一阀芯与所述母接头体定位轴肩紧密贴合。Preferably, the first valve core is a rotary body structure, comprising a first valve core body, a first tray fixedly connected to one side of the first valve core body, and a second tray fixedly connected to the first valve core body The thickness of the first spool body is L2, the diameter of the first flow passage is L1, and the relationship L2>L1 is satisfied to ensure that the first spool can An overflow channel is effectively blocked; the length of the positioning shoulder of the female connector body is L3, the difference between the radius of the first valve core body and the radius of the first cone frustum is L4, and the relationship L4>L3 is satisfied, Make sure that the first valve core is in close contact with the positioning shoulder of the female body.
优选的,所述第二阀芯为回转体结构,包括第二阀芯本体、固定连接在所 述第二阀芯本体一侧的第二托盘以及固连在所述第二阀芯本体另一侧的第二锥 台,所述第二阀芯本体厚度为L6,所述第二过流流道直径为L5,且满足关系式 L6>L5,确保所述第二阀芯能够对所述第二过流流道进行有效封堵;所述公接 头体定位轴肩长度为L7,所述第二阀芯本体半径与所述第二锥台半径差为L8, 且满足关系式L8>L7,确保所述第二阀芯与所述公接头体定位轴肩紧密贴合。Preferably, the second valve core is a rotary body structure, comprising a second valve core body, a second tray fixedly connected to one side of the second valve core body, and another side fixedly connected to the second valve core body The thickness of the second spool body is L6, the diameter of the second flow passage is L5, and the relationship L6>L5 is satisfied to ensure that the second spool can The second flow passage is effectively blocked; the length of the positioning shoulder of the male joint body is L7, the difference between the radius of the second valve core body and the radius of the second cone frustum is L8, and the relationship L8>L7 is satisfied, Make sure that the second valve core is in close contact with the positioning shoulder of the male body.
优选的,所述定位滑套滑动安装在所述母接头体与所述固定套之间的环空 内,其上开设有滑套定位槽以及指示杆安装槽,当所述滑套定位槽位于所述定 位珠上方时对所述定位珠进行径向固定,当所述滑套定位槽离开所述定位珠上 方时解除对所述定位珠的径向固定,所述母接头体上开设有定位珠安装孔以及 定位珠滑道,所述定位珠包括定位滚珠以及固连在定位滚珠外部的环形板,所 述定位滚珠安装在所述定位珠安装孔内,所述环形板滑动安装在所述定位珠滑 道内,所述公接头体开设有环形定位道,受油时所述定位珠同时与滑套定位槽 内表面与定位珠滑道外表面接触。Preferably, the positioning sliding sleeve is slidably installed in the annular space between the female connector body and the fixing sleeve, and a sliding sleeve positioning groove and an indicator rod installation groove are provided on the sliding sleeve positioning groove. When the positioning beads are above the positioning beads, the positioning beads are radially fixed. When the sliding sleeve positioning grooves leave above the positioning beads, the radial fixing of the positioning beads is released. The female connector body is provided with positioning A ball mounting hole and a positioning ball slideway, the positioning ball includes a positioning ball and an annular plate fixed on the outside of the positioning ball, the positioning ball is installed in the positioning ball installation hole, and the annular plate is slidably installed on the In the positioning ball slideway, the male joint body is provided with an annular positioning channel, and when receiving oil, the positioning ball contacts the inner surface of the sliding sleeve positioning groove and the outer surface of the positioning ball slideway at the same time.
优选的,所述母接头体选用42CrMo锻件加工制造,使其具有高强度、高 耐磨性以及高抗冲击能力,并且预留出腐蚀厚度;所述公接头体选用调制回火 处理的42CrMo材料进行加工,提高其抗冲击能力,并且预留出腐蚀厚度,保 证其在工作寿命内的工作稳定性。Preferably, the female joint body is made of 42CrMo forgings, so that it has high strength, high wear resistance and high impact resistance, and the corrosion thickness is reserved; the male joint body is made of tempered 42CrMo material It is processed to improve its impact resistance, and the corrosion thickness is reserved to ensure its working stability during its working life.
