CN112298730B - Integrated electronic commerce packaging system with buffer device - Google Patents
Integrated electronic commerce packaging system with buffer device Download PDFInfo
- Publication number
- CN112298730B CN112298730B CN201910699242.7A CN201910699242A CN112298730B CN 112298730 B CN112298730 B CN 112298730B CN 201910699242 A CN201910699242 A CN 201910699242A CN 112298730 B CN112298730 B CN 112298730B
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- Prior art keywords
- panel portion
- panel
- outer panel
- rear upper
- edge
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- 230000008901 benefit Effects 0.000 abstract description 7
- 238000004806 packaging method and process Methods 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 24
- 239000011111 cardboard Substances 0.000 description 12
- 239000000123 paper Substances 0.000 description 10
- 230000006835 compression Effects 0.000 description 6
- 238000007906 compression Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000011087 paperboard Substances 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002453 shampoo Substances 0.000 description 2
- 230000003319 supportive effect Effects 0.000 description 2
- 230000003796 beauty Effects 0.000 description 1
- -1 but not limited to Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/02—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body
- B65D5/06—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body with end-closing or contents-supporting elements formed by folding inwardly a wall extending from, and continuously around, an end of the tubular body
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/4266—Folding lines, score lines, crease lines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/44—Integral, inserted or attached portions forming internal or external fittings
- B65D5/50—Internal supporting or protecting elements for contents
- B65D5/5002—Integral elements for containers having tubular body walls
- B65D5/5011—Integral elements for containers having tubular body walls formed by folding inwardly of extensions hinged to the upper or lower edges of the body
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
- B65D5/42—Details of containers or of foldable or erectable container blanks
- B65D5/54—Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing
- B65D5/5405—Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing for opening containers formed by erecting a blank in tubular form
- B65D5/541—Lines of weakness to facilitate opening of container or dividing it into separate parts by cutting or tearing for opening containers formed by erecting a blank in tubular form the lines of weakness being provided in one or more closure flaps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cartons (AREA)
Abstract
In the case of electronic commerce, the present invention provides an integrated packaging system with cushioning that provides the necessary protection of the consumer goods contained therein from the rigors of shipping and parcel dispatch while providing significant benefits in terms of environmental protection, flexibility, and cost savings.
Description
Technical Field
The invention relates to an integrated electronic commerce packaging system with a buffer device, in particular to a packaging system for shipping consumer goods through an electronic commerce channel.
Background
Electronic commerce is an important and evolving business channel. This is especially true in the chinese market. Quick-wear products (e.g., packaged cosmetics, bottled shampoos or body washes) are one example of a class of goods sold by electronic commerce channels. There is a need to protect these consumer products from damage associated with shipping pressures and shipping requirements (i.e., the final arrival of the shipped goods from the manufacturer/e-retailer to the consumer/end user). In addition, there is a need for packages that are inherently quick, low cost and/or flexible. Currently, some consumer products are packaged in primary shipping boxes made of corrugated cardboard. Inserts (typically made of paper or plastic) are also used to secure the consumer products in place within the shipping container. While such systems do protect the consumer goods contained therein, they consume significant material costs. There is also an environmental cost associated with using such materials. In view of the growing trend of electronic commerce, coupled with the current demands for environmental and material costs and labor costs, there is a need to provide an integrated packaging system, particularly for electronic commerce designs, that provides the necessary protection for consumer goods, yet achieves savings and improves the consumer's out-of-box experience.
Disclosure of Invention
The applicant has unexpectedly found that the use of certain corrugated cardboard structures provides environmental and cost savings while providing the necessary protection for consumer products during shipment/transport in connection with electronic commerce, and in addition provides flexibility applicable to products of different sizes.
One aspect of the present invention provides a packaging system comprising one or more consumer goods housed in a six-sided corrugated cardboard box folded from corrugated cardboard, wherein the corrugated cardboard comprises a front panel and a rear panel, wherein the front panel comprises a front upper-inner panel portion and a front upper-outer panel portion, and the rear panel comprises a rear upper-inner panel portion, a rear upper-middle panel portion and a rear upper-outer panel portion, wherein within the box the front upper-inner panel portion faces away from a front side of the box, the rear upper-inner panel portion or the rear upper-middle panel portion faces away from a rear side of the box, the one or more consumer goods being housed between the front upper-inner panel portion and the rear upper-inner panel portion or between the front upper-inner panel portion and the rear upper-middle panel portion.
In particular, the corrugated cardboard box of the present invention has two folding means: a) Folding a, wherein the rear upper-inner panel portion faces away from the rear side of the case, the one or more consumer goods being housed between the front upper-inner panel portion and the rear upper-inner panel portion; and B) a folding mode B, wherein the rear upper-middle panel portion faces away from the rear side of the case, and the one or more consumer goods are housed between the front upper-inner panel portion and the rear upper-middle panel portion.
