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CN112250804A - Secondary curing 3D printing resin - Google Patents

Secondary curing 3D printing resin Download PDF

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Publication number
CN112250804A
CN112250804A CN202011149041.9A CN202011149041A CN112250804A CN 112250804 A CN112250804 A CN 112250804A CN 202011149041 A CN202011149041 A CN 202011149041A CN 112250804 A CN112250804 A CN 112250804A
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parts
printing
secondary curing
component
prepolymer
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吴晶军
谢涛
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Zhejiang University ZJU
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Zhejiang University ZJU
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/006Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers provided for in C08G18/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y40/00Auxiliary operations or equipment, e.g. for material handling
    • B33Y40/20Post-treatment, e.g. curing, coating or polishing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • B33Y70/10Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/006Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers provided for in C08G18/00
    • C08F283/008Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers provided for in C08G18/00 on to unsaturated polymers

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
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  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Polyurethanes Or Polyureas (AREA)

Abstract

本发明公开了一种二次固化3D打印树脂,所述二次固化3D打印树脂包括A组分、B组分和光引发剂,以质量份数计,所述A组分包括异氰酸酯基封端预聚物50‑80份,活性稀释剂20‑50份,所述B组分包括丙烯酸酯预聚物50‑80份,活性稀释剂20‑50份,紫外光引发剂占树脂总质量的1~5%。使用本发明提供的树脂3D打印成型后制品中异氰酸酯基团加热条件下进一步反应,形成一种双网络结构,可以有效提高制品的力学性能,而且通过设计调节树脂配方,可以获得满足不同的性能需求,从弹性材料到韧性材料均可简单制备得到,同时具有混合后的树脂在3D打印过程中非常稳定,打印窗口长。The invention discloses a secondary curing 3D printing resin. The secondary curing 3D printing resin includes a component A, a component B and a photoinitiator. In parts by mass, the component A includes an isocyanate group-terminated pre-polymer. 50-80 parts of polymer, 20-50 parts of reactive diluent, the B component includes 50-80 parts of acrylate prepolymer, 20-50 parts of reactive diluent, and ultraviolet photoinitiator accounts for 1-50 parts of the total resin mass 5%. The isocyanate group in the product after the resin 3D printing and molding provided by the present invention is further reacted under heating conditions to form a double network structure, which can effectively improve the mechanical properties of the product, and can meet different performance requirements by designing and adjusting the resin formula. , from elastic materials to tough materials can be easily prepared, and the mixed resin is very stable during the 3D printing process, and the printing window is long.