本发明具有如下优点:本发明提供了一种用于穿梭油轮与受油平台受油作 业的穿梭油轮受油口紧急脱离装置,当遇到紧急或突发情况时,能够实现穿梭 油轮与受油平台快速脱离,减小人员伤亡与财产损失,保护作业设备;还能够 在穿梭油轮与受油平台脱离后快速自动的封闭管路,避免石油泄漏造成污染环 境以及发生安全隐患。本发明的母接头与公接头快速脱离时,第一阀芯与第二 阀芯会在第一阀芯弹簧与第二阀芯弹簧的弹簧力作用下分别快速复位迅速封堵 第一过流流道与第二过流流道,第一密封圈与第四密封圈会在该过程中起到一 定的缓冲作用,避免第一阀芯与母接头体定位轴肩之间以及第二阀芯与公接头 体定位轴肩之间发生直接碰撞,防止因受力过急而彻底脱离,进而避免在恢复连接时产生不必要的麻烦及损失。本发明提高了穿梭油轮对受油平台进行受油 时的可靠性和稳定性,可以更加便捷、安全的完成受油作业,在遇到紧急或突 发情况时,能够实现快速脱离确保船舶和工人的安全,为安全受油提供了可靠 的保障。The invention has the following advantages: the invention provides an emergency disengagement device for the oil receiving port of the shuttle oil tanker for the oil receiving operation of the shuttle oil tanker and the oil receiving platform. The platform can be quickly detached to reduce casualties and property losses, and protect operating equipment; it can also quickly and automatically close the pipeline after the shuttle tanker is detached from the oil receiving platform, so as to avoid environmental pollution and safety hazards caused by oil leakage. When the female connector and the male connector of the present invention are quickly disengaged, the first valve core and the second valve core will be quickly reset respectively under the action of the spring force of the first valve core spring and the second valve core spring, and the first overflow flow will be quickly blocked. The first sealing ring and the fourth sealing ring will play a certain buffering role in this process to avoid the gap between the first valve core and the positioning shoulder of the female body and the second valve core and the second valve core. The direct collision between the positioning shaft shoulders of the male joint body prevents the complete separation due to excessive force, thereby avoiding unnecessary trouble and loss when restoring the connection. The invention improves the reliability and stability when the shuttle tanker receives oil on the oil receiving platform, and can complete the oil receiving operation more conveniently and safely. It provides a reliable guarantee for the safety of receiving oil.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施 例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述 中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付 出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明实施例一种穿梭油轮受油口紧急脱离装置的结构示意图一;FIG. 1 is a schematic structural diagram 1 of an emergency disengagement device for an oil receiving port of a shuttle tanker according to an embodiment of the present invention;
图2为本发明实施例一种穿梭油轮受油口紧急脱离装置的结构示意图二;FIG. 2 is a second structural schematic diagram of a device for emergency disengagement from an oil receiving port of a shuttle tanker according to an embodiment of the present invention;
图3为本发明实施例一种穿梭油轮受油口紧急脱离装置受油时油液流向图;3 is a diagram of the flow of oil when an emergency disengagement device for an oil receiving port of a shuttle oil tanker receives oil according to an embodiment of the present invention;
图4为本发明实施例一种穿梭油轮受油口紧急脱离装置图1中A处放大图;Fig. 4 is an enlarged view of part A in Fig. 1 of a device for emergency disengagement of the oil receiving port of a shuttle tanker according to an embodiment of the present invention;
图5为本发明实施例一种穿梭油轮受油口紧急脱离装置图1中B处放大图;FIG. 5 is an enlarged view of the position B in FIG. 1 of a device for emergency disengagement from the oil receiving port of a shuttle tanker according to an embodiment of the present invention;
图6为本发明实施例一种穿梭油轮受油口紧急脱离装置图2中C处放大图;FIG. 6 is an enlarged view of the position C in FIG. 2 of a device for emergency disengagement from the oil receiving port of a shuttle tanker according to an embodiment of the present invention;
图7为本发明实施例一种穿梭油轮受油口紧急脱离装置图2中D处放大图;FIG. 7 is an enlarged view of the position D in FIG. 2 of an emergency disengagement device for an oil receiving port of a shuttle tanker according to an embodiment of the present invention;
图8为本发明实施例一种穿梭油轮受油口紧急脱离装置图3中E处放大图。FIG. 8 is an enlarged view of the position E in FIG. 3 of a device for emergency disengagement from the oil receiving port of a shuttle tanker according to an embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发 明作进一步地详细描述,显然,所描述的实施例仅仅是本发明一部分实施例, 而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做 出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
下面将结合图1-图8对本发明实施例的一种穿梭油轮受油口紧急脱离装置 进行详细的说明。The following will describe in detail an emergency disengagement device for an oil receiving port of a shuttle oil tanker according to an embodiment of the present invention with reference to FIGS. 1 to 8 .