One advantage of the invention is that the built-in cushioning device of the system can achieve good cushioning performance, and particularly provides good cushioning protection for products which are easy to collide and deform.
Another advantage of the present invention is that no additional inserts are required that provide a securing/cushioning effect, which reduces costs, increases operating speed and/or improves recyclability of the system.
Yet another advantage of the present invention is that the special design gives flexibility in use, enabling the same package to be used for different sizes of products by different folding means, reducing the use of filling materials.
Yet another advantage of the present invention is that it provides better compressive strength than conventional corrugated cartons.
These and other features of the present invention will become apparent to one of ordinary skill in the art upon review of the following detailed description when taken in conjunction with the appended claims.
Drawings
While the specification concludes with claims particularly pointing out and distinctly claiming the invention, it is believed that the invention will be better understood from the following description of the accompanying drawings.
FIG. 1 is a top view of one embodiment of a corrugated board suitable for use in the present invention;
fig. 2A to 2C show an embodiment of a corrugated cardboard box according to the present invention, which is folded from the corrugated cardboard shown in fig. 1, wherein fig. 2A shows a folding pattern a, fig. 2B shows a folding pattern B, and fig. 2C shows a box with a top side closed;
FIG. 3 is a top view of another embodiment of a corrugated board suitable for use in the present invention;
FIG. 4 is a top view of yet another embodiment of a corrugated board suitable for use in the present invention;
FIG. 5 is a top view of yet another embodiment of a corrugated board suitable for use in the present invention;
FIG. 6 is a top view of yet another embodiment of a corrugated board suitable for use in the present invention; and
fig. 7 is a top view of yet another embodiment of a corrugated board suitable for use in the present invention.
Detailed Description
Definition of the definition
The term "comprising" as used herein means that steps and components other than those specifically mentioned may be added. The term includes the term "consisting of and the term" consisting essentially of. The compositions of the present invention may comprise, consist of, and consist essentially of: the essential elements and limitations described herein, as well as any additional or optional ingredients, components, steps, or limitations described herein.
All percentages, parts and ratios are based on the total weight of the composition of the present invention, unless otherwise specified. Unless otherwise indicated, all weights as they pertain to listed ingredients are based on the active level and, therefore, do not include solvents or byproducts that may be included in commercially available materials.
As used herein, the article "a" or "an" when used in a claim is to be understood as one or more of the claimed or described item.
As used herein, the phrases "preferred," "preferably," and variations thereof refer to embodiments of the invention that provide certain benefits in certain circumstances. However, other embodiments may be preferred under the same or other circumstances. Furthermore, references to one or more preferred embodiments are not intended to imply that other embodiments are not useful, nor are other embodiments intended to be excluded from the scope of the invention.
Description of the reference numerals related to the invention:
fig. 1:
corrugated board 1;
a left panel 11;
a left middle panel portion 110;
an upper left panel section 111;
a left lower panel portion 112;
a left outer panel portion 113;
left side bottom groove 114;
a rear panel 12;
a rear middle panel portion 120;
a rear upper-inner panel portion 121;
a rear upper-middle panel portion 122;
a rear upper-outer panel portion 123;
a rear lower panel portion 124;
a rear side double fold 125;
a posterior middle finger hole 126;
a top edge 127;
top recessed edge 1270;
a left end edge 128;
left end projection edge 1280;
a right end edge 129;
a right protruding edge 1290;
a right panel 13;
a right middle panel portion 130;
an upper right panel portion 131;
a right lower panel portion 132;
right side bottom groove 134;
a front panel 14;
a front middle panel portion 140;
front upper-inner panel portion 141;
a front upper-outer panel portion 142;
a front lower panel portion 143; and
front side double fold 145. Fig. 2A to 2C:
as in fig. 1.
Fig. 3:
corrugated board 3;
a left panel 31;
a left middle panel portion 310;
an upper left panel portion 311;
a left lower panel portion 312;
a left outer panel portion 313;
left side bottom slot 314;
a rear panel 32;
a rear middle panel portion 320;
a rear upper-inner panel portion 321;
a rear upper-middle panel portion 322;
a rear upper-outer panel portion 323;
a rear lower panel portion 324;
a back side double fold 325;
a posterior middle finger hole 326;
a top edge 327;
top recessed edge 3270;
a left end edge 328;
left end protruding edge 3280;
a right end edge 329;
a right-hand protruding edge 3290;
a right panel 33;
a right middle panel portion 330;
an upper right panel portion 331;
a right lower panel portion 332;
right side bottom groove 334;
a front panel 34;
a front middle panel portion 340;
a front upper-inner panel portion 341;
front upper-outer panel portion 342;
a front lower panel portion 343; and
front side double fold 345.