Description

Secondary curing 3D printing resin
Technical Field
The invention relates to the technical field of 3D printing materials, in particular to a secondary curing 3D printing resin.
Background
For different printing processes, 3D printing technologies can be generally classified into fused deposition modeling, selective laser sintering, and photocuring rapid prototyping. Among them, the photocuring rapid prototyping technology is a 3D printing technology which is the most widely and mature at present. In recent years, with the development of 3D printing technology, DLP/SLA is more and more widely applied, and has advantages that cannot be achieved by traditional processing technology in the processing of customized devices or complex components. But the defects of the required light-cured resin performance limit the further development and industrialization promotion of the technology. At present, the problem of insufficient mechanical properties of the glazing curing resin on the market generally exists.
Therefore, the method has important significance in improving the performance of the light-cured resin while considering the printing performance. CN111592621A discloses a two-component photocuring resin for 3D printing, which is prepared by mixing A, B components and carrying out photocuring, wherein isocyanate groups contained in the components respectively further react with active hydrogen, so that the mechanical property of the photocuring resin is improved. However, after the A, B components in the formula related by the invention patent are mixed, isocyanate contained in the system directly contacts with active hydrogen groups, the 3D printing window time of the resin is short, and the isocyanate and the active hydrogen react in the printing process to cause the whole curing condition, thereby causing printing failure and resin waste. CN111349197B discloses a dual-curing 3D printing photosensitive resin composition, which, like the above patent, also contains several key components of acrylate, isocyanate group-terminated prepolymer, chain extender (active hydrogen), so it also has the problem of short 3D printing window time.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a secondary curing resin, after curing and forming, isocyanate groups contained in a printed product further react under the heating condition, a double-network structure is constructed in the product, the performance of the product is improved, the product with different performance requirements can be obtained by designing and adjusting the formula of the resin, and the problem of short time of a 3D printing window of the resin is solved.
In order to achieve the purpose, the invention adopts the technical scheme that:
the secondary curing 3D printing resin comprises a component A, a component B and a photoinitiator, wherein the component A comprises 50-80 parts of isocyanate-terminated prepolymer and 20-50 parts of reactive diluent, the component B comprises 50-80 parts of acrylate prepolymer and 20-50 parts of reactive diluent, and the ultraviolet initiator accounts for 1-5% of the total mass of the resin.
Preferably, the mixing ratio of the component A to the component B is 1:1, and the photoinitiator is added after the component A and the component B are mixed.
Preferably, the isocyanate group-ended prepolymer is one or a mixture of two of an isocyanate group-ended polyurethane prepolymer and a polyurea prepolymer.
Preferably, the acrylate prepolymer comprises one or more of a polyurethane acrylate prepolymer, an epoxy acrylate prepolymer and a polyester acrylate prepolymer.
Preferably, the reactive diluent in the A component and the B component is one or more of isooctyl acrylate, isodecyl acrylate, ethoxy ethyl acrylate, tetrahydrofuran acrylate, polyethylene glycol diacrylate, tricyclodecane dimethanol diacrylate, trimethylolpropane triacrylate and ethoxylated trimethylolpropane triacrylate.
Preferably, the ultraviolet light initiator is one or more of Irgacure 819, (2,4, 6-trimethylbenzoyl) diphenylphosphine oxide and benzoin dimethyl ether.
Preferably, the resin comprises a pigment, the pigment accounts for 0.01-0.5% of the total mass of the resin, and the pigment is one or more of an organic pigment, an ultraviolet curing color paste and a metal complex dye.
Preferably, the preparation method of the isocyanate group-ended prepolymer in the component A is as follows:
1) mixing the dehydrated oligomer polyol or polyamine and polyisocyanate according to the mass ratio of 1 (1.2-2), and stirring and uniformly mixing at 30-70 ℃;
2) adding a catalyst accounting for 0-1% of the total mass of the mixture, and continuously reacting for 1-8 h.
Preferably, the catalyst is one or more of stannous octoate, dibutyltin dilaurate and dioctyltin dilaurate.
Preferably, the polyisocyanate is one or more of Hexamethylene Diisocyanate (HDI), isophorone diisocyanate (IPDI), Xylylene Diisocyanate (XDI), Toluene Diisocyanate (TDI), diphenylmethane diisocyanate (MDI), hydrogenated XDI, hydrogenated MDI, HDI trimer, and HDI biuret.
Preferably, the oligomer polyol or the polyamine is one or more of alkyd polyester polyol, polycaprolactone polyol, polycarbonate polyol, polypropylene oxide polyol, polytetrahydrofuran polyol, polyether polyol and polyether amine.
Preferably, the prepolymer end groups are isocyanate groups.
And (3) after the 3D printing resin is cured by ultraviolet light, carrying out heat treatment in an oven at the temperature of 60-120 ℃ for 3-24h to obtain a 3D printing product.
When the secondary curing 3D printing resin provided by the invention is applied, a printed product contains isocyanate groups, and the isocyanate groups react under the heating condition to form high molecular weight polyurethane, so that a double-network structure is formed with polyacrylate formed in the printing process. The reactions that occur under heating are as follows:
