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CN112251253A - Method for chemical recovery and circulation of waste plastics - Google Patents

Method for chemical recovery and circulation of waste plastics Download PDF

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Publication number
CN112251253A
CN112251253A CN202010958283.6A CN202010958283A CN112251253A CN 112251253 A CN112251253 A CN 112251253A CN 202010958283 A CN202010958283 A CN 202010958283A CN 112251253 A CN112251253 A CN 112251253A
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China
Prior art keywords
waste plastics
recycling
catalyst
plastic
naphtha
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Application number
CN202010958283.6A
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Chinese (zh)
Inventor
戴磊磊
王允圃
刘玉环
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Nanchang University
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Nanchang University
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Priority to CN202010958283.6A priority Critical patent/CN112251253A/en
Publication of CN112251253A publication Critical patent/CN112251253A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/10Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal from rubber or rubber waste
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/08Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal with moving catalysts
    • C10G1/086Characterised by the catalyst used
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1003Waste materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

本发明属于固体废弃物资源化、无害化处理技术领域,具体涉及一种废塑料化学回收循环利用的方法,使用开发的金属氧化物改性粘土矿物催化剂,实现了废塑料制备高产率高品质塑料单体生产原料‑石脑油的技术路线,从而无缝衔接现有石化行业塑料生产线,助力实现塑料循环经济。本发明提供的金属氧化物改性粘土矿物催化剂活性高、稳定性好,石脑油的综合收率在70%以上,烷烃含量大于65%,芳烃含量低于5%。The invention belongs to the technical field of solid waste recycling and harmless treatment, and in particular relates to a method for chemical recycling and recycling of waste plastics. The developed metal oxide-modified clay mineral catalyst is used to realize high-yield and high-quality waste plastics preparation. The technical route of the raw material for the production of plastic monomers—naphtha, so as to seamlessly connect the existing plastic production lines in the petrochemical industry and help realize the plastic circular economy. The metal oxide modified clay mineral catalyst provided by the invention has high activity and good stability, the comprehensive yield of naphtha is more than 70%, the content of alkane is more than 65%, and the content of aromatic hydrocarbon is less than 5%.

