[go: up one dir, main page]

CN112268270B - Skid-mounted water pipe type low-nitrogen gas steam boiler - Google Patents

Skid-mounted water pipe type low-nitrogen gas steam boiler Download PDF

Info

Publication number
CN112268270B
CN112268270B CN202010916223.8A CN202010916223A CN112268270B CN 112268270 B CN112268270 B CN 112268270B CN 202010916223 A CN202010916223 A CN 202010916223A CN 112268270 B CN112268270 B CN 112268270B
Authority
CN
China
Prior art keywords
convection
water
tube
lower header
header
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202010916223.8A
Other languages
Chinese (zh)
Other versions
CN112268270A (en
Inventor
王卫华
吴献南
刘明
楼华福
徐飞
古德武
李春红
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Shuangfeng Boiler Co ltd
Original Assignee
Zhejiang Shuangfeng Boiler Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Shuangfeng Boiler Co ltd filed Critical Zhejiang Shuangfeng Boiler Co ltd
Priority to CN202010916223.8A priority Critical patent/CN112268270B/en
Publication of CN112268270A publication Critical patent/CN112268270A/en
Application granted granted Critical
Publication of CN112268270B publication Critical patent/CN112268270B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B21/00Water-tube boilers of vertical or steeply-inclined type, i.e. the water-tube sets being arranged vertically or substantially vertically
    • F22B21/002Water-tube boilers of vertical or steeply-inclined type, i.e. the water-tube sets being arranged vertically or substantially vertically involving a single upper drum
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B21/00Water-tube boilers of vertical or steeply-inclined type, i.e. the water-tube sets being arranged vertically or substantially vertically
    • F22B21/02Water-tube boilers of vertical or steeply-inclined type, i.e. the water-tube sets being arranged vertically or substantially vertically built-up from substantially-straight water tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B31/00Modifications of boiler construction, or of tube systems, dependent on installation of combustion apparatus; Arrangements or dispositions of combustion apparatus
    • F22B31/08Installation of heat-exchange apparatus or of means in boilers for heating air supplied for combustion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00Component parts or details of steam boilers
    • F22B37/02Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
    • F22B37/10Water tubes; Accessories therefor
    • F22B37/101Tubes having fins or ribs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B37/00Component parts or details of steam boilers
    • F22B37/02Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
    • F22B37/26Steam-separating arrangements

Landscapes

  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The invention belongs to the technical field of boiler equipment, and particularly relates to a skid-mounted water pipe type low-nitrogen gas steam boiler which comprises a shell and a burner, wherein a boiler barrel, a water-cooling upper header and a water-cooling lower header are arranged in the shell; a left membrane type water-cooled wall and a right membrane type water-cooled wall are connected between the water-cooled upper header and the water-cooled lower header; the region between the left membrane type water-cooled wall and the right membrane type water-cooled wall is a hearth; the left membrane type water-cooling wall and the right membrane type water-cooling wall are formed by welding a plurality of water-cooling wall tubes and a plurality of fins side by side, and the fins are connected with two adjacent water-cooling wall tubes; the back fire side of the fins is provided with convex blocks, the convex blocks of different fins are arranged in a plurality of rows, and the convex blocks in the same row are connected through a first reinforcing strip. The steam separation height is high, and meanwhile, the membrane water-cooled wall is not easy to deform when being heated, and the integral stability is high; compared with a boiler with the same capacity, the water volume is small, and the steam production is fast; compared with the boiler with the same volume, the boiler has large volume of the hearth, and is beneficial to realizing low-nitrogen combustion; and an integral skid-mounted structure is adopted, so that the transportation and the installation are more convenient.

Description

一种撬装式水管式低氮燃气蒸汽锅炉A skid-mounted water-tube low-nitrogen gas-fired steam boiler

技术领域technical field

本发明属于锅炉设备技术领域,具体涉及一种撬装式水管式低氮燃气蒸汽锅炉。The invention belongs to the technical field of boiler equipment, in particular to a skid-mounted water tube low-nitrogen gas-fired steam boiler.

背景技术Background technique

锅炉为热能供应设备,电力、工业以及民用行业均需要通过锅炉供给热量。为提供热量,锅炉一般采用天然气燃料或者煤气燃料对有机介质进行加热,以达到工业、生活所需要的温度。锅炉输出的有机介质可为高温水或者水蒸汽。现有技术中的蒸汽锅炉产生的水蒸汽由于分离高度较低,蒸汽带水量较多,导致蒸汽品质较差。Boilers are heat supply equipment, and electric power, industry and civil industries all need to supply heat through boilers. In order to provide heat, boilers generally use natural gas fuel or gas fuel to heat the organic medium to reach the temperature required by industry and life. The organic medium output by the boiler can be high temperature water or steam. The steam produced by the steam boiler in the prior art has a relatively low separation height and a large amount of water in the steam, resulting in poor steam quality.

公开号为CN 111156486A的专利公布了一种水管式余热蒸汽锅炉,包括上锅筒,所述上锅筒的两侧均固定套接有对流管束,两侧对流管束的内部分别设有左膜式壁与右膜式壁,所述对流管束远离上锅筒的一端分别固定连接有右下集箱和左下集箱,通过在上锅筒的内部通入废热烟气,并且从进水口处向对流管束中注入水,废热烟气将热量传递给对流管束中的水,对流管束内部的水吸收烟气的热量,形成水蒸气,从上锅筒上方的主汽阀、蒸汽备用阀、副气阀中排出。虽然一种水管式余热蒸汽锅炉能够充分回收废热烟气中的热量,但是对流管束与上锅筒之间的分离高度较低,从上锅筒流出的蒸汽带水量多。此外,公开号为CN 111156486A一种水管式余热蒸汽锅炉还存在膜式水冷壁受热易变形,整体结构不稳定的问题。The patent with the publication number of CN 111156486A discloses a water tube waste heat steam boiler, which includes an upper drum, and both sides of the upper drum are fixedly sleeved with convection tube bundles, and the inside of the convection tube bundles on both sides are respectively equipped with left membrane type wall and the right membrane wall, the end of the convection tube bundle far away from the upper drum is fixedly connected with the lower right header and the lower left header respectively, and the waste heat flue gas is introduced into the inside of the upper drum, and the convection flow is directed from the water inlet Water is injected into the tube bundle, and the waste heat flue gas transfers heat to the water in the convection tube bundle, and the water inside the convection tube bundle absorbs the heat of the flue gas to form water vapor. discharge. Although a water tube waste heat steam boiler can fully recover the heat in the waste heat flue gas, the separation height between the convection tube bundle and the upper drum is low, and the steam flowing out of the upper drum carries a large amount of water. In addition, the water-tube waste heat steam boiler with the publication number CN 111156486A also has the problems that the membrane water-cooled wall is easily deformed by heat and the overall structure is unstable.

发明内容Contents of the invention

本发明的目的是为了解决现有技术中蒸汽锅炉水产生的蒸汽分离高度低、膜式水冷壁受热易变形、整体结构不稳定的问题,提出了一种撬装式水管式低氮燃气蒸汽锅炉。The purpose of the present invention is to solve the problems in the prior art that the steam separation height generated by the steam boiler water is low, the membrane water wall is easily deformed when heated, and the overall structure is unstable, and proposes a skid-mounted water tube low-nitrogen gas-fired steam boiler .

