CN112309601B - Diluent and preparation and application thereof - Google Patents
Diluent and preparation and application thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种稀释剂的制备方法,更具体地涉及Purex流程中所需的稀释剂的制备方法。The present invention relates to a kind of preparation method of diluent, more particularly relate to the preparation method of required diluent in Purex flow process.
背景技术Background technique
乏燃料后处理技术是指把已经使用3%~4%的铀废料,以化学方法将铀和钚从裂变产物中分离出来。回收的铀和钚在核电厂混合氧化物燃料中再循环使用,以生产更多能量,从而使铀资源得到更充分利用并减少浓缩铀需求。乏燃料后处理技术是保障核能可持续发展的关键技术之一。Spent fuel reprocessing technology refers to chemically separating uranium and plutonium from fission products by using 3% to 4% uranium waste. Recovered uranium and plutonium are recycled in MOX fuel for nuclear power plants to produce more energy, making better use of uranium resources and reducing the need to enrich uranium. Spent fuel reprocessing technology is one of the key technologies to ensure the sustainable development of nuclear energy.
Purex(普雷克斯)流程是目前国际上乏燃料后处理中广泛应用的工艺流程,该流程采用磷酸三丁酯(TBP)为萃取剂,利用TBP与乏燃料硝酸水溶液接触时,它能选择性地萃取铀和钚,而对裂变产物及其杂质的萃取率极低,从而通过多级逆流萃取,使铀和钚与裂变产物分离。TBP的化学稳定性好、闪点高、挥发性低,与水混溶性差,处理乏燃料后容易实现再生,便于重复利用,是目前最适宜的萃取剂。然而,TBP的密度和粘度较高,不易与水相中的铀、钚接触,为了获得最优的萃取效果,需要对其加以稀释。目前,常用的稀释剂是正十二烷和高级煤油。然而,其价格较高,性能仍有提高空间。因此,仍需开发低成本、具有同等或更高性能的稀释剂。Purex (Purex) process is currently widely used in the international spent fuel reprocessing process, the process uses tributyl phosphate (TBP) as the extraction agent, when using TBP to contact with spent fuel nitric acid aqueous solution, it can select Uranium and plutonium can be extracted selectively, but the extraction rate of fission products and their impurities is extremely low, so that uranium and plutonium can be separated from fission products through multi-stage countercurrent extraction. TBP has good chemical stability, high flash point, low volatility, and poor water miscibility. It is easy to regenerate and reuse after treating spent fuel. It is currently the most suitable extraction agent. However, TBP has high density and viscosity, and it is not easy to contact with uranium and plutonium in the water phase. In order to obtain the optimal extraction effect, it needs to be diluted. At present, the commonly used diluents are n-dodecane and high-grade kerosene. However, its price is higher, and there is still room for improvement in performance. Therefore, there is still a need to develop low-cost diluents with equal or higher performance.
发明内容Contents of the invention
本发明旨在提供一种性能优于正十二烷和高级煤油的低成本稀释剂的制备方法。The present invention aims to provide a method for preparing a low-cost diluent with better performance than n-dodecane and high-grade kerosene.
基于上述目的,本发明采用的技术方案为:Based on above-mentioned purpose, the technical scheme that the present invention adopts is:
A)以异构烯烃(按质量百分含量计,C10-C12异构烯烃的含量>75%,C5-C8馏分低于5%,C14-C17馏分低于5%,其余为C9和C13)和氢气为原料,以Ni-M/Al2O3为催化剂,在反应压力为0.5MPa-5.0MPa,优选1-3MPa,反应温度为100℃-400℃,优选200℃-300℃,空速为,5h-1-20h-1,优选5h-1-15h-1,氢油比为100:1-800:1优选200:1-500:1,条件下,反应生成饱和链烃;A) Based on isomeric olefins (by mass percentage, the content of C10-C12 isomeric olefins>75%, C5-C8 fractions are less than 5%, C14-C17 fractions are less than 5%, and the rest are C9 and C13) With hydrogen as raw material, Ni-M/Al 2 O 3 as catalyst, the reaction pressure is 0.5MPa-5.0MPa, preferably 1-3MPa, the reaction temperature is 100°C-400°C, preferably 200°C-300°C, and the space velocity For, 5h -1 -20h -1 , preferably 5h -1 -15h -1 , the hydrogen-oil ratio is 100:1-800:1, preferably 200:1-500:1, under the conditions, the reaction generates saturated chain hydrocarbons;
B)将生成的饱和链烃精馏分离出中间馏分,即得到目标稀释剂。B) Rectifying and separating the generated saturated chain hydrocarbons to separate the middle distillate to obtain the target diluent.
