CN112211556B - Static pointing rotation guiding device based on hydraulic principle - Google Patents
Static pointing rotation guiding device based on hydraulic principle Download PDFInfo
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- CN112211556B CN112211556B CN201910618510.8A CN201910618510A CN112211556B CN 112211556 B CN112211556 B CN 112211556B CN 201910618510 A CN201910618510 A CN 201910618510A CN 112211556 B CN112211556 B CN 112211556B
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Abstract
本发明公开了一种基于液压原理的静态指向旋转导向装置及方法,包括,偏转控制机构、准静态套筒,偏转控制机构包含至少3组推靠机构沿周向间隔设于偏置筒筒壁上,设于偏置筒筒壁上的推靠机构能在液压作用下向准静态套筒内壁传递推力;偏置筒与中心轴通过随动扶正轴承连接,以通过随动扶正轴承向中心轴传递沿中心轴径向方向推力;准静态套筒通过各推靠机构向偏置筒产生反作用力的合力能通过随动扶正轴承驱动中心轴总成发生挠性变形,使中心轴的下端带动钻头以可转向连接结构为中心相对准静态套筒发生转动。本发明利用液压的方式迫使中心轴发生挠性变形,通过改变钻头指向方向达到改变井眼轨迹的目的,使旋转导向钻井工具对地层强度依赖性降低。
The invention discloses a static pointing and rotating guide device and method based on the principle of hydraulic pressure, including a deflection control mechanism and a quasi-static sleeve, and the deflection control mechanism includes at least 3 sets of pushing mechanisms arranged on the wall of the offset cylinder at intervals along the circumferential direction Above, the pushing mechanism set on the wall of the offset cylinder can transmit the thrust to the inner wall of the quasi-static sleeve under the action of hydraulic pressure; The thrust along the radial direction of the central shaft is transmitted; the resultant force of the quasi-static sleeve to generate reaction force to the bias cylinder through each pushing mechanism can drive the central shaft assembly to undergo flexible deformation through the follow-up righting bearing, so that the lower end of the central shaft drives the drill bit The quasi-static sleeve rotates with the steerable connecting structure as the center. The invention uses a hydraulic method to force the central shaft to undergo flexible deformation, and achieves the purpose of changing the trajectory of the wellbore by changing the direction of the drill bit, so that the dependence of the rotary steerable drilling tool on the strength of the formation is reduced.
Description
技术领域technical field
本发明涉及钻井技术领域,具体是一种基于液压原理的静态指向旋转导向装置。The invention relates to the technical field of drilling, in particular to a static pointing rotary steering device based on hydraulic principles.
背景技术Background technique
目前,对于钻井来说,在钻井时,难以方便、准确的对钻井的方向进行导向,而且普通的机械式偏心环等偏心结构的钻井导向装置不仅导向精度低,而且结构复杂,在钻具出井过程中,比较困难。At present, for drilling, it is difficult to guide the drilling direction conveniently and accurately during drilling, and the drilling guide devices with eccentric structures such as ordinary mechanical eccentric rings not only have low guiding accuracy, but also have complex structures. In the process, it is more difficult.
因此,本发明提供了一种基于液压原理的静态指向旋转导向装置,以解决上述背景技术中提出的问题。Therefore, the present invention provides a static pointing and rotating guide device based on the hydraulic principle to solve the problems raised in the background art above.
发明内容Contents of the invention
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种基于液压原理的静态指向旋转导向装置,其特征在于,包括准静态套筒和偏转控制机构,所述准静态套筒内穿设有中心轴,所述准静态套筒至少通过一副轴承结构与中心轴的对应位置可旋转的连接;A static pointing and rotating guide device based on the principle of hydraulic pressure, characterized in that it includes a quasi-static sleeve and a deflection control mechanism, a central shaft is pierced in the quasi-static sleeve, and the quasi-static sleeve passes through at least one pair of bearings The structure is rotatably connected to the corresponding position of the central axis;
所述准静态套筒与所述中心轴之间预设有活动间隙,所述偏转控制机构与所述准静态套筒相互连接,且所述偏转控制机构与所述准静态套筒保持同步旋转,所述偏转控制机构包括至少3组推靠机构,所述至少3组推靠机构沿周向间隔设置于偏置筒上,所述偏置筒设置于所述中心轴与所述准静态套筒之间,所述偏置筒与准静态套筒间留有活动间隙;A movable gap is preset between the quasi-static sleeve and the central shaft, the deflection control mechanism is connected to the quasi-static sleeve, and the deflection control mechanism and the quasi-static sleeve keep rotating synchronously , the deflection control mechanism includes at least 3 sets of pushing mechanisms, and the at least 3 sets of pushing mechanisms are arranged on the offset cylinder at intervals along the circumferential direction, and the offset cylinder is arranged between the central shaft and the quasi-static sleeve There is an active gap between the offset cylinder and the quasi-static sleeve;
所述推靠机构能朝向或者远离所述中心轴总成的轴线移动,所述推靠机构与准静态套筒抵靠连接,设置于所述偏置筒筒壁中的推靠机构用于在液压作用下向准静态套筒的内壁传递推力;The pushing mechanism can move toward or away from the axis of the central shaft assembly, the pushing mechanism is connected with the quasi-static sleeve, and the pushing mechanism arranged in the wall of the offset cylinder is used for Under the action of hydraulic pressure, the thrust is transmitted to the inner wall of the quasi-static sleeve;
所述偏置筒与中心轴通过随动扶正轴承连接,用于通过随动扶正轴承向中心轴传递沿中心轴径向方向的推力;The offset cylinder is connected to the central shaft through a follow-up righting bearing, and is used to transmit thrust along the radial direction of the central shaft to the central shaft through the follow-up righting bearing;
所述准静态套筒在导向过程中通过防转装置与井壁的摩擦力限制准静态套筒的旋转,使得准静态套筒与井壁大体上保持相对静止。During the guiding process, the quasi-static sleeve restricts the rotation of the quasi-static sleeve through the friction force between the anti-rotation device and the well wall, so that the quasi-static sleeve and the well wall generally remain relatively static.