为实现以上技术目的,本发明采用以下技术方案:To achieve the above technical purpose, the present invention adopts the following technical solutions:

一种撬装式水管式低氮燃气蒸汽锅炉,包括壳体与燃烧器,所述壳体内设有锅筒、水冷上集箱以及水冷下集箱;锅筒与水冷上集箱之间连接有蒸汽管,水冷上集箱与水冷下集箱之间连接有左膜式水冷壁与右膜式水冷壁;左膜式水冷壁与右膜式水冷壁之间的区域为炉膛,燃烧器的燃烧端位于炉膛进口;水冷上集箱与水冷下集箱之间还连接有间隔设置的数个水冷壁管,水冷壁管与右膜式水冷壁并排对齐;相邻水冷壁管之间的间隙为炉膛内的烟气出口;左膜式水冷壁、右膜式水冷壁均由多个水冷壁管和多个鳍片并排焊接而成,鳍片连接相邻两水冷壁管;鳍片背火侧设有凸块,不同鳍片的凸块排成数排,同一排的凸块通过第一加强条连接。A skid-mounted water-tube low-nitrogen gas-fired steam boiler includes a shell and a burner. The shell is provided with a drum, a water-cooled upper header, and a water-cooled lower header; the drum and the water-cooled upper header are connected by a The steam pipe, the water-cooled upper header and the water-cooled lower header are connected with the left membrane water wall and the right membrane water wall; the area between the left membrane water wall and the right membrane water wall is the furnace, and the combustion of the burner The end is located at the inlet of the furnace; there are several water-cooled wall tubes arranged at intervals between the water-cooled upper header and the water-cooled lower header, and the water-cooled wall tubes are aligned side by side with the right membrane-type water-cooled wall; the gap between adjacent water-cooled wall tubes is The flue gas outlet in the furnace; the left membrane water wall and the right membrane water wall are welded by multiple water wall tubes and multiple fins side by side, and the fins connect two adjacent water wall tubes; Protrusions are provided, and the protrusions of different fins are arranged in several rows, and the protrusions in the same row are connected through the first reinforcing bar.

进一步地,同一鳍片的凸块按鳍片长度方向排列,同一鳍片的凸块通过第二加强条连接。Further, the protrusions of the same fin are arranged along the length direction of the fin, and the protrusions of the same fin are connected through the second reinforcing strip.

进一步地,所述壳体内还设有第一对流上集箱、第一对流下集箱、第二对流上集箱以及第二对流下集箱;其中,第一对流上集箱、第二对流上集箱均与水冷上集箱平行且位于同一水平面,第一对流下集箱、第二对流下集箱均与水冷下集箱平行且位于同一水平面;第一对流上集箱与锅筒之间、第二对流上集箱与锅筒之间均连接有蒸汽管,第一对流上集箱与第一对流下集箱之间连接有第一对流管组,第二对流上集箱与第二对流下集箱之间连接有第二对流管组;炉膛内的烟气流出后先后流经第一对流管组、第二对流管组。Further, the housing is also provided with a first convection upper header, a first convection lower header, a second convection upper header, and a second convection lower header; wherein, the first convection upper header, the second convection The upper headers are parallel to the water-cooled upper header and located on the same level; the first convection lower header and the second convection lower header are parallel to the water-cooled lower header and located on the same horizontal plane; the first convection upper header and the drum Steam pipes are connected between the second convection upper header and the drum, the first convection upper header and the first convection lower header are connected with the first convection tube group, the second convection upper header and the second convection upper header A second convection tube group is connected between the two convection down headers; after the smoke in the furnace flows out, it flows through the first convection tube group and the second convection tube group successively.

进一步地,第一对流管组分为低温区与高温区,烟气从高温区流入低温区;低温区的第一对流管组、高温区的第一对流管组均包括第一内对流管与第一外对流管;所述第一对流下集箱的两侧均设有第一内对流管与第一外对流管,位于第一对流下集箱同一侧的第一内对流管与第一外对流管错位布置;位于第一对流下集箱两侧的第一内对流管错位布置;位于第一对流下集箱两侧的第一外对流管错位布置。Further, the first convection tube group is divided into a low-temperature zone and a high-temperature zone, and the flue gas flows from the high-temperature zone into the low-temperature zone; the first convection tube group in the low-temperature zone and the first convection tube group in the high-temperature zone both include the first internal convection tube and The first external convection tube; both sides of the first convection lower header are provided with a first internal convection tube and a first external convection tube, and the first internal convection tube and the first convection tube located on the same side of the first convection lower header The outer convection pipes are staggered; the first inner convection pipes are arranged on both sides of the first convection lower header; the first outer convection pipes are arranged on both sides of the first convection lower header.

进一步地,低温区的第一内对流管的外侧与第一外对流管的外侧均设有螺旋鳍片;低温区的烟气整体沿第一对流下集箱的长度方向水平流动,横向冲刷第一内对流管与第一外对流管的螺旋鳍片。Further, spiral fins are provided on the outside of the first inner convection tube and the first outer convection tube in the low temperature zone; the flue gas in the low temperature zone flows horizontally along the length direction of the first convection lower header as a whole, and scours the first convection lower header horizontally. An inner convection tube and spiral fins of the first outer convection tube.

进一步地,第二对流管组包括第二内对流管与第二外对流管,第二对流下集箱的两侧均设有第二内对流管与第二外对流管;位于第二对流下集箱同一侧的第二内对流管与第二外对流管错位布置;位于第二对流下集箱两侧的第二内对流管错位布置。Further, the second convection pipe group includes a second inner convection pipe and a second outer convection pipe, and both sides of the second convection lower header are provided with second inner convection pipes and second outer convection pipes; The second inner convection pipe and the second outer convection pipe on the same side of the header are staggered; the second inner convection pipes on both sides of the second convection lower header are staggered.

进一步地,位于第二对流下集箱同一侧的相邻第二外对流管之间设有烟气隔板,位于同一侧的烟气隔板与第二外对流管连接形成隔板墙;第二对流下集箱两侧的隔板墙之间的区域构成烟气通道;第二内对流管的外侧设有螺旋鳍片;烟气从第一对流管束的低温区进入烟气通道内,整体沿第二对流下集箱的长度方向水平流动,横向冲刷第二内对流管的螺旋鳍片。Further, a smoke partition is provided between the adjacent second external convection tubes on the same side of the second convection lower header, and the smoke partitions on the same side are connected with the second external convection tube to form a partition wall; The area between the partition walls on both sides of the second convection down-flow header constitutes the flue gas channel; the outer side of the second inner convection tube is provided with spiral fins; the flue gas enters the flue gas channel from the low temperature area of the first convection tube bundle, and the overall It flows horizontally along the length direction of the second convection lower header, and scours the spiral fins of the second inner convection pipe laterally.

进一步地,烟气通道的出口与冷凝式节能器连通;壳体顶部设有烟囱,冷凝式节能器与烟囱连通;烟囱与燃烧器之间设有烟气回流管。Further, the outlet of the flue gas passage is connected to the condensing economizer; a chimney is arranged on the top of the housing, and the condensing economizer is connected to the chimney; a flue gas return pipe is arranged between the chimney and the burner.

进一步地,水冷下集箱的两端分别通过连通管与第一对流下集箱的两端对应连接,第一对流下集箱的两端分别通过连通管与第二对流下集箱的两端对应连接。Further, the two ends of the water-cooled lower header are connected to the two ends of the first convection lower header respectively through the communication pipes, and the two ends of the first convection lower header are respectively connected to the two ends of the second convection lower header through the communication pipes. corresponding connection.

进一步地,位于水冷下集箱与第一对流下集箱之间的一连通管设有进水口;锅筒设有蒸汽出口,蒸汽出口设有汽水分离器。Further, a communication pipe between the water-cooled lower header and the first convective lower header is provided with a water inlet; the drum is provided with a steam outlet, and the steam outlet is provided with a steam-water separator.

进一步地,水管式低氮燃气蒸汽锅炉整体为撬装式。Further, the water-tube low-nitrogen gas-fired steam boiler is skid-mounted as a whole.

与现有技术相比,本发明的有益技术效果为:Compared with the prior art, the beneficial technical effect of the present invention is:

(1)本发明蒸汽分离高度高,从锅筒流出的蒸汽带水量少,蒸汽品质好;相比同容量锅炉水容积小,产汽快;同时膜式水冷壁受热不易变形,整体稳定性能高;(1) The steam separation height of the present invention is high, the steam flowing out of the drum has less water content, and the steam quality is good; compared with boilers with the same capacity, the water volume is small, and the steam production is fast; at the same time, the membrane water wall is not easy to deform when heated, and the overall stability is high. ;

(2)炉膛采用膜式水冷壁,密封性能好,炉膛容积大,炉膛温度水平低,减少氮氧化物产生和排放;相比同容量锅炉炉膛容积大,有利于实现低氮燃烧;锅筒不直接受高温火焰辐射,不存在蒸汽锅炉回燃室前管板容易产生管端裂纹的问题;(2) The furnace adopts membrane-type water-cooled wall, which has good sealing performance, large furnace volume, low furnace temperature level, and reduces the generation and emission of nitrogen oxides; compared with boilers with the same capacity, the furnace has a large volume, which is conducive to realizing low-nitrogen combustion; the drum is not Directly radiated by high-temperature flames, there is no problem that the tube plate in front of the steam boiler back-combustion chamber is prone to cracks at the tube ends;

(3)烟气横向冲刷第一对流管束当中带有螺旋鳍片的第一内对流管与第一外对流管、第二对流管束当中带有螺旋鳍片的第二内对流管,结构紧凑,受热面积充足,最大限度回收烟气热量,产生较多的水蒸气;(3) The flue gas laterally scours the first inner convection tube with spiral fins in the first convection tube bundle, the first outer convection tube, and the second inner convection tube with spiral fins in the second convection tube bundle, with a compact structure, The heating area is sufficient to maximize the recovery of flue gas heat and generate more water vapor;

(4)本发明采用整体撬装式结构,运输、安装更方便。(4) The present invention adopts an integral skid-mounted structure, which is more convenient for transportation and installation.

