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CN112277210A - Continuous rubber vulcanization system - Google Patents

Continuous rubber vulcanization system Download PDF

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Publication number
CN112277210A
CN112277210A CN202011013846.0A CN202011013846A CN112277210A CN 112277210 A CN112277210 A CN 112277210A CN 202011013846 A CN202011013846 A CN 202011013846A CN 112277210 A CN112277210 A CN 112277210A
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CN
China
Prior art keywords
shell
base
heat
conveying line
hot air
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Pending
Application number
CN202011013846.0A
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Chinese (zh)
Inventor
陆军荣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Lvneng Sports Industry Co ltd
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Zhejiang Lvneng Sports Industry Co ltd
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Priority to CN202011013846.0A priority Critical patent/CN112277210A/en
Publication of CN112277210A publication Critical patent/CN112277210A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/045Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using gas or flames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • B29C31/008Handling preformed parts, e.g. inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • B29C31/04Feeding of the material to be moulded, e.g. into a mould cavity
    • B29C31/08Feeding of the material to be moulded, e.g. into a mould cavity of preforms to be moulded, e.g. tablets, fibre reinforced preforms, extruded ribbons, tubes or profiles; Manipulating means specially adapted for feeding preforms, e.g. supports conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/002Component parts, details or accessories; Auxiliary operations

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)

Abstract

The invention discloses a continuous rubber vulcanization system, which comprises a shell, heating equipment, a conveying line and a feeding assembly, wherein the heating equipment is arranged on the shell; the top of the shell is provided with heating equipment, a conveying line is arranged in the shell, the left end of the shell is provided with a feeding hole, and the right end of the shell is provided with a discharging hole; the feeding assembly is positioned at a feeding port at the left end of the shell and comprises an underframe, a horizontal moving assembly, a vertical moving assembly and a grabbing assembly, wherein the horizontal moving assembly is arranged at the top of the underframe in a sliding manner, the vertical moving assembly is arranged at the top of the horizontal moving assembly, and the grabbing assembly is fixedly arranged on the vertical moving assembly; when the rubber; after vulcanization, the vulcanized rubber is conveyed to the next procedure by a conveying line.

Description

Continuous rubber vulcanization system
Technical Field
The invention relates to the field of rubber processing, in particular to a continuous rubber vulcanization system.
Background
Vulcanization is also known as crosslinking and curing. Adding cross-linking assistant, such as vulcanizing agent and promoter, into rubber, and converting linear macro molecule into three-dimensional network structure under certain temperature and pressure. Vulcanization is known because the cross-linking of natural rubber was first achieved with sulfur.
"vulcanization" is so named because the original natural rubber product is crosslinked using sulfur as a crosslinking agent, and with the development of the rubber industry, crosslinking can be performed using a variety of non-sulfur crosslinking agents. The more scientific meaning of vulcanization is therefore "crosslinking" or "bridging", i.e. the process of forming a network of macromolecules by crosslinking linear macromolecules.
The control to heating temperature plays crucial effect in rubber component vulcanization in-process among the curing apparatus, and traditional rubber component curing apparatus is mostly the vulcanizer, complex operation, and production efficiency is low.
