CN112284753B - Method and device for measuring and analyzing flow of gas compressor test and gas compressor test system - Google Patents
Method and device for measuring and analyzing flow of gas compressor test and gas compressor test system Download PDFInfo
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Abstract
The disclosure relates to a method and a device for measuring and analyzing flow in a compressor test and a compressor test system, wherein the analysis method comprises the following steps: collecting actual flow measurement value of compressor test at preset frequency f(ii) a For each moment of timeCorresponding measured value of flowCalculate the time of dayTo stabilize the flow(ii) a Calculating each time instantAbsolute fluctuation amount of downward flow(ii) a Calculating each time instantRelative fluctuation amount of downward flow(ii) a According to the absolute fluctuation amount of the flowAnd stationRelative fluctuation amount of the flowAnalyzing the measured value of the flow rateIs detected.
Description
Technical Field
The disclosure relates to the technical field of compressor tests, in particular to a method and a device for measuring and analyzing flow of a compressor test and a compressor test system.
Background
In the process of developing an aircraft engine compressor, the compressor test is required to be carried out, and various parameters such as the flow, the pressure ratio, the efficiency and the like of the compressor are measured. Among them, the measurement of the compressor flow is an extremely important task. The method has the advantages that the flow of the air compressor is accurately tested and measured, and the method has great significance for evaluating the total characteristics of the air compressor, so that the requirement on the measurement precision of the flow of the air compressor in the test process is high. In the actual test process, the phenomenon of insufficient flow measurement precision of the compressor always occurs due to various reasons. One common phenomenon is that the actually measured flow of the compressor fluctuates greatly. When the flow fluctuation is large, the actual flow of the gas compressor cannot be accurately obtained through test.
Disclosure of Invention
The embodiment of the disclosure provides a method and a device for measuring and analyzing the flow of a compressor test and a compressor test system, which can more accurately evaluate the flow fluctuation condition in the compressor test process.
According to a first aspect of the present disclosure, there is provided a compressor test flow measurement analysis method, including:
For each moment of timeCorresponding measured value of flowCalculate the time of dayTo stabilize the flow;
According to the absolute fluctuation amount of flowAmount of relative fluctuation of sum flowThe calculated result of (2) analyzing the measured value of the flow rateIs detected.
In some embodiments, for each time instantCorresponding measured value of flowCalculate the time of dayTo stabilize the flowComprises the following steps:
from time of dayFirstly, selecting the measured flow values corresponding to the N time values forwards and backwards;
Calculating the measured flow value in 2N time valuesAs the average value of timeTo stabilize the flow。
In some embodiments, each time instant is calculatedAbsolute fluctuation amount of downward flowComprises the following steps:
each time pointMeasured value of flowSubtracting the fitted steady flowAs time of dayAmount of absolute fluctuation of flow rate of。
In some embodiments, each time instant is calculatedRelative fluctuation amount of downward flowComprises the following steps:
each time pointAbsolute fluctuation amount of downward flowDivided by the time of dayTo stabilize the flowTo obtain the time of dayRelative fluctuation amount of flow rate of。
In some embodiments, the measured flow value is analyzedThe step of fluctuating situation of (a) comprises:
plotting absolute fluctuation amount of flowAccording to timeTo analyze the amount of absolute fluctuation of the flow rate(ii) a change in (c);
drawing relative conversion rotating speed at any moment under the same time axisThe variation curve of (d);
analyzing the absolute fluctuation of flowThe change condition of the rotating speed is changed along with different relative conversion rotating speeds.
In some embodiments, the measured flow value is analyzedThe step of fluctuating situation of (a) comprises:
plotting relative fluctuation amount of flowAccording to timeVariations of (2)Curve to analyze the relative fluctuation of the flow(ii) a change in (c);
drawing relative conversion rotating speed at any moment under the same time axisThe variation curve of (d);
analyzing the relative fluctuation of flowThe change condition of the rotating speed is changed along with different relative conversion rotating speeds.
In some embodiments, the measured flow value is analyzedThe step of fluctuating situation of (a) comprises:
plotting absolute fluctuation amount of flowMeasured value according to flowThe variation curve of (d);
analyzing the absolute fluctuation of flowMeasured value according to flowTo assist in analyzing the measurement accuracy of a flow sensing component used to measure compressor flow.