本发明实施例提供的一种穿梭油轮受油口紧急脱离装置,用于穿梭油轮对 受油平台进行受油作业,包括母接头以及公接头,其中,母接头与安装在穿梭 油轮上的高压管汇连接,公接头与安装在受油平台上的受油管汇连接,通过母 接头与公接头连接与断开实现受油作业与紧急脱离。An embodiment of the present invention provides an emergency disengagement device for an oil receiving port of a shuttle oil tanker, which is used for the shuttle oil tanker to receive oil on an oil receiving platform, including a female joint and a male joint, wherein the female joint is connected to a high-pressure pipe installed on the shuttle oil tanker. The male joint is connected with the oil receiving manifold installed on the oil receiving platform, and the oil receiving operation and emergency release are realized by connecting and disconnecting the female joint and the male joint.
参考图1、图2、图3所示,本发明实施例的母接头包括母接头体100、第 一托架110、第一阀芯弹簧120以及第一阀芯130,其中,第一托架110、第一 阀芯弹簧120以及第一阀芯130按照石油流向依次安装在母接头体100内腔。 第一阀芯弹簧120一端与第一托架110相连,另一端与第一阀芯130相连,并 且第一阀芯弹簧120始终处于压缩状态,也即第一阀芯130始终受到弹簧的作 用力,可以确保在非受油状态时,母接头体100上开设的第一过流流道101一 直处于被第一阀芯130封堵的状态。本发明实施例的公接头包括公接头体200、 第二托架210、第二阀芯弹簧220以及第二阀芯230,其中,第二阀芯230、第 二阀芯弹簧220以及第二托架210按照石油流向依次安装在公接头体200内腔。 第二阀芯弹簧220一端与第二托架210相连,另一端与第二阀芯230相连,并 且第二阀芯弹簧220始终处于压缩状态,也即第二阀芯230始终受到弹簧的作 用力,可以确保在非受油状态时,公接头体200上开设的第二过流流道201一 直处于被第二阀芯230封堵的状态。Referring to FIG. 1 , FIG. 2 , and FIG. 3 , the female connector of the embodiment of the present invention includes a
需要说明的是,母接头体100选用42CrMo锻件加工制造,使其具有高强 度、高耐磨性以及高抗冲击能力,并且预留出腐蚀厚度;公接头体200选用调 制回火处理的42CrMo材料进行加工,提高其抗冲击能力,并且预留出腐蚀厚 度,保证其在工作寿命内的工作稳定性。It should be noted that the female
参考图3、图4所示,为了提高第一过流流道101的密封效果,将本发明实 施例中的第一阀芯130设置为回转体结构,具体包括第一阀芯本体、固定连接 在第一阀芯本体一侧的第一托盘以及固连在第一阀芯本体另一侧的第一锥台。 其中,第一阀芯本体厚度为L2,第一过流流道101直径为L1,且满足关系式 L2>L1,确保第一阀芯130能够对第一过流流道101进行有效封堵,提高了第 一过流流道101的密封效果;母接头体100定位轴肩长度为L3,第一阀芯本体 半径与第一锥台半径差为L4,且满足关系式L4>L3,确保第一阀芯130与母接 头体100定位轴肩紧密贴合,进一步提高了第一过流流道101的密封效果。Referring to FIG. 3 and FIG. 4 , in order to improve the sealing effect of the
此外,为了进一步提高第一过流流道101的密封效果,本发明实施例在母 接头体100与第一阀芯130之间设置有第一密封圈410,具体的,该第一密封圈 410为O型密封圈。需要说明的是,在母接头与公接头快速脱离时,第一阀芯 130会在第一阀芯弹簧120的弹簧力作用下快速复位迅速封堵第一过流流道101, 第一密封圈410会在该过程中起到一定的缓冲作用,避免第一阀芯130与母接 头体100定位轴肩直接碰撞。In addition, in order to further improve the sealing effect of the
参考图3、图5所示,为了提高第二过流流道201的密封效果,将本发明实 施例中的第二阀芯230设置为回转体结构,具体包括第二阀芯本体、固定连接 在第二阀芯本体一侧的第二托盘以及固连在第二阀芯本体另一侧的第二锥台。 其中,第二阀芯本体厚度为L6,第二过流流道201直径为L5,且满足关系式 L6>L5,确保第二阀芯230能够对第二过流流道201进行有效封堵,提高了第 二过流流道201的密封效果;公接头体200定位轴肩长度为L7,第二阀芯本体 半径与第二锥台半径差为L8,且满足关系式L8>L7,确保第二阀芯230与公接 头体200定位轴肩紧密贴合,进一步提高了第二过流流道201的密封效果。Referring to FIGS. 3 and 5 , in order to improve the sealing effect of the