Disclosure of Invention
The present invention is directed to a continuous rubber vulcanization system to solve the problems of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
a continuous rubber vulcanization system comprises a shell, heating equipment, a conveying line and a feeding assembly; the top of the shell is provided with heating equipment, a conveying line is arranged in the shell, the left end of the shell is provided with a feeding hole, and the right end of the shell is provided with a discharging hole;
the heating equipment comprises an electric heater, a hot air pipe and a heat-resistant fan; one end of the electric heater is connected with the hot air pipe, the other end of the electric heater is connected with the heat-resistant fan,
the heating device comprises an electric heater, a hot air pipe and a heat-resistant fan, wherein the electric heater and the heat-resistant fan are both positioned at the top of the shell, the hot air pipe is positioned at the back of the shell and extends to the lower end in the shell, the heat-resistant fan is connected with the hot air pipe through a pipeline, the pipeline penetrates through the shell, heat insulation treatment is carried out when the pipeline penetrates out to ensure the temperature in the shell, and heat insulation cotton can be particularly arranged when the pipeline penetrates out;
an exhaust pipe for discharging waste gas in the shell is arranged on the outer side of the top of the shell and connected with a heat-resistant fan, and the heat-resistant fan, the hot air pipe and the exhaust pipe form a loop channel;
the bottom in the shell is provided with a hot air uniform distribution distributor which is a hollow box body, the top of the box body is provided with a plurality of through holes, the bottom of the hot air uniform distribution distributor is provided with a distributor air inlet, and the air inlet is communicated with the tail end of the hot air pipe extending to the interior of the shell through a branch pipeline;
specifically, under the condition that the shell heat preservation measures are good, or when the conveying line drives materials to enter and exit, the controller can also intermittently control the heat-resisting fan, so that the cost is reduced;
the conveying lines are of a three-structure, an upper conveying line is arranged on the upper layer in the shell, a middle conveying line is arranged on the middle layer in the shell, a lower conveying line is arranged on the lower layer in the shell,
a feeding conveying line is arranged at a feeding port formed in the left end of the shell and connected with the upper conveying line, a discharging conveying line is arranged at a discharging port formed in the right end of the shell and connected with the lower conveying line;
meanwhile, in order to ensure the bearing capacity of the conveying line, a plurality of rollers are additionally arranged on the conveying line;
the feeding assembly is positioned at a feeding port at the left end of the shell and comprises an underframe, a horizontal moving assembly, a vertical moving assembly and a grabbing assembly, wherein the horizontal moving assembly is arranged at the top of the underframe in a sliding manner, the vertical moving assembly is arranged at the top of the horizontal moving assembly, and the grabbing assembly is fixedly arranged on the vertical moving assembly;
the base frame comprises a base, a base upright post and a base inclined post, the base is a rectangular plate body, a threaded hole is formed in the plate body and used for fixing the base on the ground through a foundation bolt, and the bases of the base upright post and the base inclined post are welded and connected with the base;
specifically, four base upright columns are arranged, two base inclined columns are arranged, the base inclined columns are located on the right sides of the base upright columns, the distances between adjacent bases and the bottoms of the base upright columns are consistent, the tops of the base upright columns are connected with the tops of the adjacent bases in a welding mode, namely the base upright columns are obliquely arranged, and the base upright columns and the base inclined columns are located on two sides of the feeding conveying line;
the horizontal moving assembly comprises two horizontal fixed beams and two horizontal movable frames, the horizontal fixed beams are slidably connected with the horizontal movable frames through ball screws, the two horizontal fixed beams are respectively positioned on the front side and the rear side of the top of the bottom frame, lead screws of the ball screws are rotatably connected onto the horizontal fixed beams, and lead screw nuts of the ball screws are fixedly connected with the bottoms of the horizontal movable frames;
the tail end of the ball screw penetrates through the ball screw fixing plate at the left end and is fixedly connected with a driving motor;
the vertical moving assembly comprises a vertical fixing plate, the vertical fixing plate is fixedly arranged at the top of the horizontal moving frame, linear bearings are fixedly arranged at four corners of the vertical fixing plate through screws, guide rods are slidably connected in the linear bearings, and the bottoms of the guide rods are fixedly connected with the four corners of the top of the vertical moving plate through screws; a driving cylinder is fixedly arranged in the middle of the top of the vertical fixed plate, and an output shaft of the driving cylinder penetrates through the vertical fixed plate and is fixedly connected with the vertical movable plate;
the grabbing component comprises a base plate and grabbing needles, the grabbing needles are uniformly arranged on the base plate, the driving air cylinder moves to enable the base plate to move downwards, the grabbing needles can be inserted into materials and grab the materials at the moment, then the driving air cylinder moves, the base plate moves upwards, and the grabbing needles carry the materials to move upwards.