Fig. 4:
corrugated board 4;
a left panel 41;
a left middle panel portion 410;
an upper left panel section 411;
a lower left panel portion 412;
a left outer panel portion 413;
left side bottom groove 414;
top left panel top edge 415;
the top left panel top recessed edge 4150;
a left lower panel bottom edge 416;
a left lower panel left end edge 417;
a lower left panel right end edge 418;
a rear panel 42;
a rear middle panel portion 420;
a rear upper-inner panel portion 421;
a rear upper-middle panel portion 422;
a rear upper-outer panel portion 423;
a rear lower panel portion 424;
a rear side double fold 425;
a posterior middle finger hole 426;
rear upper-outer panel top edge 427;
a rear upper-outer panel top concave edge 4270;
rear upper-outer panel left end edge 428;
rear upper-outer panel left protruding edge 4280;
rear upper-outer panel right end edge 429;
rear upper-outer panel right protruding edge 4290;
a rear lower panel bottom edge 4241;
a rear lower panel right end edge 4242;
a right panel 43;
a right middle panel portion 430;
an upper right panel portion 431;
a lower right panel portion 432;
right bottom groove 434;
a tear-off strip 435;
a lower right panel bottom edge 436;
a bottom recessed edge 437 of the lower right panel;
a front panel 44;
front and middle panel portion 440;
front upper-inner panel portion 441;
front upper-outer panel portion 442;
a front lower panel portion 443;
front side double fold 445;
front lower panel bottom edge 446; and
the left end edge 447 of the front lower panel.
Fig. 5:
corrugated board 5;
left side bottom groove 514;
right side bottom slot 534;
front upper-outer panel left end edge 546;
front upper-outer panel left protruding edge 5460;
front upper-outer panel right end edge 547;
front upper-outer panel right protruding edge 5470; and
front upper-outer panel bottom protruding edge 548. Fig. 6:
corrugated board 6;
left side bottom slot 614;
right side bottom slot 634;
front upper-outer panel left end edge 646;
front upper-outer panel left-end projecting edge 6460;
front upper-outer panel right end edge 647;
front upper-outer panel right protruding edge 6470; and
front upper-outer panel bottom protruding edge 648.
Fig. 7:
corrugated board 7;
left side bottom slot 714;
right side bottom slot 734;
front upper-outer panel left end edge 746;
front upper-outer panel left-end ledge 7460;
front upper-outer panel right end edge 747;
front upper-outer panel right protruding edge 7470; and
front upper-outer panel bottom protruding edge 748.
In some embodiments, the front upper-outer panel portion has a front upper-outer panel left-end protruding edge and a front upper-outer panel right-end protruding edge, and wherein the front upper-outer panel left-end protrusion and front upper-outer panel right-end protrusion are releasably received in the slot of the right side bottom and the slot of the left side bottom of the six-sided corrugated cardboard box, respectively.
In some embodiments, the rear upper-outer panel portion has a rear upper-outer panel left-end protruding edge and a rear upper-outer panel right-end protruding edge, and wherein the rear upper-outer panel left-end protruding and rear upper-outer panel right-end protruding are releasably received in the slots of the left-side bottom and right-side bottom of the six-sided corrugated cardboard box, respectively.
In some embodiments, the front side of the case is opposite the rear side, and wherein the front panel further comprises a front middle panel portion forming the front side, and the rear panel further comprises a rear middle panel portion forming the rear side.
In some embodiments, the front panel further comprises a front side double fold between the front middle panel portion and the front upper-inner panel portion, preferably the width of the front side double fold is 2mm to 50mm, preferably 5mm to 40mm, more preferably 10mm to 30mm.
In some embodiments, the back panel further comprises a back side double fold located between the back middle panel portion and the back upper-inner panel portion, preferably the width of the back side double fold is from 2mm to 50mm, preferably from 5mm to 40mm, more preferably from 10mm to 30mm.
In some embodiments, the posterior superior-medial panel portion includes a posterior middle finger aperture centrally located in the bottom.
In some embodiments, the rear upper-outer panel portion has a top recessed edge.
In some embodiments, the front upper-outer panel portion has a bottom end protruding edge, preferably the front upper-outer panel portion and the front upper-inner panel portion are separated at the bottom end protruding edge and/or the width of the bottom end protruding is the same as the width of the front side double fold. One advantage of this arrangement is that the bottom end projection serves as a support after folding.
In some embodiments, the corrugated cardboard further comprises a left panel comprising an upper left panel portion, a middle left panel portion, and a lower left panel portion, and the right panel comprises an upper right panel portion, a middle right panel portion, and a lower right panel portion, wherein the middle left panel portion and the middle right panel portion form a left side and a right side of the box, respectively, the upper left panel portion and/or the upper right panel portion form a top side of the box, and the lower left panel portion and/or the lower right panel portion form a bottom side of the box.