Figure BDA0002740585480000041
the invention has the advantages that: according to the secondary curing 3D printing resin provided by the invention, the isocyanate group in the product is further reacted under the heating condition after photocuring molding to construct a double-network structure, so that the mechanical property of the product can be effectively improved, different performance requirements can be met by designing and adjusting the resin formula, and the resin can be prepared from an elastic material to a tough material; when the resin system is used, the resin system does not have active hydrogen groups, so that the problems that the resin is integrally cured and fails to be printed due to the reaction between isocyanate groups and the active hydrogen in the resin in the 3D printing process are effectively avoided.
Detailed Description
The present invention will be described in detail with reference to specific examples.
Example 1
The isocyanate group-ended prepolymer is prepared as follows:
1) mixing the dehydrated polytetrahydrofuran diol (Mn-1000) and hexamethylene diisocyanate in a mass ratio of 1:1.5, and stirring at 50 ℃;
2) after the mixture is uniformly mixed, slowly dropwise adding dibutyltin dilaurate accounting for 0.2 percent of the total mass of the mixture, and continuously stirring for reaction for 3 hours to obtain the isocyanate-terminated polyurethane prepolymer.
The component A comprises: taking 75 parts of the polyurethane prepolymer, adding 25 parts of isooctyl acrylate, and uniformly stirring for later use;
and B component: 80 parts of commercially available DSM U-80 resin is taken, 10 parts of isooctyl acrylate is added, and the mixture is uniformly stirred for standby.
The A, B components are mixed according to the mass ratio of 1:1, and 3 percent of (2,4, 6-trimethylbenzoyl) diphenyl phosphine oxide and 0.1 percent of Clariant UV color paste-black N in the total mass of the mixing system are added and stirred uniformly.
Example 2
The isocyanate group-ended prepolymer is prepared as follows:
1) mixing dehydrated polytetrahydrofuran diol (Mn-2000) and hexamethylene diisocyanate in the mass ratio of 1:1.7, and stirring at 50 ℃;
2) after the mixture is uniformly mixed, slowly dropwise adding dibutyltin dilaurate accounting for 0.2 percent of the total mass of the mixture, and continuously stirring for reaction for 5 hours to obtain the isocyanate-terminated polyurethane prepolymer.
The component A comprises: taking 70 parts of the polyurethane prepolymer, adding 30 parts of isodecyl acrylate, and uniformly stirring for later use;
and B component: 80 parts of commercially available DSM U-80 resin is taken, 10 parts of isodecyl acrylate is added, and the mixture is uniformly stirred for standby.
The A, B components are mixed according to the mass ratio of 1:1, 3 percent of (2,4, 6-trimethylbenzoyl) diphenyl phosphine oxide and 0.1 percent of Clariant UV color paste-black N in the total mass of a mixing system are added, and the mixture is stirred and mixed evenly.
Example 3
The polyurea prepolymer is prepared by the following method:
uniformly mixing the dehydrated polyether amine (Mn-2000) and diphenylmethane diisocyanate in a mass ratio of 1:2, adding no catalyst, and stirring at 60 ℃ for reaction for 4 hours to obtain the isocyanate-terminated polyurea prepolymer.
The component A comprises: taking 70 parts of the polyurea prepolymer, adding 25 parts of isobornyl acrylate, and uniformly stirring for later use;
and B component: taking 70 parts of commercially available DSM U-61 resin, adding 20 parts of isodecyl acrylate, and uniformly stirring for later use.
The A, B components are mixed according to the mass ratio of 1:1, added with Irgacure 819 accounting for 3 percent of the total mass of the mixing system and Sudan III accounting for 0.03 percent of the total mass of the mixing system, and stirred and mixed evenly.
Example 4
The isocyanate group-ended prepolymer is prepared as follows:
1) mixing the dehydrated polytetrahydrofuran diol (Mn-650) and diphenylmethane diisocyanate in a mass ratio of 1:1.4, and stirring at 40 ℃;
2) after the mixture is uniformly mixed, slowly dropwise adding dibutyltin dilaurate accounting for 0.1 percent of the total mass of the mixture, and continuously stirring for reacting for 6 hours to obtain the isocyanate-terminated polyurethane prepolymer.
The component A comprises: taking 75 parts of the polyurethane prepolymer, adding 15 parts of isobornyl acrylate, and uniformly stirring for later use;
and B component: 70 parts of commercially available sartomer CN983 NS resin is taken, 40 parts of isobornyl acrylate is added, and the mixture is stirred uniformly for standby.
The A, B components are mixed according to the mass ratio of 1:1, 2 percent of (2,4, 6-trimethylbenzoyl) diphenyl phosphine oxide and 0.05 percent of melanin in the total mass of a mixing system are added, and the mixture is stirred and mixed evenly.
After all the samples of the above examples were completely photo-cured, they were further heat treated at 110 ℃ for 12 hours, wherein the samples of examples 1 and 2 were tested according to ASTM D412, and the samples of examples 3 and 4 were tested for properties according to ASTM D638, and the test results are shown in the following table:
Figure BDA0002740585480000071
the above embodiments are merely preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and any technical solutions belonging to the idea of the present invention should fall within the protection scope of the present invention. Several modifications and variations are possible in light of the above teaching and are to be considered within the scope of the present invention.