Furthermore, the inside vulcanization work that is used for treating the vulcanization material of casing consequently needs stable temperature environment, consequently sets up one deck heat preservation outside the casing.
Further, the electric heater is an electric heating tube or other existing electric heating equipment.
Furthermore, a plurality of disc-shaped compartments are formed in the hot air uniform distribution distributor, an air inlet is formed in the center of the bottom of each compartment, and a partition plate is arranged in each compartment and is in an involute shape; the partition plate is used for enabling high-temperature gas entering the compartment to be uniformly distributed in the compartment and then discharged through a through hole formed in the top of the box body;
furthermore, a temperature sensor is arranged in the shell, and a display connected with the temperature sensor is arranged on the outer side of the shell;
furthermore, in order to acquire the temperature condition inside the shell in real time, a temperature sensor is arranged inside the shell, a display matched with the temperature sensor is arranged on the outer side of the shell, the temperature sensor transmits the real-time temperature inside the shell to the display when the temperature sensor works, and then the display displays the information for an operator to observe;
furthermore, the heat-resistant air conditioner also comprises a controller, wherein the controller is connected with the heat-resistant fan and controls the rotating speed of the heat-resistant fan, and the air inlet amount of the hot air pipe in the shell can be controlled by controlling the rotating speed of the heat-resistant fan, so that the temperature in the shell is adjusted.
Further, set up the auxiliary substrate on the snatching needle, concrete auxiliary substrate passes through bolt and base plate connection, bolt and base plate threaded connection, and threaded connection has adjusting nut on the bolt, through the cooperation of bolt and base plate, can freely go up and down auxiliary substrate.
A continuous rubber vulcanization system comprises a rubber product feeder, a cooling chamber and a vulcanization device; one end of the vulcanizing device is connected with the rubber product feeder, and the other end of the vulcanizing device is connected with the cooling chamber.
Compared with the prior art, the invention has the beneficial effects that:
under the action of the heat-insulating layer, the heat loss in the shell can be reduced, the energy waste is reduced, and the cost is saved;
the waste gas in the shell can be discharged through the exhaust pipe, and meanwhile, the tail end of the exhaust pipe is provided with a filter, so that the toxic gas is prevented from being discharged to the outside and causing harm to an operator; meanwhile, the exhaust pipe is connected with the heat-resistant fan, the hot air pipe and the exhaust pipe form a loop channel at the moment, namely heat is generated from the electric heater, and a heat cycle is formed by the heat-resistant fan, the hot air pipe, the shell, the exhaust pipe and the heat-resistant fan, so that heat energy is utilized to the maximum degree, waste is reduced, and cost is saved.
Simultaneously, set up the transfer chain and can realize automated control, place when the transfer chain when the material promptly, the transfer chain drives the material and gets into the inside vulcanization that vulcanizes of casing, and the material is accomplished in this section time of slow driven in the casing for the vulcanization work, then transfer chain work drives inside the material exits the casing, labour saving and time saving, convenient and fast's completion vulcanization work.
The plurality of grabbing needles are uniformly arranged on the substrate, the driving cylinder moves to enable the substrate to move downwards, the grabbing needles can insert materials and grab the materials at the moment, then the driving cylinder moves, the substrate moves upwards, and the grabbing needles carry the materials to move upwards; the rubber product has certain compactness, so the grabbing needle can drive the rubber product to move when being pricked into the rubber product, and the rubber product cannot fall off.
The working principle of the invention is as follows: when the rubber conveyor works, heating equipment is started firstly to generate hot air, the hot air is fed into the shell under the action of the electric heater, the hot air pipe and the heat-resistant fan to heat the interior of the shell, and then the rubber is sequentially fed into the shell by the conveyor line continuously; after vulcanization, the vulcanized rubber is conveyed to the next procedure by a conveying line.
Drawings
FIG. 1 is a schematic view of a continuous rubber vulcanization system.