进一步,作为优选,所述准静态套筒的下端通过可转向连接结构与所述中心轴的对应位置可转向的连接,用于使钻头以可转向连接结构为中心相对准静态套筒转动,所述钻头设置于中心轴下方,所述可转向连接结构距离所述钻头0-1.5米;所述准静态套筒的上端通过至少一个扶正轴承与所述中心轴连接,用于使钻头以可转向连接结构为中心相对准静态套筒转动,所述偏置筒设置于所述可转向连接结构的上方,所述扶正轴承设置于所述偏置筒上方,所述可转向连接结构距离所述钻头0-1.5米;Further, as a preference, the lower end of the quasi-static sleeve is steerably connected to the corresponding position of the central shaft through a steerable connection structure, so as to make the drill bit rotate relative to the quasi-static sleeve with the steerable connection structure as the center. The drill bit is arranged below the central shaft, and the steerable connection structure is 0-1.5 meters away from the drill bit; the upper end of the quasi-static sleeve is connected to the central shaft through at least one uprighting bearing, which is used to make the drill bit steerable The connection structure is centered to rotate relative to the quasi-static sleeve, the offset cylinder is arranged above the steerable connection structure, the centering bearing is arranged above the offset cylinder, and the distance between the steerable connection structure and the drill bit is 0-1.5 meters;
进一步,作为优选,所述偏置筒与准静态套筒通过第一防转机构连接,所述第一防转机构设置于偏置筒与准静态套筒之间,用于限制准静态套筒与偏置筒之间的以井轴为旋转轴的相对旋转;Further, as a preference, the bias cylinder and the quasi-static sleeve are connected through a first anti-rotation mechanism, and the first anti-rotation mechanism is arranged between the bias cylinder and the quasi-static sleeve for limiting the quasi-static sleeve The relative rotation between the offset cylinder and the well axis as the axis of rotation;
所述第一防转机构至少包含硬质管42、波纹管、割缝管、打孔管、金属板、金属杆中的任意一种或组合,所述硬质管42、波纹管、割缝管、打孔管、金属杆中的任意一种或组合分别与准静态套筒和偏置筒相连,用于将随动扶正轴承传递给偏置筒的扭矩进一步的传递给准静态套筒所述随动扶正轴承可随偏置筒一同沿着偏置筒的径向方向移动;The first anti-rotation mechanism at least includes any one or combination of
所述第一防转机构为硬质管,所述硬质管的两端分别通过万向节与所述偏置筒和所述准静态套筒相连,所述中心轴驱动钻头旋转过程中与偏置筒发生相对旋转运动,在所述随动扶正轴承上产生扭矩,所述扭矩通过硬质管及其两段的万向节传递至准静态套筒;The first anti-rotation mechanism is a hard tube, the two ends of the hard tube are respectively connected to the offset cylinder and the quasi-static sleeve through universal joints, and the central shaft drives the drill bit to rotate with the The relative rotational movement of the offset cylinder generates torque on the follow-up righting bearing, and the torque is transmitted to the quasi-static sleeve through the hard tube and its two-section universal joints;
进一步,作为优选,所述推靠机构的设置数量为3-6组,每组中至少一只推靠机构,每组推靠机构分别对应一套液压系统,用于为每组推靠机构分别提供液压力,每只所述推靠机构至少包括设置于所述偏置筒侧壁上的缸筒结构和设置于所述缸筒结构内的驱动活塞,所述驱动活塞能朝向或者远离所述中心轴的轴线移动并能与所述准静态套筒的内壁相抵接。Further, as a preference, the set number of the pushing mechanism is 3-6 groups, at least one pushing mechanism in each group, and each group of pushing mechanism corresponds to a set of hydraulic system, which is used for each group of pushing mechanism respectively Providing hydraulic force, each of the pushing mechanisms at least includes a cylinder structure disposed on the side wall of the bias cylinder and a driving piston disposed in the cylinder structure, the driving piston can move toward or away from the The axis of the central shaft moves and is capable of abutting against the inner wall of the quasi-static sleeve.