In some embodiments, the measured flow value is analyzedThe step of fluctuating situation of (a) comprises:
plotting relative fluctuation amount of flowMeasured value according to flowThe variation curve of (d);
analyzing the relative fluctuation of flowMeasured value according to flowTo assist in analyzing the measurement accuracy of a flow sensing component used to measure compressor flow.
In some embodiments, in the case that it is analyzed that the measurement accuracy of the flow detection part is lower than the preset accuracy, the compressor test flow measurement analysis method further includes:
the method for improving the flow measurement accuracy comprises at least one of the following methods: replacing the flow detection part; adjusting the throttle ratio of the compressor to enable the relative conversion rotating speed to avoid the interval with large flow fluctuation; and comparing the absolute fluctuation amount of the flow rate before and after the replacement of the flow rate detection unitMeasured value according to flowThe change curve of (2).
In some embodiments, the compressor test flow measurement analysis method further comprises:
performing at least two tests on the flow measurement of the compressor;
the flow fluctuations in at least two experiments were compared.
According to a second aspect of the present disclosure, there is provided a compressor test flow measurement analysis device, including: the method for analyzing the test flow measurement of the compressor is used for implementing the embodiment.
According to a third aspect of the present disclosure, there is provided a compressor test flow measurement system comprising:
the compressor test flow measurement analysis device of the embodiment; and
a flow detection component configured to measure compressor flow.
According to a fourth aspect of the present disclosure, there is provided a compressor testing system, comprising: the compressor test flow measurement analysis device or the compressor test flow measurement system of the embodiment.
According to the method for analyzing the flow measurement of the air compressor test, when the flow is measured in the air compressor test process, the flow can be stabilized through calculation and fittingThe method provides a reference for the fluctuation amplitude analysis of the flow, and calculates the absolute fluctuation amount of the flowAmount of relative fluctuation of sum flowTherefore, the fluctuation condition of flow measurement can be accurately evaluated, and a reference is provided for the accuracy of the flow measurement of the compressor.
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The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the disclosure and together with the description serve to explain the disclosure and not to limit the disclosure. In the drawings.
FIG. 1 is the measured value of the flow rate in experiment A in the first exampleOver timeChange map (example of case where fluctuation is large).
FIG. 2 is a block diagramExperimental example B measured flow valueOver timeChange map (case example in which fluctuation is small).
FIG. 3 shows the absolute fluctuation of the flow rate in the experiment A in the first exampleOver timeChange map (example of case where fluctuation is large).
FIG. 4 shows the absolute fluctuation amount of the flow rate in test B in example twoOver timeChange map (case example in which fluctuation is small).
FIG. 5 is the flow rate relative fluctuation amount of experiment A in the first exampleOver timeChange map (example of case where fluctuation is large).
FIG. 6 is the flow rate relative fluctuation amount in experiment B in example twoOver timeChange map (case example in which fluctuation is small).
FIG. 7 shows the absolute fluctuation of the flow rate in the experiment A in the first exampleAlong with the measured flowChange map (example of case where fluctuation is large).
FIG. 8 shows the absolute fluctuation amount of the flow rate in test B in example twoAlong with the measured flowChange map (case example in which fluctuation is small).
FIG. 9 is the flow rate relative fluctuation amount of experiment A in the first exampleAlong with the measured flowChange map (example of case where fluctuation is large).
FIG. 10 is the flow rate relative fluctuation amount in experiment B in the second exampleAlong with the measured flowChange map (case example in which fluctuation is small).
Fig. 11 is a schematic flow diagram of some embodiments of a compressor test flow measurement analysis method of the present disclosure.
Detailed Description
The present disclosure is described in detail below. In the following paragraphs, different aspects of the embodiments are defined in more detail. Aspects so defined may be combined with any other aspect or aspects unless clearly indicated to the contrary. In particular, any feature considered to be preferred or advantageous may be combined with one or more other features considered to be preferred or advantageous.
The terms "first", "second", and the like in the present disclosure are merely for convenience of description to distinguish different constituent elements having the same name, and do not denote a sequential or primary-secondary relationship.
In the description of the present invention, it is to be understood that the terms "inner", "outer", "upper", "lower", "left" and "right", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention, and do not indicate or imply that the device referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the scope of the present invention.
First, the present disclosure provides a method for analyzing a compressor test flow measurement, and some terms appearing later are explained herein.