FIG. 2 is a schematic view of a transfer line in a continuous rubber vulcanization system.
FIG. 3 is a schematic structural view of a hot air uniform distributor in a continuous rubber vulcanization system.
FIG. 4 is a schematic view of the internal structure of a hot air uniform distributor in a continuous rubber vulcanization system.
FIG. 5 is a schematic view of a feeding assembly of a continuous rubber vulcanization system.
FIG. 6 is a schematic diagram of a gripper assembly of a continuous rubber vulcanization system.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Referring to fig. 1-6, a continuous rubber vulcanization system includes a housing 100, a heating device 200, and a conveying line 300;
the top of the housing 100 is provided with a heating device 200, the interior of the housing 100 is mounted with a conveying line 300,
the left end of the shell 100 is provided with a feeding hole 101, the right end of the shell 100 is provided with a discharging hole 102, and the interior of the shell 100 is used for vulcanizing materials to be vulcanized, so that a stable temperature environment is needed, and therefore, a heat insulation layer is arranged on the outer side of the shell 100, heat loss in the shell 100 can be reduced to the outside under the action of the heat insulation layer, energy waste is reduced, and cost is saved;
the heating device 200 comprises an electric heater 201, a hot air pipe 202 and a heat-resistant fan 203, wherein the electric heater 201 is an electric heating pipe or other existing electric heating devices;
one end of the electric heater 201 is connected with the hot air pipe 202, the other end of the electric heater 201 is connected with the heat-resistant fan 203,
wherein the hot air pipe 202 is arranged at the back of the shell 100, the electric heater 201 is blown by the heat-resistant fan 203, the hot air is blown into the shell 100 from the hot air pipe 202, the hot air heats and vulcanizes the materials to be vulcanized in the shell 100,
the temperature of the electric heater 201 is controlled to make the hot air blown out from the hot air pipe 202 at different temperatures, so that different rubber products can be processed,
specifically, the heating device 200 comprises an electric heater 201, a hot air pipe 202 and a heat-resistant fan 203, wherein the electric heater 201 and the heat-resistant fan 203 are both positioned at the top of the casing 100, the hot air pipe 202 is positioned at the back of the casing 100 and extends to the lower end inside the casing 100, the heat-resistant fan 203 is connected with the hot air pipe 202 through a pipeline, the pipeline penetrates through the casing 100, in order to ensure the temperature inside the casing 100, heat insulation treatment is performed after penetration, and specifically, heat insulation cotton can be arranged after penetration;
an exhaust pipe 204 for exhausting waste gas in the housing 100 is arranged on the outer side of the top of the housing 100, the exhaust pipe 204 is connected with the heat-resistant fan 203, and the heat-resistant fan 203, the hot air pipe 202 and the exhaust pipe 204 form a loop channel.
In order to ensure the working environment of an operator, an exhaust pipe 204 is additionally arranged outside the shell 100, waste gas in the shell 100 can be discharged through the exhaust pipe 204, and meanwhile, a filter is arranged at the tail end of the exhaust pipe 204, so that the toxic gas is prevented from being discharged to the outside and causing harm to the operator; meanwhile, the exhaust pipe 204 is connected with the heat-resistant fan 203, and at the moment, the heat-resistant fan 203, the hot air pipe 202 and the exhaust pipe 204 form a loop channel, namely, heat is emitted from the electric heater 201 and forms a heat cycle through the heat-resistant fan 203, the hot air pipe 202, the interior of the shell 100, the exhaust pipe 204 and the heat-resistant fan 203, so that heat energy is utilized to the maximum extent, waste is reduced, and cost is saved.