进一步,作为优选,所述第一防转机构包括至少一只与偏置筒相连的硬质管,所述硬质管的一端或两端均设置有铰接结构;所述硬质管通过铰接结构与所述准静态套筒连接,用于通过硬质管限制偏置筒相对准静态套筒发生轴向运动;所述硬质管至少包含两处扭矩锁定结构,第一扭矩锁定结构用于限制所述硬质管与所述准静态套筒间的以井轴为旋转轴的相对旋转,第二扭矩锁定结构用于限制所述硬质管与偏置筒的以井轴为旋转轴的相对旋转,所述扭矩锁定机构包含但不限于锁球结构、插销结构、螺纹结构。Further, preferably, the first anti-rotation mechanism includes at least one hard tube connected to the biasing cylinder, one or both ends of the hard tube are provided with a hinge structure; the hard tube passes through the hinge structure Connected with the quasi-static sleeve, it is used to restrict the axial movement of the bias cylinder relative to the quasi-static sleeve through a hard tube; the hard tube includes at least two torque locking structures, and the first torque locking structure is used to limit The relative rotation between the hard tube and the quasi-static sleeve with the well axis as the axis of rotation, the second torque locking structure is used to limit the relative rotation between the hard tube and the offset cylinder with the well axis as the axis of rotation rotation, the torque locking mechanism includes but not limited to a lock ball structure, a latch structure, and a thread structure.
进一步,作为优选,所述液压系统设置于准静态套筒的筒壁中,所述液压系统与设置于偏置筒筒壁中的推靠机构采用液压管线连接,所述液压管线采用挠性管或软管,用于将液压系统中的液压压强传递至推靠机构。所述液压系统设置于偏置筒下方与偏置筒中的推靠机构采用柔性管连接,或,所述液压系统设置于偏置筒上方与偏置筒中的推靠机构采用柔性管连接。Further, as a preference, the hydraulic system is arranged in the cylinder wall of the quasi-static sleeve, and the hydraulic system is connected with the pushing mechanism arranged in the offset cylinder wall by a hydraulic pipeline, and the hydraulic pipeline adopts a flexible pipe Or hose, used to transmit the hydraulic pressure in the hydraulic system to the pushing mechanism. The hydraulic system arranged below the offset cylinder is connected with the pushing mechanism in the offset cylinder by a flexible pipe, or the hydraulic system is arranged above the offset cylinder and connected with the push mechanism in the offset cylinder by a flexible pipe.
进一步,作为优选,所述液压系统至少包含电机、泵和节流阀,所述电机驱动所述泵产生液压动力液,所述液压动力液从泵的出口泵出,流经所述节流阀回流至泵的入口,所述泵出口至所述节流阀间的管路为动力液管路,所述动力液管路与偏置筒(51)中的缸筒结构相连通,用于将液压系统中的液压压强传递至驱动活塞(52)的底面,所述全部驱动活塞形成的液压力的合力在0-5吨范围内,设置于所述偏置筒筒壁中的活塞在液压作用下伸出,并与准静态套筒的内壁相抵接,各个所述驱动活塞形成的合力驱动所述中心轴发生挠性变形,使得受力点下方的中心轴以可转向连接结构为中心转动,进而使钻头相对准静态套筒发生偏转,随着井眼的加深,达到改变井眼轨迹的目的。Further, preferably, the hydraulic system at least includes a motor, a pump and a throttle valve, the motor drives the pump to generate hydraulic power fluid, and the hydraulic power fluid is pumped from the outlet of the pump and flows through the throttle valve Return to the inlet of the pump, the pipeline between the pump outlet and the throttle valve is a power fluid pipeline, and the power fluid pipeline is connected with the cylinder structure in the offset cylinder (51) for The hydraulic pressure in the hydraulic system is transmitted to the bottom surface of the driving piston (52), the resultant force of the hydraulic pressure formed by all the driving pistons is in the range of 0-5 tons, and the piston arranged in the wall of the offset cylinder is hydraulically activated. protruding from the bottom and abutting against the inner wall of the quasi-static sleeve, the resultant force formed by each of the driving pistons drives the central shaft to undergo flexible deformation, so that the central shaft below the force point rotates around the steerable connection structure, Then the drill bit is deflected relative to the quasi-static sleeve, and the purpose of changing the wellbore trajectory is achieved as the wellbore deepens.
进一步,作为优选,所述准静态套筒的外圆周面上设有能与井壁相接触且具有防转功能的第二防转机构,所述第二防转机构至少包括防转活塞总成,所述防转活塞总成内部设置有活塞能推动所述防转推靠件与所述井壁相抵接,或所述防转活塞总成内部设置的活塞自身即为所述防转推靠件,所述第二防转机构通过液压管线与所述液压系统连接。Further, as a preference, a second anti-rotation mechanism capable of contacting the well wall and having an anti-rotation function is provided on the outer circumference of the quasi-static sleeve, and the second anti-rotation mechanism at least includes an anti-rotation piston assembly , the anti-rotation piston assembly is provided with a piston that can push the anti-rotation pusher to abut against the well wall, or the piston itself provided inside the anti-rotation piston assembly is the anti-rotation pusher The second anti-rotation mechanism is connected with the hydraulic system through a hydraulic pipeline.