Description

Method for chemical recovery and circulation of waste plastics
Technical Field
The invention belongs to the technical field of recycling and harmless treatment of solid wastes, and particularly relates to a method for recycling waste plastics chemically.
Background
Currently, waste plastic pollution has gradually come to threaten our daily lives, news like plastic around cities and the sea is not outstanding, and China produces about 10 million tons of waste plastics every year, and the waste is not properly treated so that each person intakes about 5g of micro plastic equivalent to one credit card every week. At present, there are four main approaches to waste plastic treatment: landfill method, incineration method, mechanical recovery method and chemical recovery method. Landfill and incineration not only cause a great deal of pollution, but also are extreme wastes of resources; mechanical recycling is a common recycling method at present, but has fatal defects of low quality of recycled plastics, limited recycling times and the like, and finally, the plastics still enter a landfill or incineration utilization process as wastes; chemical recycling is considered to be the most promising technology, which can convert waste plastics into other high-value products without causing atmospheric pollution during production.
The main mode of chemical recovery is high-temperature pyrolysis of waste plastics, which can convert plastic polymers into hydrocarbon compounds with different carbon chain lengths for producing energy products such as gasoline, diesel oil, aviation kerosene and gas, and is the best way (gasoline, diesel oil, aviation kerosene and the like) for efficient and clean recycling of waste plastics which is widely researched at present. The plastic pyrolysis can not only solve the problem of environmental pollution of waste plastics, but also greatly reduce the cost of fuel oil production raw materials, and has good economic and social benefits.
Although the existing technology for preparing fuel oil by pyrolysis can solve the problem of plastic pollution, the output fuel oil is finally combusted, the requirement of original plastic cannot be offset, the closed-loop management of the plastic industry cannot be realized, and the great contribution to the recycling economy of the plastic cannot be made.
Disclosure of Invention
The invention aims to provide a novel plastic chemical recovery circulation way aiming at the defects of the existing plastic pyrolysis recovery route, develop a corresponding high-activity catalyst, really realize the chemical recovery circulation from waste plastic to new plastic and solve the problem of low mechanical recovery quality and unsustainable pain.
The invention is realized by the following technical scheme.
The invention mixes waste plastic fragments and catalyst according to the proportion of 1: 0.5-5, adding 40-80 wt.% of silicon carbide as a microwave absorbent, quickly heating to 500-600 ℃ in a microwave pyrolysis reactor, collecting a liquid product, namely naphtha, from pyrolysis steam through a multistage condenser, wherein non-condensable gas can be used for generating electricity and generating heat/electricity; naphtha can be used as a raw material source of plastic production monomers, and a closed-loop industrial chain of plastics is realized.
The catalyst used in the process is a metal oxide modified clay mineral catalyst, is the core of naphtha production, and can obviously improve the alkane content in oil and simultaneously reduce the aromatic hydrocarbon content.
The metal oxide in the core catalyst for producing naphtha is alumina, ferric oxide, zirconia, titania or chromic oxide, and the carrier is any one of kaolin and montmorillonite. The metal source of the catalyst is hydroxyl metal ions, the preparation method is a hydroxyl metal ion column supporting method, and the proportion of the metal oxide is 1-20% (based on the weight of the catalyst).
The invention has the following advantages.
(1) The chemical recycling technology realizes the conversion from waste plastics to new plastics, accords with the definition of real recycling, can be comparable with the current popular mechanical recycling method, but solves the key problems of low quality, limited recycling times, unsustainability and the like of the plastic recycled by the mechanical recycling method.
(2) Compared with the technology for preparing fuel oil by pyrolyzing waste plastics, the chemical recycling technology provided by the invention can offset the requirement on the original plastics and makes a great contribution to the recycling economy of the plastics.
(3) Based on the modified clay mineral catalyst provided by the invention, the comprehensive yield of naphtha, which is a raw material for producing plastics, is more than 70%, the alkane content is more than 65%, the aromatic hydrocarbon content is less than 5%, the color is pure, the quality is excellent, and the catalyst is seamlessly jointed with the production line of the existing petrochemical industry.
Detailed Description
The invention will be further illustrated by the following examples.
Example 1.
The new way of recycling the waste plastics chemically comprises the following process steps.
(1) Adding aluminum nitrate into a solution of absolute ethyl alcohol, sodium hydroxide and the like to prepare a hydroxy metal pillared agent, then dropwise adding the pillared agent into a 3% clay suspension under the conditions of 80 degrees, pH 4 and metal/clay of 2mmmol/g, reacting for 2 hours, aging for 2 days in a constant-temperature water bath of 60 degrees, carrying out suction filtration, washing and drying for later use.
(2) The plastic chips were mixed with the metal oxide modified clay mineral catalyst prepared above according to a ratio of 1: 0.5, mixing uniformly, mixing with 40 wt% of silicon carbide, and adding into a microwave reactor together.
(3) After nitrogen is introduced to remove air in the reaction system, microwave equipment is started, the power is set to be 1kW, and reactants are heated to 500 ℃.
(4) Collecting the condensable part of the pyrolysis steam generated in the step (3) by a condensing device to obtain high-quality naphtha, wherein the comprehensive yield of product oil is 75%, and the GC-MS detection result shows that C in the components5-C12Alkane content 70%, and C5-C12The aromatic hydrocarbon content is only 3 percent, and the aromatic hydrocarbon can replace naphtha in the petroleum industry to be used as a plastic production raw material; the non-condensable part may be used for electricity/heat generation.
Example 2.
The new way of recycling the waste plastics chemically comprises the following process steps.
(1) Adding ferric nitrate into solutions of absolute ethyl alcohol, sodium hydroxide and the like to prepare a hydroxy metal pillared agent, then dropwise adding the pillared agent into a 3% clay suspension under the conditions of 80 degrees, pH 5 and metal/clay of 4mmmol/g, reacting for 2 hours, aging for 2 days in a constant-temperature water bath of 60 degrees, carrying out suction filtration, washing and drying for later use.
(2) The plastic chips were mixed with the metal oxide modified clay mineral catalyst prepared above according to a ratio of 1: 1, then mixing with 60 wt% of silicon carbide, and adding the mixture into a microwave reactor.
(3) After nitrogen is introduced to remove air in the reaction system, microwave equipment is started, the power is set to be 1kW, and reactants are heated to 550 ℃.
(4) Collecting the condensable part of the pyrolysis steam generated in the step (3) by a condensing device to obtain high-quality naphtha, wherein the comprehensive yield of product oil is 70%, and the GC-MS detection result shows that C in the components5-C12Alkane content 65%, and C5-C12The aromatic hydrocarbon content is only 4 percent, and the aromatic hydrocarbon can replace naphtha in the petroleum industry to be used as a plastic production raw material; the non-condensable part may be used for electricity/heat generation.
Example 3.
The new way of recycling the waste plastics chemically comprises the following process steps.
(1) Adding zirconium nitrate into solutions of absolute ethyl alcohol, sodium hydroxide and the like to prepare a hydroxy metal pillared agent, then dropwise adding the pillared agent into a 3% clay suspension under the conditions of 80 degrees, pH 5 and 6mmmol/g of metal/clay, reacting for 2 hours, aging for 2 days in a constant-temperature water bath of 60 degrees, carrying out suction filtration, washing and drying for later use.
(2) The plastic chips were mixed with the metal oxide modified clay mineral catalyst prepared above according to a ratio of 1: 1.5, mixing uniformly, mixing with 70 wt% of silicon carbide, and adding into a microwave reactor together.
(3) After nitrogen is introduced to remove air in the reaction system, microwave equipment is started, the power is set to be 1kW, and reactants are heated to 600 ℃.
(4) Collecting the condensable part of the pyrolysis steam generated in the step (3) by a condensing device to obtain high-quality naphtha, wherein the comprehensive yield of product oil is 72%, and the GC-MS detection result shows that C in the components5-C12Alkane content 66%, and C5-C12The aromatic hydrocarbon content is only 2 percent, and the aromatic hydrocarbon can replace naphtha in the petroleum industry to be used as a plastic production raw material; the non-condensable part may be used for electricity/heat generation.
Example 4.
The new way of recycling the waste plastics chemically comprises the following process steps.
(1) Adding titanium sulfate into solutions such as absolute ethyl alcohol and sodium hydroxide to prepare a hydroxy metal pillared agent, then dropwise adding the pillared agent into a 3% clay suspension under the conditions of 80 degrees, pH 4 and metal/clay of 8mmmol/g, reacting for 2 hours, aging for 2 days in a constant-temperature water bath of 60 degrees, carrying out suction filtration, washing and drying for later use.
(2) The plastic chips were mixed with the metal oxide modified clay mineral catalyst prepared above according to a ratio of 1: 3, mixing uniformly, mixing with 80 wt% of silicon carbide, and adding into a microwave reactor together.
(3) After nitrogen is introduced to remove air in the reaction system, microwave equipment is started, the power is set to be 1kW, and reactants are heated to 500 ℃.
(4) Collecting the condensable part of the pyrolysis steam generated in the step (3) by a condensing device to obtain high-quality naphtha, wherein the comprehensive yield of product oil is 71%, and the GC-MS detection result shows that C in the components5-C12Alkane content 65%, and C5-C12The aromatic hydrocarbon content is only 4 percent, and the aromatic hydrocarbon can replace naphtha in the petroleum industry to be used as a plastic production raw material; the non-condensable part may be used for electricity/heat generation.
The foregoing merely represents preferred embodiments of the invention, which are described in some detail and detail, and therefore should not be construed as limiting the scope of the invention. It should be noted that, for those skilled in the art, various changes, modifications and substitutions can be made without departing from the spirit of the present invention, and these are all within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (6)

