CN112250344A - Method for preparing artificial white marble building material by utilizing refined manganese slag - Google Patents
Method for preparing artificial white marble building material by utilizing refined manganese slag Download PDFInfo
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- CN112250344A CN112250344A CN202011208968.5A CN202011208968A CN112250344A CN 112250344 A CN112250344 A CN 112250344A CN 202011208968 A CN202011208968 A CN 202011208968A CN 112250344 A CN112250344 A CN 112250344A
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- Prior art keywords
- powder
- white marble
- manganese slag
- preparing
- artificial white
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- 239000004579 marble Substances 0.000 title claims abstract description 48
- 239000002893 slag Substances 0.000 title claims abstract description 42
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 title claims abstract description 38
- 239000011572 manganese Substances 0.000 title claims abstract description 38
- 229910052748 manganese Inorganic materials 0.000 title claims abstract description 38
- 239000004566 building material Substances 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000000843 powder Substances 0.000 claims abstract description 62
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 61
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 32
- 239000004575 stone Substances 0.000 claims abstract description 24
- 239000006004 Quartz sand Substances 0.000 claims abstract description 23
- 239000010459 dolomite Substances 0.000 claims abstract description 22
- 229910000514 dolomite Inorganic materials 0.000 claims abstract description 22
- 239000000853 adhesive Substances 0.000 claims abstract description 15
- 230000001070 adhesive effect Effects 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 14
- 238000000227 grinding Methods 0.000 claims description 13
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 12
- 239000000126 substance Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 10
- 239000002994 raw material Substances 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 7
- VMQCHWRZCMKYGA-UHFFFAOYSA-N 3-ethyl-3-methylpentan-2-one Chemical group CCC(C)(CC)C(C)=O VMQCHWRZCMKYGA-UHFFFAOYSA-N 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 235000011837 pasties Nutrition 0.000 claims description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 5
- 229910052593 corundum Inorganic materials 0.000 claims description 5
- 239000003822 epoxy resin Substances 0.000 claims description 5
- 229960004887 ferric hydroxide Drugs 0.000 claims description 5
- 239000000945 filler Substances 0.000 claims description 5
- IEECXTSVVFWGSE-UHFFFAOYSA-M iron(3+);oxygen(2-);hydroxide Chemical group [OH-].[O-2].[Fe+3] IEECXTSVVFWGSE-UHFFFAOYSA-M 0.000 claims description 5
- 229920000647 polyepoxide Polymers 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 239000004408 titanium dioxide Substances 0.000 claims description 5
- 229910001845 yogo sapphire Inorganic materials 0.000 claims description 5
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 4
- 238000007670 refining Methods 0.000 claims description 3
- 238000007711 solidification Methods 0.000 claims description 3
- 230000008023 solidification Effects 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims 1
- 235000012239 silicon dioxide Nutrition 0.000 description 18
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 16
- 239000010453 quartz Substances 0.000 description 15
- 238000004519 manufacturing process Methods 0.000 description 12
- 239000000395 magnesium oxide Substances 0.000 description 11
- 235000012245 magnesium oxide Nutrition 0.000 description 11
- 238000000576 coating method Methods 0.000 description 10
- 239000013078 crystal Substances 0.000 description 10
- 239000000377 silicon dioxide Substances 0.000 description 9
- 229910052500 inorganic mineral Inorganic materials 0.000 description 7
- 235000010755 mineral Nutrition 0.000 description 7
- 239000011707 mineral Substances 0.000 description 7
- 239000011819 refractory material Substances 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 229910000616 Ferromanganese Inorganic materials 0.000 description 6
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 239000004568 cement Substances 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 6
- 239000011521 glass Substances 0.000 description 6
- DALUDRGQOYMVLD-UHFFFAOYSA-N iron manganese Chemical compound [Mn].[Fe] DALUDRGQOYMVLD-UHFFFAOYSA-N 0.000 description 6
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 6
- 239000000919 ceramic Substances 0.000 description 5
- 239000011435 rock Substances 0.000 description 5
- 235000010215 titanium dioxide Nutrition 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000000292 calcium oxide Substances 0.000 description 4
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 4