Claims (10)

1.一种二次固化3D打印树脂,其特征在于,所述二次固化3D打印树脂包括A组分、B组分和光引发剂,以质量份数计,所述A组分包括异氰酸酯基封端预聚物50-80份,活性稀释剂20-50份,所述B组分包括丙烯酸酯预聚物50-80份,活性稀释剂20-50份,紫外光引发剂占树脂总质量的1~5%。1. A secondary curing 3D printing resin, characterized in that, the secondary curing 3D printing resin comprises A component, B component and a photoinitiator, and in parts by mass, the A component includes an isocyanate-based sealant. 50-80 parts of terminal prepolymer, 20-50 parts of reactive diluent, the B component includes 50-80 parts of acrylate prepolymer, 20-50 parts of reactive diluent, and ultraviolet light initiator accounts for 50-80 parts of the total resin mass 1 to 5%. 2.根据权利要求1所述的二次固化3D打印树脂,其特征在于,所述异氰酸酯基封端预聚物为异氰酸酯基封端的聚氨酯预聚物或聚脲预聚物中的一种或两种混合。2. The secondary curing 3D printing resin according to claim 1, wherein the isocyanate group terminated prepolymer is one or both of an isocyanate group terminated polyurethane prepolymer or a polyurea prepolymer. kind of mix. 3.根据权利要求1所述的二次固化3D打印树脂,其特征在于,所述丙烯酸酯预聚物包括聚氨酯丙烯酸酯预聚物、环氧丙烯酸酯预聚物和聚酯丙烯酸酯预聚物中的一种或多种。3. The secondary curing 3D printing resin according to claim 1, wherein the acrylate prepolymer comprises urethane acrylate prepolymer, epoxy acrylate prepolymer and polyester acrylate prepolymer one or more of. 4.根据权利要求1所述的二次固化3D打印树脂,其特征在于,所述A组分和B组分中的活性稀释剂为丙烯酸异辛酯、丙烯酸异癸酯、乙氧基乙氧基乙基丙烯酸酯、丙烯酸四氢呋喃酯、聚乙二醇二丙烯酸酯、三环癸烷二甲醇二丙烯酸酯、三羟甲基丙烷三丙烯酸酯、乙氧化三羟甲基丙烷三丙烯酸酯中的一种或多种。4. The secondary curing 3D printing resin according to claim 1, wherein the reactive diluent in the A component and the B component is isooctyl acrylate, isodecyl acrylate, ethoxy ethoxylate Ethyl ethyl acrylate, tetrahydrofuran acrylate, polyethylene glycol diacrylate, tricyclodecane dimethanol diacrylate, trimethylolpropane triacrylate, ethoxylated trimethylolpropane triacrylate. one or more. 5.根据权利要求1所述的二次固化3D打印树脂,其特征在于,所述光引发剂为Irgacure819、(2,4,6-三甲基苯甲酰基)二苯基氧化膦、安息香二甲醚中的一种或多种。5. The secondary curing 3D printing resin according to claim 1, wherein the photoinitiator is Irgacure819, (2,4,6-trimethylbenzoyl)diphenylphosphine oxide, benzoin diphenyl One or more of methyl ethers. 6.根据权利要求1所述的二次固化3D打印树脂,其特征在于,所述树脂包括颜料,所述颜料占树脂总质量的0.01~0.5%,所述颜料为有机颜料、紫外固化色浆、金属络合物染料中的一种或多种。6 . The secondary curing 3D printing resin according to claim 1 , wherein the resin comprises pigments, the pigments account for 0.01-0.5% of the total mass of the resin, and the pigments are organic pigments, UV-curable color pastes. 