CN112266251B - A method for preparing silicon nitride/titanium carbide ceramic materials based on spark plasma sintering - Google Patents
A method for preparing silicon nitride/titanium carbide ceramic materials based on spark plasma sintering Download PDFInfo
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- 238000002490 spark plasma sintering Methods 0.000 title claims description 21
- 238000000034 method Methods 0.000 title abstract description 27
- 229910052581 Si3N4 Inorganic materials 0.000 title abstract description 6
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 title abstract description 6
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 title abstract description 3
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Abstract
本发明具体涉及一种基于放电等离子烧结的氮化硅/碳化钛陶瓷材料制备方法。氮化硅基陶瓷材料具有良好的机械性能及稳定性,制备高性能的Si3N4/SiC陶瓷材料有望在工业领域获得广泛的应用。本发明提供了一种基于放电等离子烧结的Si3N4/TiC陶瓷材料制备方法,以α‑Si3N4为基体,TiC为增强相,Al2O3和Y2O3为烧结助剂,经湿法球磨混料、干燥后进行放电等离子烧结,烧结温度1650‑1750℃,保温时间20‑35min。本发明制备的Si3N4/TiC陶瓷材料具有良好的烧结致密性,陶瓷材料的抗弯强度、断裂韧性和硬度不低于700MPa,6.1MPa·m1/2,13GPa。
The invention specifically relates to a method for preparing silicon nitride/titanium carbide ceramic materials based on discharge plasma sintering. Silicon nitride-based ceramic materials have good mechanical properties and stability, and the preparation of high-performance Si 3 N 4 /SiC ceramic materials is expected to be widely used in the industrial field. The invention provides a method for preparing Si 3 N 4 /TiC ceramic materials based on discharge plasma sintering, using α-Si 3 N 4 as the matrix, TiC as the reinforcing phase, and Al 2 O 3 and Y 2 O 3 as sintering aids. , after wet ball milling, drying and discharge plasma sintering, the sintering temperature is 1650-1750℃ and the holding time is 20-35min. The Si 3 N 4 /TiC ceramic material prepared by the invention has good sintering density, and the flexural strength, fracture toughness and hardness of the ceramic material are not less than 700MPa, 6.1MPa·m 1/2 and 13GPa.
Description
技术领域Technical field
本发明属于陶瓷材料制备技术领域,具体涉及一种基于放电等离子烧结的氮化硅/碳化钛(Si3N4/TiC)陶瓷材料制备方法、该方法制备得到的Si3N4/TiC陶瓷材料及应用。The invention belongs to the technical field of ceramic material preparation, and specifically relates to a silicon nitride/titanium carbide (Si 3 N 4 /TiC) ceramic material preparation method based on discharge plasma sintering, and the Si 3 N 4 /TiC ceramic material prepared by the method. and applications.
背景技术Background technique
公开该背景技术部分的信息仅仅旨在增加对本发明的总体背景的理解,而不必然被视为承认或以任何形式暗示该信息构成已经成为本领域一般技术人员所公知的现有技术。The information in this Background section is disclosed solely for the purpose of increasing understanding of the general background of the invention and is not necessarily considered to be an admission or in any way implying that the information constitutes prior art that is already known to a person of ordinary skill in the art.
作为目前最流行的超快烧结技术,放电等离子烧结(SPS)多用于制备纳米结构材料、非晶材料、金属间化合物、金属基体以及陶瓷基复合材料。与传统烧结方式相比,放电等离子烧结(SPS)技术具有更快的加热速度,可在更短的烧结时间内达到相同的烧结效果。放电等离子烧结(SPS)制备材料可以快速升温是由于脉冲电流中的直流分量与交流分量的集肤效应,以及加热系统较小的热容量。烧结时,热量大部分由模具内边缘产生,其温度越高,粉体表面的温度就越高。在放电等离子烧结(SPS)中,粉末放置在石墨模具中,在对粉末施加压力的同时,电流通过模具和样品(如果后者为导电材料)来加热粉末坯体,若粉体为非导电材料,电流主要流过模具产生热量。除了因为较低的烧结温度与较短的烧结时间可成功制备晶粒无明显生长的纳米材料之外,SPS工艺因其独特的加热体系,在制备陶瓷材料时具有以下优势:可清洁晶界、可显著增加超塑性、降低晶界偏聚、增强键合质量、改善热电性能以及合金陶瓷的延性改善。As the most popular ultrafast sintering technology at present, spark plasma sintering (SPS) is mostly used to prepare nanostructured materials, amorphous materials, intermetallic compounds, metal matrix and ceramic matrix composite materials. Compared with traditional sintering methods, spark plasma sintering (SPS) technology has a faster heating speed and can achieve the same sintering effect in a shorter sintering time. The rapid heating of materials prepared by spark plasma sintering (SPS) is due to the skin effect of the DC component and AC component in the pulse current and the small heat capacity of the heating system. During sintering, most of the heat is generated from the inner edge of the mold. The higher the temperature, the higher the temperature of the powder surface. In spark plasma sintering (SPS), the powder is placed in a graphite mold, and while pressure is applied to the powder, an electric current is passed through the mold and the sample (if the latter is a conductive material) to heat the powder body, if the powder is a non-conductive material , the current mainly flows through the mold to generate heat. In addition to the lower sintering temperature and short sintering time that can successfully prepare nanomaterials without obvious grain growth, the SPS process has the following advantages when preparing ceramic materials due to its unique heating system: it can clean grain boundaries, It can significantly increase superplasticity, reduce grain boundary segregation, enhance bonding quality, improve thermoelectric properties and improve the ductility of alloy ceramics.