- AMWRITDGCCNYAT-UHFFFAOYSA-L hydroxy(oxo)manganese;manganese Chemical compound [Mn].O[Mn]=O.O[Mn]=O AMWRITDGCCNYAT-UHFFFAOYSA-L 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 230000002265 prevention Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000003723 Smelting Methods 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 239000010977 jade Substances 0.000 description 3
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 3
- 239000000347 magnesium hydroxide Substances 0.000 description 3
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- -1 casting Substances 0.000 description 2
- 239000002734 clay mineral Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 239000002537 cosmetic Substances 0.000 description 2
- 239000002274 desiccant Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 239000010433 feldspar Substances 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 239000010438 granite Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000006028 limestone Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 238000005272 metallurgy Methods 0.000 description 2
- 239000010445 mica Substances 0.000 description 2
- 229910052618 mica group Inorganic materials 0.000 description 2
- 239000011044 quartzite Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000001038 titanium pigment Substances 0.000 description 2
- KEQXNNJHMWSZHK-UHFFFAOYSA-L 1,3,2,4$l^{2}-dioxathiaplumbetane 2,2-dioxide Chemical compound [Pb+2].[O-]S([O-])(=O)=O KEQXNNJHMWSZHK-UHFFFAOYSA-L 0.000 description 1
- FFRBMBIXVSCUFS-UHFFFAOYSA-N 2,4-dinitro-1-naphthol Chemical compound C1=CC=C2C(O)=C([N+]([O-])=O)C=C([N+]([O-])=O)C2=C1 FFRBMBIXVSCUFS-UHFFFAOYSA-N 0.000 description 1
- 229910021532 Calcite Inorganic materials 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000519 Ferrosilicon Inorganic materials 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 241000256602 Isoptera Species 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 241000208125 Nicotiana Species 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 241001532014 Xanthorrhoea Species 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 239000004964 aerogel Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000003674 animal food additive Substances 0.000 description 1
- 239000000729 antidote Substances 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 239000011822 basic refractory Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 229910001748 carbonate mineral Inorganic materials 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000011045 chalcedony Substances 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 229920006332 epoxy adhesive Polymers 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000002529 flux (metallurgy) Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000013355 food flavoring agent Nutrition 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 239000010423 industrial mineral Substances 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 235000014413 iron hydroxide Nutrition 0.000 description 1
- NCNCGGDMXMBVIA-UHFFFAOYSA-L iron(ii) hydroxide Chemical compound [OH-].[OH-].[Fe+2] NCNCGGDMXMBVIA-UHFFFAOYSA-L 0.000 description 1
- 239000010978 jasper Substances 0.000 description 1
- 229910002102 lithium manganese oxide Inorganic materials 0.000 description 1
- VLXXBCXTUVRROQ-UHFFFAOYSA-N lithium;oxido-oxo-(oxomanganiooxy)manganese Chemical compound [Li+].[O-][Mn](=O)O[Mn]=O VLXXBCXTUVRROQ-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 235000014380 magnesium carbonate Nutrition 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 239000003110 molding sand Substances 0.000 description 1
- 239000011022 opal Substances 0.000 description 1
- 238000005504 petroleum refining Methods 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000012629 purifying agent Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052604 silicate mineral Inorganic materials 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229940034610 toothpaste Drugs 0.000 description 1
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- 239000011573 trace mineral Substances 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 210000004291 uterus Anatomy 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/14—Polyepoxides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
- B29C67/242—Moulding mineral aggregates bonded with resin, e.g. resin concrete
- B29C67/243—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/80—Optical properties, e.g. transparency or reflexibility
- C04B2111/82—Coloured materials
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
A method for preparing an artificial white marble building material by utilizing refined manganese slag, belonging to the field of building materials. The artificial white marble comprises, by weight, 10-15% of refined slag powder, 40-45% of dolomite powder, 15-25% of quartz sand powder, 10-20% of stone powder, 5-15% of adhesive, 1-2% of curing agent, 0.03-0.07% of toner and 0.01-0.03% of compacting agent, and is formed into an artificial white marble product after being molded and cured by a mold.