The axial flow compressor is a multi-stage compression device with the airflow flowing direction consistent or nearly consistent with the rotating axial lead direction of a working wheel, is formed by alternately arranging a series of stators and rotors, and is commonly used for an aircraft engine or a gas turbine. The flow rate is the mass of gas flowing through the main flow channel of the axial flow compressor in unit time, and the unit is generally kg/s. The converted flow rate is based on a similar principle, and the physical flow rate of the compressor is converted into the physical flow rate under the inlet conditions (inlet total temperature 288.15K and inlet total pressure 101325 Pa) of the pneumatic standard condition, and the unit is generally kg/s. The flow detection part is a tubular measuring device which is placed at the inlet of a test piece and used for measuring the flow of test air when the air compressor or the aero-engine is tested. The test performed during the test of the gas compressor is a process of acquiring parameters such as flow, pressure ratio, efficiency and the like of the gas compressor through test equipment.
In some embodiments, as shown in fig. 11, the compressor test flow measurement analysis method includes the following steps:
150, according to the absolute fluctuation amount of the flowAmount of relative fluctuation of sum flowThe calculated result of (2) analyzing the measured value of the flow rateIs detected.
When the embodiment measures the flow in the process of testing the gas compressor, the flow can be stabilized by fitting through calculationThe method provides a reference for the fluctuation amplitude analysis of the flow, and calculates the absolute fluctuation amount of the flow on the reference by using a dimensionless analysis ideaAmount of relative fluctuation of sum flowTherefore, the fluctuation condition of flow measurement can be accurately evaluated, and the condition that the original actual flow measurement value has larger fluctuation and has larger influence on the accuracy of the measurement result can be identified. Therefore, the embodiment can measure the flow rate according to the flow rate measured value collected in the compressor test processAnd the actually measured flow fluctuation of the gas compressor is accurately evaluated, so that the fluctuation condition of the flow in the test process of the gas compressor is well evaluated, and a reference is provided for the flow measurement accuracy of the gas compressor.
In some embodiments, step 120 is for each time instantCorresponding measured value of flowCalculate the time of dayTo stabilize the flowThe method comprises the following steps:
step 120A, Slave timeFirstly, selecting the measured flow values corresponding to the N time values forwards and backwards;
Step 120B, calculating the measured flow value in 2N time valuesAs the average value of timeTo stabilize the flow。
For example, in the analysis, the time is calculated for the data with the data collection frequency fTo stabilize the flowSelecting a timeCalculating the average value of the 2N measured flow values as the fitting stable flow at the time by using the flow measured values corresponding to the previous N time values and the next N time values at the time, wherein the flow measured values can be calculated by the following formula:
wherein the value range of N is more than or equal to 10 and less than or equal to 500.
The embodiment can fit the measured value of the flow in a period of flow acquisitionThe average value of the flow rate is used for reflecting the change trend of the flow rate along with the time, and a basis are provided for the subsequent calculation of the flow rate fluctuation amount.
For example, as shown in FIG. 1, the measured flow rate in test AOver timeThe change curve is B1, and the flow is stabilized by fittingOver timeThe curve is C1, the flow fluctuates more when viewed from the enlarged view in the lower right corner. Further, the relative scaled rotation speeds over time are given in fig. 1 in the same coordinate systemCurve a1, from which the measured flow can be seenAs a function of the relative scaled rotation speed.
FIG. 2 shows the measured values of the flow rates in test BOver timeThe change curve is B2, and the flow is stabilized by fittingOver timeThe curve is C2, the flow fluctuation is small as seen from the enlarged view in the lower right corner. Further, the relative scaled rotation speeds over time are given in fig. 2 in the same coordinate systemCurve a2, from which the measured flow can be seenAs a function of the relative scaled rotation speed.
In some embodiments, step 130 calculates each time instantAbsolute fluctuation amount of downward flowThe method comprises the following steps:
each time pointMeasured value of flowSubtracting the fitted steady flowAs time of dayAmount of absolute fluctuation of flow rate ofI.e. by。
The embodiment calculates each timeAbsolute fluctuation amount of downward flowCan reflect the measured value of the flowFlow stabilization with respect to fittingIf the respective time instantsAbsolute fluctuation amount of downward flowIf the whole is large, the test accuracy of the flow rate detection means is low, and it is difficult to satisfy the test requirements, and if the flow rate is actually measured at individual timeWhen the abnormal condition occurs, the collected data in the current time period can be abandoned, and the flow data in other time periods can be collected as effective test data.