所述步骤A)中所述C12异构烯烃其含量>50%.The content of the C12 isomerized olefins in the step A) is >50%.
所述步骤A)中催化剂Ni-M/Al2O3中M是指La、Ce、Zr、Ga等金属中的一种或二种以上组合,催化剂中Ni的质量分数为5wt%-25wt%,优选10wt%-15wt%,M的质量分数为0.5wt%-5wt%,优选1wt%-2wt%;Al2O3为介孔结构,比表面积为150m2/g-250m2/g(优选200m2/g-240m2/g),平均孔径为5nm-8nm,Ni和La以原子尺度分散在Al2O3载体上。M in the catalyst Ni-M/ Al2O3 in the step A) refers to one or more combinations of metals such as La, Ce, Zr, Ga , etc., and the mass fraction of Ni in the catalyst is 5wt%-25wt% , preferably 10wt%-15wt%, the mass fraction of M is 0.5wt%-5wt%, preferably 1wt%-2wt%; Al2O3 is a mesoporous structure with a specific surface area of 150m2 /g- 250m2 /g 200m 2 /g-240m 2 /g), the average pore size is 5nm-8nm, Ni and La are dispersed on the Al 2 O 3 support at the atomic scale.
所述步骤B)中精馏处理时,精馏塔理论塔板数为100-200(优选150-200),精馏塔内釜温为:80℃~140℃(优选90℃~120℃),釜压为:0.1kPa-1kPa(优选0.2kPa-0.6kPa),收集塔顶蒸汽温度为50℃-75℃(优选55℃-70℃)的馏分,回流比为:10-20(优选10-15)。During the rectification treatment in the step B), the number of theoretical plates in the rectification tower is 100-200 (preferably 150-200), and the still temperature in the rectification tower is: 80°C to 140°C (preferably 90°C to 120°C) , the pressure of the kettle is: 0.1kPa-1kPa (preferably 0.2kPa-0.6kPa), and the fraction at which the overhead steam temperature is collected is 50°C-75°C (preferably 55°C-70°C), and the reflux ratio is: 10-20 (preferably 10 -15).
上述方法制备获得的稀释剂用于乏燃料萃取剂,与乏燃料摩尔浓度3.0mol/L-4.0mol/L硝酸水溶液接触时,能选择性地萃取分离出铀和钚。The diluent prepared by the above method is used as spent fuel extractant, and can selectively extract and separate uranium and plutonium when in contact with spent fuel molar concentration 3.0mol/L-4.0mol/L nitric acid aqueous solution.
乏燃料中金属离子的浓度为0.4mol/L-0.7mol/L.The concentration of metal ions in spent fuel is 0.4mol/L-0.7mol/L.
本发明针对现有稀释剂存在的问题,提供了一种高性能、低成本的稀释剂制备方法。本发明操作条件温和、工艺简单,催化剂表现出与贵金属催化剂相当的催化活性且成本较低。The invention aims at the problems existing in the existing diluents, and provides a high-performance, low-cost diluent preparation method. The invention has mild operating conditions and simple process, and the catalyst exhibits catalytic activity equivalent to that of noble metal catalysts and has low cost.
具体实施方式Detailed ways
为了进一步说明本发明,列举以下实施例,但它并不限制各附加权利要求所定义的发明范围。In order to further illustrate the present invention, the following examples are given without limiting the scope of the invention defined by the appended claims.
实施例1Example 1
催化剂的制备:Catalyst preparation:
按催化剂Ni和La最终含量质量百分数为10%和2%配制Ni(NO3)2和La(NO3)3前驱体溶液(Ni摩尔浓度为2.1mol/L,La的摩尔浓度为0.18mol/L),加入所需介孔氧化铝(比表面积为210m2/g,平均孔径为7nm),搅拌均匀后,于60℃下老化24h,得到的固体于120℃烘箱中干燥过夜,然后,450℃下焙烧4h,即获得Ni-La/Al2O3催化剂(电镜结果表明Ni和La以单原子尺度分散在Al2O3上)。Prepare Ni(NO 3 ) 2 and La(NO 3 ) 3 precursor solutions (the molar concentration of Ni is 2.1mol/L, and the molar concentration of La is 0.18mol/L by 10% and 2% of the final mass percentage of catalyst Ni and La). L), add the required mesoporous alumina (specific surface area is 210m 2 /g, average pore diameter is 7nm), after stirring evenly, aged at 60°C for 24h, the obtained solid was dried overnight in an oven at 120°C, and then, 450 The Ni-La/Al 2 O 3 catalyst was obtained by calcining at ℃ for 4 hours (the electron microscopy results showed that Ni and La were dispersed on Al 2 O 3 at the single-atom scale).