The bottom inside the shell 100 is provided with a hot air uniform distributor 210, the hot air uniform distributor 210 is a hollow box body, the top of the box body is provided with a plurality of through holes, the bottom of the hot air uniform distributor 210 is provided with a distributor air inlet 211, the air inlet 211 is communicated with the tail end of the hot air pipe 202 extending to the inside of the shell 100 through a branch pipeline 212, and meanwhile, hot air inside the shell 100 is uniformly distributed inside the shell 100 under the action of the hot air uniform distributor 210;
furthermore, a plurality of disc-shaped compartments 213 are formed in the hot air uniform distribution distributor 210, an air inlet 211 is formed in the center of the bottom of each compartment 213, a partition plate 214 is arranged in each compartment 213, and each partition plate 214 is in an involute shape; the partition plate 214 is used for enabling the high-temperature gas entering the compartment 213 to be uniformly distributed in the compartment and then to be discharged through a through hole formed in the top of the box body;
meanwhile, in order to further adjust the temperature inside the casing 100, a controller may be additionally provided, the controller is connected to the heat-resistant fan 203 and controls the rotation speed of the heat-resistant fan 203, and by controlling the rotation speed of the heat-resistant fan 203, the intake rate of the hot-blast pipe 202 to the inside of the casing 100 may be controlled, thereby adjusting the temperature inside the casing 100.
Specifically, under the condition that the heat preservation measures of the shell 100 are good, or when the conveying line 300 drives materials to enter and exit, the controller can also perform intermittent control on the heat-resisting fan 203, so that the cost is reduced.
In the alternative of the embodiment, a temperature sensor 103 is arranged inside the casing 100, and a display 104 connected with the temperature sensor 103 is arranged outside the casing 100;
in order to obtain the temperature condition inside the casing 100 in real time, a temperature sensor 103 is arranged inside the casing 100, a display 104 matched with the temperature sensor 103 is arranged on the outer side of the casing 100, the temperature sensor 103 transmits the real-time temperature inside the casing 100 to the display 104 when the temperature sensor works, and then the display 104 displays the information for an operator to observe;
the conveying line 300 has a three-structure, an upper conveying line 301 is arranged at the upper layer in the shell 100, a middle conveying line 302 is arranged at the middle layer in the shell 100, a lower conveying line 303 is arranged at the lower layer in the shell 100,
a feeding conveying line 304 is arranged at a feeding hole 101 formed in the left end of the shell 100, the feeding conveying line 304 is connected with the upper-layer conveying line 301, a discharging conveying line 305 is arranged at a discharging hole 102 formed in the right end of the shell 100, and the discharging conveying line 305 is connected with the lower-layer conveying line 303;
meanwhile, in order to ensure the bearing capacity of the conveying line 300, a plurality of rollers are additionally arranged on the conveying line 300;
simultaneously, set up transfer chain 300 and can realize automated control, place when transfer chain 300 when the material promptly, transfer chain 300 drives the material and gets into the inside vulcanization that vulcanizes of casing 100, and the material is accomplished in this section of time of casing 100 slow transmission for vulcanization work, then transfer chain 300 work drives inside the material drives casing 100 of rolling off, labour saving and time saving, convenient and fast's completion vulcanization work.