Description
Technical Field
The invention relates to a method for preparing an artificial white marble building material, in particular to a method for preparing the artificial white marble building material by utilizing refined manganese slag, belonging to the field of building materials.
Background
The white marble is a rare building material, is white and flawless, has solid and fine texture, is very easy to carve, and most of rare buildings from ancient times to modern times adopt the white marble as a raw material. In the west, white marble is used as a portrait carving material from ancient Hizuki times, and the portrait looks like jade; from the Han Dynasty, China uses the material of 'Hua Ruan Mei Yu' to construct royal palace for building, decorate temple, carve Buddha statue, decorate hall room. Such as: the base of the palace in the uterus, stone steps, guardrails and the like of the ornamental watch are mostly made of white marble which is white and clean in the whole body, and the ornamental watch is also used for carving Buddha statues and the like. Because the white marble is a pure white and flawless beautiful marble, is a rare natural stone, has few sources and belongs to scarce materials, the white marble is expensive and cannot be used in common buildings.
Because of the scarcity of the natural white marble stone, the artificial white marble replacing the natural white marble is used for common buildings, so that the noble and gorgeous properties of the buildings and the like can be reflected, and the manufacturing cost can be reduced, therefore, the artificial white marble is a white marble replacing product with high added value, and a plurality of manufacturers produce the artificial white marble, but the sources of the artificial white marble are mostly made of raw materials with considerable price.
Although the natural white marble is white like snow, the natural white marble is easy to carve, but the hardness of the natural white marble is relatively soft, and the corrosion resistance of the natural white marble is poorer than that of stone materials such as granite and the like.
The medium and low carbon ferromanganese is a key basic material for metallurgy, aerospace, chemical industry and other departments, a large amount of refined manganese slag can be generated while the medium and low carbon ferromanganese industry develops, the medium and low carbon ferromanganese is mainly used in cement production at present, however, the refined manganese slag added in the cement production is limited, the additional value is low, the large and small materials are used, the refined manganese slag can bring serious environmental pollution in long-term stacking, the continuous development of the medium and low carbon ferromanganese can be influenced after the refined manganese slag is processed in time, certain pressure is brought to local environmental protection, how to consume the refined manganese slag generated in the medium and low carbon ferromanganese manufacturing process can be timely consumed, the medium and low carbon ferromanganese manufacturing factory is a large subject in the production process, how to manufacture products with high additional value by utilizing the refined manganese slag, and the field technician is a inexhaustible object.
Disclosure of Invention
The invention provides a method for preparing an artificial white marble building material by utilizing refined manganese slag, aiming at solving the problems that the natural white marble has soft material and poor corrosion resistance compared with granite and the like, and the accumulation of the manganese slag in a medium-long period can cause environmental pollution.
The technical scheme of the invention is as follows: a method for preparing an artificial white marble building material by utilizing refined manganese slag comprises the following steps of:
a. preparing a filler: firstly, grinding the refined manganese slag into 80-120 meshes, grinding dolomite particles into 6-20 meshes, grinding quartz sand into 100-300 meshes, and grinding stone powder into 200-400 meshes;
b. preparing materials: pouring the refined manganese slag powder, dolomite powder, quartz sand powder, stone powder and toner, together with an adhesive, a curing agent and a compacting agent into a mixer according to the formula proportion, stirring uniformly to form a pasty mixture;
c. molding: pouring the pasty mixture in the step b into a mould, and molding by adopting pressure or vibration;
d. and (3) curing: solidifying the artificial white marble formed by pressure or vibration, demoulding after solidification to obtain the artificial white marble product,
further, the refined manganese slag comprises the following chemical components in percentage by weight: SiO 22 35-55%、CaO 25-45%、Al2O32-15%、MgO 2-5%、 MnO 2-10%、Fe2O3 0.5-1.5%;
Further, in the step b, the raw materials comprise 10-15% of refined slag powder, 40-45% of dolomite powder, 15-25% of quartz sand powder, 10-20% of stone powder, 5-15% of adhesive, 1-2% of curing agent, 0.03-0.07% of toner and 0.01-0.03% of compacting agent;
further, in the step b, the used adhesive is epoxy resin, the used curing agent is diethyl butanone dicarboxylate, and the used compacting agent is ferric hydroxide;
further, the toner used in the step c is titanium dioxide;
further, in the step c, during the forming, the pressure used for pressure forming is 1000 KN-2500 KN, and the frequency used for vibration forming is 2000 times/min-4000 times/min;
furthermore, in the step d, the curing temperature is controlled to be 0-120 ℃, and the curing time is controlled to be 5-20 hours.