In some embodiments, step 140 calculates each time instantRelative fluctuation amount of downward flowThe method comprises the following steps:
each time pointAbsolute fluctuation amount of downward flowDivided by the time of dayTo stabilize the flowTo obtain the time of dayRelative fluctuation amount of flow rate of(ii) a Wherein,calculated by the following formula:
the embodiment calculates each timeRelative fluctuation amount of downward flowCan know each momentAnd the flow fluctuation percentage is reduced so as to more intuitively reflect the fluctuation degree of the flow and provide a basis for experimental analysis.
In some embodiments, the measured flow values are analyzed in step 150The step of fluctuating situation of (a) comprises:
step 150A, plotting the absolute fluctuation amount of the flowAccording to timeTo analyze the amount of absolute fluctuation of the flow rate(ii) a change in (c);
150B, drawing the relative conversion rotating speed at any moment in time on the same time axisThe variation curve of (d);
step 150C, analyzing the absolute fluctuation amount of the flowThe change condition of the rotating speed is changed along with different relative conversion rotating speeds.
This embodiment converts the absolute fluctuation amount of the flow rateMeasured value according to flowAnd the relative conversion speed of the rotorThe change curves are drawn into the same coordinate system, and the flow absolute fluctuation quantity can be visually analyzed from the change graphAt different timesCan also compare the absolute fluctuation quantity of the flow under different relative conversion rotating speedsThe variation of (2). If the detection accuracy of the flow rate detecting part (e.g. flow rate detecting part)The test requirement is difficult to achieve, but the flow detection component cannot be replaced, so that the throttling ratio can be adjusted to avoid the interval with larger flow fluctuation as much as possible when a test strategy is customized.
For example, FIG. 3 shows the absolute fluctuation of the flow rate in test AOver timeThe change curve is B3, the absolute fluctuation quantity of the flowThe fluctuation is large; further, the relative scaled rotation speeds over time are given in fig. 3 in the same coordinate systemCurve a3, from which the absolute fluctuation of the flow rate can be seenAs a function of the relative scaled rotation speed.
FIG. 4 shows the absolute fluctuation of the flow rate in test BOver timeThe change curve is B4, the absolute fluctuation quantity of the flowThe fluctuation is small; further, the relative scaled rotation speeds over time are given in fig. 4 in the same coordinate systemCurve a4, from which the absolute fluctuation of the flow rate can be seenAs a function of the relative scaled rotation speed.
In some embodiments, the measured flow values are analyzed in step 150The step of fluctuating situation of (a) comprises:
step 150D, drawing the relative fluctuation quantity of the flowAccording to timeTo analyze the relative fluctuation amount of the flow(ii) a change in (c);
step 150E, drawing the relative conversion rotating speed at any moment in time under the same time axisThe variation curve of (d);
step 150F, analyzing the relative fluctuation amount of the flowThe change condition of the rotating speed is changed along with different relative conversion rotating speeds.
This embodiment converts the relative fluctuation amount of the flowAccording to timeAnd the relative conversion speed of the rotorThe change curves are drawn into the same coordinate system, and the flow relative fluctuation quantity can be visually analyzed from the change graphAt different timesCan also compare the flow relative fluctuation amount under different relative conversion rotating speedsThe variation of (2). And absolute fluctuation amountThe combination of the change diagrams can more intuitively reflect the flow fluctuation condition, and provide a basis for the formulation of a test strategy and the analysis of a test result.
If the detection precision of the flow detection component (such as a flow tube) is difficult to meet the test requirement, but the flow detection component cannot be replaced, the throttling ratio can be adjusted to avoid the section with large flow fluctuation as much as possible when a test strategy is established.
For example, as shown in FIG. 5, the amount of relative fluctuation of the flow rate in test AOver timeThe change curve is B5, and the flow rate relative fluctuation quantityThe fluctuation is large; further, the relative scaled rotation speeds over time are given in fig. 5 in the same coordinate systemCurve A5, from which the relative fluctuation of the flow can be seenAs a function of the relative scaled rotation speed.
As shown in figure 6Amount of relative fluctuation of flow in test BOver timeThe change curve is B6, and the flow rate relative fluctuation quantityThe fluctuation is large; further, the relative scaled rotation speeds over time are given in fig. 6 in the same coordinate systemCurve A6, from which the relative fluctuation of the flow can be seenAs a function of the relative scaled rotation speed.
In some embodiments, the measured flow values are analyzed in step 150The step of fluctuating situation of (a) comprises:
step 150G, drawing the absolute fluctuation quantity of the flowMeasured value according to flowThe variation curve of (d);
step 150H, analyzing the absolute fluctuation amount of the flowMeasured value according to flowTo assist in analyzing the measurement accuracy of a flow sensing component used to measure compressor flow.