附图说明Description of drawings

图1为本实施例一种撬装式水管式低氮燃气蒸汽锅炉壳体正面透视结构图;Fig. 1 is a front perspective structure diagram of a skid-mounted water tube type low-nitrogen gas-fired steam boiler shell in this embodiment;

图2为本实施例一种撬装式水管式低氮燃气蒸汽锅炉壳体侧面透视结构图;Fig. 2 is a side perspective structure diagram of a skid-mounted water tube type low-nitrogen gas-fired steam boiler shell in this embodiment;

图3为本实施例一种撬装式水管式低氮燃气蒸汽锅炉壳体俯视透视结构图;Fig. 3 is a top perspective structure diagram of a skid-mounted water tube type low-nitrogen gas-fired steam boiler shell in this embodiment;

图4为本实施例一种撬装式水管式低氮燃气蒸汽锅炉壳体正面内部结构图;Fig. 4 is a front internal structure diagram of a skid-mounted water tube type low-nitrogen gas-fired steam boiler shell in this embodiment;

图5为本实施例一种撬装式水管式低氮燃气蒸汽锅炉壳体侧面内部结构图;Fig. 5 is a side internal structure diagram of a skid-mounted water tube type low-nitrogen gas-fired steam boiler shell in this embodiment;

图6为图5中的A-A截面图;Fig. 6 is A-A sectional view in Fig. 5;

图7为本实施例凸块与第一加强条连接连接局部放大结构图;Fig. 7 is a partial enlarged structural diagram of the connection between the bump and the first reinforcing bar in this embodiment;

图8为本实施例凸块与第二加强条连接连接局部放大结构图。FIG. 8 is a partial enlarged structural view of the connection between the bump and the second reinforcing bar in this embodiment.

图中,1壳体、2燃烧器、3锅筒、4炉膛、5水冷上集箱、6水冷下集箱、7第一对流上集箱、8第一对流下集箱、9第二对流上集箱、10第二对流下集箱、11左膜式水冷壁、12右膜式水冷壁、13凸块、14第一加强条、15第二加强条、16第一内对流管、17第一外对流管、18第二内对流管、19第二外对流管、20螺旋鳍片、21鳍片、22烟气回流管、23进水口、24蒸汽出口、25烟囱、26硅酸铝纤维板。In the figure, 1 shell, 2 burner, 3 drum, 4 furnace, 5 water-cooled upper header, 6 water-cooled lower header, 7 first convection upper header, 8 first convection lower header, 9 second convection Upper header, 10 second convection lower header, 11 left membrane water wall, 12 right membrane water wall, 13 bump, 14 first reinforcement bar, 15 second reinforcement bar, 16 first internal convection pipe, 17 The first external convection pipe, 18 the second internal convection pipe, 19 the second external convection pipe, 20 spiral fins, 21 fins, 22 flue gas return pipe, 23 water inlet, 24 steam outlet, 25 chimney, 26 aluminum silicate fiberboard.

具体实施方式Detailed ways

下面结合具体实施例对本发明进行进一步地描述,但本发明的保护范围并不仅仅限于此。The present invention will be further described below in conjunction with specific embodiments, but the protection scope of the present invention is not limited thereto.

如图1-6所示,本实施例一种撬装式水管式低氮燃气蒸汽锅炉,包括壳体1与燃烧器2。壳体1内从上到下设有锅筒3、水冷上集箱5以及水冷下集箱6,锅筒3与水冷上集箱5之间连接有蒸汽管。水冷上集箱5与水冷下集箱6之间设置有纵置式“D”型布置的膜式水冷壁。膜式水冷壁具体为连接在水冷上集箱5与水冷下集箱6之间的左膜式水冷壁11以及右膜式水冷壁12。左膜式水冷壁11与右膜式水冷壁12之间的区域为炉膛4,燃烧器2的燃烧端位于炉膛4进口。水冷上集箱5与水冷下集箱6之间还连接有间隔设置的数个水冷壁管,水冷壁管与右膜式水冷壁12并排对齐。相邻水冷壁管之间的间隙为炉膛4内的烟气出口。燃料在炉膛4内燃烧,放出热量。水冷下集箱6内的水溶液经左膜式水冷壁11或经右膜式水冷壁12到达水冷上集箱5的过程中吸收燃料放出的热量,水冷上集箱5内为汽水混合物。之后,汽水混合物通过蒸汽管进入锅筒3的过程中,由于高度的增加,汽水混合物发生汽水分离,导致较多的水蒸气进入锅筒3内,而液态的水溶液则在重力的作用下回到水冷上集箱5内。因此,本实施例水循环采用水冷下集箱6、水冷上集箱5以及锅筒3,蒸汽分离高度高,从锅筒3流出的蒸汽带水量少,蒸汽品质好。本实施相比同容量锅炉水容积小,产汽快。同时炉膛4壁采用膜式水冷壁,增加炉膛辐射受热面积,提高锅炉出力和热效率,提高炉膛密封性能,简化保温结构,减轻锅炉重量,提高炉膛烟道刚性,提高锅炉炉膛抗爆能力,利用膜式水冷壁微正压燃烧,减少漏风系数。本实施例采用较大的炉膛尺寸,增加辐射受热面积降低炉膛温度,有利于降低热力型氮氧化物的产生和排放。本实施例相比同容量锅炉,炉膛4容积大,有利于实现低氮燃烧。此外,燃料在炉膛4内燃烧,锅筒3不直接受高温火焰辐射,不存在蒸汽锅炉回燃室前管板容易产生管端裂纹的问题。As shown in Figures 1-6, this embodiment is a skid-mounted water-tube low-nitrogen gas-fired steam boiler, including a shell 1 and a burner 2 . A drum 3 , a water-cooled upper header 5 and a water-cooled lower header 6 are arranged in the shell 1 from top to bottom, and a steam pipe is connected between the drum 3 and the water-cooled upper header 5 . Between the water-cooled upper header 5 and the water-cooled lower header 6, a membrane-type water-cooled wall arranged vertically in a "D" shape is arranged. The membrane water cooling wall is specifically a left membrane water cooling wall 11 and a right membrane water cooling wall 12 connected between the water cooling upper header 5 and the water cooling lower header 6 . The area between the left membrane water wall 11 and the right membrane water wall 12 is the furnace 4 , and the combustion end of the burner 2 is located at the inlet of the furnace 4 . Several water-cooled wall tubes arranged at intervals are also connected between the water-cooled upper header 5 and the water-cooled lower header 6, and the water-cooled wall tubes are aligned with the right membrane-type water-cooled wall 12 side by side. The gap between adjacent water wall tubes is the flue gas outlet in the furnace 4 . The fuel burns in the furnace 4 to release heat. The aqueous solution in the water-cooled lower header 6 absorbs the heat released by the fuel during the process of reaching the water-cooled upper header 5 through the left membrane water wall 11 or the right membrane water wall 12, and the water-cooled upper header 5 is a mixture of steam and water. Afterwards, when the steam-water mixture enters the drum 3 through the steam pipe, due to the increase in height, the steam-water mixture separates, causing more water vapor to enter the drum 3, while the liquid aqueous solution returns to the drum under the action of gravity. Water cooling in the upper header 5. Therefore, the water circulation of this embodiment adopts the water-cooled lower header 6, the water-cooled upper header 5 and the drum 3, the steam separation height is high, the steam flowing out of the drum 3 has less water, and the steam quality is good. Compared with boilers with the same capacity, this implementation has smaller water volume and faster steam production. At the same time, the 4 walls of the furnace adopt membrane-type water-cooled walls, which increase the radiation heating area of the furnace, improve the boiler output and thermal efficiency, improve the sealing performance of the furnace, simplify the heat preservation structure, reduce the weight of the boiler, improve the rigidity of the furnace flue, and improve the anti-knock ability of the boiler furnace. The micro-positive pressure combustion of the water-cooled wall reduces the air leakage coefficient. This embodiment adopts a larger furnace size, increases the radiation heating area and reduces the furnace temperature, which is beneficial to reduce the generation and emission of thermal nitrogen oxides. Compared with boilers with the same capacity, the furnace 4 in this embodiment has a larger volume, which is beneficial to realize low-nitrogen combustion. In addition, the fuel is burned in the furnace 4, and the drum 3 is not directly radiated by the high-temperature flame, so there is no problem that the tube plate of the steam boiler before the combustion chamber is prone to cracks at the tube end.