1.一种废塑料化学回收循环的方法,其特征在于该方法是按以下技术路线实现的,即将废塑料碎片与催化剂按1∶0.5~5的重量比混合均匀,再加入40-80wt.%的碳化硅作为微波吸收剂,于微波热解反应器中迅速加热到500-600℃,热解蒸汽经多级冷凝器收集液体产物-石脑油。1. a method for chemical recycling of waste plastics, is characterized in that the method is realized according to the following technical route, that is, the waste plastic fragments and the catalyst are mixed uniformly in a weight ratio of 1:0.5 to 5, and then 40-80wt.% is added. The silicon carbide is used as a microwave absorbent, and is rapidly heated to 500-600 ℃ in a microwave pyrolysis reactor, and the pyrolysis steam is collected by a multi-stage condenser as a liquid product - naphtha. 2.根据权利要求1所述的一种废塑料化学回收循环的方法,其特征在于所述过程中使用的催化剂为金属氧化物改性的粘土矿物催化剂。2 . The method for chemical recycling of waste plastics according to claim 1 , wherein the catalyst used in the process is a metal oxide-modified clay mineral catalyst. 3 . 3.根据权利要求2所述的一种废塑料化学回收循环的方法,其特征在于所述催化剂中金属氧化物为氧化铝、氧化铁、氧化锆、氧化钛或氧化铬。3 . The method for chemical recycling of waste plastics according to claim 2 , wherein the metal oxide in the catalyst is aluminum oxide, iron oxide, zirconium oxide, titanium oxide or chromium oxide. 4 . 4.根据权利要求2所述的一种废塑料化学回收循环的方法,其特征在于所述催化剂中的载体为高岭土和蒙脱土中的任一种。4 . The method for chemical recycling of waste plastics according to claim 2 , wherein the carrier in the catalyst is any one of kaolin and montmorillonite. 5 . 5.根据权利要求2所述的一种废塑料化学回收循环的方法,其特征在于所述催化剂中金属氧化物的重量百分比为1-20%。5 . The method for chemical recycling of waste plastics according to claim 2 , wherein the weight percentage of metal oxides in the catalyst is 1-20%. 6 . 6.根据权利要求1所述的一种废塑料化学回收循环的方法,其特征在于,所述石脑油作为塑料生产单体的原料。6 . The method for chemical recycling and recycling of waste plastics according to claim 1 , wherein the naphtha is used as a raw material for plastic production monomers. 7 .
CN202010958283.6A 2020-09-11 2020-09-11 Method for chemical recovery and circulation of waste plastics Pending CN112251253A (en)