This embodiment is implemented by plotting the absolute fluctuation amount of the flowAlong with the measured flowThe variation graph can be used for assisting in analyzing the measurement accuracy of the flow detection component. Fig. 7 and 8 are examples of the case where the fluctuation of the flow rate is large and the fluctuation is small, respectively. The fluctuation of the measured value of the flow rate detection part (such as a flow tube) can be analyzed through the graph.
For example, FIG. 7 shows the absolute fluctuation of the flow rate in test AMeasured value according to flowThe variation curve is B7, and the fluctuation quantity is large; further, in fig. 7, the measured values of the relative converted rotational speed with the flow rate are shown in the same coordinate systemCurve a7, from which the absolute fluctuation of the flow rate can be seenAs a function of the relative scaled rotation speed.
FIG. 8 shows the absolute fluctuation of the flow rate in test BMeasured value according to flowThe variation curve is B8, and the fluctuation quantity is small; further, in fig. 8, the measured values of the relative converted rotational speed with the flow rate are shown in the same coordinate systemOf the curve A8, therebyThe absolute fluctuation of the flow can be seenAs a function of the relative scaled rotation speed.
In some embodiments, the measured flow values are analyzed in step 150The step of fluctuating situation of (a) comprises:
step 150I, drawing the relative fluctuation quantity of the flowMeasured value according to flowThe variation curve of (d);
step 150J, analyzing the relative fluctuation quantity of the flowMeasured value according to flowTo assist in analyzing the measurement accuracy of a flow sensing component used to measure compressor flow.
This embodiment is implemented by plotting the relative fluctuation amount of the flowAlong with the measured flowThe variation graph can be used for assisting in analyzing the measurement accuracy of the flow detection component. Fig. 9 and 10 are examples of the case where the fluctuation of the flow rate is large and the fluctuation is small, respectively. The fluctuation of the measured value of the flow rate detection part (such as a flow tube) can be analyzed through the graph.
For example, as shown in FIG. 9, the amount of relative fluctuation of the flow rate in test AMeasured value according to flowThe variation curve is B9, and the fluctuation quantity is large; further, in fig. 9, the measured values of the relative converted rotational speed with the flow rate are shown in the same coordinate systemCurve A7, from which the relative fluctuation of the flow can be seenAs a function of the relative scaled rotation speed.
FIG. 10 shows the relative fluctuation of the flow rate in test BMeasured value according to flowThe variation curve is B10, and the fluctuation quantity is small; further, in fig. 10, the measured values of the relative converted rotational speed with the flow rate are shown in the same coordinate systemCurve A10, from which the relative fluctuation of the flow can be seenAs a function of the relative scaled rotation speed.
In some embodiments, in the case where it is analyzed through steps 150G to 150H or steps 150I to 150J that the measurement accuracy of the flow rate detection part is lower than the preset accuracy, the compressor test flow rate measurement analysis method further includes:
the method for improving the flow measurement accuracy comprises at least one of the following methods: replacing the flow detection part; adjusting the throttle ratio of the compressor to enable the relative conversion rotating speed to avoid the interval with large flow fluctuation; and comparing the flow rate before and after the replacement of the flow rate detection partFor amount of wave motionAnd/or the amount of relative fluctuation of the flowMeasured value according to flowThe change curve of (2).
This embodiment is based on the absolute fluctuation amount of the flowAnd/or the amount of relative fluctuation of the flowAnd analyzing, wherein the result can provide reference for the formulation of a test strategy, and if the test precision tester of the flow detection part cannot accept, the flow detection part needs to be replaced. If the condition is not satisfied and the flow rate detection unit cannot be replaced, measures (for example, adjustment of the throttle ratio) are required to avoid the section with large flow rate fluctuation as much as possible when the test strategy is established.
If the flow detection part is replaced in the test process, the method can also be used for comparing the absolute fluctuation quantity of the flow before and after the replacement of the flow detection partAnd/or the amount of relative fluctuation of the flowAlong with the measured flowThe change chart of (2) is compared and analyzed with the fluctuation difference of the flow before and after replacement, and whether the replacement of the flow detection part has the effect or not is analyzed.
In some embodiments, the compressor test flow measurement analysis method further comprises:
performing at least two tests on the flow measurement of the compressor;
the flow fluctuations in at least two experiments were compared.