此外,为了进一步提高第二过流流道201的密封效果,本发明实施例在公 接头体200与第二阀芯230之间设置有第四密封圈440,具体的,该第四密封圈 440为O型密封圈。需要说明的是,在母接头与公接头快速脱离时,第二阀芯 230会在第二阀芯弹簧220的弹簧力作用下快速复位迅速封堵第二过流流道201, 第四密封圈440会在该过程中起到一定的缓冲作用,避免第二阀芯230与公接 头体200定位轴肩直接碰撞。In addition, in order to further improve the sealing effect of the
参考图1、图2、图3、图7所示,本发明实施例的母接头体100外部螺纹 连接有固定套160,且固定套160自外而内依次开设有相互连通的第一液压油流 道161与第二液压油流道162,在固定套160与母接头体100形成的环空内依次 设置有滑套弹簧150、定位滑套140以及位置指示杆170,其中,滑套弹簧150 两端分别连接定位滑套140与母接头体100,位置指示杆170设置于定位滑套 140前端,在固定套160前端开设有用于位置指示杆170穿过的通孔。高压液压 油进入第一液压油流道161与第二液压油流道162驱动定位滑套140克服滑套 弹簧150的弹簧力向右运动。需要说明的是,滑套弹簧150始终处于压缩状态, 也即定位滑套140始终受到弹簧的作用力,确保高压液压油进入注入前,定位 滑套140在滑套弹簧150的弹簧力的作用下始终处于左极限位置。Referring to FIGS. 1 , 2 , 3 and 7 , the
为了提高固定套160与定位滑套140之间的密封效果,在定位滑套140与 固定套160之间设置有第二密封圈420与第三密封圈430,具体的,第二密封圈 420与第三密封圈430均设有两个且为O型密封圈。需要说明的是,在定位滑 套140外圆柱面一端设置有两个用于放置第二密封圈420的密封槽,在定位滑 套140外圆柱面另一端设置有两个用于放置第三密封圈430的密封槽。In order to improve the sealing effect between the fixing
参考图1、图2、图3所示,在母接头体100与固定套160之间的环空被定 位滑套140分隔为第一外腔310、第二外腔320与第三外腔330且三个腔体互不 相通,在第一外腔310内安装滑套弹簧150。为了确保高压液压油能够有效作用 于定位滑套140,本发明实施例的第二外腔320与第二液压油流道162连通,并 且让第二外腔320的径向尺寸大于第二液压油流道162。通过以上设置便可保证 定位滑套140在运动过程中不会堵塞第二液压油流道162,从而保证高压液压能 够始终作用于定位滑套140上,实现定位滑套140的快速滑动从而完成公母接 头的快速脱离。需要说明的是,在第三外腔330设置位置指示杆170是用于确 定定位滑套140在母接头体100与固定套160环空的位置,外接的液压系统可 以根据位置信息开始或终止高压液压油的注入。Referring to FIGS. 1 , 2 and 3 , the annular space between the
如图6、图8所示,为实现受油时公接头与母接头连接的稳定性与可靠性, 除了对穿梭油轮以及受油平台进行固定后,还需要对公接头与母接头之间进行 定位。本发明公接头与母接头之间的定位通过定位滑套140配合定位珠180来 实现,具体的,在母接头体100圆周方向等间隔设置有多个定位珠180,定位珠 180包括定位滚珠181以及固连在定位滚珠181外部的环形板182,其中,定位 滚珠181与环形板182为一体式结构,强度高、使用时间长。在母接头体100 与固定套160之间的环空内滑动安装有一个定位滑套140,在定位滑套140上开 设有滑套定位槽141以及指示杆安装槽142,在母接头体100上开设有定位珠安 装孔102以及定位珠滑道103。定位滚珠181安装在定位珠安装孔102内,环形 板182则滑动安装在定位珠滑道103内,公接头体200开设有环形定位道202, 受油时定位珠180同时与滑套定位槽141内表面以及定位珠滑道103外表面接 触。当滑套定位槽141位于定位珠180上方时对定位珠180进行径向固定,当 滑套定位槽141离开定位珠180上方时解除对定位珠180的径向固定。As shown in Figure 6 and Figure 8, in order to achieve the stability and reliability of the connection between the male joint and the female joint when receiving oil, in addition to fixing the shuttle tanker and the oil receiving platform, it is also necessary to carry out the connection between the male joint and the female joint. position. The positioning between the male joint and the female joint of the present invention is realized by the