氮化硅基陶瓷材料具有较高的断裂韧性与强度和优异的耐热冲击、耐腐蚀与耐磨性能,在工业领域具有广泛应用。因此,许多研究者把眼光聚焦到如何采用合适的烧结方法制备高性能的Si3N4基陶瓷材料。目前烧结氮化硅陶瓷材料常用的烧结方式有以下几种:无压烧结、反应烧结、气压烧结(GPS)、热等静压烧结(HIP)以及热压(HP)烧结。中国专利CN109516814 A公开了一种Si3N4/SiC复相陶瓷材料及其制备方法,所述Si3N4/SiC复相陶瓷材料是以Si3N4和SiC作为原料粉体,以Tm2O3和MgO作为烧结助剂,采用热压烧结制备得到。此方法虽然得到了高致密度的Si3N4/SiC陶瓷材料,但是其烧结时间较长。Silicon nitride-based ceramic materials have high fracture toughness and strength and excellent thermal shock resistance, corrosion resistance and wear resistance, and are widely used in industrial fields. Therefore, many researchers have focused on how to use appropriate sintering methods to prepare high-performance Si 3 N 4- based ceramic materials. Currently, the commonly used sintering methods for sintered silicon nitride ceramic materials include the following: pressureless sintering, reaction sintering, gas pressure sintering (GPS), hot isostatic pressing (HIP) and hot press (HP) sintering. Chinese patent CN109516814 A discloses a Si 3 N 4 /SiC composite phase ceramic material and a preparation method thereof. The Si 3 N 4 /SiC composite phase ceramic material uses Si 3 N 4 and SiC as raw material powders, with Tm 2 O 3 and MgO are used as sintering aids and are prepared by hot pressing sintering. Although this method obtains high-density Si 3 N 4 /SiC ceramic materials, its sintering time is long.
发明内容Contents of the invention
针对上述研究背景,发明人认为,提供一种烧结效率更高的制备方法有利于提高Si3N4/SiC陶瓷材料的产能,放电等离子烧结是一种具有在加压过程中烧结的特点,脉冲电流产生的等离子体及烧结过程中的加压有利于降低粉末的烧结温度。同时低电压、高电流的特征,能使粉末快速烧结致密。本发明将其应用于Si3N4/SiC陶瓷材料的烧结,成功的将其烧结时间缩短为加压烧结时间的一半,另外,采用本发明提供方法烧结制备的Si3N4/SiC陶瓷材料还具有优良的力学性能。In view of the above research background, the inventor believes that providing a preparation method with higher sintering efficiency will help improve the productivity of Si 3 N 4 /SiC ceramic materials. Spark plasma sintering is a sintering process with the characteristics of pulse The plasma generated by the current and the pressure during the sintering process are beneficial to reducing the sintering temperature of the powder. At the same time, the characteristics of low voltage and high current can make the powder sintering and dense quickly. The present invention applies it to the sintering of Si 3 N 4 /SiC ceramic materials, and successfully shortens the sintering time to half of the pressure sintering time. In addition, the prepared Si 3 N 4 /SiC ceramic materials are sintered using the method provided by the present invention. It also has excellent mechanical properties.
基于上述技术效果,本发明提供以下技术方案:Based on the above technical effects, the present invention provides the following technical solutions:
本发明第一方面,提供一种基于放电等离子烧结的Si3N4/TiC陶瓷材料的制备方法,所述制备方法包括:以Si3N4为基体,TiC为增强相,Al2O3和Y2O3为烧结助剂,将上述原料经湿法球磨混料和放电等离子烧结制备而成。A first aspect of the present invention provides a method for preparing Si 3 N 4 /TiC ceramic materials based on spark plasma sintering. The preparation method includes: using Si 3 N 4 as a matrix, TiC as a reinforcing phase, Al 2 O 3 and Y 2 O 3 is a sintering aid, which is prepared by wet ball milling and discharge plasma sintering of the above raw materials.
采用放电等离子烧结后,所述Si3N4/TiC陶瓷材料的制备时间显著的缩短,本发明针对放电等离子烧结提出了相应的升温烧结程序,根据检测结果表明,基于本发明提供的烧结方法,能够抑制β-Si3N4的过分生长,增加烧结产品中α晶相的占比,由于α-Si3N4晶相具有更高的强度,采用本发明方法制备的陶瓷材料更适用于切削工具的制备,特别是应用于陶瓷刀具的制备。并且TiC的引入可以更好的改善Si3N4的导电性能及电火花加工性能。After using discharge plasma sintering, the preparation time of the Si 3 N 4 /TiC ceramic material is significantly shortened. The present invention proposes a corresponding temperature rise sintering program for discharge plasma sintering. According to the test results, based on the sintering method provided by the present invention, It can inhibit the excessive growth of β-Si 3 N 4 and increase the proportion of α crystal phase in the sintered product. Since the α-Si 3 N 4 crystal phase has higher strength, the ceramic material prepared by the method of the present invention is more suitable for cutting. Preparation of tools, especially for ceramic knives. And the introduction of TiC can better improve the electrical conductivity and EDM performance of Si 3 N 4 .