The invention has the following positive effects: in the invention, refined slag powder, dolomite powder, quartz sand powder, stone powder and the like can be uniformly mixed and bonded together by stirring through using an adhesive, then the hardness of the powder is improved on the basis of recycling vibration by utilizing a curing agent, the density of the powder can be further improved by adding a compacting agent, and particularly, the color of the formed artificial building material can present the color like white jade by adding a titanium white powder white toner.
Detailed Description
The technical scheme of the invention is as follows: a method for preparing an artificial white marble building material by utilizing refined manganese slag comprises the following steps of:
a. preparing a filler: firstly, grinding the refined manganese slag into 80-120 meshes, grinding dolomite particles into 6-20 meshes, grinding quartz sand into 100-300 meshes, and grinding stone powder into 200-400 meshes;
in this embodiment, the refined manganese slag is crushed by using an existing crusher, filtered by using a 100-mesh sieve, and fed into a refined manganese slag powder bin, similarly, 20-mesh dolomite powder, 250-mesh quartz sand powder, 300-mesh limestone powder and 100-mesh titanium dioxide which are purchased from the market are weighed respectively and fed into the bin, and meanwhile, the epoxy resin serving as an adhesive, diethyl butanone dicarboxylate serving as a curing agent and ferric hydroxide serving as a compacting agent are weighed;
b. pouring the refined manganese slag powder, dolomite powder, quartz sand powder, stone powder and toner, together with an adhesive, a curing agent and a compacting agent into a mixer according to the formula proportion, stirring uniformly to form a pasty mixture;
in the embodiment, a conveyer belt is used for feeding a bin for refining manganese slag powder, dolomite powder and quartz sand powder into a mixer for premixing, and then weighed epoxy resin serving as an adhesive, diethyl butanone diacid serving as a curing agent and ferric hydroxide serving as a compacting agent are added;
c. molding: pouring the pasty mixture in the step b into a mold, and molding by pressure or vibration, wherein in the embodiment, the mold is a cubic mold with one surface of a brick body structure in a dragon shape and the size of 800mm × 80000mm × 30mm, and because of large area and thin thickness, a reinforcing mesh is arranged inside the mold, so that the strength is improved, and the fracture phenomenon in the transportation process is prevented;
d. and (3) curing: solidifying the artificial white marble formed by pressure or vibration, and demoulding after solidification to obtain an artificial white marble product;
the refined manganese slag used at this time comprises the following chemical components in percentage by weight: SiO 22 35-55%,CaO 25-45%,Al2O32-15%,MgO 2-5%, MnO 2-10% ,Fe2O3 0.5-1.5%;
The various components in the refined manganese slag have the following functions:
SiO2:silica has both crystalline and amorphous forms. Silica such as quartz, quartz sand, etc. existing in nature are collectively called silica. Pure quartz is colorless crystal, large and transparent prismatic quartz crystal is called crystal, purple crystal containing trace impurities and light yellow, golden yellow and brown are called nicotiana crystal. Chalcedony, agate and jasper are colored quartz crystals containing impurities. Sand is fine particles of quartz mixed with impurities. The opal and diatomite are amorphous silica. The silicon dioxide has wide application range and is mainly used for manufacturing glass, water glass, pottery, enamel, refractory materials and aerogel feltSilicon iron, molding sand, simple substance silicon, cement and the like, and in ancient times, silicon dioxide is also used for manufacturing glaze and a matrix of porcelain. General stones are mainly composed of silicon dioxide and calcium carbonate;
CaO: calcium oxide is a basic oxide and is sensitive to moisture. Carbon dioxide and moisture are easily absorbed from the air. Reacting with water to form calcium hydroxide (Ca (OH)2) And generates a large amount of heat, which is corrosive. As fillers, for example: as a filler for epoxy adhesives; can be used as building materials, metallurgical fluxing agents, cement accelerators and fluxing agents of fluorescent powder; can also be used for refractory materials and drying agents;