7 . , one or more of metal complex dyes. 7.根据权利要求1或2所述的二次固化3D打印树脂,其特征在于,所述A组分中异氰酸酯基封端预聚物的制备方法如下:7. The secondary curing 3D printing resin according to claim 1 or 2, wherein the preparation method of the isocyanate group-terminated prepolymer in the A component is as follows: 1)将脱水后的低聚物多元醇或多元胺与多异氰酸酯以物质的量之比1:(1.2~2)混合,30~70℃下搅拌混匀;1) Mix the dehydrated oligomer polyol or polyamine and the polyisocyanate in a ratio of 1:(1.2~2) by substance, and stir and mix at 30~70°C; 2)加入上述混合物总质量0~1%的二丁基锡二月桂酸酯,继续反应1-8h。2) Add dibutyltin dilaurate with 0-1% of the total mass of the above mixture, and continue to react for 1-8h. 8.根据权利要求7所述的二次固化3D打印树脂,其特征在于,所述多异氰酸酯为六亚甲基二异氰酸酯HDI、异佛尔酮二异氰酸酯IPDI、苯二亚甲基二异氰酸酯XDI、甲苯二异氰酸酯TDI、二苯基甲烷二异氰酸酯MDI、氢化XDI、氢化MDI、HDI三聚体以及HDI缩二脲中的一种或多种。8. The secondary curing 3D printing resin according to claim 7, wherein the polyisocyanate is hexamethylene diisocyanate HDI, isophorone diisocyanate IPDI, xylylene diisocyanate XDI, One or more of toluene diisocyanate TDI, diphenylmethane diisocyanate MDI, hydrogenated XDI, hydrogenated MDI, HDI trimer and HDI biuret. 9.根据权利要求8所述的二次固化3D打印树脂,其特征在于,所述低聚物多元醇或多元胺为醇酸聚酯多元醇、聚己内酯多元醇、聚碳酸酯多元醇、聚氧化丙烯多元醇、聚四氢呋喃酯多元醇、共聚醚多元醇以及聚醚胺中的一种或多种混合。9. The secondary curing 3D printing resin according to claim 8, wherein the oligomer polyol or polyamine is alkyd polyester polyol, polycaprolactone polyol, polycarbonate polyol , one or more of polyoxypropylene polyol, polytetrahydrofuran ester polyol, copolyether polyol and polyetheramine are mixed. 10.根据权利要求1所述的二次固化3D打印树脂,其特征在于,所述3D打印树脂在紫外光固化后,再在60-120℃烘箱热处理3-24h,得到3D打印制品。10 . The secondary curing 3D printing resin according to claim 1 , wherein the 3D printing resin is cured by ultraviolet light and then heat-treated in an oven at 60-120° C. for 3-24 hours to obtain a 3D printing product. 11 .
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CN114181356A (en) * 2021-12-09 2022-03-15 上海交通大学医学院附属第九人民医院 Photosensitive resin and application thereof and preparation method of dental retainer
CN114752109A (en) * 2022-05-07 2022-07-15 浙江大学 Upgrading recycling method of resin containing ester bonds
CN115745715A (en) * 2022-10-28 2023-03-07 东南大学 NEPE propellant slurry for 3D printing, preparation method and 3D printing method

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