以上一个或多个技术方案的有益效果是:The beneficial effects of one or more of the above technical solutions are:
本发明的制备工艺简单,烧结时间短,在较短的时间内就可以完成Si3N4/TiC陶瓷材料的烧结。相比于热压烧结,放电等离子烧结所用时间仅为热压烧结的1/2。并且本发明制备的Si3N4/TiC陶瓷材料的力学性能优异、抗弯强度、断裂韧性、维氏硬度可以达到同时由于SPS的独特烧结机制,抑制了β-Si3N4的生长,避免了较大的β-Si3N4,这对Si3N4/TiC陶瓷材料的性能是有益的。The preparation process of the present invention is simple, the sintering time is short, and the sintering of the Si 3 N 4 /TiC ceramic material can be completed in a relatively short period of time. Compared with hot press sintering, the time used by spark plasma sintering is only 1/2 of that of hot press sintering. Moreover, the Si 3 N 4 /TiC ceramic material prepared by the present invention has excellent mechanical properties, flexural strength, fracture toughness, and Vickers hardness. At the same time, due to the unique sintering mechanism of SPS, the growth of β-Si 3 N 4 is inhibited and avoids The larger β-Si 3 N 4 is obtained, which is beneficial to the performance of Si 3 N 4 /TiC ceramic materials.
附图说明Description of drawings
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The description and drawings that constitute a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention.
图1为实施例1制备的Si3N4/TiC陶瓷材料时放电等离子烧结过程中烧结温度和上压头的位移的曲线图;Figure 1 is a graph showing the sintering temperature and the displacement of the upper indenter during spark plasma sintering of the Si 3 N 4 /TiC ceramic material prepared in Example 1;
图2为实施例1制备的Si3N4/TiC陶瓷材料的XRD检测图;Figure 2 is an XRD detection chart of the Si 3 N 4 /TiC ceramic material prepared in Example 1;
图3为实施例1制备的Si3N4/TiC陶瓷材料的断裂表面SEM图。Figure 3 is an SEM image of the fracture surface of the Si 3 N 4 /TiC ceramic material prepared in Example 1.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本发明提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is illustrative and is intended to provide further explanation of the present invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terms used herein are for the purpose of describing specific embodiments only, and are not intended to limit the exemplary embodiments according to the present invention. As used herein, the singular forms are also intended to include the plural forms unless the context clearly indicates otherwise. Furthermore, it will be understood that when the terms "comprises" and/or "includes" are used in this specification, they indicate There are features, steps, operations, means, components and/or combinations thereof.
正如背景技术所介绍的,针对现有技术高致密度的Si3N4/SiC陶瓷材料烧结时间较长,生产效率低的技术问题。为了解决如上的技术问题,本发明提出了一种基于放电等离子烧结的Si3N4/TiC陶瓷材料的制备方法,该制备方法相比现有的热压烧结时间缩短了1/2,并且该方法制备得到的Si3N4/TiC陶瓷具有良好的力学性能。As introduced in the background art, the existing technical problems of high-density Si 3 N 4 /SiC ceramic materials are long sintering time and low production efficiency. In order to solve the above technical problems, the present invention proposes a preparation method of Si 3 N 4 /TiC ceramic materials based on discharge plasma sintering. This preparation method shortens the time of 1/2 compared with the existing hot press sintering, and the preparation method The Si 3 N 4 /TiC ceramic prepared by this method has good mechanical properties.
本发明第一方面,提供一种基于放电等离子烧结的Si3N4/TiC陶瓷材料的制备方法,所述制备方法包括:以Si3N4为基体,TiC为增强相,Al2O3和Y2O3为烧结助剂,将上述原料经湿法球磨混料和放电等离子烧结制备而成。A first aspect of the present invention provides a method for preparing Si 3 N 4 /TiC ceramic materials based on spark plasma sintering. The preparation method includes: using Si 3 N 4 as a matrix, TiC as a reinforcing phase, Al 2 O 3 and Y 2 O 3 is a sintering aid, which is prepared by wet ball milling and discharge plasma sintering of the above raw materials.
优选的,所述制备方法中,所述原料的体积百分比如下:α-Si3N4 70-85%,TiC 5-15%,Al2O3 1-6%,Y2O3 3-7%。Preferably, in the preparation method, the volume percentage of the raw materials is as follows: α-Si 3 N 4 70-85%, TiC 5-15%, Al 2 O 3 1-6%, Y 2 O 3 3-7 %.
进一步的,所述TiC的体积百分比为7-10%,或所述Al2O3的体积百分比为2-4%,或所述Y2O3的体积百分比为4-6%,上述原料在所述体积百分比范围内进行调整,其余各组成之和为100%。Further, the volume percentage of TiC is 7-10%, or the volume percentage of Al 2 O 3 is 2-4%, or the volume percentage of Y 2 O 3 is 4-6%, and the above raw materials are Adjust within the stated volume percentage range, and the sum of the remaining components is 100%.
在上述优选技术方案的一些具体实施方式中,所述原料的体积百分比如下:α-Si3N4 80%,TiC 10%,Al2O3 4%,Y2O3 6%。In some specific implementations of the above preferred technical solution, the volume percentage of the raw materials is as follows: α-Si 3 N 4 80%, TiC 10%, Al 2 O 3 4%, Y 2 O 3 6%.
在上述优选技术方案的一些具体实施方式中,所述原料的体积百分比如下:α-Si3N4 82%,TiC 10%,Al2O3 3%,Y2O3 5%。In some specific implementations of the above preferred technical solution, the volume percentage of the raw materials is as follows: α-Si 3 N 4 82%, TiC 10%, Al 2 O 3 3%, Y 2 O 3 5%.
在上述优选技术方案的一些具体实施方式中,所述原料的体积百分比如下:α-Si3N4 75%,TiC 15%,Al2O3 4%,Y2O3 6%。In some specific implementations of the above preferred technical solution, the volume percentage of the raw materials is as follows: α-Si 3 N 4 75%, TiC 15%, Al 2 O 3 4%, Y 2 O 3 6%.