The embodiment can be used for comparing the fluctuation of the flow in different compressor tests by comparing the flow data in two different compressor tests, and provides reference for comparison of performance data.
Secondly, this disclosure still provides a compressor test flow measuring device, includes: and the analysis component is configured to execute the compressor test flow measurement analysis method of the embodiment.
In some embodiments, the compressor test flow measurement system further comprises: the flow rate detection component is configured to measure the compressor flow rate, for example, the flow rate detection component may employ a flow tube.
Thirdly, the present disclosure also provides a compressor testing system, including: the compressor test flow measurement system of the above embodiment.
The compressor test flow analysis method is described below by way of two examples.
The first embodiment is as follows: take the measured flow fluctuation analysis of a certain compressor test (marked as test A) as an example. The frequency f of acquiring the test flow data of the compressor is 20Hz, namely, 20 time values and 20 measured flow values are acquired per second.
First, for each momentCalculate the time of dayLower fit stable flow. Selecting the momentThe measured flow rate values at 200 times before and after (including the measured flow rate values at 100 times before 5 seconds before the time and the measured flow rate values at 5 seconds after the time)Actual measurement flow rate value at 100 times), and 200 actual measurement values corresponding to the 200 flow rates at the 200 times are calculatedAs an average value ofFitting steady flow at time:
And fourthly, analyzing results.
As shown in FIG. 3, the absolute fluctuation amount of the flow rate is plottedOver timeWas analyzed according to the change curve B3. Fig. 3 also shows a curve a3 of the relative converted rotational speed over time. The absolute fluctuation amount of the flow can be visually seen from the graphIs detected. Meanwhile, the flow absolute fluctuation amount under different rotating speeds can be compared through the rotating speed curveIs detected. As shown in FIG. 3, in the time period of 1000-1800 seconds, the compressor is always at 60% relative conversion speed, and the absolute fluctuation amount (peak-to-peak value difference) of the flow is about 1.2 kg/s. In the 1900 th-2400 th second time period, the compressor is always in 80% of relative conversion rotating speed, and the absolute fluctuation amount of the flow is about 1.5 kg/s. In the 3200-5000 second time period, the gas compressor is always in 100% relative conversion rotating speed, and the absolute fluctuation quantity of the flow isAbout 1.8 kg/s. Namely, in the compressor test, the absolute fluctuation amount of the flow rate is calculated at the relative conversion rotating speed of 60%, 80% and 100%1.2kg/s, 1.5kg/s and 1.8kg/s, respectively, and comparing the rotation speeds, the absolute fluctuation amount of the flow rate at 100% rotation speedThe fluctuation is the largest.
As shown in FIG. 5, the flow rate relative fluctuation amount is plottedOver timeCurve B5. A curve a5 of the relative converted rotational speed over time can be plotted on fig. 5. The relative fluctuation of the flow can be visually seen from FIG. 5Is detected. Meanwhile, the relative fluctuation quantity of the flow under different rotating speeds can be compared through the rotating speed curveIs detected. As shown in fig. 5, in the time period of 1000 to 1800 seconds, the compressor is always at 60% relative conversion speed, and the relative fluctuation amount (peak-to-peak value difference) of the flow rate is about 6%. In the 1900 th-2400 th second time period, the compressor is always in 80% relative conversion rotating speed, and the relative fluctuation amount (peak-to-peak value difference) of the flow is about 5.5%. In the 3200-5000 second time period, the compressor is always in 100% relative conversion rotating speed, and the relative fluctuation amount (peak-to-peak value difference) of the flow is about 4%. Namely, in the compressor test, the flow rate relative fluctuation amount was measured at relative conversion rotational speeds of 60%, 80% and 100%Respectively 6%, 5.5% and 4%, and the relative fluctuation amount of flow at 60% rotation speed is comparedAnd max.
As shown in FIG. 9, the flow rate relative fluctuation amount is plottedMeasured value according to flowCurve B9, which is generally useful as an aid in analyzing the measurement accuracy of the flow tube. As shown in FIG. 9, the abscissa represents the measured value of the flow rateThe ordinate is the measured value of the corresponding flowRelative fluctuation amount of flow of measured value of lower flow pipeSize. As can be seen from FIG. 9, in this embodiment, the fluctuation of the flow rate is small below 15kg/s, and is serious above 15kg/s, the maximum fluctuation of the measured value is about 6%, and the measurement deviation of the flow tube may be large above 15 kg/s. The analysis result can provide reference for the formulation of a test strategy, and if the test precision tester of the flow tube cannot accept the analysis result, the flow tube needs to be replaced. If the conditions are not met and the flow tube cannot be replaced, measures (such as adjusting the throttling ratio) are required to avoid the interval with large flow fluctuation of more than 15kg/s as much as possible when a test strategy is established. If the flow tube is replaced in the test process, the flow fluctuation change before and after replacement can be contrasted and analyzed through a flow relative fluctuation quantity changing chart along with the actually measured flow before and after replacement, and whether the effect of replacing the flow tube is achieved or not is analyzed.