进一步,作为优选,所述可转向连接结构为聚焦轴承,所述准静态套筒与中心轴通过所述聚焦轴承、第一扶正轴承和第二扶正轴承连接,所述聚焦轴承设置于随动扶正轴承的下方,所述第一扶正轴承和第二扶正轴承设置于随动扶正轴承的上方;Further, preferably, the steerable connecting structure is a focusing bearing, and the quasi-static sleeve is connected to the central shaft through the focusing bearing, the first centralizing bearing and the second centralizing bearing, and the focusing bearing is arranged on the following central axis Below the bearing, the first centralizing bearing and the second centralizing bearing are arranged above the follow-up centralizing bearing;
所述聚焦轴承为同时具有扶正作用、止推作用和铰接作用的轴承,所述聚焦轴承的外摩擦副和内摩擦副可以以中心轴为轴线相对旋转,也可以使中心轴下方的钻头以所述聚焦轴承为中心转动;The focus bearing is a bearing that simultaneously has the functions of centering, thrust and articulation. The outer friction pair and the inner friction pair of the focus bearing can rotate relative to the central axis, and the drill bit below the central axis can also be rotated by the The above-mentioned focusing bearing is used as the center to rotate;
所述准静态套筒与中心轴间的能量传递依靠能量传输件完成,所述能量传输件至少包括能量输出端和能量接收端,用于传输电力,所述传输电力的方式是滑环接触输电的方式传输电能,或非接触无线能量传递的方式传输电能。The energy transmission between the quasi-static sleeve and the central shaft is completed by means of an energy transmission part, the energy transmission part at least includes an energy output end and an energy receiving end for power transmission, and the way of power transmission is slip ring contact power transmission The transmission of electric energy by means of transmission, or the transmission of electric energy by means of non-contact wireless energy transfer.
进一步,作为优选,所述能量输出端通过电线与能量供应电路电连接,所述能量输出端与承压电线电连接,所述能量供应电路与第二电线电连接,所述第二电线与承压电线通过承压插针实现电连接,所述承压插针至少包括公插针和母插针,所述公插针与第二电线电连接,所述母插针与承压电线电连接。Further, preferably, the energy output end is electrically connected to the energy supply circuit through an electric wire, the energy output end is electrically connected to the pressure electric wire, the energy supply circuit is electrically connected to the second electric wire, and the second electric wire is connected to the bearing The piezoelectric wire is electrically connected through a pressure-bearing pin, and the pressure-bearing pin at least includes a male pin and a female pin, the male pin is electrically connected to the second wire, and the female pin is electrically connected to the pressure-bearing wire .
进一步,作为优选,所述能量传输件为无线能量传输件,所述能量输出端通过电磁耦合的形式将能量传送给能量接收端;所述能量供应电路为逆变电路,用于为能量输出端提供交流电。Further, preferably, the energy transmission part is a wireless energy transmission part, and the energy output end transmits energy to the energy receiving end through electromagnetic coupling; the energy supply circuit is an inverter circuit, which is used to provide energy output AC power is provided.
进一步,作为优选,所述一种基于液压原理的静态指向旋转导向装置中自下而上分别设置所述第二防转机构、偏置筒、液压系统、电子电路容置仓、轴承结构;所述能量传输件设置于电子电路容置仓与第一扶正轴承之间,或所述能量传输件设置于第一扶正轴承和第二扶正轴承之间。Further, as a preference, the second anti-rotation mechanism, offset cylinder, hydraulic system, electronic circuit storage bin, and bearing structure are respectively arranged in the static pointing and rotating guide device based on the hydraulic principle from bottom to top; The energy transmission part is arranged between the electronic circuit accommodation bin and the first centralizing bearing, or the energy transmission part is arranged between the first centralizing bearing and the second centralizing bearing.
进一步,作为优选,所述偏置筒与准静态套筒通过铰接结构相互连接,所述铰接结构为包含万向节在内的任意可传递扭矩的铰接结构。Further, preferably, the biasing cylinder and the quasi-static sleeve are connected to each other through a hinge structure, and the hinge structure is any torque-transmittable hinge structure including a universal joint.
进一步,作为优选,所述偏置筒的外周面上还设有能与井壁相接触且具有防转功能的第二防转机构,所述第二防转机构包括防转活塞总成和防转推靠件,所述防转活塞总成内部设置有活塞能推动所述防转推靠件与所述井壁相抵接,Further, as a preference, a second anti-rotation mechanism capable of contacting the well wall and having an anti-rotation function is provided on the outer peripheral surface of the offset cylinder, and the second anti-rotation mechanism includes an anti-rotation piston assembly and an anti-rotation mechanism. The anti-rotation pusher, the anti-rotation piston assembly is provided with a piston that can push the anti-rotation pusher to abut against the well wall,
所述准静态套筒外侧开设有窗口,所述防转推靠件可以从所述不旋转外套外侧开设的窗口内穿出,实现与井壁的抵靠,达到防转的目的。There is a window on the outside of the quasi-static sleeve, and the anti-rotation pushing member can pass through the window on the outside of the non-rotating sleeve to abut against the well wall to achieve the purpose of anti-rotation.
