CN112267199B - Ultrathin moisture-absorbing breathable high-stitch-length weft-knitted double-sided fabric and production process thereof - Google Patents
Ultrathin moisture-absorbing breathable high-stitch-length weft-knitted double-sided fabric and production process thereof Download PDFInfo
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- CN112267199B CN112267199B CN202011228858.5A CN202011228858A CN112267199B CN 112267199 B CN112267199 B CN 112267199B CN 202011228858 A CN202011228858 A CN 202011228858A CN 112267199 B CN112267199 B CN 112267199B
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- 239000004744 fabric Substances 0.000 title claims abstract description 91
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000009940 knitting Methods 0.000 claims abstract description 31
- 238000007493 shaping process Methods 0.000 claims abstract description 18
- 238000004043 dyeing Methods 0.000 claims abstract description 14
- 229920000728 polyester Polymers 0.000 claims abstract description 11
- 229920002334 Spandex Polymers 0.000 claims abstract description 9
- 239000004759 spandex Substances 0.000 claims abstract description 9
- 238000005406 washing Methods 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 5
- 238000009941 weaving Methods 0.000 claims abstract description 5
- 230000018044 dehydration Effects 0.000 claims abstract description 4
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 4
- 238000007730 finishing process Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 8
- 238000010521 absorption reaction Methods 0.000 abstract description 6
- 230000035699 permeability Effects 0.000 abstract description 6
- 230000008520 organization Effects 0.000 abstract description 3
- 238000011084 recovery Methods 0.000 description 4
- 238000000859 sublimation Methods 0.000 description 3
- 230000008022 sublimation Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000006750 UV protection Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/102—Patterned fabrics or articles with stitch pattern
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention discloses an ultrathin moisture-absorbing breathable high-stitch-length weft-knitted double-sided fabric which comprises a fabric body, wherein the fabric body is knitted by a 50-needle 34-inch 84-way weft-knitted double-sided circular knitting machine, the fabric body adopts 2-way knitting needle 2-way yarns to form a complete-cycle double-rib structure, the yarn arrangement mode of the fabric body is two-way one-way, both ways adopt 15D/12F low-elasticity semi-gloss polyester DTY as surface yarns, and 20D spandex is used as lining yarns. The production process of the fabric comprises the following steps: after weaving the fabric body, dyeing and finishing the obtained fabric body, wherein the dyeing and finishing process is as follows: open width water washing, front shaping, dyeing, dehydration and rear shaping. Therefore, the fabric produced by the production process has the characteristics of ultrathin comfort, good elasticity, strong moisture absorption and air permeability, random cutting and fine and smooth texture through changing the fabric organization structure, the yarn arrangement mode and the yarn feeding amount.
Description
Technical Field
The invention belongs to cloth and a related production process, and particularly relates to an ultrathin moisture-absorbing breathable high-gauge weft-knitted double-sided fabric and a production process thereof.
Background
Along with the improvement of life quality, the performance requirements of people on the fabrics are higher and higher, the light and thin fabrics with high needle numbers are deeply favored by the market all the time, and the light and thin fabrics in the market at present mainly adopt the single-sided fabrics with high needle numbers, so that the problems of curling and curling of the fabrics are easy to occur; meanwhile, the cloth covers are easy to generate defects such as transverse strips, needle paths and the like, and the fabric has the defects of poor moisture absorption and air permeability, poor UV resistance, incapability of being cut at will and the like due to structural reasons.
Disclosure of Invention
The invention aims to provide an ultrathin moisture-absorbing breathable high-gauge weft-knitted double-sided fabric capable of solving at least one of the problems and a production process thereof.
According to one aspect of the invention, the ultrathin moisture-absorbing breathable high-stitch-length weft-knitted double-sided fabric comprises a fabric body, wherein the fabric body is knitted by a 50-needle 34-inch 84-path weft-knitted double-sided circular knitting machine, the fabric body adopts 2-needle 2-path yarns to form a complete-cycle double-rib structure, the yarn arrangement mode of the fabric body is two paths with one cycle, both paths adopt 15D/12F low-elasticity semi-gloss polyester DTY as face yarns, and 20D spandex is used as lining yarns.
The beneficial effects of the invention are as follows: by adopting a high-stitch 50-needle double-sided loom, the cloth grain is fine and smooth and has good touch feeling; the knitting of the double rib structure can be cut at will; the 15D/12F low-elasticity semi-gloss polyester DTY with superfine denier is adopted as the face yarn, namely the cross section yarn is adopted as the raw material, so that the yarn is soft and comfortable, and has strong moisture absorption and air permeability; light and thin gram weight; high elasticity and good recovery.
In some embodiments, the yarn feed amount when the fabric body is woven is 100 needles: 15cm of face yarn 15D/12F low-elasticity semi-gloss polyester DTY and 6cm of backing yarn 20D spandex. Therefore, the fastness of the fabric body is easy to control, and the fabric is cut at will.
In some embodiments, the fabric body has a gauge of 145cm x 115g/m 2 . Therefore, the use requirement of the fabric is met, and the fabric is light, thin and breathable.