As shown in FIG. 7, the absolute fluctuation amount of the flow rate is plottedMeasured value according to flowCurve B7, which can be used to assist in analyzing the accuracy of the flow tube measurements, which is similar to the amount of flow relative fluctuationMeasured value according to flowAnalysis of the variation graph of (i.e., fig. 9).
Example two; in this example, the results of two compressor tests (denoted as test a and test B, respectively) were analyzed by comparison.
Taking a certain compressor test (marked as test B) as an example, comparing the actual measurement flow rate result of the compressor test A in the first embodiment, the difference of the actual measurement flow rate fluctuation amplitude in the two compressor tests can be analyzed, and the comparison work of the performance data of the two tests can be assisted. Fitting of Stable flow in test BAbsolute fluctuation amount of flowRelative fluctuation amount of flowReference is made to the procedure of experiment a in example one.
Amount of relative fluctuation of flowOver timeThe change chart of (2) is analyzed in comparison. FIG. 5 and FIG. 6 show the relative fluctuation amounts of flow in test A and test B, respectivelyOver timeThe variation of (2). As shown in fig. 5, in the compressor test a, the flow fluctuation is large at the rotation speed of more than 60%, the test accuracy is poor, and the flow fluctuation range is small at the rotation speed of less than 60%, the test accuracy is relatively good. As shown in FIG. 6, in the compressor test B, the relative fluctuation of the flow of the compressor at each rotating speed can be obviously seenThe quantity is very small, and the test precision is better. Therefore, when comparing the performance data of the test A and the test B, the flow fluctuation of two tests below 60% of the rotating speed is small, the measurement precision is good, the reliability of the test data is high, and the data of the two tests are comparable. And at more than 60% of rotating speed, in two tests, the flow fluctuation of the test A is large, and the difference caused by the test deviation needs to be considered when the performance data of the test A and the test B are compared.
Absolute fluctuation amount of flowOver timeThe change chart of (2) is analyzed in comparison. FIG. 3 and FIG. 4 show the absolute fluctuation amounts of the flow rates in test A and test B, respectivelyOver timeThe analysis method is similar to the flow relative fluctuation amountOver timeComparative analysis of the change patterns (fig. 5 and 6).
Amount of relative fluctuation of flowMeasured value according to flowAnd comparing and analyzing the change chart, wherein the chart generally reflects the testing precision of the flow tube used in the compressor test, and the comparison generally compares the testing precision difference of the flow tube used in the two tests. FIGS. 9 and 10 show the relative fluctuation amounts of the flow rates in test A and test B, respectivelyMeasured value according to flowThe variation of (2). As shown in fig. 9, the maximum fluctuation amount of the flow tube measurement value used in the compressor test a is about 6%, the fluctuation of the flow rate below 15kg/s is small, the fluctuation of the flow rate above 15kg/s is serious, and the measurement deviation is large. The fluctuation of the measurement result of the flow tube used in the test B is smaller in the range of 0-48 kg/s, the precision of the flow tube used in the test A is better than that of the flow tube used in the test A, and if the test A and the test B are the test results before and after the flow tube is replaced in the same test, the effect of replacing the flow tube is obvious.
Absolute fluctuation amount of flowMeasured value according to flowAnd (5) comparing and analyzing the change graphs. FIGS. 7 and 8 show the absolute fluctuation amounts of the flow rates in test A and test B, respectivelyMeasured value according to flowVariation diagram, analysis method of which resembles the amount of relative fluctuation of flowMeasured value according to flowThe variation plots (fig. 9 and 10) were analyzed in comparison.
Therefore, the analysis method of the embodiment can at least achieve the following technical effects:
1. the method can accurately analyze the amplitude of flow fluctuation for the problem of large flow fluctuation in the process of testing the gas compressor, and provides reference for flow measurement accuracy analysis.