如图7、图8所示,左膜式水冷壁11、右膜式水冷壁12均由多个水冷壁管和多个鳍片21并排焊接而成,鳍片21连接相邻两水冷壁管。鳍片21背火侧设有凸块13,不同鳍片21的凸块13排成数排,同一排的凸块13通过第一加强条14连接。炉膛4内的燃料在燃烧的过程中,鳍片21温度要比水冷壁管温度高,因此受热变形的概率更大。鳍片21受热变形的结果会出现裂纹,导致整个膜式水冷壁受到破坏。本实施例通过在鳍片21的背火侧表面焊接凸块13,能够增强鳍片21的结构强度。同时因凸块13体积尺寸较小,占用面积少,凸块13与鳍片21的安装工艺简单。安装过程中,只需要在鳍片21的某一处使凸块13与鳍片21进行焊接即可。左膜式水冷壁11背火侧的每一第一加强条14均连接所有左膜式水冷壁11的鳍片21,使得所有左膜式水冷壁11的鳍片21结合成一个整体,保证左膜式水冷壁11的结构稳定性。右膜式水冷壁12背火侧的每一第一加强条14均连接所有右膜式水冷壁12的鳍片21,使得所有右膜式水冷壁12的鳍片21结合成一个整体,保证右膜式水冷壁12的结构稳定性。同一鳍片21的凸块13按照鳍片21长度方向排列,同一鳍片21的凸块13通过第二加强条15连接。具体可使凸块13设有通孔,第二加强条15贯穿通孔以连接数个凸块13。左膜式水冷壁11的背火侧、右膜式水冷壁12背火侧均设置有第一加强条14与第二加强条15交错构成的网状结构,增强鳍片21结构强度的同时,还能增强膜式水冷壁的整体稳定性。As shown in Figure 7 and Figure 8, the left membrane water wall 11 and the right membrane water wall 12 are welded side by side by multiple water wall tubes and multiple fins 21, and the fins 21 connect two adjacent water wall tubes . Protrusions 13 are provided on the back side of the fins 21 , the protrusions 13 of different fins 21 are arranged in several rows, and the protrusions 13 in the same row are connected by the first reinforcing strip 14 . During the combustion process of the fuel in the furnace 4, the temperature of the fins 21 is higher than that of the water-cooled wall tube, so the probability of thermal deformation is greater. As a result of thermal deformation of the fins 21, cracks will appear, resulting in damage to the entire membrane water cooling wall. In this embodiment, the structural strength of the fin 21 can be enhanced by welding the bump 13 on the surface of the fin 21 on the side not exposed to fire. At the same time, because the bump 13 is small in size and occupies less area, the installation process of the bump 13 and the fin 21 is simple. During the installation process, it is only necessary to weld the bump 13 and the fin 21 at a certain position of the fin 21 . Each first reinforcing bar 14 on the back fire side of the left membrane water cooling wall 11 is connected to all the fins 21 of the left membrane water cooling wall 11, so that all the fins 21 of the left membrane water cooling wall 11 are combined into a whole to ensure that the left The structural stability of the membrane water wall 11. Each first reinforcing strip 14 on the back fire side of the right membrane water cooling wall 12 is connected to all the fins 21 of the right membrane water cooling wall 12, so that all the fins 21 of the right membrane water cooling wall 12 are combined into a whole to ensure that the right The structural stability of the membrane water wall 12. The protrusions 13 of the same fin 21 are arranged along the length direction of the fin 21 , and the protrusions 13 of the same fin 21 are connected by the second reinforcing strip 15 . Specifically, the protruding block 13 may be provided with a through hole, and the second reinforcing bar 15 passes through the through hole to connect several protruding blocks 13 . The unfired side of the left membrane water cooling wall 11 and the unfired side of the right membrane water cooling wall 12 are both provided with a network structure composed of first reinforcing strips 14 and second reinforcing strips 15 to enhance the structural strength of the fins 21. It can also enhance the overall stability of the membrane water wall.

如图5、图6所示,壳体1内还设有第一对流上集箱7、第一对流下集箱8、第二对流上集箱9以及第二对流下集箱10。其中,第一对流上集箱7、第二对流上集箱9均与水冷上集箱5平行且位于同一水平面,第一对流下集箱8、第二对流下集箱10均与水冷下集箱6平行且位于同一水平面。第一对流上集箱7与锅筒3之间、第二对流上集箱9与锅筒3之间均连接有蒸汽管,第一对流上集箱7与第一对流下集箱8之间连接有第一对流管组,第二对流上集箱9与第二对流下集箱10之间连接有第二对流管组。水冷上集箱5、水冷下集箱6、水冷上集箱5与水冷下集箱6之间的膜式水冷壁整体为第一模块。第一对流上集箱7、第一对流下集箱8、第一对流上集箱7与第一对流下集箱8之间的第一对流管组整体为第二模块。第二对流上集箱9、第二对流下集箱10、第二对流上集箱9与第二对流下集箱10之间的第二对流管束组整体为第三模块。锅筒3为第四模块。本实施例将模块一、模块二、模块三以及模块四采用模块化组装,实现制造维修更换增容便捷化。各蒸汽管分别与各自对应的水冷上集箱5、第一对流上集箱7、第二对流上集箱9采用外部焊接。本实施例采用模块化组装结构,为采用外部焊接创造了有利条件,可大大减小锅炉外形尺寸和钢耗量。As shown in FIG. 5 and FIG. 6 , a first convection upper header 7 , a first convection lower header 8 , a second convection upper header 9 and a second convection lower header 10 are also provided in the housing 1 . Among them, the first convection upper header 7 and the second convection upper header 9 are parallel to the water-cooled upper header 5 and located on the same horizontal plane, and the first convection lower header 8 and the second convection lower header 10 are all connected to the water-cooled lower header. The boxes 6 are parallel and located on the same level. Steam pipes are connected between the first convection upper header 7 and the drum 3, between the second convection upper header 9 and the drum 3, and between the first convection upper header 7 and the first convection lower header 8 A first convection tube group is connected, and a second convection tube group is connected between the second convection upper header 9 and the second convection lower header 10 . The water-cooled upper header 5, the water-cooled lower header 6, and the membrane-type water-cooled wall between the water-cooled upper header 5 and the water-cooled lower header 6 are the first module as a whole. The first convection upper header 7, the first convection lower header 8, and the first convection tube group between the first convection upper header 7 and the first convection lower header 8 are the second module as a whole. The second convection upper header 9 , the second convection lower header 10 , and the second convection tube bundle group between the second convection upper header 9 and the second convection lower header 10 are the third module as a whole. Drum 3 is the fourth module. In this embodiment, module 1, module 2, module 3, and module 4 are assembled in a modular manner to facilitate manufacturing, maintenance, replacement, and capacity expansion. Each steam pipe is externally welded to its corresponding water-cooled upper header 5 , first convection upper header 7 , and second convection upper header 9 . This embodiment adopts a modular assembly structure, which creates favorable conditions for the use of external welding, and can greatly reduce the overall size of the boiler and steel consumption.