The scheme also comprises a feeding assembly 400, wherein the feeding assembly 400 is positioned at the feed inlet 101 at the left end of the shell 100 and comprises an underframe 410, a horizontal moving assembly 420, a vertical moving assembly 430 and a grabbing assembly 440, the horizontal moving assembly 420 is arranged at the top of the underframe 410 in a sliding manner, the vertical moving assembly 430 is arranged at the top of the horizontal moving assembly 200, and the grabbing assembly 440 is fixedly arranged on the vertical moving assembly 430;
the base frame 410 comprises a base 411, a base upright column 412 and a base inclined column 413, wherein the base 411 is a rectangular plate body, a threaded hole is formed in the plate body and used for fixing the base 411 on the ground through an anchor bolt, the bases of the base upright column 412 and the base inclined column 413 are connected with the base 411 in a welding mode, and reinforcing ribs are welded at the connecting positions of the base 411, the base upright column 412 and the base inclined column 413 and used for reinforcing the strength of the whole structure;
specifically, four base upright columns 412 are provided, two base inclined columns 413 are provided, the base inclined columns 413 are located on the right side of the base upright columns 412, the distance between the adjacent base 411 and the bottom of the base upright column 412 is the same, the top of the base upright column 412 is connected with the top of the adjacent base 411 in a welding mode, namely, the base upright column 412 is arranged in an inclined mode, and the base upright columns 412 and the base inclined columns 413 are located on the two sides of the feeding conveying line 304;
the horizontal moving assembly 420 comprises horizontal fixed beams 421 and horizontal moving frames 422, the horizontal fixed beams 421 are slidably connected with the horizontal moving frames 422 through ball screws 423, the number of the horizontal fixed beams 421 is two, the two horizontal fixed beams 421 are respectively positioned at the front side and the rear side of the top of the bottom frame 410, the horizontal fixed beams 421 are rotatably connected with screw rods of the ball screws 423, and screw nuts of the ball screws 423 are fixedly connected with the bottoms of the horizontal moving frames 422;
the tail end of the ball screw 423 penetrates through the ball screw fixing plate at the left end and is fixedly connected with a driving motor 424;
the driving motor 424 drives the screw rod of the ball screw 423 to rotate, so that the horizontal movable frame 422 is driven to move back and forth;
the vertical moving assembly 430 comprises a vertical fixing plate 431, the vertical fixing plate 431 is fixedly installed at the top of the horizontal moving frame 422, linear bearings 432 are fixedly installed at four corners of the vertical fixing plate 431 through screws, guide rods 434 are slidably connected in the linear bearings 432, and the bottoms of the guide rods 434 are fixedly connected with four corners of the top of the vertical moving plate 433 through screws; a driving cylinder 435 is fixedly installed in the middle of the top of the vertical fixing plate 431, and an output shaft of the driving cylinder 435 penetrates through the vertical fixing plate 431 and is fixedly connected with a vertical movable plate 433;
specifically, the grabbing assembly 440 includes a base plate 441 and grabbing pins 442, the grabbing pins 442 are uniformly disposed on the base plate 441, the driving cylinder 435 moves to move the base plate 441 downward, the grabbing pins 442 can insert and grab the material, and then the driving cylinder 435 moves to move the base plate 441 upward, and the grabbing pins 442 drive the material to move upward.
The rubber product has a certain tightness, so that the grabbing needle 442 can drive the rubber product to move without falling off when being inserted into the rubber product.
In order to deal with materials with different thicknesses, an auxiliary substrate 443 is arranged on the grabbing needle 442, the auxiliary substrate 443 is connected with the substrate 441 through a bolt 444, the bolt 444 is in threaded connection with the substrate 441, an adjusting nut 445 is in threaded connection with the bolt 444, and the auxiliary substrate 443 can be freely lifted and lowered through the matching of the bolt 444 and the substrate 441.
The continuous rubber vulcanization system provided by the embodiment of the invention further comprises a rubber product feeder, a cooling chamber and vulcanization equipment; one end of the vulcanizing device is connected with the rubber product feeder, and the other end of the vulcanizing device is connected with the cooling chamber.
Meanwhile, after the materials to be vulcanized are vulcanized by the vulcanizing equipment, the materials are transmitted into the cooling chamber to be cooled, and then the materials are packaged and stacked, so that accidental danger caused by overhigh temperature of the materials can be effectively avoided.
The working principle of the invention is as follows: when the rubber conveyor works, the heating device 200 is started firstly to generate hot air, the hot air is conveyed into the shell 100 under the action of the electric heater 201, the hot air pipe 202 and the heat-resistant fan 203 to heat the interior of the shell 100, and then the rubber is conveyed into the shell 100 in sequence by the conveyor line 300 continuously; after vulcanization, the vulcanized rubber is conveyed to the next process with the conveyor line 300.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.