进一步,本发明提供了一种基于液压原理的静态指向旋转导向方法,其特征在于,包括准静态套筒和偏转控制机构,所述准静态套筒内穿设有中心轴,所述准静态套筒的下端通过可转向连接结构与所述中心轴的对应位置可转向的连接,用于使钻头以可转向连接结构为中心相对准静态套筒转动,所述准静态套筒上端至少通过一个轴承结构与中心轴的对应位置可旋转的连接;Further, the present invention provides a static pointing and rotating steering method based on the principle of hydraulic pressure, which is characterized in that it includes a quasi-static sleeve and a deflection control mechanism, a central shaft is pierced in the quasi-static sleeve, and the quasi-static sleeve The lower end of the cylinder is steerably connected to the corresponding position of the central shaft through a steerable connection structure, and is used to make the drill bit rotate relative to the quasi-static sleeve with the steerable connection structure as the center, and the upper end of the quasi-static sleeve passes through at least one bearing The structure is rotatably connected to the corresponding position of the central axis;
所述准静态套筒与所述中心轴之间预设有活动间隙,所述钻头设置于中心轴下方,所述可转向连接结构距离所述钻头1.5米以内;A movable gap is preset between the quasi-static sleeve and the central shaft, the drill bit is arranged below the central shaft, and the steerable connecting structure is within 1.5 meters from the drill bit;
所述偏转控制机构与所述准静态套筒相互连接,且所述偏转控制机构与所述准静态套筒保持同步旋转,所述偏转控制机构包括至少组推靠机构,所述至少组推靠机构沿周向间隔设置于偏置筒上,所述偏置筒设置于所述中心轴与所述准静态套筒之间,所述偏置筒与准静态套筒间留有活动间隙;The deflection control mechanism and the quasi-static sleeve are connected to each other, and the deflection control mechanism and the quasi-static sleeve keep rotating synchronously, and the deflection control mechanism includes at least one set of pushing mechanisms, and the at least one set of pushing mechanisms The mechanism is arranged on the offset cylinder at intervals along the circumferential direction, the offset cylinder is arranged between the central shaft and the quasi-static sleeve, and there is a movable gap between the offset cylinder and the quasi-static sleeve;
所述推靠机构能朝向或者远离所述中心轴总成的轴线移动,所述推靠机构与准静态套筒抵靠连接,设置于所述偏置筒筒壁中的推靠机构用于在液压作用下向准静态套筒的内壁传递推力;The pushing mechanism can move toward or away from the axis of the central shaft assembly, the pushing mechanism is connected with the quasi-static sleeve, and the pushing mechanism arranged in the wall of the offset cylinder is used for Under the action of hydraulic pressure, the thrust is transmitted to the inner wall of the quasi-static sleeve;
所述偏置筒与中心轴通过随动扶正轴承连接,用于通过随动扶正轴承向中心轴传递沿中心轴径向方向的推力;The offset cylinder is connected to the central shaft through a follow-up righting bearing, and is used to transmit thrust along the radial direction of the central shaft to the central shaft through the follow-up righting bearing;
通过向各个所述推靠机构施加液压力,使所述推靠机构于准静态套筒内壁相抵接,使所述准静态套筒通过推靠机构向所述偏置筒传递反作用力,所述准静态套筒通过各所述推靠机构向偏置筒产生反作用力,且各个所述反作用力的合力通过所述随动扶正轴承驱动所述中心轴总成相对于所述准静态套筒发生挠性变形,所述中心轴带动钻头以可转向连接结构为中心相对准静态套筒发生转动。By applying hydraulic pressure to each of the pushing mechanisms, the pushing mechanisms are made to abut against the inner wall of the quasi-static sleeve, so that the quasi-static sleeve transmits a reaction force to the bias cylinder through the pushing mechanism, and the The quasi-static sleeve generates a reaction force to the bias cylinder through each of the pushing mechanisms, and the resultant force of each of the reaction forces drives the central shaft assembly relative to the quasi-static sleeve to generate Flexible deformation, the central shaft drives the drill bit to rotate relative to the quasi-static sleeve with the steerable connection structure as the center.
进一步,作为优选,所述推靠机构的设置数量为3-6组,每组中至少一只推靠机构,每组推靠机构分别对应一套液压系统,用于为每组推靠机构分别提供液压力,每只所述推靠机构至少包括设置于所述偏置筒侧壁上的缸筒结构和设置于所述缸筒结构内的驱动活塞,所述驱动活塞能朝向或者远离所述中心轴的轴线移动并能与所述准静态套筒的内壁相抵接。Further, as a preference, the set number of the pushing mechanism is 3-6 groups, at least one pushing mechanism in each group, and each group of pushing mechanism corresponds to a set of hydraulic system, which is used for each group of pushing mechanism respectively Providing hydraulic force, each of the pushing mechanisms at least includes a cylinder structure disposed on the side wall of the bias cylinder and a driving piston disposed in the cylinder structure, the driving piston can move toward or away from the The axis of the central shaft moves and is capable of abutting against the inner wall of the quasi-static sleeve.