原料加氢反应:Raw material hydrogenation reaction:
以四聚丙烯(按质量百分含量计,C10-C12异构烯烃的含量为76.8%,其中C12的含量为四聚丙烯质量的43%,C5-C8馏分为2.1%,C14-C17馏分为1.5%,其余为C9和C13)为原料,在反应温度:250℃、反应压力:2MPa、体积空速:10h-1、氢油比:300:1的反应条件下进行加氢反应。得到的四聚丙烯加氢产物,用荧光指示剂吸附法测定四聚丙烯的转化率大于99.5%.With tetrapropylene (by mass percentage, the content of C10-C12 isomeric olefins is 76.8%, wherein the content of C12 is 43% of tetrapropylene quality, C5-C8 fraction is 2.1%, and C14-C17 fraction is 1.5%, the rest are C9 and C13) as raw materials, hydrogenation reaction is carried out under the reaction conditions of reaction temperature: 250°C, reaction pressure: 2MPa, volume space velocity: 10h -1 , hydrogen-oil ratio: 300:1. The tetrapropylene hydrogenation product obtained, the conversion rate of tetrapropylene measured by fluorescence indicator adsorption method is greater than 99.5%.
加氢产物精馏:Hydrogenation product distillation:
在精馏塔理论塔板数为200,精馏塔内釜温为:100℃~125℃,釜压为:0.5kPa,收集塔顶蒸汽温度为55℃-68℃的馏分,回流比为:15的精馏条件下对四聚丙烯加氢产物进行精馏,切割出的产品即为目标稀释剂(按质量百分含量计,C10-C12异构烷烃的含量为95.6%,其中C12的含量为稀释剂质量的54%,C8以下馏分为0.4%,C14以上馏分为0.7%,其余为C9和C13馏分)。The number of theoretical plates in the rectification tower is 200, the temperature in the rectification tower is 100°C-125°C, the pressure in the rectification tower is 0.5kPa, and the fraction with the steam temperature at the top of the tower is collected at 55°C-68°C, and the reflux ratio is: Under the rectification condition of 15, the tetrapolypropylene hydrogenation product is rectified, and the cut product is the target diluent (in terms of mass percentage, the content of C10-C12 isoparaffins is 95.6%, and the content of C12 It is 54% of the diluent quality, the fraction below C8 is 0.4%, the fraction above C14 is 0.7%, and the rest are C9 and C13 fractions).
稀释剂的萃取实验测试:Extraction test of diluent:
1、分相时间:按体积比配制成30%TBP-稀释剂溶液,分别与1mol/L的HNO3或1mol/L的NaOH溶液等体积振荡,充分混合后,静置记录分相时间,两个体系的分相时间相同,均为0.9min。1. Phase separation time: prepare a 30% TBP-diluent solution according to the volume ratio, vibrate with 1mol/L HNO 3 or 1mol/L NaOH solution in equal volume respectively, after mixing fully, stand still and record the phase separation time, two The phase separation time of each system is the same, both are 0.9min.
将体积比配制成30%TBP-正十二烷溶液分别与1mol/L的HNO3溶液等体积振荡,充分混合后,静置记录分相时间,两个体系的分相时间相同,均为1.5min;目标稀释剂的分相时间为0.9min优于正十二烷的1.5min。The volume ratio was prepared to be 30% TBP-n-dodecane solution and 1mol/L HNO3 solution, respectively oscillating in equal volumes. After mixing fully, stand still and record the phase separation time. The phase separation time of the two systems is the same, both are 1.5 min; the phase separation time of the target diluent is 0.9min better than n-dodecane's 1.5min.
2、萃取性能测试:按体积比配制成30%TBP-稀释剂溶液,并与3.5mol/L HNO3溶解的摩尔浓度0.55mol/L Pu(IV)金属离子溶液按体积比1:1充分混合,测定30%TBP-稀释剂溶液中金属的饱和萃取容量。经试验30%TBP-目标稀释剂萃取饱和容量为90g/L,30%TBP-正十二烷萃取饱和容量为58g/L。2. Extraction performance test: Prepare 30% TBP-diluent solution by volume ratio, and fully mix with 0.55mol/L Pu(IV) metal ion solution with a molar concentration of 3.5mol/L HNO 3 dissolved in a volume ratio of 1:1 , to determine the saturated extraction capacity of metals in a 30% TBP-diluent solution. After testing, the extraction saturation capacity of 30% TBP-target diluent is 90g/L, and the extraction saturation capacity of 30% TBP-n-dodecane is 58g/L.