Claims (9)

1. A continuous rubber vulcanization system comprises a shell, heating equipment, a conveying line and a feeding assembly; the automatic feeding device is characterized in that heating equipment is arranged at the top of the shell, a conveying line is arranged in the shell, a feeding hole is formed in the left end of the shell, and a discharging hole is formed in the right end of the shell;
the heating equipment comprises an electric heater, a hot air pipe and a heat-resistant fan; one end of the electric heater is connected with the hot air pipe, the other end of the electric heater is connected with the heat-resistant fan,
the heating device comprises an electric heater, a hot air pipe and a heat-resistant fan, wherein the electric heater and the heat-resistant fan are both positioned at the top of the shell, the hot air pipe is positioned at the back of the shell and extends to the lower end in the shell, the heat-resistant fan is connected with the hot air pipe through a pipeline, the pipeline penetrates through the shell, heat insulation treatment is carried out when the pipeline penetrates out to ensure the temperature in the shell, and heat insulation cotton can be particularly arranged when the pipeline penetrates out;
an exhaust pipe for discharging waste gas in the shell is arranged on the outer side of the top of the shell and connected with a heat-resistant fan, and the heat-resistant fan, the hot air pipe and the exhaust pipe form a loop channel;
the bottom in the shell is provided with a hot air uniform distribution distributor which is a hollow box body, the top of the box body is provided with a plurality of through holes, the bottom of the hot air uniform distribution distributor is provided with a distributor air inlet, and the air inlet is communicated with the tail end of the hot air pipe extending to the interior of the shell through a branch pipeline;
specifically, under the condition that the shell heat preservation measures are good, or when the conveying line drives materials to enter and exit, the controller can also intermittently control the heat-resisting fan, so that the cost is reduced;
the conveying lines are of a three-structure, an upper conveying line is arranged on the upper layer in the shell, a middle conveying line is arranged on the middle layer in the shell, a lower conveying line is arranged on the lower layer in the shell,
a feeding conveying line is arranged at a feeding port formed in the left end of the shell and connected with the upper conveying line, a discharging conveying line is arranged at a discharging port formed in the right end of the shell and connected with the lower conveying line;
meanwhile, in order to ensure the bearing capacity of the conveying line, a plurality of rollers are additionally arranged on the conveying line;
the feeding assembly is positioned at a feeding port at the left end of the shell and comprises an underframe, a horizontal moving assembly, a vertical moving assembly and a grabbing assembly, wherein the horizontal moving assembly is arranged at the top of the underframe in a sliding manner, the vertical moving assembly is arranged at the top of the horizontal moving assembly, and the grabbing assembly is fixedly arranged on the vertical moving assembly;
the base frame comprises a base, a base upright post and a base inclined post, the base is a rectangular plate body, a threaded hole is formed in the plate body and used for fixing the base on the ground through a foundation bolt, and the bases of the base upright post and the base inclined post are welded and connected with the base;
specifically, four base upright columns are arranged, two base inclined columns are arranged, the base inclined columns are located on the right sides of the base upright columns, the distances between adjacent bases and the bottoms of the base upright columns are consistent, the tops of the base upright columns are connected with the tops of the adjacent bases in a welding mode, namely the base upright columns are obliquely arranged, and the base upright columns and the base inclined columns are located on two sides of the feeding conveying line;
the horizontal moving assembly comprises two horizontal fixed beams and two horizontal movable frames, the horizontal fixed beams are slidably connected with the horizontal movable frames through ball screws, the two horizontal fixed beams are respectively positioned on the front side and the rear side of the top of the bottom frame, lead screws of the ball screws are rotatably connected onto the horizontal fixed beams, and lead screw nuts of the ball screws are fixedly connected with the bottoms of the horizontal movable frames;
the tail end of the ball screw penetrates through the ball screw fixing plate at the left end and is fixedly connected with a driving motor;
the vertical moving assembly comprises a vertical fixing plate, the vertical fixing plate is fixedly arranged at the top of the horizontal moving frame, linear bearings are fixedly arranged at four corners of the vertical fixing plate through screws, guide rods are slidably connected in the linear bearings, and the bottoms of the guide rods are fixedly connected with the four corners of the top of the vertical moving plate through screws; a driving cylinder is fixedly arranged in the middle of the top of the vertical fixed plate, and an output shaft of the driving cylinder penetrates through the vertical fixed plate and is fixedly connected with the vertical movable plate;
the grabbing component comprises a base plate and grabbing needles, the grabbing needles are uniformly arranged on the base plate, the driving air cylinder moves to enable the base plate to move downwards, the grabbing needles can be inserted into materials and grab the materials at the moment, then the driving air cylinder moves, the base plate moves upwards, and the grabbing needles carry the materials to move upwards.