优选的,所述α-Si3N4粉体平均粒径为0.5-1μm。Preferably, the average particle size of the α-Si 3 N 4 powder is 0.5-1 μm.
优选的,所述TiC粉体平均粒径为0.5-1μm。Preferably, the average particle size of the TiC powder is 0.5-1 μm.
优选的,所述Al2O3粉体平均粒径为0.5-2μm。Preferably, the average particle size of the Al 2 O 3 powder is 0.5-2 μm.
优选的,所述Y2O3粉体平均粒径为0.1-0.5μm。Preferably, the average particle size of the Y 2 O 3 powder is 0.1-0.5 μm.
优选的,所述制备方法具体包括以下步骤:Preferably, the preparation method specifically includes the following steps:
(1)将α-Si3N4、TiC粉体分别加入分散介质中使其分散均匀得到α-Si3N4悬浮液及TiC悬浮液,将其混合得到复相悬浮液;(1) Add α-Si 3 N 4 and TiC powder to the dispersion medium respectively to disperse them evenly to obtain α-Si 3 N 4 suspension and TiC suspension, and mix them to obtain a multi-phase suspension;
(2)称取α-Si3N4重量1-5wt%的分散剂,加入分散介质中溶解后将分散剂溶液加入上述复相悬浮液中,再添加Al2O3和Y2O3粉体使其分散均匀得到混合体系;(2) Weigh 1-5wt% of the dispersant of α-Si 3 N 4 , add it to the dispersion medium, dissolve it, add the dispersant solution to the above-mentioned multi-phase suspension, and then add Al 2 O 3 and Y 2 O 3 powder The body is dispersed evenly to obtain a mixed system;
(3)将步骤(2)得到的混合体系转移至球磨罐中进行球磨;完成后的球磨液干燥后过筛得到混合粉料;(3) Transfer the mixed system obtained in step (2) to a ball mill tank for ball milling; the completed ball milling liquid is dried and sieved to obtain a mixed powder;
(4)将步骤(3)所述混合粉料装入模具成型,再进行放电等离子烧结。(4) Put the mixed powder described in step (3) into the mold for shaping, and then perform discharge plasma sintering.
进一步的,所述步骤(1)或(2)中,所述分散介质为包括但不限于无水乙醇或无水甲醇。Further, in step (1) or (2), the dispersion medium includes but is not limited to anhydrous ethanol or anhydrous methanol.
进一步的,所述步骤(2)中,所述分散剂为包括但不限于聚乙二醇,具体的,为聚乙二醇6000。Further, in step (2), the dispersant includes but is not limited to polyethylene glycol, specifically polyethylene glycol 6000.
进一步的,所述步骤(3)中,所述球磨按照球料重量比10:0.5~1.5加入球磨球,在保护气氛下进行球磨40~50h;具体的,所述保护气氛为氮气。Further, in the step (3), ball milling balls are added according to the ball material weight ratio of 10:0.5 to 1.5, and ball milling is performed under a protective atmosphere for 40 to 50 hours; specifically, the protective atmosphere is nitrogen.
进一步的,所述步骤(3)中,所述球磨球为硬质合金小球YG6或YG8。Further, in the step (3), the ball milling ball is cemented carbide ball YG6 or YG8.
进一步的,所述步骤(3)中,球磨液的干燥方式包括但不限于常压干燥、真空干燥、喷雾干燥或冷冻干燥中的一种。Further, in the step (3), the drying method of the ball milling liquid includes but is not limited to one of normal pressure drying, vacuum drying, spray drying or freeze drying.
具体的实施方式中,所述干燥采用真空干燥,80-120℃下干燥12-24小时。In a specific embodiment, the drying adopts vacuum drying at 80-120°C for 12-24 hours.
进一步的,所述步骤(3)中,球磨液干燥后经100-120目筛过筛,得到混合粉料。Further, in the step (3), the ball milling liquid is dried and sieved through a 100-120 mesh sieve to obtain a mixed powder.
进一步的,所述步骤(4)中,所述放电等离子烧结参数:升温速率:在1300℃之前,90-110℃/min,高于1300℃,30-50℃/min;烧结温度1650-1750℃;保温时间20-35min,分别在1600℃和达到烧结温度后保温10-17min;轴向压力25-35MPa。Further, in the step (4), the discharge plasma sintering parameters: heating rate: before 1300°C, 90-110°C/min, above 1300°C, 30-50°C/min; sintering temperature 1650-1750 ℃; holding time 20-35min, respectively at 1600℃ and 10-17min after reaching the sintering temperature; axial pressure 25-35MPa.