According to another aspect of the invention, a production process of an ultrathin moisture-absorbing breathable high-gauge weft-knitted double-sided fabric is provided, comprising the following steps:
s1, selecting a 50-needle 34 inch 84-path weft knitting double-sided circular knitting machine, wherein needle arrangement adopts: the needle disc is arranged according to two levels of 2 and 1, the needle cylinder is arranged according to two levels of 1 and 2, and the needle disc needle cylinder is in a needle-oriented form;
s2, weaving the fabric body in the selected large circular knitting machine according to the weave structure, the yarn arrangement mode and the yarn feeding amount of the fabric body to obtain the fabric body;
s3, dyeing and finishing the obtained fabric body, wherein the dyeing and finishing process is as follows: open width water washing, front shaping, dyeing, dehydration and rear shaping. Therefore, by adopting 15D/12F low-elasticity semi-gloss polyester DTY as the face yarn, the yarn has a cross-shaped section, and the ventilation and moisture-conducting functions of the fabric are enhanced; and 20D spandex is used as the lining yarn, so that the production stability, high elasticity and high recovery are ensured. Therefore, the fabric produced by the production process has the characteristics of ultrathin comfort, good elasticity, strong moisture absorption and air permeability, random cutting and fine and smooth texture through changing the fabric organization structure, the yarn arrangement mode and the yarn feeding amount.
In some embodiments, in step S1, the 50-needle 34 inch 84-way weft knitting double-sided great circle machine is operated at the following speed: 10-12 rpm. Therefore, the knitting requirement of the fabric can be met.
In some embodiments, the pre-setting temperature in step S3 is 195℃and the machine speed is 15-18 m/min. Therefore, the specification of the fabric is stable, and the primary shaping is performed.
In some embodiments, the post-setting temperature in step S3 is 140-150℃and the machine speed is 25-30 m/min. Therefore, the sublimation fastness of the fabric can be ensured not to be deteriorated by adopting a low-temperature post-shaping process.
Drawings
FIG. 1 is a schematic diagram of a weaving process of an ultrathin moisture-absorbing breathable high gauge weft-knitted double-sided fabric.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
Reference is made to fig. 1. The ultrathin moisture-absorbing breathable high-stitch-length weft-knitted double-sided fabric comprises a fabric body, wherein the fabric body is knitted by a 50-stitch 34-inch 84-way weft-knitted double-sided circular knitting machine, the fabric body adopts 2-way knitting needle 2-way yarns to form a complete-circulation double-rib structure, the yarn arrangement mode of the fabric body is two-way one-way circulation, both ways adopt 15D/12F low-elasticity semi-gloss polyester DTY (Draw Texturing Yarn, stretch textured yarn) as face yarns, and 20D spandex is used as lining yarns. The structure of the fabric is as follows: the knitting process is realized by adopting a complete circulation double rib structure formed by 2 yarns with 2 knitting needles, and the detail is shown in a triangular diagram of the knitting process in figure 1.
50 needles 34 inches and 84 paths of weft knitting double-sided circular knitting machines are arranged as follows: the needle dial is arranged according to two stages of needles of 2 and 1; the needle cylinder is arranged according to two stages of 1 and 2 needles; the needle dial needle cylinder is in a needle-oriented form.
By adopting a high-stitch 50-needle double-sided loom, the cloth grain is fine and smooth and has good touch feeling; the knitting of the double rib structure can be cut at will; the 15D/12F low-elasticity semi-gloss polyester DTY with superfine denier is adopted as the face yarn, namely the cross section yarn is adopted as the raw material, so that the yarn is soft and comfortable, and has strong moisture absorption and air permeability; light and thin gram weight; high elasticity and good recovery.
The yarn feeding amount of the fabric body during knitting adopts 100 needles: 15cm of face yarn 15D/12F low-elasticity semi-gloss polyester DTY and 6cm of backing yarn 20D spandex. Therefore, the fastness of the fabric body is easy to control, and the fabric is cut at will.
The specification of the fabric body is 145cm 115g/m 2 . Therefore, the use requirement of the fabric is met, and the fabric is light, thin and breathable.
The invention relates to a production process of an ultrathin moisture-absorbing breathable high-gauge weft-knitted double-sided fabric, which comprises the following steps:
s1, selecting a 50-needle 34 inch 84-path weft knitting double-sided circular knitting machine, wherein needle arrangement adopts: the needle disc is arranged according to two levels of 2 and 1, the needle cylinder is arranged according to two levels of 1 and 2, and the needle disc needle cylinder is in a needle-oriented form;
s2, weaving the fabric body in the selected large circular knitting machine according to the weave structure, the yarn arrangement mode and the yarn feeding amount of the fabric body to obtain the fabric body;
s3, dyeing and finishing the obtained fabric body, wherein the dyeing and finishing process is as follows: open width water washing, front shaping, dyeing, dehydration and rear shaping. The fabric is subjected to open width water washing to achieve the purpose of removing oil; the dyeing process adopts a common overflow machine for dyeing.