炉膛4内的烟气流出后先后流经第一对流管组、第二对流管组。第一对流下集箱8中的水溶液经第一对流管组到达第一对流上集箱7的过程中吸收烟气中的热量,第一对流上集箱7内为汽水混合物。之后汽水混合物通过蒸汽管进入锅筒3的过程中,由于高度的增加,汽水混合物发生汽水分离,导致较多的水蒸气进入锅筒3中,而液态的水溶液则在重力的作用下回到第一对流上集箱7中。第二对流下集箱10的水溶液的变化状态同第一对流下集箱8的水溶液。因此,本实施例水循环通过采用第一对流上集箱7、第一对流下集箱8、第二对流上集箱9以及第二对流下集箱10,能最大限度回收排放烟气中的热量以及提高蒸汽的生成总量与品质。After the flue gas in the furnace 4 flows out, it flows through the first convection tube group and the second convection tube group successively. The aqueous solution in the first convection lower header 8 absorbs the heat in the flue gas during the process of reaching the first convection upper header 7 through the first convection tube group, and the first convection upper header 7 is a mixture of steam and water. Afterwards, when the steam-water mixture enters the drum 3 through the steam pipe, due to the increase in height, the steam-water mixture separates, causing more water vapor to enter the drum 3, while the liquid aqueous solution returns to the first drum under the action of gravity. A pair of upper headers 7. The changing state of the aqueous solution of the second convective lower header 10 is the same as the aqueous solution of the first convective lower header 8 . Therefore, the water cycle in this embodiment can maximize the recovery of heat in the exhausted flue gas by using the first convection upper header 7, the first convection lower header 8, the second convection upper header 9, and the second convection lower header 10. And improve the total amount and quality of steam generation.

第一对流管组分为低温区与高温区,烟气从高温区流入低温区。低温区的第一对流管组与高温区的第一对流管组均包括第一内对流管16、第一外对流管17。第一对流下集箱8的两侧均设有第一内对流管16与第一外对流管17,位于第一对流下集箱8同一侧的第一内对流管16与第一外对流管17错位布置。位于第一对流下集箱8两侧的第一内对流管16错位布置。位于第一对流下集箱8两侧的第一外对流管17错位布置。第一外对流管17、第一内对流管16与第一对流上集箱7的连接方式同与第一对流下集箱8的连接方式。低温区的第一内对流管16的外侧与第一外对流管17的外侧均设有螺旋鳍片20,具体为将螺旋鳍片20套结在第一内对流管16外壁并与第一内对流管16外壁焊接连接,将螺旋鳍片20套结在第一外对流管17外壁并与第一外对流管17外壁焊接连接。第一内对流管16与第一外对流管17均为弧形结构,第一外对流管17的弧形半径大于第一内对流管16的圆弧半径。位于第一内对流管16中间段的管道与位于第一外对流管17中间段的管道均为竖直管,螺旋鳍片20套结在竖直部位。高温区靠近炉膛4烟气出口,低温区向远离炉膛4烟气出口的方向延伸。低温区的烟气整体沿第一对流下集箱8的长度方向水平流动,横向冲刷第一内对流管16与第一外对流管17的螺旋鳍片20,螺旋鳍片20能够增大烟气在流通的过程中与第一内对流管16、第一外对流管17的接触面积,增强换热效果,最大限度回收烟气热量,产生较多的水蒸气。此外,烟气横向冲刷螺旋鳍片20,保证换热效果最强。因此,本实施例的对流管束采用螺旋鳍片管,结构紧凑,扩展烟气侧受热面积,降低排烟温度,提高锅炉热效率,并使锅炉外形尺寸进一步减小。The first convection tube group is divided into a low-temperature zone and a high-temperature zone, and the flue gas flows from the high-temperature zone into the low-temperature zone. Both the first convection tube group in the low temperature zone and the first convection tube group in the high temperature zone include a first inner convection tube 16 and a first outer convection tube 17 . Both sides of the first convection lower header 8 are provided with a first inner convection pipe 16 and a first outer convection pipe 17, and the first inner convection pipe 16 and the first outer convection pipe located on the same side of the first convection lower header 8 17 Misplacement arrangement. The first internal convection pipes 16 located on both sides of the first convection lower header 8 are arranged in a staggered position. The first external convection pipes 17 located on both sides of the first convection lower header 8 are arranged in a staggered position. The first outer convection pipe 17 , the first inner convection pipe 16 are connected to the first convection upper header 7 in the same manner as the first convection lower header 8 . The outer side of the first inner convection tube 16 and the outer side of the first outer convection tube 17 in the low temperature zone are provided with spiral fins 20, specifically, the spiral fins 20 are sleeved on the outer wall of the first inner convection tube 16 and connected to the first inner convection tube 17. The outer wall of the convection tube 16 is welded, and the spiral fin 20 is sleeved on the outer wall of the first outer convection tube 17 and welded to the outer wall of the first outer convection tube 17 . Both the first inner convection tube 16 and the first outer convection tube 17 are arc-shaped, and the arc radius of the first outer convection tube 17 is larger than the arc radius of the first inner convection tube 16 . The pipes located in the middle section of the first inner convection pipe 16 and the pipes located in the middle section of the first outer convection pipe 17 are both vertical pipes, and the spiral fins 20 are sleeved on the vertical parts. The high temperature zone is close to the flue gas outlet of the furnace 4, and the low temperature zone extends away from the flue gas outlet of the furnace 4. The flue gas in the low temperature area flows horizontally along the length direction of the first convection lower header 8 as a whole, and scours the spiral fins 20 of the first inner convection pipe 16 and the first outer convection pipe 17 laterally. The spiral fins 20 can increase the flue gas During the circulation process, the contact area with the first inner convection pipe 16 and the first outer convection pipe 17 enhances the heat exchange effect, recovers the heat of the flue gas to the maximum extent, and generates more water vapor. In addition, the flue gas scours the spiral fins 20 horizontally to ensure the strongest heat exchange effect. Therefore, the convection tube bundle in this embodiment adopts spiral finned tubes, which has a compact structure, expands the heating area on the flue gas side, reduces the exhaust gas temperature, improves the thermal efficiency of the boiler, and further reduces the overall size of the boiler.

第二对流管组包括第二内对流管18与第二外对流管19,第二对流上集箱98的两侧均设有第二内对流管18与第二外对流管19。位于第二对流下集箱10同一侧的第二内对流管18与第二外对流管19错位布置。位于第二对流下集箱10两侧的第二内对流管18错位布置。第二内对流管18、第二外对流管19与第二对流上集箱9的连接方式同与第二对流下集箱10的连接方式。位于第二对流下集箱10同一侧的相邻第二外对流管19之间设有烟气隔板,位于同一侧的烟气隔板与第二外对流管19连接形成隔板墙。第二对流下集箱10两侧的隔板墙之间的区域构成烟气通道。第二内对流管18的外侧设有螺旋鳍片20,具体为将螺旋鳍片20套结在第二内对流管18外壁并与第二内对流管18外壁焊接连接。第二内对流管18与第二外对流管19均为弧形结构,第二外对流管19的弧形半径大于第二内对流管18的圆弧半径。位于第二内对流管18中间段的管道与位于第二外对流管19中间段的管道均为竖直管。螺旋鳍片20套结在第二内对流管18的竖直部位。The second convection tube group includes a second inner convection tube 18 and a second outer convection tube 19 , and both sides of the second convection upper header 98 are provided with the second inner convection tube 18 and the second outer convection tube 19 . The second inner convection pipe 18 and the second outer convection pipe 19 located on the same side of the second convection lower header 10 are arranged in a staggered position. The second internal convection pipes 18 located on both sides of the second convection lower header 10 are arranged in a staggered position. The second inner convection pipe 18 , the second outer convection pipe 19 are connected to the second convection upper header 9 in the same manner as the second convection lower header 10 . A smoke partition is provided between adjacent second external convection pipes 19 on the same side of the second convection lower header 10 , and the smoke partitions on the same side are connected with the second external convection pipes 19 to form a partition wall. The area between the partition walls on both sides of the second convective downflow header 10 constitutes a flue gas channel. The outer side of the second inner convection tube 18 is provided with spiral fins 20 , specifically, the spiral fins 20 are sleeved on the outer wall of the second inner convection tube 18 and welded to the outer wall of the second inner convection tube 18 . Both the second inner convection tube 18 and the second outer convection tube 19 are arc-shaped, and the arc radius of the second outer convection tube 19 is larger than the arc radius of the second inner convection tube 18 . The pipeline located in the middle section of the second inner convection pipe 18 and the pipeline located in the middle section of the second outer convection pipe 19 are vertical pipes. The spiral fins 20 are sleeved on the vertical portion of the second inner convection tube 18 .