Al2O3: is a high-hardness compound, has a melting point of 2054 ℃ and a boiling point of 2980 ℃, can be used for preparing an ionizable ion crystal at a high temperature, and is commonly used for manufacturing refractory materials. Have different crystal forms, and are commonly alpha-Al 2O3 and gamma-Al 2O 3. The industrial products are colorless or slightly pink cylindrical particles, and have good pressure resistance, and are common adsorbents, catalysts and catalyst carriers in petroleum refining and petrochemical industry; the presence of Al2O3 retards the decomposition of silica, in addition to increasing the tendency of silica to form liquids at high temperatures;
MnO: manganese oxide is a main fire-retardant component in building materials, and manganese oxide wallboard, as a building material, has several excellent characteristics of fire prevention, termite prevention, moisture prevention, mold prevention and high strength, and is also used as a pigment, glass and the like. Can be used for manufacturing lithium manganese oxide batteries or other batteries. Used as feed additive, trace element fertilizer, ferrite raw material, paint, varnish drying agent, etc.;
MgO: also called magnesite, is a white hygroscopic solid mineral which exists in nature in the form of periclase and is a raw material for smelting magnesium (or oxides). It has empirical formula of magnesium oxide, and is formed from Mg + ion and O2-The ions are combined together by ion bonds to form a crystal lattice, and magnesium hydroxide (MgO + H) is formed in the presence of water2O → Mg(OH)2) However, magnesium hydroxide may in turn form magnesium oxide by heating to separate the water. Magnesium oxide is considered a refractory material, i.e. physically and chemically stable at high temperatures.It has two useful properties, high thermal conductivity and low electrical conductivity. To date, the refractory industry consumed most of the world's magnesium oxide, 2004, approximately 56% of the united states magnesium oxide, the remaining 44% for agricultural, chemical, construction, environmental and other industrial applications, magnesium oxide being used as the basic refractory for crucibles;
Fe2O3: iron oxide is widely used as a pigment in high-grade automobile coatings, building coatings, anticorrosive coatings and powder coatings, is a better environment-friendly coating, and is iron oxide: has the advantages of good heat resistance, weather resistance, ultraviolet absorption and the like, can be well dispersed in an oily carrier, and the coating or the ink prepared by the coating or the ink has satisfactory transparency. Coating material made of iron oxide having semiconductor characteristics
In the step b, the raw materials in the step b are 10-15% of refined slag powder, 40-45% of dolomite powder, 15-25% of quartz sand powder, 10-20% of stone powder, 5-15% of adhesive, 1-2% of curing agent, 0.03-0.07% of toner and 0.01-0.03% of compacting agent, and the functions of the raw materials are as follows:
refining manganese slag powder: the composition contains multiple components, and the functions of the components are as described above;
dolomite: dolomite is a carbonate mineral, including iron dolomite and manganese dolomite, respectively. Its crystal structure is calcite, often rhombohedral. The foam will slowly bubble out when the dilute hydrochloric acid is cooled. Some dolomite emits orange-red light under the irradiation of cathode rays. Dolomite is the main mineral constituent that makes up dolomitic and dolomitic limestone. The dolomite can be used in the fields of building materials, ceramics, glass, refractory materials, chemical industry, agriculture, environmental protection, energy conservation and the like. Mainly used as alkaline refractory materials and fluxes for blast furnace ironmaking; and ingredients for producing glass and ceramics;