Therefore, by adopting 15D/12F low-elasticity semi-gloss polyester DTY as the face yarn, the yarn has a cross-shaped section, and the ventilation and moisture-conducting functions of the fabric are enhanced; and 20D spandex is used as the lining yarn, so that the production stability, high elasticity and high recovery are ensured. Therefore, the fabric produced by the production process has the characteristics of ultrathin comfort, good elasticity, strong moisture absorption and air permeability, random cutting and fine and smooth texture through changing the fabric organization structure, the yarn arrangement mode and the yarn feeding amount.
In the step S1, a 50-needle 34 inch 84-path weft knitting double-sided circular knitting machine is operated at the speed of: 10-12 rpm. Therefore, the knitting requirement of the fabric can be met.
The temperature of the pre-shaping in the step S3 is 195 ℃ and the machine speed is 15-18 m/min. Therefore, the specification of the fabric is stable, and the primary shaping is carried out; in the pre-shaping process, the specification of the fabric is 145cm x 115g/m 2 The specification of the fabric is stable.
The temperature of the post-shaping in the step S3 is 140-150 ℃ and the machine speed is 25-30 m/min. Therefore, the sublimation fastness of the fabric can be ensured not to be deteriorated by adopting a low-temperature post-shaping process. In the post-shaping process, the machine tail trimming treatment is carried out on the fabric, and the fabric is subjected to the machine specification: 140 cm. Times.120 g/m 2 Compared with the conventional process, the post-fixing temperature is relatively low, and the sublimation fastness of the fabric can be ensured not to be deteriorated.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that modifications and improvements could be made by those skilled in the art without departing from the inventive concept, which fall within the scope of the present invention.
Claims (4)
1. The production process of the ultrathin moisture-absorbing breathable high-gauge weft-knitted double-sided fabric is characterized in that the ultrathin moisture-absorbing breathable high-gauge weft-knitted double-sided fabric comprises a fabric body, wherein the fabric body is knitted by a 50-needle 34-inch 84-way weft-knitted double-sided circular knitting machine, the fabric body adopts 2-way knitting needles to form a complete-circulation double-rib structure, the yarn arrangement mode of the fabric body is two-way one-way circulation, both ways adopt 15D/12F low-elasticity semi-gloss polyester DTY as surface yarns, and 20D spandex is used as lining yarns;
the yarn feeding amount of the fabric body during knitting adopts 100 needles: 15cm of face yarn 15D/12F low-elasticity semi-gloss polyester DTY, and 6cm of backing yarn 20D spandex;
the specification of the fabric body is 145cm x 115g/m 2 ；
The production process comprises the following steps:
s1, selecting a 50-needle 34 inch 84-path weft knitting double-sided circular knitting machine, wherein needle arrangement adopts: the needle disc is arranged according to two levels of 2 and 1, the needle cylinder is arranged according to two levels of 1 and 2, and the needle disc needle cylinder is in a needle-oriented form;
s2, weaving the fabric body in the selected large circular knitting machine according to the weave structure, the yarn arrangement mode and the yarn feeding amount of the fabric body to obtain the fabric body;
s3, dyeing and finishing the obtained fabric body, wherein the dyeing and finishing process is as follows: open width water washing, front shaping, dyeing, dehydration and rear shaping.
2. The process for producing the ultrathin moisture-absorbing breathable high-gauge weft-knitted double-sided fabric according to claim 1, wherein in the step S1, a 50-needle 34 inch 84-path weft-knitted double-sided circular knitting machine is operated at the following speed: 10-12 rpm.
3. The process for producing ultrathin moisture-absorbing breathable high-gauge weft-knitted double-sided fabric according to claim 2, wherein the temperature of the pre-shaping in the step S3 is 195 ℃ and the machine speed is 15-18 m/min.
4. The process for producing ultra-thin, moisture-absorbing and breathable high-gauge weft-knitted double-sided fabric according to claim 3, wherein the temperature of post-shaping in the step S3 is 140-150 ℃ and the machine speed is 25-30 m/min.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011228858.5A CN112267199B (en) | 2020-11-06 | 2020-11-06 | Ultrathin moisture-absorbing breathable high-stitch-length weft-knitted double-sided fabric and production process thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011228858.5A CN112267199B (en) | 2020-11-06 | 2020-11-06 | Ultrathin moisture-absorbing breathable high-stitch-length weft-knitted double-sided fabric and production process thereof |
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| CN112267199A CN112267199A (en) | 2021-01-26 |
| CN112267199B true CN112267199B (en) | 2024-02-09 |
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| CN115369555B (en) * | 2022-08-31 | 2024-04-05 | 广东德润纺织有限公司 | Preparation method of weft-knitted single-sided fabric with thin wings |
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|---|---|---|---|---|
| US3093985A (en) * | 1958-07-01 | 1963-06-18 | Stibbe G & Co Ltd | Method of knitting fine gauge stockings |
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| KR101346940B1 (en) * | 2012-09-21 | 2014-01-03 | 파이룽 머시너리 밀 코., 엘티디. | A circular knitting machine with a fine gauge |
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2020
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| CN202626493U (en) * | 2012-05-22 | 2012-12-26 | 上海嘉麟杰纺织品股份有限公司 | Short stitch-length high-grade knitted high-elastic fabric |
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