烟气隔板设有烟气进口,烟气从烟气进口进入烟气通道内,烟气进口靠近第一对流管组中低温区烟气流通的尾端。烟气从第一对流管组的低温区通过烟气进口进入烟气通道内,整体沿第二对流下集箱10的长度方向水平流动,横向冲刷第二内对流管18的螺旋鳍片20,螺旋鳍片20能够增大烟气在流通的过程中与第二内对流管18接触面积,增强换热效果,最大限度回收烟气热量,产生较多的水蒸气。此外,烟气横向冲冲刷螺旋鳍片20,保证换热效果最强。The flue gas partition is provided with a flue gas inlet, from which the flue gas enters the flue gas channel, and the flue gas inlet is close to the end of the flue gas circulation in the low-temperature zone of the first convection tube group. The flue gas enters the flue gas channel from the low temperature area of the first convection tube group through the flue gas inlet, and flows horizontally along the length direction of the second convection lower header 10 as a whole, and scours the spiral fins 20 of the second inner convection tube 18 laterally. The spiral fins 20 can increase the contact area between the flue gas and the second internal convection pipe 18 during circulation, enhance the heat exchange effect, recover the heat of the flue gas to the maximum extent, and generate more water vapor. In addition, the flue gas scours the spiral fins 20 horizontally to ensure the strongest heat exchange effect.

烟气从在炉膛4内流通到从炉膛4烟气出口流出,整体水平流动方向偏转90°。烟气由炉膛4烟气出口进入第一对流管组后,烟气整体水平流动方向发偏转90°。烟气从第一对流管组进入第二对流管组的烟气通道后,烟气整体水平流动方向发生偏转180°。不断调整烟气流动方向,便于烟气内含有的杂质沉降,同时增长烟气流通长度,提高锅炉换热效率。烟气通道的出口与冷凝式节能器连通,通过冷凝式节能器降低烟气温度,排烟温度低于60℃,对低位发热值而言,热效率可达到101%,减少烟气中有害物质的排放。冷凝式节能器采用循环泵加大水量连续打循环方式,提高管内水速提高换热系数,降低排烟温度,提高热效率。The overall horizontal flow direction of the flue gas is deflected by 90° from circulating in the furnace 4 to flowing out from the flue gas outlet of the furnace 4 . After the flue gas enters the first convection tube group from the flue gas outlet of the furnace 4, the overall horizontal flow direction of the flue gas is deflected by 90°. After the flue gas enters the flue gas channel of the second convection tube group from the first convection tube group, the overall horizontal flow direction of the flue gas is deflected by 180°. Constantly adjust the flue gas flow direction to facilitate the settlement of impurities contained in the flue gas, while increasing the flue gas circulation length and improving the heat exchange efficiency of the boiler. The outlet of the flue gas channel is connected with the condensing economizer, and the temperature of the flue gas is reduced through the condensing economizer. The exhaust gas temperature is lower than 60°C. For the low calorific value, the thermal efficiency can reach 101%, reducing the harmful substances in the flue gas. emission. The condensing economizer adopts the circulation pump to increase the water volume and continuously circulate, increase the water speed in the pipe, increase the heat transfer coefficient, reduce the exhaust gas temperature, and improve the thermal efficiency.

壳体1顶部设有烟囱25,冷凝式节能器与烟囱25连通,烟囱25与燃烧器2之间设有烟气回流管22。被冷凝式节能器降低温度的烟气,一部分排放,另一部分可回到燃烧器2内与燃气混合,通过烟气回流,降低炉膛燃烧温度、氧气浓度和分压,使热力型NOx生成减少,达到低排放的要求。烟气回流时,选取经济合理的烟气流速,减小阻力,降低鼓风机或燃烧器风机的运行电耗。为进一步实现低氮排放的效果,本实施例的燃烧器2可采用低氮燃烧器。根据低氮排放要求合理选用进口名牌低氮燃烧器,结合大尺寸的炉膛,满足火焰直径和长度的需要,进一步优化燃烧器与炉膛尺寸的匹配性。A chimney 25 is arranged on the top of the housing 1 , the condensing economizer communicates with the chimney 25 , and a flue gas return pipe 22 is arranged between the chimney 25 and the burner 2 . Part of the flue gas whose temperature is lowered by the condensing economizer is discharged, and the other part can be returned to the burner 2 to mix with the gas, and through the backflow of the flue gas, the combustion temperature, oxygen concentration and partial pressure of the furnace are reduced, reducing the generation of thermal NOx. meet low emission requirements. When the flue gas is backflowing, choose an economical and reasonable flue gas flow rate to reduce resistance and reduce the operating power consumption of the blower or burner fan. In order to further realize the effect of low nitrogen emission, the burner 2 of this embodiment can adopt a low nitrogen burner. According to the requirements of low nitrogen emission, the imported brand-name low-nitrogen burner is reasonably selected, combined with the large-size furnace, to meet the needs of flame diameter and length, and to further optimize the matching between the burner and the furnace size.

水冷下集箱6的两端分别通过连通管与第一对流下集箱8的两端对应连接,第一对流下集箱8的两端分别通过连通管与第二对流下集箱10的两端对应连接。本实施例水冷上集箱5、水冷下集箱6、第一对流上集箱7、第一对流下集箱8、第二对流上集箱9以及第二对流下集箱10长度均相同,并且两端均对齐。位于水冷下集箱6与第一对流下集箱8之间的一连通管设有进水口23,锅筒3设有蒸汽出口24。锅炉内循环水介质从连通管的进水口23进入,产生的蒸汽从蒸汽出口24流出。为进一步减少蒸汽带水量,蒸汽出口24设有汽水分离器。锅筒3体积小,因此锅炉水容积小,启动升温块,几分钟可出蒸汽,同时夜间停炉后散热损失小。壳体1壁面的保温材料为硅酸铝纤维板26,并采用错缝叠铺,减少热量损失,同时减少炉墙蓄热,热惯性好,启动升温快。本实施例采用先进的自动控制系统,具体为PLC与触摸屏相结合,操作简单、可靠,实现自动点火、负荷自动调节,启停检漏全自动智能控制。本实施例水管式低氮燃气蒸汽锅炉整体采用撬装式,将相关的节能器、给水泵、管路、阀门仪表、控制装置等均安装到位后整装出厂,运输安装更方便,具有机构紧凑、安装使用方便、外形美观、节省基建投资、节省安装费用等优点。The two ends of the water-cooled lower header 6 are respectively connected to the two ends of the first convection lower header 8 through the communication pipes, and the two ends of the first convection lower header 8 are respectively connected to the two ends of the second convection lower header 10 through the communication pipes. corresponding to the connection. In this embodiment, the water-cooled upper header 5, the water-cooled lower header 6, the first convective upper header 7, the first convective lower header 8, the second convective upper header 9, and the second convective lower header 10 have the same length. And both ends are aligned. A connecting pipe between the water-cooled lower header 6 and the first convective lower header 8 is provided with a water inlet 23 , and the drum 3 is provided with a steam outlet 24 . The circulating water medium in the boiler enters from the water inlet 23 of the communication pipe, and the generated steam flows out from the steam outlet 24 . In order to further reduce the amount of water carried by the steam, the steam outlet 24 is provided with a steam-water separator. The boiler drum 3 has a small volume, so the boiler water volume is small, and when the heating block is activated, steam can be released in a few minutes, and the heat dissipation loss is small after the furnace is shut down at night. The insulation material on the wall of the casing 1 is aluminum silicate fiberboard 26, which is laminated with staggered joints to reduce heat loss and heat storage in the furnace wall. The thermal inertia is good and the temperature rises quickly after starting. This embodiment adopts an advanced automatic control system, specifically the combination of PLC and touch screen, which is simple and reliable in operation, realizes automatic ignition, automatic load adjustment, and automatic intelligent control of start-stop leak detection. In this embodiment, the water-tube low-nitrogen gas-fired steam boiler adopts a skid-mounted type as a whole, and the relevant economizers, feed water pumps, pipelines, valves, instruments, and control devices are all installed in place and then shipped out of the factory. The transportation and installation are more convenient, and the structure is compact. , Easy installation and use, beautiful appearance, saving infrastructure investment, saving installation costs and so on.