In some embodiments, the front panel further comprises a front lower panel portion and the rear panel further comprises a rear lower panel portion, wherein the left lower panel portion, the right lower panel portion, the front lower panel portion and the right lower panel portion are configured to together form a bottom side of the case, preferably the bottom side is self-locking.
In some embodiments, the top side of the case comprises a frangible line.
In some embodiments, the box is folded from a sheet of corrugated paperboard.
In some embodiments, the box is made of three layers of corrugated paperboard. In particular, the three-ply corrugated board has a paper thickness of 100 grams per square meter ("gsm") to 400gsm, preferably 150gsm to 350gsm, more preferably 200gsm to 300gsm, still more preferably 225gsm to 275gsm, more preferably 240gsm to 260gsm, even more preferably 245gsm to 255 gsm. In particular, the three-layer corrugated paper has a thickness of 70gsm to 270gsm, preferably 95gsm to 245gsm, more preferably 120gsm to 220gsm, still more preferably 145gsm to 195gsm, more preferably 155gsm to 185gsm, even more preferably 165gsm to 175gsm.
In some embodiments, the corrugations of the corrugated paperboard are selected from the group of flutes consisting of flutes of a flutes, C flutes, B flutes, or a combination thereof.
In some embodiments, the case is free of inserts for securing the consumer product.
Fig. 1 relates to corrugated board 1. Different types of cardboard may be used. One suitable type is a 3 ply corrugated board. Preferably, at least the inner layer(s) (trilayer (s)) comprises at least a portion of recycled material. The corrugated board 1 comprises a left panel 11, a rear panel 12, a right panel 13 and a front panel 14 which are connected in sequence.
The left panel 11 comprises a left middle panel portion 110, a left upper panel portion 111, a left lower panel portion 112 and a left outer panel portion 113, wherein the left middle panel portion 110 ultimately forms the left side of the box, the left upper panel portion 111 forms part of the top side of the box, the left lower panel portion 112 forms part of the bottom side of the box, and the left outer panel portion 113 is glued or otherwise connected to the front panel 14. The left middle panel portion 110 includes a left side bottom slot 114 at its bottom end for receiving the left end projection of the rear upper-outer panel portion and the right side projection of the front upper-outer panel. The left side bottom slot 114 may be located anywhere on the bottom end of the left middle panel portion, preferably centrally located on the bottom end of the left middle panel portion. The length of the left side bottom slot 114 may vary, but typically it is 1% to 50%, preferably 5% to 30%, more preferably 10% to 20% of the length of the left side of the tank. Typical dimensions may include a width of 3 to 10mm and a length of 2 to 8 cm.
The right panel 13 comprises a right middle panel portion 130, a right upper panel portion 131 and a right lower panel portion 132, wherein the right middle panel portion 130 ultimately forms a right side of the box, the right upper panel portion 131 forms a portion of a top side of the box, and the right lower panel portion 132 forms a portion of a bottom side of the box. The right middle panel portion 130 includes a right side bottom slot 134 at its bottom end for receiving the right end projection of the rear upper-outer panel portion and the left end projection of the front upper-outer panel. The right side bottom slot 134 may be located anywhere on the bottom end of the right center panel portion, preferably centrally located on the bottom end of the right center panel portion. The length of the right side bottom slot 134 may vary, but typically it is 1% to 50%, preferably 5% to 30%, more preferably 10% to 20% of the length of the right side of the tank. Typical dimensions may include a width of 3 to 10mm and a length of 2 to 8 cm. Still referring to fig. 1, the rear panel 12 includes a rear center panel portion 120, a rear side double fold 125, a rear upper-inner panel portion 121, a rear upper-center panel portion 122, a rear upper-outer panel portion 123, and a rear lower panel portion 124, wherein the left and right sides of the rear center panel portion 120 are connected to the left and right center panel portions 110 and 130, respectively, and the rear center panel portion 120 ultimately forms the rear side of the case. The rear lower panel portion 124 is laid flat on the inside of the bottom side of the box after folding. The rear side double fold 125, the rear upper-inner panel portion 121, the rear upper-middle panel portion 122 and the rear upper-outer panel portion 123 are located above the rear middle panel portion 120 in succession and together form a cushioning device after folding. The cushioning device is foldable in two folding modes and is adaptable to consumer products of different sizes, providing flexibility on the one hand and reducing the filling when accommodating consumer products of small size on the other hand. Further, the leftmost edge of the rear upper-outer panel portion 123 is a left end edge 128, which includes a left end protruding edge 1280; the rightmost edge of the rear upper-outer panel portion 123 is a right-end edge 129 that includes a right-end protruding edge 1290. In addition, the rear upper-middle panel portion 122 includes a rear middle finger aperture 126 at its bottom. The topmost edge of the rear upper-outer panel portion 123 is the topmost edge 127, which includes a topmost recessed edge 1270. The rear middle finger aperture 126 and the top recessed edge 1270 may be adapted for finger access by a user to facilitate assembly of the case or to adjust the folding of the case.