如图1、图2、图3所示,母接头体100内腔被第一阀芯130分隔为第一内 腔340与第二内腔350,二者在第一过流流道101打开时连通,其他时间彼此隔 断;公接头体200内腔被第二阀芯230分隔为第三内腔360与第四内腔370,二 者在第二过流流道201打开时连通,其他时间彼此隔断;在母接头体100与公 接头体200接合后第二内腔350与第三内腔360连通。需要说明的是,本发明 实施例的第一过流流道101以及第二过流流道201的开启压力大小可调,具体 的,第一托架110螺纹连接在母接头体100内腔并通过调节第一托架110位置 改变第一阀芯弹簧120的弹性力大小,进而改变第一过流流道101的开启压力; 第二托架210螺纹连接在公接头体200内腔并通过调节第二托架210位置改变 第二阀芯弹簧220的弹性力大小,进而改变第二过流流道201的开启压力。As shown in FIG. 1 , FIG. 2 , and FIG. 3 , the inner cavity of the
需要说明的是,本发明实施例在第一托架110上开设有一个第一托架中心 流道111以及绕第一托架中心流道111圆周分布的多个第一托架过流流道112, 在第二托架210上开设有一个第二托架中心流道211以及绕第二托架中心流道 211圆周分布的多个第二托架过流流道212。It should be noted that, in the embodiment of the present invention, a first bracket center flow channel 111 and a plurality of first bracket flow channels distributed around the circumference of the first bracket center flow channel 111 are provided on the
受油前,先对穿梭油轮受油平台进行固定,此时,第一阀芯130封堵住第 一过流流道101,第二阀芯130封堵住第二过流流道201,定位滑套140处于左 极限位置,定位珠180被径向固定住,位置指示杆170处于左极限位置,高压 液压油未注入;然后将母接头体100与公接头体200逐渐靠近,当公接头体200 出油口端面与母接头体100进油口端面之间的距离到达设定距离时,外部液压 系统向固定套160的第一液压油流道161内注入高压液压油驱动定位滑套140 克服弹簧力向右运动至右极限位置,通过指示杆170来确定定位滑套140是否 到达右极限,此时,滑套定位槽141离开定位珠180上解除方对定位珠180的 径向固定,公接头继续向母接头体100靠近当经过定位珠180时,解除固定的 定位珠180沿径向向外运动,确保不会影响到母接头体100与公接头体200的 配合;当公接头体200出油口端面与母接头体100进油口端面之间的距离到达 设定受油距离时,定位珠180与环形定位道202对正,外部液压系统将注入第 一液压油流道161内的高压液压油抽出,定位滑套140在弹簧力作用下快速返 回至左极限位置,通过指示杆170来确定定位滑套140是否到达左极限,此时, 滑套定位槽141位于定位珠180上方对定位珠180进行径向固定,由此便完成 了公母接头的连接定位。Before receiving oil, firstly fix the oil receiving platform of the shuttle tanker. At this time, the
公母接头连接定位完成后即开始受油,在公母接头连接定位过程中,第一 阀芯130与第二阀芯230先接触然后在相互作用力下同时向相反方向运动,分 别克服的第一阀芯弹簧120与第二阀芯弹簧220的弹簧力从而打开第一过流流 道101与第二过流流道201,石油从高压管汇流出后先流经第一托架中心流道 111与第一托架过流流道112进入第一内腔340,然后流经第一过流流道101进 入第二内腔350与第三内腔360,再流经第二过流流道201进入第四内腔370, 最后流经第二托架中心流道211与第二托架过流流道212流入受油管汇。After the connection and positioning of the male and female joints is completed, the oil starts to receive oil. During the connection and positioning of the male and female joints, the
需要说明的是,本发明实施例可以通过指示杆170来确定定位滑套140是 否到达右极限,当定位滑套140到达右极限位置时指示杆170与固定套160端 面平齐,当定位滑套140到达左极限位置时指示杆170伸出固定套160端面的 长度确定,长度尺寸通过指示杆170刻度尺的读数即可获知。It should be noted that, in this embodiment of the present invention, the