以上对本发明的实施例进行了详细说明,对本领域的普通技术人员而言,依据本发明提供的思想,在具体实施方式上会有改变之处,而这些改变也应视为本发明的保护范围。The embodiments of the present invention have been described in detail above. For those of ordinary skill in the art, according to the ideas provided by the present invention, there will be changes in the specific implementation, and these changes should also be regarded as the scope of protection of the present invention. .

Claims (9)

1.一种撬装式水管式低氮燃气蒸汽锅炉,包括壳体与燃烧器,其特征在于:1. A skid-mounted water tube type low-nitrogen gas-fired steam boiler, comprising a shell and a burner, characterized in that: 所述壳体内设有锅筒、水冷上集箱以及水冷下集箱;锅筒与水冷上集箱之间连接有蒸汽管,水冷上集箱与水冷下集箱之间连接有左膜式水冷壁与右膜式水冷壁;The shell is equipped with a drum, a water-cooled upper header and a water-cooled lower header; a steam pipe is connected between the drum and the water-cooled upper header, and a left membrane water-cooled wall and right membrane water wall; 左膜式水冷壁与右膜式水冷壁之间的区域为炉膛,燃烧器的燃烧端位于炉膛进口;水冷上集箱与水冷下集箱之间还连接有间隔设置的数个水冷壁管,水冷壁管与右膜式水冷壁并排对齐;相邻水冷壁管之间的间隙为炉膛内的烟气出口;The area between the left membrane water cooling wall and the right membrane water cooling wall is the furnace, and the combustion end of the burner is located at the furnace inlet; there are several water cooling wall tubes arranged at intervals between the water cooling upper header and the water cooling lower header. The water wall tubes are aligned side by side with the right membrane water wall; the gap between adjacent water wall tubes is the flue gas outlet in the furnace; 左膜式水冷壁、右膜式水冷壁均由多个水冷壁管和多个鳍片并排焊接而成,鳍片连接相邻两水冷壁管;鳍片背火侧设有凸块,不同鳍片的凸块排成数排,同一排的凸块通过第一加强条连接;The left membrane water wall and the right membrane water wall are welded by multiple water wall tubes and multiple fins side by side, and the fins connect two adjacent water wall tubes; The bumps of the sheet are arranged in several rows, and the bumps in the same row are connected by the first reinforcing bar; 所述壳体内还设有第一对流上集箱、第一对流下集箱、第二对流上集箱以及第二对流下集箱;其中,第一对流上集箱、第二对流上集箱均与水冷上集箱平行且位于同一水平面,第一对流下集箱、第二对流下集箱均与水冷下集箱平行且位于同一水平面;The housing is also provided with a first convection upper header, a first convection lower header, a second convection upper header and a second convection lower header; wherein, the first convection upper header, the second convection upper header Both are parallel to the water-cooled upper header and located on the same horizontal plane, and the first convection lower header and the second convective lower header are parallel to the water-cooled lower header and located on the same horizontal plane; 第一对流上集箱与锅筒之间、第二对流上集箱与锅筒之间均连接有蒸汽管,第一对流上集箱与第一对流下集箱之间连接有第一对流管组,第二对流上集箱与第二对流下集箱之间连接有第二对流管组;炉膛内的烟气流出后先后流经第一对流管组、第二对流管组;Steam pipes are connected between the first convection upper header and the drum, between the second convection upper header and the drum, and the first convection pipe is connected between the first convection upper header and the first convection lower header A second convection tube group is connected between the second convection upper header and the second convection lower header; after the flue gas in the furnace flows out, it flows through the first convection tube group and the second convection tube group; 水冷上集箱、水冷下集箱、水冷上集箱与水冷下集箱之间的膜式水冷壁整体为第一模块;第一对流上集箱、第一对流下集箱、第一对流上集箱与第一对流下集箱之间的第一对流管组整体为第二模块;第二对流上集箱、第二对流下集箱、第二对流上集箱与第二对流下集箱之间的第二对流管束组整体为第三模块;锅筒为第四模块;The water-cooled upper header, the water-cooled lower header, the membrane water wall between the water-cooled upper header and the water-cooled lower header are the first module; the first convection upper header, the first convection lower The first convection pipe group between the header and the first convection lower header is the second module as a whole; the second convection upper header, the second convection lower header, the second convection upper header and the second convection lower header The second convection tube bundle between them is the third module as a whole; the drum is the fourth module; 第一对流管组分为低温区与高温区,烟气从高温区流入低温区;低温区的第一对流管组与高温区的第一对流管组均包括第一内对流管、第一外对流管;The first convection tube group is divided into a low temperature zone and a high temperature zone, and the flue gas flows into the low temperature zone from the high temperature zone; both the first convection tube group in the low temperature zone and the first convection tube group in the high temperature zone include a first inner convection tube, Convection tube; 低温区的第一内对流管的外侧与第一外对流管的外侧均设有螺旋鳍片,具体为将螺旋鳍片套结在第一内对流管外壁并与第一内对流管外壁焊接连接,将螺旋鳍片套结在第一外对流管外壁并与第一外对流管外壁焊接连接;第一内对流管与第一外对流管均为弧形结构,第一外对流管的弧形半径大于第一内对流管的圆弧半径;位于第一内对流管中间段的管道与位于第一外对流管中间段的管道均为竖直管,螺旋鳍片套结在竖直部位。Both the outer side of the first inner convection tube and the outer side of the first outer convection tube in the low temperature zone are provided with spiral fins, specifically, the spiral fins are sleeved on the outer wall of the first inner convection tube and welded to the outer wall of the first inner convection tube , the helical fins are sleeved on the outer wall of the first outer convection tube and welded to the outer wall of the first outer convection tube; the first inner convection tube and the first outer convection tube are both arc-shaped structures, and the arc shape The radius is greater than the radius of the arc of the first inner convection tube; the pipes located in the middle section of the first inner convection pipe and the pipes located in the middle section of the first outer convection pipe are vertical pipes, and the spiral fins are sleeved on the vertical parts. 2.根据权利要求1所述的撬装式水管式低氮燃气蒸汽锅炉,其特征在于:2. The skid-mounted water-tube low-nitrogen gas-fired steam boiler according to claim 1, characterized in that: 同一鳍片的凸块按鳍片长度方向排列,同一鳍片的凸块通过第二加强条连接。The protruding blocks of the same fin are arranged along the length direction of the fin, and the protruding blocks of the same fin are connected through the second reinforcing bar. 3.根据权利要求1所述的撬装式水管式低氮燃气蒸汽锅炉,其特征在于:3. The skid-mounted water-tube low-nitrogen gas-fired steam boiler according to claim 1, characterized in that: 第一对流管组分为低温区与高温区,烟气从高温区流入低温区;低温区的第一对流管组、高温区的第一对流管组均包括第一内对流管与第一外对流管;The first convection tube group is divided into a low-temperature zone and a high-temperature zone, and the flue gas flows into the low-temperature zone from the high-temperature zone; Convection tube; 所述第一对流下集箱的两侧均设有第一内对流管与第一外对流管,位于第一对流下集箱同一侧的第一内对流管与第一外对流管错位布置;位于第一对流下集箱两侧的第一内对流管错位布置;位于第一对流下集箱两侧的第一外对流管错位布置。Both sides of the first convection lower header are provided with a first inner convection pipe and a first outer convection pipe, and the first inner convection pipe and the first outer convection pipe located on the same side of the first convection lower header are arranged in a staggered position; The first inner convection tubes located on both sides of the first convection lower header are arranged in a staggered position; the first outer convection tubes located on both sides of the first convection lower header are arranged in a staggered position. 4.根据权利要求3所述的撬装式水管式低氮燃气蒸汽锅炉,其特征在于:4. The skid-mounted water-tube low-nitrogen gas-fired steam boiler according to claim 3, characterized in that: 低温区的第一内对流管的外侧与第一外对流管的外侧均设有螺旋鳍片;低温区的烟气整体沿第一对流下集箱的长度方向水平流动,横向冲刷第一内对流管与第一外对流管的螺旋鳍片。The outer sides of the first inner convection tube and the first outer convection tube in the low temperature zone are provided with spiral fins; the flue gas in the low temperature zone flows horizontally along the length direction of the first convection lower header as a whole, and scours the first inner convection tube horizontally. tube with the helical fins of the first outer convection tube. 5.根据权利要求1所述的撬装式水管式低氮燃气蒸汽锅炉,其特征在于:5. The skid-mounted water-tube low-nitrogen gas-fired steam boiler according to claim 1, characterized in that: 第二对流管组包括第二内对流管与第二外对流管,所述第二对流下集箱的两侧均设有第二内对流管与第二外对流管;位于第二对流下集箱同一侧的第二内对流管与第二外对流管错位布置;位于第二对流下集箱两侧的第二内对流管错位布置。The second convection tube group includes a second inner convection tube and a second outer convection tube, and both sides of the second convection lower header are provided with a second inner convection tube and a second outer convection tube; The second inner convection pipe and the second outer convection pipe on the same side of the tank are staggered; the second inner convection pipes located on both sides of the second convection lower header are staggered. 6.根据权利要求5所述的撬装式水管式低氮燃气蒸汽锅炉,其特征在于:6. The skid-mounted water-tube low-nitrogen gas-fired steam boiler according to claim 5, characterized in that: 位于第二对流下集箱同一侧的相邻第二外对流管之间设有烟气隔板,位于同一侧的烟气隔板与第二外对流管连接形成隔板墙;第二对流下集箱两侧的隔板墙之间的区域构成烟气通道;第二内对流管的外侧设有螺旋鳍片;烟气从第一对流管束的低温区进入烟气通道内,整体沿第二对流下集箱的长度方向水平流动,横向冲刷第二内对流管的螺旋鳍片。A smoke partition is arranged between the adjacent second external convection pipes on the same side of the second convection lower header, and the smoke partitions on the same side are connected with the second external convection pipe to form a partition wall; the second convection lower The area between the partition walls on both sides of the header forms the flue gas channel; the outer side of the second inner convection tube is provided with spiral fins; the flue gas enters the flue gas channel from the low temperature area of the first convection tube bundle, The length direction of the convection lower header flows horizontally and scours the spiral fins of the second inner convection pipe laterally. 7.根据权利要求6所述的撬装式水管式低氮燃气蒸汽锅炉,其特征在于:烟气通道的出口与冷凝式节能器连通;壳体顶部设有烟囱,冷凝式节能器与烟囱连通;烟囱与燃烧器之间设有烟气回流管。7. The skid-mounted water-tube low-nitrogen gas-fired steam boiler according to claim 6, characterized in that: the outlet of the flue gas channel communicates with the condensing economizer; the top of the shell is provided with a chimney, and the condensing economizer communicates with the chimney ; There is a flue gas return pipe between the chimney and the burner. 8.根据权利要求1所述的撬装式水管式低氮燃气蒸汽锅炉,其特征在于:水冷下集箱的两端分别通过连通管与第一对流下集箱的两端对应连接,第一对流下集箱的两端分别通过连通管与第二对流下集箱的两端对应连接。8. The skid-mounted water-tube low-nitrogen gas-fired steam boiler according to claim 1, characterized in that: the two ends of the water-cooled lower header are respectively connected to the two ends of the first convection lower header through connecting pipes, and the first The two ends of the convection lower header are correspondingly connected with the two ends of the second convection lower header respectively through communication pipes. 9.根据权利要求8所述的撬装式水管式低氮燃气蒸汽锅炉,其特征在于:位于水冷下集箱与第一对流下集箱之间的一连通管设有进水口;锅筒设有蒸汽出口,蒸汽出口设有汽水分离器。9. The skid-mounted water-tube low-nitrogen gas-fired steam boiler according to claim 8, characterized in that: a connecting pipe between the water-cooled lower header and the first convection lower header is provided with a water inlet; There is a steam outlet, and the steam outlet is provided with a steam-water separator.
CN202010916223.8A 2020-09-03 2020-09-03 Skid-mounted water pipe type low-nitrogen gas steam boiler Active CN112268270B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010916223.8A CN112268270B (en) 2020-09-03 2020-09-03 Skid-mounted water pipe type low-nitrogen gas steam boiler