Still referring to fig. 1, the front panel 14 includes a front-middle panel portion 140, a front upper-inner panel portion 141, a front upper-outer panel portion 142, a front lower panel portion 143, and a front side double fold 145. The front lower panel portion 143 is laid flat on the inner side of the bottom side of the case after folding. The front side double fold 145, the front upper-inner panel portion 141 and the front upper-outer panel portion 142 are located above the front middle panel portion 140 in succession and together form a cushioning device after folding.
Fig. 2A to 2C are a folded state a (fig. 2A), a folded state B (fig. 2B), and a closed state (fig. 2C) of the box 2 assembled from the corrugated board 1 of fig. 1.
In the folded state a (the case folded in the folding manner a), right-angle folding is performed at both folds of the rear side double-fold 125 such that the rear upper-inner panel portion 121 faces away from the rear middle panel portion 120 forming the rear side face of the case 2 after folding, while right-angle folding is performed between the rear upper-inner panel portion 121 and the rear upper-middle panel portion 122, and the rear upper-middle panel portion 122 and the rear upper-outer panel portion 123 are not folded, such that the rear upper-middle panel portion 122 and the rear upper-outer panel portion 123 are both laid flat on the bottom of the case 2. Left-end protruding edge 1280 may be inserted into left-side bottom slot 114 and right-end protruding edge 1290 may be inserted into right-side bottom slot 134. The right angle folding is performed at both folds of the front side double folding 145 such that the front upper-inner panel portion 141 faces away from the front middle panel portion 140 after folding, while the right angle folding is performed between the front upper-inner panel portion 141 and the front upper-outer panel portion 142 such that the front upper-outer panel portion 142 is laid flat on the bottom of the box 2.
In the folded state B (the case folded in the folding manner B), one of the two folds of the rear side double-fold 125 is folded at a right angle at the lower side, and the other is not folded, while the rear upper-inner panel portion 121 and the rear upper-middle panel portion 122 are folded at a right angle therebetween such that the rear upper-middle panel portion 122 faces away from the rear middle panel portion 120 forming the rear side of the case 2 after folding, and the rear upper-middle panel portion 122 and the rear upper-outer panel portion 123 are also folded at a right angle such that the rear upper-outer panel portion 123 is tiled at the bottom of the case 2. Left-end protruding edge 1280 may be inserted into left-side bottom slot 114 and right-end protruding edge 1290 may be inserted into right-side bottom slot 134. The folding method of the front panel is the same as the folding mode A.
Still referring to fig. 2A-2C, a worker can place one or more consumer goods (not shown) into the interior cavity of the open bin. The consumer product may be any number of products including, but not limited to, fabric care products, personal care products, baby care products, beauty care products, and oral care products. One non-limiting example is hair care products such as bottled shampoo and/or bottled conditioner. After the consumer product is within the interior cavity, the upper left panel portion 111 and the upper right panel portion 131 are folded together, thereby closing the case 2.
Fig. 3 relates to corrugated board 3. The corrugated board 3 includes a left panel 31, a rear panel 32, a right panel 33, and a front panel 34, which are connected in this order. The left panel 31 includes a left middle panel portion 310, a left upper panel portion 311, a left lower panel portion 312, and a left outer panel portion 313, wherein the left middle panel portion 310 ultimately forms the left side of the case, and the left outer panel portion 313 is glued or otherwise attached to the front panel 34. The left middle panel portion 310 includes a left side bottom slot 314 at its bottom end for receiving the left end projection of the rear upper-outer panel portion. The left side bottom slot 314 may be located anywhere on the bottom end of the left middle panel portion, preferably centrally located on the bottom end of the left middle panel portion. The right panel 33 includes a right middle panel portion 330, a right upper panel portion 331, and a right lower panel portion 332, wherein the right middle panel portion 330 ultimately forms the right side of the box. The right middle panel portion 330 includes a right side bottom slot 334 at its bottom end for receiving the right end projection of the rear upper-outer panel portion. The right side bottom slot 334 may be located anywhere on the bottom end of the right center panel portion, preferably centrally located on the bottom end of the right center panel portion. One of the upper left panel portion 311 and the upper right panel portion 331 forms a top side surface of the box, and the other is located inside the top side surface of the box; the lower left panel portion 312 forms the bottom side of the box and the lower right panel portion 332 is located inside the bottom side of the box.