实施例2Example 2
除了在原料加氢反应步骤中反应温度改为200℃外,以与实施例1中所述相同方法得到的目标稀释剂,并按实施例1条件进行萃取实验测试(采用1mol/L的HNO3测定分相时间),在萃取试验过程中,分相时间为0.9min优于十二烷,30%TBP-目标稀释剂萃取饱和容量为87g/L。Except that the reaction temperature was changed to 200°C in the raw material hydrogenation reaction step, the target diluent obtained by the same method as described in Example 1 was carried out in the extraction experiment test according to the conditions of Example 1 (using 1mol/L of HNO3 Determination of phase separation time), in the extraction test process, the phase separation time is 0.9min better than dodecane, and the extraction saturation capacity of 30% TBP-target diluent is 87g/L.
实施例3Example 3
除了在原料加氢反应步骤中反应温度改为300℃外,以与实施例1中所述相同方法得到的目标稀释剂,并按实施例1条件进行萃取实验测试(采用1mol/L的HNO3测定分相时间),在萃取试验过程中,分相时间为0.9min优于十二烷,30%TBP-目标稀释剂萃取饱和容量为104g/L。Except that the reaction temperature was changed to 300°C in the raw material hydrogenation reaction step, the target diluent obtained by the same method as described in Example 1 was carried out in the extraction experiment test according to the conditions of Example 1 (using 1mol/L of HNO3 Determination of phase separation time), in the extraction test process, the phase separation time is 0.9min better than dodecane, and the extraction saturation capacity of 30% TBP-target diluent is 104g/L.
实施例4Example 4
除了在原料加氢反应步骤中反应压力改为1MPa外,以与实施例1中所述相同方法得到的目标稀释剂,并按实施例1条件进行萃取实验测试(采用1mol/L的HNO3测定分相时间),在萃取试验过程中,分相时间为0.9min优于十二烷,30%TBP-目标稀释剂萃取饱和容量为70g/L。Except that the reaction pressure is changed into 1MPa in the raw material hydrogenation reaction step, with the target diluent obtained in the same way as described in Example 1, and carry out the extraction experiment test by the conditions of Example 1 ( the HNO of 1mol/L is adopted Measure Phase separation time), in the extraction test process, the phase separation time is 0.9min better than dodecane, and the extraction saturation capacity of 30% TBP-target diluent is 70g/L.
实施例5Example 5
除了在原料加氢反应步骤中反应压力改为3MPa外,以与实施例1中所述相同方法得到的目标稀释剂,并按实施例1条件进行萃取实验测试(采用1mol/L的HNO3测定分相时间),在萃取试验过程中,分相时间为0.9min优于十二烷,30%TBP-目标稀释剂萃取饱和容量为104g/L。Except that the reaction pressure is changed into 3MPa in the raw material hydrogenation reaction step, with the target diluent that obtains with the same method as described in Example 1, and carry out extraction experimental test by the condition of Example 1 (adopting the HNO of 1mol/L Measure Phase separation time), in the extraction test process, the phase separation time is 0.9min better than dodecane, and the extraction saturation capacity of 30% TBP-target diluent is 104g/L.
实施例6Example 6
除了在原料加氢反应步骤中空速改为5h-1外,以与实施例1中所述相同方法得到的目标稀释剂,并按实施例1条件进行萃取实验测试(采用1mol/L的HNO3测定分相时间),在萃取试验过程中,分相时间为0.9min优于十二烷,30%TBP-目标稀释剂萃取饱和容量为108g/L。Except that the space velocity is changed to 5h in the raw material hydrogenation reaction step, the target diluent obtained by the same method as described in Example 1 is carried out in the extraction experiment test according to the conditions of Example 1 (using 1mol/L of HNO 3 Determination of phase separation time), in the extraction test process, the phase separation time is 0.9min better than dodecane, and the extraction saturation capacity of 30% TBP-target diluent is 108g/L.