在需要实现旋转导向钻井时,所述偏置合力矢量的幅值越大,中心轴总成相对于所述准静态套筒发生挠性变形量就越大,所述中心轴带动钻头以可转向连接结构为中心相对准静态套筒发生转动的角度越大,造斜率就越高;所述偏置合力矢量的幅值越小,中心轴总成相对于所述准静态套筒发生挠性变形量就越小,所述中心轴带动钻头以可转向连接结构为中心相对准静态套筒发生转动的角度越小,造斜率就越低;When rotary steerable drilling needs to be realized, the greater the magnitude of the bias resultant force vector, the greater the amount of flexible deformation of the central shaft assembly relative to the quasi-static sleeve, and the central shaft drives the drill bit to be steerable The greater the angle at which the center of the connection structure rotates relative to the quasi-static sleeve, the higher the build-up rate; the smaller the amplitude of the bias resultant force vector, the more flexible the central shaft assembly is deformed relative to the quasi-static sleeve The smaller the amount, the smaller the angle at which the central shaft drives the drill bit to rotate relative to the quasi-static sleeve with the steerable connection structure as the center, and the lower the build-up rate;
通过调节各组液压系统液压力的压力值实现可控制偏置力的大小和方向,所述偏置力的幅值和方向迫使中心轴发生抵抗所述偏置的形变,带动钻头以可转向连接结构为中心向导向方向发生一定角度的转动,达到导向钻井的目的。The magnitude and direction of the bias force can be controlled by adjusting the pressure value of the hydraulic pressure of each group of hydraulic systems. The magnitude and direction of the bias force force the central shaft to deform against the bias, driving the drill bit to steerable connection The center of the structure rotates at a certain angle to the steering direction to achieve the purpose of steering drilling.
进一步,作为优选,为保障基于液压原理的静态指向旋转导向工作期间的稳定性,所述偏置筒上各组推靠机构产生的推力合力矢量的方向与不旋转外套的径向方向大体重合。Further, as a preference, in order to ensure the stability during the operation of the static pointing rotary steering based on the hydraulic principle, the direction of the resultant thrust force vector generated by each set of pushing mechanisms on the bias cylinder coincides with the radial direction of the non-rotating casing.
所述旋转导向实时旋转导向钻井作业期间,所有液压系统产生的液压力均大于环空压力,使所有设置于偏置筒上的活塞以不小于其最大推力%的推力与井壁相互抵靠。During the rotary steerable real-time rotary steerable drilling operation, the hydraulic pressure generated by all the hydraulic systems is greater than the annular pressure, so that all the pistons arranged on the offset cylinder abut against the well wall with a thrust not less than % of their maximum thrust.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
本发明采用基于液压原理的静态指向旋转导向钻井装置,结构简单,可以精确、方便的实现对钻井的角度和方向进行控制与调节,实现精确方便的钻井与出井。The present invention adopts the static pointing rotary steerable drilling device based on the principle of hydraulic pressure, has a simple structure, can accurately and conveniently control and adjust the angle and direction of drilling, and realizes accurate and convenient drilling and well exiting.
附图说明Description of drawings
图1为一种基于液压原理的静态指向旋转导向装置的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of a static pointing and rotating guide device based on hydraulic principles;
图2为一种基于液压原理的静态指向旋转导向装置中其中一个实施例的下半部分局部剖视结构示意图;Fig. 2 is a partial cross-sectional structural schematic diagram of the lower half of one embodiment of a static pointing and rotating guide device based on hydraulic principles;
图3为一种基于液压原理的静态指向旋转导向装置中其中一个实施例的上半部分局部剖视结构示意图Fig. 3 is a partial cross-sectional structural schematic diagram of the upper part of one embodiment of a static pointing and rotating guide device based on the principle of hydraulic pressure
图4为一种基于液压原理的静态指向旋转导向装置中另外一个实施例的下半部分局部剖视结构示意图。Fig. 4 is a partial cross-sectional structural schematic diagram of the lower half of another embodiment of a static pointing and rotating guide device based on the hydraulic principle.
图5为一种基于液压原理的静态指向旋转导向装置中其中一个实施例的偏置筒位置的截面剖视结构示意图。Fig. 5 is a schematic cross-sectional structure diagram of an embodiment of a static pointing and rotating guide device based on a hydraulic principle at the position of an offset cylinder.