2. The flow measuring device can analyze the measurement accuracy of the flow pipe, and analyze the flow fluctuation, the flow measurement accuracy and the effectiveness of flow measurement data of the flow pipe in different flow measurement ranges; moreover, whether the flow tube is replaced can be evaluated by analyzing the fluctuation range difference of the measured flow values before and after the flow tube is replaced.
3. The flow fluctuation absolute quantity and the flow fluctuation relative quantity calculated by the method can be used for comparing the flow fluctuation under different rotating speeds under the condition of large difference of flow absolute values.
4. The flow fluctuation conditions in two different tests can be compared, and the flow fluctuation conditions before and after the flow tube is replaced in one test can also be compared. However, before comparing the performance data of the test results, the data validity of the test flow parameters needs to be evaluated.
The embodiments provided by the present disclosure are described in detail above. The principles and embodiments of the present disclosure are explained herein using specific examples, which are set forth only to help understand the method and its core ideas of the present disclosure. It should be noted that, for those skilled in the art, it is possible to make several improvements and modifications to the present disclosure without departing from the principle of the present disclosure, and such improvements and modifications also fall within the scope of the claims of the present disclosure.
Claims (11)
1. A method for analyzing the flow measurement of a compressor test is characterized by comprising the following steps:
For each moment of timeCorresponding measured value of flowCalculate the time of dayTo stabilize the flow;
According to the absolute fluctuation amount of the flowAnd the amount of relative fluctuation of the flowAnalyzing the measured value of the flow rate(ii) a fluctuating situation;
wherein the measured value of the flow rate is analyzedStep package of fluctuation situation ofComprises the following steps:
plotting absolute fluctuation amount of flowAccording to timeTo analyze the amount of absolute fluctuation of the flow rate(ii) a change in (c);
drawing relative conversion rotating speed at any moment under the same time axisThe variation curve of (d);
analyzing the absolute fluctuation of flowThe change condition along with different relative conversion rotating speeds; and/or
plotting relative fluctuation amount of flowAccording to timeTo analyze the relative fluctuation amount of the flow(ii) a change in (c);
drawing relative conversion rotating speed at any moment under the same time axisThe variation curve of (d);
2. The compressor test flow measurement analysis method of claim 1, wherein for each time instant, the flow measurement analysis method is appliedCorresponding measured value of flowCalculate the time of dayTo stabilize the flowComprises the following steps:
from time of dayFirstly, selecting the measured flow values corresponding to the N time values forwards and backwards;
3. The compressor test flow measurement analysis method of claim 1, wherein each time instant is calculatedAbsolute fluctuation amount of downward flowComprises the following steps:
4. The compressor test flow measurement analysis method of claim 1, wherein each time instant is calculatedRelative fluctuation amount of downward flowComprises the following steps:
5. The method for analyzing compressor test flow measurement according to claim 1, wherein the measured flow value is analyzedThe step of fluctuating situation of (a) comprises:
plotting absolute fluctuation amount of flowMeasured value according to flowThe variation curve of (d);
6. The method for analyzing compressor test flow measurement according to claim 1, wherein the measured flow value is analyzedThe step of fluctuating situation of (a) comprises:
plotting relative fluctuation amount of flowMeasured value according to flowThe variation curve of (d);
7. The compressor test flow measurement analysis method according to claim 5 or 6, wherein in a case where it is analyzed that the measurement accuracy of the flow detection part is lower than a preset accuracy, the compressor test flow measurement analysis method further includes:
the method for improving the flow measurement accuracy comprises at least one of the following modes: replacing the flow detection part; adjusting the throttle ratio of the compressor to enable the relative conversion rotating speed to avoid the interval with large flow fluctuation; and comparing the flow rate detecting member withAbsolute fluctuation amount of flow before and after changeMeasured value according to flowThe change curve of (2).
8. The compressor test flow measurement analysis method of claim 1, further comprising:
performing at least two tests on the flow measurement of the compressor;
and comparing the flow fluctuation conditions in the at least two tests.
9. An apparatus for measuring and analyzing a compressor test flow, characterized by being used for carrying out the method for measuring and analyzing the compressor test flow according to any one of claims 1 to 8.
10. An air compressor test flow measurement system, comprising:
the compressor test flow measurement analysis device of claim 9; and
a flow detection component configured to measure compressor flow.
11. A compressor testing system, comprising: a compressor test flow measurement analysis device as claimed in claim 9, or a compressor test flow measurement system as claimed in claim 10.
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