Still referring to fig. 3, the rear panel 32 comprises a rear center panel portion 320, a rear side double fold 325, a rear upper-inner panel portion 321, a rear upper-center panel portion 322, a rear upper-outer panel portion 323, and a rear lower panel portion 324, wherein the left and right sides of the rear center panel portion 320 are connected with the left and right center panel portions 310 and 330, respectively, and the rear center panel portion 320 ultimately forms the rear side of the box. The rear lower panel portion 324 is laid flat on the inside of the bottom side of the case after folding. The rear side double fold 325, the rear upper-inner panel portion 321, the rear upper-middle panel portion 322, and the rear upper-outer panel portion 323 are located above the rear middle panel portion 320 in series and form together a cushioning device after folding. The cushioning device is foldable in two folding modes and is adaptable to consumer products of different sizes, providing flexibility on the one hand and reducing the filling when accommodating consumer products of small size on the other hand. Further, the leftmost edge of the rear upper-outer panel portion 323 is a left end edge 328, which includes a left end projecting edge 3280; the rightmost edge of the rear upper-outer panel section 323 is a right-end edge 329, which includes a right-end projecting edge 3290. In addition, the rear upper-middle panel portion 322 includes a rear middle finger aperture 326 at its bottom. The topmost edge of the rear upper-outer panel portion 323 is a topmost edge 327, which includes a topmost recessed edge 3270. The rear middle finger aperture 326 and the top recessed edge 3270 allow for a user's fingers to dig in to facilitate assembly of the case or to adjust the folding of the case.
Still referring to fig. 3, the front panel 34 includes a front-middle panel portion 340, a front-upper-inner panel portion 341, a front-upper-outer panel portion 342, a front-lower panel portion 343, and a front-side double fold 345. The front lower panel portion 343 is laid flat on the inner side of the bottom side of the case after folding. The front side double fold 345, the front upper-inner panel portion 341 and the front upper-outer panel portion 342 are located above the front middle panel portion 340 in series and together form a cushioning device after folding.
Fig. 4 relates to corrugated board 4. The corrugated board 4 includes a left panel 41, a rear panel 42, a right panel 43, and a front panel 44, which are connected in this order. The left panel 41 includes a left middle panel portion 410, a left upper panel portion 411, a left lower panel portion 412, and a left outer panel portion 413, wherein the left middle panel portion 410 ultimately forms the left side of the case, and the left outer panel portion 413 is glued or otherwise attached to the front panel 44. The left middle panel portion 410 includes a left side bottom slot 414 at its bottom end for receiving the left end projection of the rear upper-outer panel portion. The left side bottom slot 414 may be located anywhere on the bottom end of the left center panel portion, preferably centrally located on the bottom end of the left center panel portion. The right panel 43 includes a right middle panel portion 430, a right upper panel portion 431, and a right lower panel portion 432, wherein the right middle panel portion 430 ultimately forms the right side of the box. The right middle panel portion 430 includes a right side bottom slot 434 at its bottom end for receiving the right end projection of the rear upper-outer panel portion. The right side bottom slot 434 may be located anywhere on the bottom end of the right center panel portion, preferably centrally located on the bottom end of the right center panel portion. After folding, the upper right panel portion 431 forms the top side of the box and the upper left panel portion 411 is located inside the top side of the box. The upper right panel portion 431 contains a frangible line 435 by which a user can conveniently open the bin. The topmost edge of the upper left panel portion 411 is an upper left panel top edge 415 that includes an upper left panel top recessed edge 4150. The left upper panel top recessed edge 4150 allows a user's finger to dig into to facilitate opening or closing the bin.
Still referring to fig. 4, the rear panel 42 includes a rear center panel portion 420, a rear side double fold 425, a rear upper-inner panel portion 421, a rear upper-center panel portion 422, a rear upper-outer panel portion 423, and a rear lower panel portion 424, wherein the left and right sides of the rear center panel portion 420 are connected with the left and right center panel portions 410 and 430, respectively, and the rear center panel portion 420 ultimately forms the rear side of the case. The rear side double fold 425, the rear upper-inner panel portion 421, the rear upper-middle panel portion 422, and the rear upper-outer panel portion 423 are positioned above the rear middle panel portion 420 in series and form together a cushioning device after folding. The cushioning device is foldable in two folding modes and is adaptable to consumer products of different sizes, providing flexibility on the one hand and reducing the filling when accommodating consumer products of small size on the other hand. Further, the leftmost edge of the rear upper-outer panel portion 423 is a left end edge 428 that includes a left end projecting edge 4280; the rightmost edge of the rear upper-outer panel portion 423 is a right-end edge 429 that includes a right-end ledge 4290. In addition, the rear upper-middle panel portion 422 includes a rear middle finger aperture 426 at its bottom. The topmost edge of the rear upper-outer panel portion 423 is a topmost edge 427 that includes a topmost concave edge 4270. The rear middle finger aperture 426 and the top concave edge 4270 may be adapted to be scratched in by a user's finger to facilitate assembly of the case or to adjust the folding manner of the case. The front panel 44 includes a front middle panel portion 440, a front upper-inner panel portion 441, a front upper-outer panel portion 442, a front lower panel portion 443, and a front side double fold 445. The front side double fold 445, the front upper-inner panel portion 441 and the front upper-outer panel portion 442 are positioned above the front middle panel portion 440 in series and form together a cushioning device after folding.