上述优选的技术方案的一种具体实施方式中,所述制备方法包括以下步骤:In a specific implementation of the above preferred technical solution, the preparation method includes the following steps:
(1)按比例称取α-Si3N4、TiC粉体,分别加入适量的无水乙醇为分散介质,超声分散并机械搅拌10-20min,制得α-Si3N4悬浮液、TiC悬浮液,将两种悬浮液混合得到复相悬浮液;(1) Weigh α-Si 3 N 4 and TiC powder in proportion, add an appropriate amount of absolute ethanol as the dispersion medium, ultrasonically disperse and mechanically stir for 10-20 minutes to prepare α-Si 3 N 4 suspension and TiC Suspension, mix two suspensions to obtain a multi-phase suspension;
(2)称取α-Si3N4重量的1-5wt%的聚乙二醇6000,以无水乙醇溶解后加入复相悬浮液中然后按比例添加Al2O3和Y2O3粉体,超声分散并机械搅拌30-50min;(2) Weigh 1-5wt% polyethylene glycol 6000 of α-Si 3 N 4 , dissolve it in absolute ethanol and add it to the multi-phase suspension, then add Al 2 O 3 and Y 2 O 3 powder in proportion body, ultrasonically disperse and mechanically stir for 30-50 minutes;
(3)将步骤(2)所得的最终悬浮液倒入球磨罐,按照球料重量比10:1加入球磨球,在保护气氛下进行球磨48h,将球磨液在真空干燥箱80-120℃下干燥12-24小时,然后经100-120目筛过筛,得到混合粉料,密封保存备用;(3) Pour the final suspension obtained in step (2) into the ball milling tank, add ball milling balls according to the ball to material weight ratio of 10:1, conduct ball milling under a protective atmosphere for 48 hours, and place the ball milling liquid in a vacuum drying oven at 80-120°C. Dry for 12-24 hours, and then sieve through a 100-120 mesh sieve to obtain the mixed powder, which is sealed and stored for later use;
(4)将步骤(3)得到的混合粉料装入石墨模具中,经冷压成型后放入放电等离子烧结炉中进行烧结。(4) Put the mixed powder obtained in step (3) into a graphite mold, and then put it into a discharge plasma sintering furnace for sintering after cold pressing.
本发明第二方面,提供第一方面所述基于放电等离子烧结的Si3N4/TiC陶瓷材料的制备方法制备得到的Si3N4/TiC陶瓷材料。A second aspect of the present invention provides Si 3 N 4 /TiC ceramic materials prepared by the method for preparing Si 3 N 4 /TiC ceramic materials based on discharge plasma sintering described in the first aspect.
本发明第三方面,提供第一方面所述Si3N4/TiC陶瓷材料在生产切削工具、耐磨零件、插件以及航空工业用产品等领域的应用。A third aspect of the present invention provides applications of the Si 3 N 4 /TiC ceramic material described in the first aspect in the production of cutting tools, wear-resistant parts, plug-ins, and products for the aviation industry.
为了使得本领域技术人员能够更加清楚地了解本发明的技术方案,以下将结合具体的实施例详细说明本发明的技术方案,以下实施例中所涉及的原料均为市售产品。In order to enable those skilled in the art to understand the technical solution of the present invention more clearly, the technical solution of the present invention will be described in detail below with reference to specific examples. The raw materials involved in the following examples are all commercially available products.
实施例1Example 1
一种基于放电等离子烧结(SPS)的Si3N4/TiC陶瓷材料的制备方法,原料组分的体积百分比为α-Si3N4 82%,TiC 10%,Al2O3 3%,Y2O3 5%。A method for preparing Si 3 N 4 /TiC ceramic materials based on spark plasma sintering (SPS). The volume percentage of raw material components is α-Si 3 N 4 82%, TiC 10%, Al 2 O 3 3%, Y 2 O 3 5%.
按比例称取α-Si3N4、TiC粉体,分别加入适量的无水乙醇为分散介质,超声分散并机械搅拌15min,制得α-Si3N4悬浮液,TiC悬浮液;将上述两种悬浮液混合得到复相悬浮液。称取Si3N4粉体重量的3wt%的聚乙二醇6000,以无水乙醇溶解后加入复相悬浮液中然后按比例添加Al2O3和Y2O3粉体,超声分散并机械搅拌45min;将所得的最终悬浮液倒入球磨罐,按照球料重量比10:1加入球磨球,在氮气气氛下进行球磨48h。Weigh α-Si 3 N 4 and TiC powder in proportion, add an appropriate amount of absolute ethanol as the dispersion medium, disperse ultrasonically and mechanically stir for 15 minutes to prepare α-Si 3 N 4 suspension and TiC suspension; add the above The two suspensions are mixed to obtain a multiphase suspension. Weigh 3wt% polyethylene glycol 6000 based on the weight of Si 3 N 4 powder, dissolve it in absolute ethanol and add it to the multi-phase suspension. Then add Al 2 O 3 and Y 2 O 3 powder in proportion, disperse with ultrasonic and Stir mechanically for 45 minutes; pour the final suspension obtained into the ball mill tank, add ball milling balls according to the weight ratio of balls to materials: 10:1, and conduct ball milling under nitrogen atmosphere for 48 hours.
将得到的球磨液在真空干燥箱110℃下干燥12小时,然后经100目筛过筛,得到混合粉料,将得到的混合粉料装入石墨模具中,经冷压成型后放入放电等离子烧结炉中进行热压烧结;放电等离子烧结参数:1300℃以前100℃/min;1300℃-1450℃50℃/min;1450℃-1600℃30℃/min;1600℃保温15min;1600℃-1700℃30℃/min;1700℃保温10min;压力30MPa。The obtained ball milling liquid was dried in a vacuum drying oven at 110°C for 12 hours, and then sieved through a 100-mesh sieve to obtain a mixed powder. The obtained mixed powder was put into a graphite mold, and then placed in a discharge plasma after cold pressing. Hot press sintering is performed in the sintering furnace; discharge plasma sintering parameters: 100℃/min before 1300℃; 50℃/min from 1300℃-1450℃; 30℃/min from 1450℃-1600℃; 15min holding temperature at 1600℃; 1600℃-1700℃ ℃30℃/min; 1700℃ insulation for 10min; pressure 30MPa.