quartz sand: the quartz sand is quartz particles formed by crushing and processing quartz stones. Quartz is a non-metallic mineral, a silicate mineral that is hard, wear resistant, and chemically stable. The color of the quartz sand is milk white or colorless translucent, the Mohs hardness is 7, the quartz sand is an important industrial mineral raw material and a non-chemical dangerous product, and the quartz sand is widely used in the industries of glass, casting, ceramics and fireproof materials, smelting ferrosilicon, metallurgical flux, metallurgy, construction, chemical engineering, plastics, rubber, grinding materials, filter materials and the like. The quartz sand is a colorless and transparent quartz variety, the quartz sandstone is consolidated clastic rock, the content of quartz clastic reaches more than 95 percent, the quartz clastic is from various magma rocks, sedimentary rocks and metamorphic rocks, the heavy minerals are less, and the associated minerals are feldspar, mica and clay minerals. The quartzite is divided into two causes of sedimentation and deterioration, wherein the former causes are not obvious in boundary of detritus particles and cement, and the latter causes are quartzite ores with deep deterioration degree and pure quality. Vein quartz is formed by hydrothermal action, and is almost entirely composed of quartz, with a dense block structure. The mineral content in the quartz sand is greatly changed, quartz is taken as the main material, and feldspar, mica, rock debris, heavy minerals, clay minerals and the like are taken as the secondary materials;
stone powder: stone dust is a general term for stone powder, which is widely used and the products made therefrom are ubiquitous in our lives, for example: plastics, calcium tablets, cosmetics, clothes, toothpaste, etc., ultrafine stone powder: the method is widely applied to the production and application fields of rubber, paper making, paint, plastic-aluminum profiles, ceramics, cement, glass, smelting, refractory materials, medicines, food, daily chemical industry, cosmetics, technical buildings, high-grade decoration and fitment and the like. Especially when the titanium pigment is applied to paint and papermaking, the use amount of the titanium pigment can be directly reduced by 3% -10%, so that the product cost is greatly reduced. The paper making industry of the superfine fine stone powder of the special grade of white marble of high quality is used for adding paper pulp (offset paper, copper plate paper and the like), and the function of the paper making industry is to increase opacity and improve flexibility of paper.
In the step b, the adhesive is epoxy resin, the curing agent is diethyl butanone dicarboxylate, and the compacting agent is ferric hydroxide;
diethyl butanone dicarboxylate: mainly used as a plasticizer and a special lubricant, and also used as a gas chromatography stationary liquid; used as solvent, food flavoring agent, and organic synthesis intermediate; the invention is mainly used for the rapid curing and molding of the artificial white marble.
Iron hydroxide: the invention is mainly used for preparing pigment and medicine, and is also used as a water purifying agent, a catalyst, an absorbent, an arsenic antidote and the like.
The toner used in the step c is titanium dioxide, and the adding weight of the toner is 0.03-0.07% of the weight of the powdery mixture; (ii) a
Titanium dioxide (TiO 2): is an important inorganic chemical pigment, and especially has important application in the industries of coating, printing ink, papermaking, plastic rubber, chemical fiber, ceramic and the like under the condition of modified coating. In the invention, the artificial white marble is mainly used for coloring, and the white color of the artificial white marble is increased;
in the step c, during forming, the pressure used for pressure forming is 1000 KN-2500 KN, and the frequency used for vibration forming is 2000 times/min-4000 times/min; in the embodiment, the vibrator used in the building field is utilized to vibrate in the mixture, and the gap gas in the mixture is removed, so that the compacting effect is achieved.
In the step d, the curing temperature is controlled to be 0-120 ℃, the curing time is controlled to be 5-20 hours, in the embodiment, the batch processed products are placed on a heating conveyor belt, and are heated according to a low-high-low heating process, and the maximum temperature reaches 80 ℃.