Still referring to fig. 4, the bottommost edge of the left lower panel portion 412 is a left lower panel bottom edge 416 flanked by a left lower panel left end edge 417 and a left lower panel right end edge 418, respectively. The bottommost edge of the right lower panel portion 432 is a right lower panel bottom edge 436 that includes a right lower panel bottom recessed edge 437. The bottom-most edge of the rear lower panel 424 is the rear lower panel bottom edge 4241, and the right side thereof is the rear lower panel right end edge 4242. The bottommost edge of the front lower panel 443 is a front lower panel bottom edge 446, and to the left of it is a front lower panel left end edge 447. The left lower panel bottom edge 416, left lower panel left end edge 417, left lower panel right end edge 418, right lower panel bottom edge 436, right lower panel bottom recessed edge 437, rear lower panel bottom edge 4241, rear lower panel right end edge 4242, front lower panel bottom edge 446, and front lower panel left end edge 447 are provided in a self-locking configuration, thereby collectively forming the bottom side of the case.
Fig. 5 relates to a corrugated paper 5, which is similar to the corrugated paper 1 shown in fig. 1, with the difference that: the left end edge 546 of the front upper-outer panel comprises a front upper-outer panel left end projecting edge 5460, the front upper-outer panel right end edge 547 of the front upper-outer panel comprises a front upper-outer panel right end projecting edge 5470, and the bottom end of the front upper-outer panel comprises a front upper-outer panel bottom end projecting edge 548. The front upper-outer panel left-end projecting edge 5460 and rear upper-outer panel right-end projecting edge are releasably received together in the right side bottom slot 534, while the front upper-outer panel right-end projecting edge 5470 and rear upper-outer panel left-end projecting edge are releasably received together in the left side bottom slot 514. The front upper-outer panel portion and the front upper-inner panel portion are separated at the front upper-outer panel bottom end projection edge 548 and the bottom end projection has the same width as the front side double fold so that the bottom end projection is supportive after folding. This embodiment enables a more stable structure and better compression resistance than the embodiment of fig. 1.
Fig. 6 relates to corrugated paper 6, which is similar to the corrugated paper 3 shown in fig. 3, with the difference that: the left end edge 646 of the front upper-outer panel comprises a front upper-outer panel left end projecting edge 6460, the front upper-outer panel right end edge 647 of the front upper-outer panel comprises a front upper-outer panel right end projecting edge 6470, and the bottom end of the front upper-outer panel comprises a front upper-outer panel bottom end projecting edge 648. The front upper-outer panel left-end projecting edge 6460 and rear upper-outer panel right-end projecting edge are releasably received together in the right side bottom slot 634, while the front upper-outer panel right-end projecting edge 6470 and rear upper-outer panel left-end projecting edge are releasably received together in the left side bottom slot 614. The front upper-outer panel portion and front upper-inner panel portion are separated at the front upper-outer panel bottom end projection edge 648 and the bottom end projection is the same width as the front side double fold so that the bottom end projection is supportive after folding. This embodiment enables a more stable structure and better compression resistance than the embodiment in fig. 3.
Fig. 7 relates to a corrugated paper 7, which is similar to the corrugated paper 4 shown in fig. 4, with the difference that: the left end edge 746 of the front upper-outer panel comprises a front upper-outer panel left end projecting edge 7460, the front upper-outer panel right end edge 747 of the front upper-outer panel comprises a front upper-outer panel right end projecting edge 7470, and the bottom end of the front upper-outer panel comprises a front upper-outer panel bottom end projecting edge 748. The front upper-outer panel left-end projecting edge 7460 and the rear upper-outer panel right-end projecting edge are releasably received together in the right side bottom slot 734, and the front upper-outer panel right-end projecting edge 7470 and the rear upper-outer panel left-end projecting edge are releasably received together in the left side bottom slot 714. The front upper-outer panel portion and the front upper-inner panel portion are separated at the front upper-outer panel bottom end projecting edge 748 and the width of the bottom end projection is the same as the width of the front side double fold so that the bottom end projection acts as a support after folding. This embodiment enables a more stable structure and better compression resistance than the embodiment in fig. 4.
Compression resistance
The inventors have unexpectedly found that the inventive tank provides significantly higher compression resistance properties, as shown in table 1 below. Specifically, box 1 is according to the embodiment shown in fig. 1 and 2, box 2 is according to the embodiment shown in fig. 3, box 3 is according to the embodiment shown in fig. 4, the control box is of standard 0201 box type made of three-layer corrugated paper of the same specification as boxes 1, 2 and 3, compression resistance is carried out according to the specifications of GB/T4857.4.