将本实施例制备的陶瓷材料切割成3mm×4mm×35mm的标准条状试样,然后将样条进行粗磨、研磨、倒角、抛光处理。对其进行力学性能测试,结果显示材料抗弯强度为959MPa,硬度为15.21GPa,断裂韧性为8.61MPa·M1/2。从图1可以看出放电等离子烧结Si3N4陶瓷材料的致密化和晶体长大的过程。1200℃之前,粉体受热膨胀,下压头下移,Z轴位移下降。致密化的过程发生在1200℃以后,此时下压头上移,Z轴位移升高。当温度达到1700℃后,晶体开始长大陶瓷材料开始膨胀,Z轴位移减小。根据图2可以发现烧结后的Si3N4/TiC陶瓷材料的物相组成为β-Si3N4、TiC0.3N0.7和少量α-Si3N4,其中TiC0.3N0.7主要是由于在烧结过程中Si3N4和TiC发生反应形成。并且从图2中可以发现陶瓷材料中各项结晶度良好。图3显示了Si3N4/TiC陶瓷材料的断裂表面的SEM图,可以发现晶粒均匀,没有发现较大的β-Si3N4,并且致密度良好,没有发现明显的气孔,这也是陶瓷材料具有优异的力学性能的原因。The ceramic material prepared in this example was cut into standard strip specimens of 3 mm × 4 mm × 35 mm, and then the strips were rough ground, ground, chamfered, and polished. The mechanical properties were tested and the results showed that the material's bending strength was 959MPa, the hardness was 15.21GPa, and the fracture toughness was 8.61MPa·M 1/2 . From Figure 1, we can see the process of densification and crystal growth of spark plasma sintering Si 3 N 4 ceramic materials. Before 1200°C, the powder expands when heated, the lower pressure head moves downward, and the Z-axis displacement decreases. The densification process occurs after 1200°C. At this time, the lower pressure head moves up and the Z-axis displacement increases. When the temperature reaches 1700°C, the crystals begin to grow, the ceramic material begins to expand, and the Z-axis displacement decreases. According to Figure 2, it can be found that the phase composition of the sintered Si 3 N 4 /TiC ceramic material is β-Si 3 N 4 , TiC 0.3 N 0.7 and a small amount of α-Si 3 N 4 , among which TiC0.3N0.7 is mainly due to Si 3 N 4 and TiC react to form during the sintering process. And from Figure 2, it can be found that the crystallinity of various ceramic materials is good. Figure 3 shows the SEM image of the fracture surface of the Si 3 N 4 /TiC ceramic material. It can be found that the grains are uniform, no larger β-Si 3 N 4 is found, and the density is good, and no obvious pores are found. This is also Ceramic materials have excellent mechanical properties.
实施例2Example 2
一种基于放电等离子烧结(SPS)的Si3N4/TiC陶瓷材料的制备方法,原料组分的体积百分比为α-Si3N4 82%,TiC 10%,Al2O3 3%,Y2O3 5%。A method for preparing Si 3 N 4 /TiC ceramic materials based on spark plasma sintering (SPS). The volume percentage of raw material components is α-Si 3 N 4 82%, TiC 10%, Al 2 O 3 3%, Y 2 O 3 5%.
按比例称取α-Si3N4,TiC粉体,分别加入适量的无水乙醇为分散介质,超声分散并机械搅拌15min,制得α-Si3N4悬浮液,TiC悬浮液;将上述三种悬浮液混合得到复相悬浮液。称取Si3N4粉体重量的3wt%的分散剂,以无水乙醇溶解后加入复相悬浮液中然后按比例添加Al2O3和Y2O3粉体,超声分散并机械搅拌45min;将所得的最终悬浮液倒入球磨罐,按照球料重量比10:1加入球磨球,在氮气气氛下进行球磨48h。Weigh α-Si 3 N 4 and TiC powder in proportion, add an appropriate amount of absolute ethanol as the dispersion medium, disperse ultrasonically and mechanically stir for 15 minutes to prepare α-Si 3 N 4 suspension and TiC suspension; add the above The three suspensions were mixed to obtain a multiphase suspension. Weigh 3wt% of the dispersant based on the weight of Si 3 N 4 powder, dissolve it in absolute ethanol and add it to the multi-phase suspension. Then add Al 2 O 3 and Y 2 O 3 powder in proportion, disperse ultrasonically and mechanically stir for 45 minutes. ; Pour the final suspension obtained into the ball milling tank, add ball milling balls according to the weight ratio of balls to materials: 10:1, and conduct ball milling under nitrogen atmosphere for 48 hours.
将得到的球磨液在真空干燥箱110℃下干燥12小时,然后经100目筛过筛,得到混合粉料,将得到的混合粉料装入石墨模具中,经冷压成型后放入放电等离子烧结炉中进行热压烧结;放电等离子烧结参数:1300℃以前100℃/min;1300℃-1450℃50℃/min;1450℃-1600℃30℃/min;1600℃保温15min;1600℃-1650℃30℃/min;1650℃保温10min;压力30MPa。The obtained ball milling liquid was dried in a vacuum drying oven at 110°C for 12 hours, and then sieved through a 100-mesh sieve to obtain a mixed powder. The obtained mixed powder was put into a graphite mold, and then placed in a discharge plasma after cold pressing. Hot press sintering is performed in the sintering furnace; discharge plasma sintering parameters: 100℃/min before 1300℃; 50℃/min from 1300℃-1450℃; 30℃/min from 1450℃-1600℃; 15min holding temperature at 1600℃; 1600℃-1650℃ ℃30℃/min; 1650℃ insulation for 10min; pressure 30MPa.