Although the square wall brick structure is formed in the present embodiment, mountain grass trees, insect fishes, birds and beasts, and various objects in nature or the like can be formed as required: the animal and bird in kylin, dragon, etc. may be also formed into various cubic blanks and carved mechanically.
Example (b):
the following is a summary of experimental data using the recipes of the invention
Some data was initially obtained in experiments that were not satisfactory, but in this example, not listed, the above good results were finally achieved by adjusting the data several times.
From the above data, it can be seen that the data of the above examples all meet the test requirements through tests.
In the invention, refined manganese slag powder, dolomite powder, quartz sand powder, stone powder and the like can be uniformly mixed and bonded together by stirring through using an adhesive, then the hardness of the powder is improved on the basis of utilizing the curing agent and vibration, the density of the powder can be further improved by adding a compacting agent, and particularly, the color of the formed artificial building material can present the color like white jade by adding a titanium dioxide white toner.
Claims (7)
1. A method for preparing an artificial white marble building material by utilizing refined manganese slag is characterized by comprising the following steps: the artificial white marble comprises refined manganese slag powder, dolomite powder, quartz sand powder, stone powder, an adhesive, a curing agent, a toner and a compacting agent, and the preparation method of the artificial white marble building material is operated according to the following steps:
a. preparing a filler: firstly, grinding the refined manganese slag into 80-120 meshes, grinding dolomite particles into 6-20 meshes, grinding quartz sand into 100-300 meshes, and grinding stone powder into 200-400 meshes;
b. preparing materials: pouring the refined manganese slag powder, dolomite powder, quartz sand powder, stone powder and toner, together with an adhesive, a curing agent and a compacting agent into a mixer according to the formula proportion, stirring uniformly to form a pasty mixture;
c. molding: pouring the pasty mixture in the step b into a mould, and molding by adopting pressure or vibration;
d. and (3) curing: solidifying the artificial white marble formed by pressure or vibration, and demoulding after solidification to obtain the artificial white marble product.
2. The manganese slag obtained by refining according to claim 1The method for preparing the artificial white marble building material is characterized by comprising the following steps of: the refined manganese slag comprises the following chemical components in percentage by weight: SiO 22 35-55%、CaO 25-45%、Al2O3 2-15%、MgO 2-5%、 MnO 2-10%、Fe2O3 0.5-1.5%。
3. The method for preparing the artificial white marble building material by using the refined manganese slag as claimed in claim 1, wherein the method comprises the following steps: in the step b, the raw materials comprise 10-15% of refined slag powder, 40-45% of dolomite powder, 15-25% of quartz sand powder, 10-20% of stone powder, 5-15% of adhesive, 1-2% of curing agent, 0.03-0.07% of toner and 0.01-0.03% of compacting agent.
4. The method for preparing the artificial white marble building material by using the refined manganese slag as claimed in claim 1, wherein the method comprises the following steps: in the step b, the used adhesive is epoxy resin, the used curing agent is diethyl butanone diacid, and the used compacting agent is ferric hydroxide.
5. The method for preparing the artificial white marble building material by using the refined manganese slag as claimed in claim 1, wherein the method comprises the following steps: and c, using titanium dioxide as the toner in the step c.
6. The method for preparing the artificial white marble building material by using the refined manganese slag as claimed in claim 1, wherein the method comprises the following steps: in the step c, during forming, the pressure used for pressure forming is 1000 KN-2500 KN, and the frequency used for vibration forming is 2000 times/min-4000 times/min.
7. The method for preparing the artificial white marble building material by using the refined manganese slag according to claim 1, which is characterized in that: in the step d, the curing temperature is controlled to be 0-120 ℃, and the curing time is controlled to be 5-20 hours.
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CN1277166A (en) * | 2000-07-11 | 2000-12-20 | 李先华 | Artificial white marble as building material |
CN1429697A (en) * | 2001-12-30 | 2003-07-16 | 廉绍周 | Formulation of analogue white marble stone bridge and guard bar and its preparation method |
CN1800077A (en) * | 2006-01-17 | 2006-07-12 | 陈守能 | Emulated white marble and its preparation process |
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