当遇到突发工况,穿梭油轮与受油平台需要紧急脱离时,首先受油泵停止 工作,然后外部液压系统向第一液压油流道161内注入高压液压油,驱动定位 滑套140克服弹簧力向右运动至右极限位置,通过指示杆170来确定定位滑套 140是否到达右极限,此时,滑套定位槽141离开定位珠180上解除方对定位珠 180的径向固定,此时外部动力部件带动公接头200与母接头体100快速分离, 在此过程中,第一阀芯130与第二阀芯230分别在第一阀芯弹簧120与第二阀 芯弹簧220的弹簧力作用下迅速自动封堵住第一过流流道101与第二过流流道 201,避免石油泄漏,穿梭油轮远离受油平台。When encountering emergency conditions, when the shuttle tanker and the oil receiving platform need to be separated urgently, the oil receiving pump first stops working, and then the external hydraulic system injects high-pressure hydraulic oil into the first hydraulic
本发明提供了一种用于穿梭油轮与受油平台受油作业的穿梭油轮受油口紧 急脱离装置,当遇到紧急或突发情况时,能够实现穿梭油轮与受油平台快速脱 离,减小人员伤亡与财产损失,保护作业设备;还能够在穿梭油轮与受油平台 脱离后快速自动的封闭管路,避免石油泄漏造成污染环境以及发生安全隐患。 本发明的母接头与公接头快速脱离时,第一阀芯130与第二阀芯230会在第一 阀芯弹簧120与第二阀芯弹簧220的弹簧力作用下分别快速复位迅速封堵第一 过流流道101与第二过流流道201,第一密封圈410与第四密封圈440会在该过 程中起到一定的缓冲作用,避免第一阀芯130与母接头体100定位轴肩之间以 及第二阀芯230与公接头体200定位轴肩之间发生直接碰撞,防止因受力过急 而彻底脱离,进而避免在恢复连接时产生不必要的麻烦及损失。本发明提高了 穿梭油轮对受油平台进行受油时的可靠性和稳定性,可以更加便捷、安全的完 成受油作业,在遇到紧急或突发情况时,能够实现快速脱离确保船舶和工人的 安全,为安全受油提供了可靠的保障。The invention provides an emergency disengagement device for the oil receiving port of the shuttle oil tanker, which is used for the oil receiving operation of the shuttle oil tanker and the oil receiving platform. When encountering an emergency or emergency, the shuttle oil tanker can be quickly separated from the oil receiving platform. Casualties and property losses, protect the operation equipment; it can also quickly and automatically close the pipeline after the shuttle tanker is separated from the oil receiving platform, so as to avoid the pollution of the environment and the potential safety hazards caused by oil leakage. When the female connector and the male connector of the present invention are quickly disengaged, the
显然,本领域的技术人员可以对本发明实施例进行各种改动和变型而不脱 离本发明实施例的精神和范围。这样,倘若本发明实施例的这些修改和变型属 于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和 变型在内。Obviously, those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention. Thus, provided that these modifications and variations of the embodiments of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
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SE506302C2 (en) * | 1995-07-14 | 1997-12-01 | Bjoern Engdahl | Hose coupling, for example for compressed air tools, with pressure relief device for disassembly |
CN201206686Y (en) * | 2008-05-10 | 2009-03-11 | 周纪昌 | Conical rubber seal type male and female quick joint |
CN202360041U (en) * | 2011-11-21 | 2012-08-01 | 中国石油天然气集团公司 | Oil-saving safety quick joint |
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