2. The continuous rubber vulcanization system of claim 1, wherein the inside of the housing is used for vulcanization of the material to be vulcanized, and therefore a stable temperature environment is required, and therefore an insulating layer is provided on the outside of the housing.
3. The continuous rubber vulcanization system of claim 1, wherein the electrical heater is an electrical heating tube or other existing electrical heating device.
4. The continuous rubber vulcanization system of claim 1, wherein the hot air uniform distributor is provided with a plurality of disc-shaped compartments, the center of the bottom of each compartment is provided with an air inlet, and the compartments are provided with partition plates in involute shapes; the partition board is used for enabling high-temperature gas entering the compartment to be uniformly distributed in the compartment and then discharged through the through hole formed in the top of the box body.
5. The continuous rubber vulcanization system of claim 1, wherein a temperature sensor is disposed inside the housing, and a display connected to the temperature sensor is disposed outside the housing.
6. A continuous rubber vulcanization system according to claim 1, characterized in that a temperature sensor is provided inside the housing, while a display cooperating with the temperature sensor is provided on the outside of the housing, the temperature sensor transmitting the temperature in the housing in real time to the display during operation, which then displays this information for the operator to observe.
7. The continuous rubber vulcanization system of claim 1, further comprising a controller connected to the heat-resistant fan and controlling the rotation speed of the heat-resistant fan, wherein the controller controls the amount of air supplied from the hot air pipe into the housing by controlling the rotation speed of the heat-resistant fan, thereby adjusting the temperature inside the housing.
8. The continuous rubber vulcanization system of claim 1, wherein the grabbing needle is provided with an auxiliary base plate, the specific auxiliary base plate is connected with the base plate through a bolt, the bolt is in threaded connection with the base plate, the bolt is in threaded connection with an adjusting nut, and the auxiliary base plate can be freely lifted and lowered through the matching of the bolt and the base plate.
9. A continuous rubber vulcanization system is characterized by further comprising a rubber product feeder, a cooling chamber and vulcanization equipment; one end of the vulcanizing device is connected with the rubber product feeder, and the other end of the vulcanizing device is connected with the cooling chamber.
CN202011013846.0A 2020-09-24 2020-09-24 Continuous rubber vulcanization system Pending CN112277210A (en)

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Application Number Priority Date Filing Date Title
CN202011013846.0A CN112277210A (en) 2020-09-24 2020-09-24 Continuous rubber vulcanization system

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Application Number Priority Date Filing Date Title
CN202011013846.0A CN112277210A (en) 2020-09-24 2020-09-24 Continuous rubber vulcanization system

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CN106863668A (en) * 2017-04-05 2017-06-20 天津生隆纤维材料股份有限公司 Vulcanizing equipment and curing line
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6464484B1 (en) * 2002-03-30 2002-10-15 Q2100, Inc. Apparatus and system for the production of plastic lenses
WO2004078450A1 (en) * 2003-03-04 2004-09-16 Mitsubishi Rayon Co., Ltd. Heat treating apparatus and heat treating method for sheet-like article
CN1756636A (en) * 2003-03-04 2006-04-05 三菱丽阳株式会社 Heat treating apparatus and heat treating method for sheet-like article
JP2007177364A (en) * 2005-12-28 2007-07-12 Kao Corp Heat-treating apparatus for long sheet
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Application publication date: 20210129