将本实施例制备的陶瓷材料切割成3mm×4mm×35mm的标准条状试样,然后将样条进行粗磨、研磨、倒角、抛光处理。对其进行力学性能测试,结果显示材料抗弯强度为768MPa,硬度为15.81GPa,断裂韧性为6.19MPa·M1/2。并且TiC的引入可以更好的改善Si3N4的导电性能及电火花加工性能。The ceramic material prepared in this example was cut into standard strip specimens of 3 mm × 4 mm × 35 mm, and then the strips were rough ground, ground, chamfered, and polished. The mechanical properties were tested and the results showed that the material's bending strength was 768MPa, its hardness was 15.81GPa, and its fracture toughness was 6.19MPa·M 1/2 . And the introduction of TiC can better improve the electrical conductivity and EDM performance of Si 3 N 4 .
实施例3Example 3
一种基于放电等离子烧结(SPS)的Si3N4/TiC陶瓷材料的制备方法,原料组分的体积百分比为α-Si3N4 82%,TiC 10%,Al2O3 3%,Y2O3 5%。A method for preparing Si 3 N 4 /TiC ceramic materials based on spark plasma sintering (SPS). The volume percentage of raw material components is α-Si 3 N 4 82%, TiC 10%, Al 2 O 3 3%, Y 2 O 3 5%.
按比例称取α-Si3N4,TiC粉体,分别加入适量的无水乙醇为分散介质,超声分散并机械搅拌15min,制得α-Si3N4悬浮液,TiC悬浮液;将上述三种悬浮液混合得到复相悬浮液。称取Si3N4粉体重量的3wt%的分散剂,以无水乙醇溶解后加入复相悬浮液中然后按比例添加Al2O3和Y2O3粉体,超声分散并机械搅拌45min;将所得的最终悬浮液倒入球磨罐,按照球料重量比10:1加入球磨球,在氮气气氛下进行球磨48h。Weigh α-Si 3 N 4 and TiC powder in proportion, add an appropriate amount of absolute ethanol as the dispersion medium, disperse ultrasonically and mechanically stir for 15 minutes to prepare α-Si 3 N 4 suspension and TiC suspension; add the above The three suspensions were mixed to obtain a multiphase suspension. Weigh 3wt% of the dispersant based on the weight of Si 3 N 4 powder, dissolve it in absolute ethanol and add it to the multi-phase suspension. Then add Al 2 O 3 and Y 2 O 3 powder in proportion, disperse ultrasonically and mechanically stir for 45 minutes. ; Pour the final suspension obtained into the ball milling tank, add ball milling balls according to the weight ratio of balls to materials: 10:1, and conduct ball milling under nitrogen atmosphere for 48 hours.
将得到的球磨液在真空干燥箱110℃下干燥12小时,然后经100目筛过筛,得到混合粉料,将得到的混合粉料装入石墨模具中,经冷压成型后放入放电等离子烧结炉中进行热压烧结;放电等离子烧结参数:1300℃以前100℃/min;1300℃-1450℃50℃/min;1450℃-1600℃30℃/min;1600℃保温15min;1600℃-1700℃30℃/min;1700℃保温15min;压力30MPa。The obtained ball milling liquid was dried in a vacuum drying oven at 110°C for 12 hours, and then sieved through a 100-mesh sieve to obtain a mixed powder. The obtained mixed powder was put into a graphite mold, and then placed in a discharge plasma after cold pressing. Hot press sintering is performed in the sintering furnace; discharge plasma sintering parameters: 100℃/min before 1300℃; 50℃/min from 1300℃-1450℃; 30℃/min from 1450℃-1600℃; 15min holding temperature at 1600℃; 1600℃-1700℃ ℃30℃/min; 1700℃ insulation for 15min; pressure 30MPa.
将本实施例制备的陶瓷材料切割成3mm×4mm×35mm的标准条状试样,然后将样条进行粗磨、研磨、倒角、抛光处理。对其进行力学性能测试,结果显示材料抗弯强度为886MPa,硬度为13.73GPa,断裂韧性为7.85MPa·M1/2。The ceramic material prepared in this example was cut into standard strip specimens of 3 mm × 4 mm × 35 mm, and then the strips were rough ground, ground, chamfered, and polished. The mechanical properties were tested and the results showed that the material's bending strength was 886MPa, the hardness was 13.73GPa, and the fracture toughness was 7.85MPa·M 1/2 .
实施例4Example 4
一种基于放电等离子烧结(SPS)的Si3N4/TiC陶瓷材料的制备方法,原料组分的体积百分比为α-Si3N4 82%,TiC 10%,Al2O3 4%,Y2O3 6%。A method for preparing Si 3 N 4 /TiC ceramic materials based on spark plasma sintering (SPS). The volume percentage of raw material components is α-Si 3 N 4 82%, TiC 10%, Al 2 O 3 4%, Y 2 O 3 6%.