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010916223.8A CN112268270B (en) 2020-09-03 2020-09-03 Skid-mounted water pipe type low-nitrogen gas steam boiler

Publications (2)

Publication Number Publication Date
CN112268270A CN112268270A (en) 2021-01-26
CN112268270B true CN112268270B (en) 2023-03-31

Family

ID=74349897

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010916223.8A Active CN112268270B (en) 2020-09-03 2020-09-03 Skid-mounted water pipe type low-nitrogen gas steam boiler

Country Status (1)

Country Link
CN (1) CN112268270B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113464915B (en) * 2021-07-08 2023-04-14 上海工业锅炉(无锡)有限公司 Modularized multi-boiler-barrel longitudinally-arranged boiler structure

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102062386B (en) * 2011-01-27 2012-10-03 张家港格林沙洲锅炉有限公司 Rapid-installation water pipe boiler with medium and high pressure single-boiler barrel structure
CN103363658A (en) * 2013-07-19 2013-10-23 天津宝成机械制造股份有限公司 Large double-barrel vertical gas boiler
CN204404144U (en) * 2014-12-11 2015-06-17 上海新业锅炉高科技有限公司 Combustion hydrogen corner tube type steam boiler
CN105737132B (en) * 2016-03-01 2017-11-10 重庆大学 A kind of device for reducing the deformation of supercritical circulating fluidized bed boiler monowall tube

Also Published As

Publication number Publication date
CN112268270A (en) 2021-01-26

Similar Documents

Publication Publication Date Title
CN110425511B (en) Ultralow nitrogen gas steam boiler
CN107747725A (en) A kind of horizontal water cylinder structure steam generator
CN111928221A (en) Condensing type gas steam generation module
CN111765635B (en) An energy-saving and environmentally friendly thermal oil boiler
CN202691996U (en) A pure medium temperature waste heat boiler at the tail end of a cement kiln
CN105157228B (en) Waterpipe type central flame flame condenses all-in-one oven
CN207486773U (en) A kind of horizontal water cylinder structure steam generator
CN102374658B (en) Angular pipe water circulating structure with complete forced upward flowing on heating surface
CN201327013Y (en) 100t/h fuel or gas steam injection boiler
CN112268270B (en) Skid-mounted water pipe type low-nitrogen gas steam boiler
CN208443047U (en) Low nitrogen condenses stainless steel hot homogeneous solution-type reactor
CN213542429U (en) Gas steam boiler
CN105042556A (en) Burner-overhead vertical U-structured oil and gas boiler
CN210951256U (en) Ultralow nitrogen gas steam boiler
CN104501397A (en) Membrane water-wall compound return water condensing type natural gas hot water boiler
CN214406486U (en) Medium-large type non-drum header type integral gas-fired hot water boiler
CN108592406A (en) A kind of low nitrogen condensation stainless steel hot homogeneous solution-type reactor
CN2387389Y (en) Multiple tubulation arranged through-flow boiler
CN2903811Y (en) Bromine cooler fire tube group high temperature reheater
CN219160312U (en) Double-drum longitudinally-arranged gas steam boiler
CN216010795U (en) Shell type coal-fired water pipe boiler with changed heat exchange mode
CN217274050U (en) AQC exhaust-heat boiler
CN202171329U (en) Fuel-gas organic heat transfer medium furnace
CN112555794B (en) An energy-saving and environmentally friendly horizontal three-pass boiler structure
CN222297892U (en) A frame cross-flow low nitrogen condensing steam generator

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: A pry mounted water pipe type low nitrogen gas steam boiler

Effective date of registration: 20231116

Granted publication date: 20230331

Pledgee: Zhejiang Wuyi Rural Commercial Bank Co.,Ltd.

Pledgor: ZHEJIANG SHUANGFENG BOILER Co.,Ltd.

Registration number: Y2023980065841

PE01 Entry into force of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Granted publication date: 20230331

Pledgee: Zhejiang Wuyi Rural Commercial Bank Co.,Ltd.

Pledgor: ZHEJIANG SHUANGFENG BOILER Co.,Ltd.

Registration number: Y2023980065841

PC01 Cancellation of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: A pry mounted water tube low nitrogen gas steam boiler

Granted publication date: 20230331

Pledgee: Zhejiang Wuyi Rural Commercial Bank Co.,Ltd.

Pledgor: ZHEJIANG SHUANGFENG BOILER Co.,Ltd.

Registration number: Y2025330000189

PE01 Entry into force of the registration of the contract for pledge of patent right