具体实施方式Detailed ways
请参阅图1~3和5,本发明实施例1中,一种基于液压原理的静态指向旋转导向装置,Please refer to Figures 1-3 and 5, in Embodiment 1 of the present invention, a static pointing and rotating guide device based on the principle of hydraulic pressure,
其包括准静态套筒6和偏转控制机构50,其特征在于,所述准静态套筒6内穿设有中心轴20,所述准静态套筒的下端通过可转向连接结构21与所述中心轴20的对应位置可转向的连接,用于使钻头以可转向连接结构为中心相对准静态套筒转动,It includes a
所述准静态套筒上端至少通过一个轴承结构23与中心轴20的对应位置可旋转的连接;所述准静态套筒与所述中心轴之间预设有活动间隙,所述钻头1设置于中心轴下方,所述可转向连接结构距离所述钻头0-1.5米;The upper end of the quasi-static sleeve is rotatably connected to the corresponding position of the
所述偏转控制机构50与所述准静态套筒相互连接,且所述偏转控制机构与所述准静态套筒保持同步旋转,所述偏转控制机构包括至少3组推靠机构52,所述至少3组推靠机构沿周向间隔设置于偏置筒51上,所述偏置筒设置于所述中心轴与所述准静态套筒之间,所述偏置筒与准静态套筒间留有活动间隙;The
所述推靠机构52能朝向或者远离所述中心轴总成的轴线移动,所述推靠机构52与准静态套筒抵靠连接,设置于所述偏置筒筒壁中的推靠机构用于在液压作用下向准静态套筒的内壁传递推力;The pushing
所述偏置筒与中心轴通过随动扶正轴承22连接,用于通过随动扶正轴承向中心轴传递沿中心轴径向方向的推力;The offset cylinder is connected to the central shaft through a follow-up righting
在本实施例中,所述偏置筒与准静态套筒通过第一防转机构连接,所述第一防转机构设置于偏置筒与准静态套筒之间,用于限制准静态套筒与偏置筒之间的以井轴为旋转轴的相对旋转;In this embodiment, the bias cylinder and the quasi-static sleeve are connected through a first anti-rotation mechanism, and the first anti-rotation mechanism is arranged between the bias cylinder and the quasi-static sleeve to limit the quasi-static sleeve. The relative rotation between the cylinder and the offset cylinder with the well axis as the axis of rotation;
所述第一防转机构采用销钉、键槽、硬质管42、割缝管、打孔管、波纹管、金属板、挠性金属杆的任意一种或几种的组合,用于将随动扶正轴承传递给偏置筒的扭矩进一步的传递给准静态套筒。The first anti-rotation mechanism adopts any one or a combination of pins, keyways,
其中,所述推靠机构52的设置数量为3-6组,每组中至少一只推靠机构,每组推靠机构分别对应一套液压系统54,用于为每组推靠机构分别提供液压力,每只所述推靠机构至少包括设置于所述偏置筒51侧壁上的缸筒结构和设置于所述缸筒结构内的驱动活塞52,所述驱动活塞能朝向或者远离所述中心轴的轴线移动并能与所述准静态套筒的内壁相抵接。Wherein, the number of setting of the pushing
作为较佳的实施例,所述第一防转机构包括至少一只与偏置筒相连的硬质管42,所述硬质管的一端或两端均设置有铰接结构;所述硬质管通过铰接结构与所述准静态套筒连接,用于通过硬质管限制偏置筒相对准静态套筒发生轴向运动;所述硬质管至少包含两处扭矩锁定结构,第一扭矩锁定结构用于限制所述硬质管与所述准静态套筒间的以井轴为旋转轴的相对旋转,第二扭矩锁定结构用于限制所述硬质管与偏置筒的以井轴为旋转轴的相对旋转,所述扭矩锁定机构包含但不限于锁球结构、插销结构、螺纹结构。As a preferred embodiment, the first anti-rotation mechanism includes at least one
在本发明中,所述液压系统设置于准静态套筒的侧壁中,所述液压系统与设置于偏置筒筒壁中的推靠机构采用液压管线连接,所述液压管线采用挠性管53或软管。In the present invention, the hydraulic system is arranged in the side wall of the quasi-static sleeve, and the hydraulic system is connected with the pushing mechanism arranged in the wall of the offset cylinder through a hydraulic pipeline, and the hydraulic pipeline adopts a
该装置在旋转导向钻井过程中,设置于所述偏置筒筒壁中的活塞在液压作用下伸出,并与准静态套筒的内壁相抵接,各个所述驱动活塞形成的合力驱动所述中心轴发生挠性变形,使得受力点下方的中心轴以可转向连接结构为中心转动,进而使钻头相对准静态套筒发生偏转,随着井眼的加深,达到改变井眼轨迹的目的。During the rotary steerable drilling process of the device, the pistons arranged in the wall of the offset cylinder protrude under the action of hydraulic pressure and abut against the inner wall of the quasi-static sleeve, and the resultant force formed by each of the driving pistons drives the The flexible deformation of the central shaft makes the central shaft below the stress point rotate around the steerable connection structure, and then the drill bit is deflected relative to the quasi-static sleeve. With the deepening of the wellbore, the purpose of changing the wellbore trajectory is achieved.