按比例称取α-Si3N4,TiC粉体,分别加入适量的无水乙醇为分散介质,超声分散并机械搅拌15min,制得α-Si3N4悬浮液,TiC悬浮液;将上述三种悬浮液混合得到复相悬浮液。称取Si3N4粉体重量的3wt%的分散剂,以无水乙醇溶解后加入复相悬浮液中然后按比例添加Al2O3和Y2O3粉体,超声分散并机械搅拌45min;将所得的最终悬浮液倒入球磨罐,按照球料重量比10:1加入球磨球,在氮气气氛下进行球磨48h;Weigh α-Si 3 N 4 and TiC powder in proportion, add an appropriate amount of absolute ethanol as the dispersion medium, disperse ultrasonically and mechanically stir for 15 minutes to prepare α-Si 3 N 4 suspension and TiC suspension; add the above The three suspensions were mixed to obtain a multiphase suspension. Weigh 3wt% of the dispersant based on the weight of Si 3 N 4 powder, dissolve it in absolute ethanol and add it to the multi-phase suspension. Then add Al 2 O 3 and Y 2 O 3 powder in proportion, disperse ultrasonically and mechanically stir for 45 minutes. ; Pour the final suspension obtained into the ball milling tank, add ball milling balls according to the weight ratio of balls to materials: 10:1, and conduct ball milling under nitrogen atmosphere for 48 hours;
将得到的球磨液在真空干燥箱110℃下干燥12小时,然后经100目筛过筛,得到混合粉料,将得到的混合粉料装入石墨模具中,经冷压成型后放入放电等离子烧结炉中进行热压烧结;放电等离子烧结参数:1300℃以前100℃/min;1300℃-1450℃50℃/min;1450℃-1600℃30℃/min;1600℃保温15min;1600℃-1700℃30℃/min;1700℃保温10min;压力30MPa。The obtained ball milling liquid was dried in a vacuum drying oven at 110°C for 12 hours, and then sieved through a 100-mesh sieve to obtain a mixed powder. The obtained mixed powder was put into a graphite mold, and then placed in a discharge plasma after cold pressing. Hot press sintering is performed in the sintering furnace; discharge plasma sintering parameters: 100℃/min before 1300℃; 50℃/min from 1300℃-1450℃; 30℃/min from 1450℃-1600℃; 15min holding temperature at 1600℃; 1600℃-1700℃ ℃30℃/min; 1700℃ insulation for 10min; pressure 30MPa.
将本实施例制备的陶瓷材料切割成3mm×4mm×35mm的标准条状试样,然后将样条进行粗磨、研磨、倒角、抛光处理。对其进行力学性能测试,结果显示材料抗弯强度为891MPa,硬度为13.21GPa,断裂韧性为8.37MPa·M1/2。The ceramic material prepared in this example was cut into standard strip specimens of 3 mm × 4 mm × 35 mm, and then the strips were rough ground, ground, chamfered, and polished. The mechanical properties were tested and the results showed that the material's bending strength was 891MPa, the hardness was 13.21GPa, and the fracture toughness was 8.37MPa·M 1/2 .
实施例5Example 5
一种基于放电等离子烧结(SPS)的Si3N4/TiC陶瓷材料的制备方法,原料组分的体积百分比为α-Si3N4 82%,TiC 10%,Al2O3 3%,Y2O3 5%。A method for preparing Si 3 N 4 /TiC ceramic materials based on spark plasma sintering (SPS). The volume percentage of raw material components is α-Si 3 N 4 82%, TiC 10%, Al 2 O 3 3%, Y 2 O 3 5%.
按比例称取α-Si3N4,TiC粉体,分别加入适量的无水乙醇为分散介质,超声分散并机械搅拌15min,制得α-Si3N4悬浮液,TiC悬浮液;将上述三种悬浮液混合得到复相悬浮液。称取Si3N4粉体重量的3wt%的分散剂,以无水乙醇溶解后加入复相悬浮液中然后按比例添加Al2O3和Y2O3粉体,超声分散并机械搅拌45min;将所得的最终悬浮液倒入球磨罐,按照球料重量比10:1加入球磨球,在氮气气氛下进行球磨48h。Weigh α-Si 3 N 4 and TiC powder in proportion, add an appropriate amount of absolute ethanol as the dispersion medium, disperse ultrasonically and mechanically stir for 15 minutes to prepare α-Si 3 N 4 suspension and TiC suspension; add the above The three suspensions were mixed to obtain a multiphase suspension. Weigh 3wt% of the dispersant based on the weight of Si 3 N 4 powder, dissolve it in absolute ethanol and add it to the multi-phase suspension. Then add Al 2 O 3 and Y 2 O 3 powder in proportion, disperse ultrasonically and mechanically stir for 45 minutes. ; Pour the final suspension obtained into the ball milling tank, add ball milling balls according to the weight ratio of balls to materials: 10:1, and conduct ball milling under nitrogen atmosphere for 48 hours.
将得到的球磨液在真空干燥箱110℃下干燥12小时,然后经100目筛过筛,得到混合粉料,将得到的混合粉料装入石墨模具中,经冷压成型后放入放电等离子烧结炉中进行热压烧结;放电等离子烧结参数:1300℃以前100℃/min;1300℃-1450℃50℃/min;1450℃-1600℃30℃/min;1600℃保温15min;1600℃-1700℃30℃/min;1700℃保温10min;压力40MPa。The obtained ball milling liquid was dried in a vacuum drying oven at 110°C for 12 hours, and then sieved through a 100-mesh sieve to obtain a mixed powder. The obtained mixed powder was put into a graphite mold, and then placed in a discharge plasma after cold pressing. Hot press sintering is performed in the sintering furnace; discharge plasma sintering parameters: 100℃/min before 1300℃; 50℃/min from 1300℃-1450℃; 30℃/min from 1450℃-1600℃; 15min holding temperature at 1600℃; 1600℃-1700℃ ℃30℃/min; 1700℃ insulation for 10min; pressure 40MPa.
将本实施例制备的陶瓷材料切割成3mm×4mm×35mm的标准条状试样,然后将样条进行粗磨、研磨、倒角、抛光处理。对其进行力学性能测试,结果显示材料抗弯强度为801MPa,硬度为14.63GPa,断裂韧性为7.26MPa·M1/2。The ceramic material prepared in this example was cut into standard strip specimens of 3 mm × 4 mm × 35 mm, and then the strips were rough ground, ground, chamfered, and polished. The mechanical properties were tested and the results showed that the material's bending strength was 801MPa, the hardness was 14.63GPa, and the fracture toughness was 7.26MPa·M 1/2 .
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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