实施例7Example 7
除了在原料加氢反应步骤中空速改为7.5h-1外,以与实施例1中所述相同方法得到的目标稀释剂,并按实施例1条件进行萃取实验测试(采用1mol/L的HNO3测定分相时间),在萃取试验过程中,分相时间为0.9min优于十二烷,30%TBP-目标稀释剂萃取饱和容量为104g/L。Except that the space velocity is changed to 7.5h in the raw material hydrogenation reaction step, the target diluent obtained by the same method as described in Example 1, and the extraction experiment test is carried out according to the conditions of Example 1 (using 1mol/L of HNO 3 Determination of phase separation time), in the extraction test process, the phase separation time is 0.9min better than dodecane, and the extraction saturation capacity of 30% TBP-target diluent is 104g/L.
实施例8Example 8
除了在原料加氢反应步骤中空速改为12h-1外,以与实施例1中所述相同方法得到的目标稀释剂,并按实施例1条件进行萃取实验测试(采用1mol/L的HNO3测定分相时间),在萃取试验过程中,分相时间为0.9min优于十二烷,30%TBP-目标稀释剂萃取饱和容量为93g/L。Except that the space velocity is changed to 12h in the raw material hydrogenation reaction step, the target diluent obtained by the same method as described in Example 1 is carried out in the extraction experiment test according to the conditions of Example 1 (using 1mol/L of HNO 3 Determination of phase separation time), in the extraction test process, the phase separation time is 0.9min better than dodecane, and the extraction saturation capacity of 30% TBP-target diluent is 93g/L.
实施例9Example 9
除了在原料加氢反应步骤中空速改为15h-1外,以与实施例1中所述相同方法得到的目标稀释剂,并按实施例1条件进行萃取实验测试(采用1mol/L的HNO3测定分相时间),在萃取试验过程中,分相时间为0.9min优于十二烷,30%TBP-目标稀释剂萃取饱和容量为78g/L。Except that the space velocity was changed to 15h in the raw material hydrogenation reaction step, the target diluent obtained by the same method as described in Example 1 was carried out in the extraction experiment test according to the conditions of Example 1 (using 1mol/L of HNO 3 Determination of phase separation time), in the extraction test process, the phase separation time is 0.9min better than dodecane, and the extraction saturation capacity of 30% TBP-target diluent is 78g/L.
实施例10Example 10
除了在原料加氢反应步骤中氢油比改为200:1外,以与实施例1中所述相同方法得到的目标稀释剂,并按实施例1条件进行萃取实验测试(采用1mol/L的HNO3测定分相时间),在萃取试验过程中,分相时间为0.9min优于十二烷,30%TBP-目标稀释剂萃取饱和容量为90g/L。Except that the ratio of hydrogen to oil is changed to 200:1 in the raw material hydrogenation reaction step, the target diluent obtained by the same method as described in Example 1, and the extraction experiment test is carried out according to the conditions of Example 1 (using 1mol/L HNO3 measures the phase separation time), in the extraction test process, the phase separation time is 0.9min better than dodecane, and the extraction saturation capacity of 30% TBP-target diluent is 90g/L.
实施例11Example 11
除了在原料加氢反应步骤中氢油比改为400:1外,以与实施例1中所述相同方法得到的目标稀释剂,并按实施例1条件进行萃取实验测试(采用1mol/L的HNO3测定分相时间),在萃取试验过程中,在萃取试验过程中,分相时间为0.9min优于十二烷,30%TBP-目标稀释剂萃取饱和容量为90g/L。Except that the ratio of hydrogen to oil is changed to 400:1 in the raw material hydrogenation reaction step, the target diluent obtained by the same method as described in Example 1, and the extraction experiment test is carried out according to the conditions of Example 1 (using 1mol/L HNO 3 measure the phase separation time), in the extraction test process, in the extraction test process, the phase separation time is 0.9min better than dodecane, and the 30% TBP-target diluent extraction saturation capacity is 90g/L.
实施例12Example 12
除了在原料加氢反应步骤中氢油比改为500:1外,以与实施例1中所述相同方法得到的目标稀释剂,并按实施例1条件进行萃取实验测试(采用1mol/L的HNO3测定分相时间),在萃取试验过程中,在萃取试验过程中,分相时间为0.9min优于十二烷,30%TBP-目标稀释剂萃取饱和容量为90g/L。Except that the ratio of hydrogen to oil is changed to 500:1 in the raw material hydrogenation reaction step, the target diluent obtained in the same way as described in Example 1, and the extraction experiment test is carried out according to the conditions of Example 1 (using 1mol/L HNO 3 measure the phase separation time), in the extraction test process, in the extraction test process, the phase separation time is 0.9min better than dodecane, and the 30% TBP-target diluent extraction saturation capacity is 90g/L.
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