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CN114951254A (en) * 2022-05-11 2022-08-30 福建工程学院 Method for preventing and controlling co-migration of micro-plastic-drug-resistant gene in soil
CN116328854A (en) * 2023-02-21 2023-06-27 山东科技大学 Preparation method and application of catalyst for preparing oil by pyrolysis of waste plastics
US12214341B1 (en) * 2024-05-28 2025-02-04 Shandong University Of Science And Technology Method for preparing a catalyst for pyrolysis of waste plastics to produce oil and use thereof

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114951254A (en) * 2022-05-11 2022-08-30 福建工程学院 Method for preventing and controlling co-migration of micro-plastic-drug-resistant gene in soil
CN114951254B (en) * 2022-05-11 2023-11-14 福建工程学院 A method for preventing and controlling the co-migration of microplastics and drug-resistant genes in soil
CN116328854A (en) * 2023-02-21 2023-06-27 山东科技大学 Preparation method and application of catalyst for preparing oil by pyrolysis of waste plastics
CN116328854B (en) * 2023-02-21 2024-02-13 山东科技大学 Preparation method and application of a catalyst for pyrolysis of waste plastics into oil
US12214341B1 (en) * 2024-05-28 2025-02-04 Shandong University Of Science And Technology Method for preparing a catalyst for pyrolysis of waste plastics to produce oil and use thereof

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Application publication date: 20210122