TABLE 1 compressive Property of tanks according to the invention
The dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Rather, unless otherwise indicated, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as "40mm" means "about 40mm".
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. Accordingly, it is intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
Claims (9)
1. A packaging system comprising one or more consumer products contained in a six-sided corrugated cardboard box folded from corrugated cardboard,
wherein the corrugated board comprises a front panel and a rear panel, wherein the front panel comprises a front upper-inner panel portion and a front upper-outer panel portion, the rear panel comprises a rear upper-inner panel portion, a rear upper-middle panel portion and a rear upper-outer panel portion,
wherein the front panel further comprises a front-to-middle panel portion forming a front side of the case, the rear panel further comprises a rear-to-middle panel portion forming a rear side of the case, the front side of the case being opposite to the rear side,
wherein the front panel further comprises a front side double fold between the front middle panel portion and the front upper-inner panel portion, and the rear panel further comprises a rear side double fold between the rear middle panel portion and the rear upper-inner panel portion,
wherein the front upper-outer panel portion has a bottom end protruding edge at which the front upper-outer panel portion and the front upper-inner panel portion are separated, and the width of the bottom end protruding edge is the same as the width of the front side double fold,
wherein the front upper-inner panel portion faces away from the front side of the box within the box, and the rear panel has the following two folding means:
a) Folding means a, wherein a right angle fold is made at both folds of the rear side double fold such that the rear upper-inner panel portion faces away from the rear middle panel portion of the rear side of the bin, while a right angle fold is made between the rear upper-inner panel portion and the rear upper-middle panel portion, and no fold is made between the rear upper-middle panel portion and the rear upper-outer panel portion such that the rear upper-middle panel portion and the rear upper-outer panel portion are both tiled at the bottom of the bin, the one or more consumer goods being housed between the front upper-inner panel portion and the rear upper-inner panel portion; and
b) Folding means B, wherein a right angle fold is made at one of the two folds of the rear side double fold, the other is not folded, while a right angle fold is made between the rear upper-inner panel portion and the rear upper-middle panel portion, such that the rear upper-middle panel portion faces away from the rear middle panel portion of the rear side of the case, while the rear upper-middle panel portion and the rear upper-outer panel portion are also right angle folded, such that the rear upper-outer panel portion is tiled at the bottom of the case, and the one or more consumer goods are housed between the front upper-inner panel portion and the rear upper-middle panel portion.
2. The packaging system of claim 1, wherein the front upper-outer panel portion has a front upper-outer panel left-end protruding edge and a front upper-outer panel right-end protruding edge, and wherein the front upper-outer panel left-end protruding edge and front upper-outer panel right-end protruding edge are releasably received in the right-side bottom slot and left-side bottom slot of the six-sided corrugated carton, respectively; and/or
The rear upper-outer panel portion has a rear upper-outer panel left-end projecting edge and a rear upper-outer panel right-end projecting edge, and wherein the rear upper-outer panel left-end projecting edge and the rear upper-outer panel right-end projecting edge are releasably received in the slots of the left-side bottom and the right-side bottom of the six-sided corrugated cardboard box, respectively.
3. The packaging system of claim 1 or 2, wherein the front side double fold has a width of 2mm-50mm; and/or
The width of the rear double fold is 2mm-50mm.
4. The packaging system of claim 1 or 2, wherein the rear upper-middle panel portion comprises a rear middle finger aperture centrally located in the bottom; and/or
Wherein the rear upper-outer panel portion has a top recessed edge.
5. The packaging system of claim 1 or 2, wherein the corrugated board further comprises a left panel comprising an upper left panel portion, a middle left panel portion, and a lower left panel portion, and a right panel comprising an upper right panel portion, a middle right panel portion, and a lower right panel portion,
wherein the left middle panel portion and the right middle panel portion form a left side surface and a right side surface of the box, respectively, the left upper panel portion and/or the right upper panel portion form a top side surface of the box, and the left lower panel portion and/or the right lower panel portion form a bottom side surface of the box.
6. The packaging system of claim 5, wherein the front panel further comprises a front lower panel portion and the rear panel further comprises a rear lower panel portion,
wherein the left lower panel portion, the right lower panel portion, the front lower panel portion and the rear lower panel portion are configured to collectively form a bottom side of the case, the bottom side being self-locking.
7. The packaging system of claim 5, wherein the top side of the box comprises a frangible line.
8. A packaging system as claimed in claim 1 or 2, wherein the box is folded from a sheet of corrugated cardboard.
9. The packaging system of claim 1 or 2, wherein the case is free of an insert for securing the consumer product.
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