作为更佳的实施例,所述准静态套筒的外圆周面上设有能与井壁相接触且具有防转功能的第二防转机构30,所述第二防转机构至少包括防转活塞总成,所述防转活塞总成内部设置有活塞能推动所述防转推靠件与所述井壁相抵接,或所述防转活塞总成内部设置的活塞自身即为所述防转推靠件,所述第二防转机构通过液压管线与所述液压系统连接。As a more preferred embodiment, a
其中,所述可转向连接结构21为聚焦轴承,所述准静态套筒与中心轴通过所述聚焦轴承、第一扶正轴承23和第二扶正轴承24连接,所述聚焦轴承设置于随动扶正轴承22的下方,所述第一扶正轴承和第二扶正轴承设置于随动扶正轴承的上方;Wherein, the
所述准静态套筒与中心轴间的能量传递依靠能量传输件完成,所述能量传输件至少包括能量输出端72和能量接收端71,用于传输电力,所述传输电力的方式是滑环接触输电的方式传输电能,或非接触无线能量传递的方式传输电能。The energy transmission between the quasi-static sleeve and the central shaft is completed by means of an energy transmission member, the energy transmission member at least includes an
所述能量输出端72通过电线与能量供应电路81电连接,所述能量输出端72与承压电线73电连接,所述能量供应电路81与第二电线76电连接,所述第二电线76与承压电线73通过承压插针实现电连接,所述承压插针至少包括公插针75和母插针74,所述公插针75与第二电线76电连接,所述母插针74与承压电线73电连接。所述能量传输件为无线能量传输件,所述能量输出端72通过电磁耦合的形式将能量传送给能量接收端71;所述能量供应电路为逆变电路,用于为能量输出端提供交流电。The
作为更佳实施例,所述一种基于液压原理的静态指向旋转导向装置中自下而上分别设置所述第二防转机构、偏置筒、液压系统、电子电路容置仓、轴承结构23;所述能量传输件设置于电子电路容置仓与第一扶正轴承之间,或所述能量传输件设置于第一扶正轴承23和第二扶正轴承24之间。As a more preferred embodiment, the second anti-rotation mechanism, offset cylinder, hydraulic system, electronic circuit storage bin, and bearing
请参阅图3~5,本发明实施例2中,一种基于液压原理的静态指向旋转导向装置,Please refer to Figures 3 to 5, in Embodiment 2 of the present invention, a static pointing and rotating guide device based on the principle of hydraulic pressure,
所述实施例2与实施例1的区别如下文所述,The difference between said embodiment 2 and embodiment 1 is as follows,
所述偏置筒与准静态套筒通过铰接结构41相互连接,所述铰接结构为包含万向节在内的任意铰接结构。The offset cylinder and the quasi-static sleeve are connected to each other through a
所述偏置筒的外周面上还设有能与井壁相接触且具有防转功能的第二防转机构,所述第二防转机构包括防转活塞总成和防转推靠件,所述防转活塞总成内部设置有活塞能推动所述防转推靠件与所述井壁相抵接,The outer peripheral surface of the offset cylinder is also provided with a second anti-rotation mechanism capable of contacting the well wall and having an anti-rotation function. The second anti-rotation mechanism includes an anti-rotation piston assembly and an anti-rotation pushing member. The anti-rotation piston assembly is provided with a piston inside, which can push the anti-rotation pusher to abut against the well wall,
所述准静态套筒外侧开设有窗口,所述防转推靠件可以从所述不旋转外套外侧开设的窗口内穿出,实现与井壁的抵靠,达到防转的目的。There is a window on the outside of the quasi-static sleeve, and the anti-rotation pushing member can pass through the window on the outside of the non-rotating sleeve to abut against the well wall to achieve the purpose of anti-rotation.
此外,请参阅图1~5,本发明提供了一种基于液压原理的静态指向旋转导向方法,其特征在于,包括准静态套筒6和偏转控制机构50,所述准静态套筒6内穿设有中心轴20,所述准静态套筒的下端通过可转向连接结构21与所述中心轴20的对应位置可转向的连接,用于使钻头以可转向连接结构为中心相对准静态套筒转动,所述准静态套筒上端至少通过一个轴承结构23与中心轴20的对应位置可旋转的连接;In addition, referring to Figs. 1-5, the present invention provides a static pointing and rotating guiding method based on the principle of hydraulic pressure, which is characterized in that it includes a
所述准静态套筒与所述中心轴之间预设有活动间隙,所述钻头1设置于中心轴下方,所述可转向连接结构距离所述钻头0-1.5米;A movable gap is preset between the quasi-static sleeve and the central shaft, the drill bit 1 is arranged below the central shaft, and the steerable connection structure is 0-1.5 meters away from the drill bit;
所述偏转控制机构50与所述准静态套筒相互连接,且所述偏转控制机构与所述准静态套筒保持同步旋转,所述偏转控制机构包括至少3组推靠机构52,所述至少3组推靠机构沿周向间隔设置于偏置筒51上,所述偏置筒设置于所述中心轴与所述准静态套筒之间,所述偏置筒与准静态套筒间留有活动间隙;The
所述推靠机构52能朝向或者远离所述中心轴总成的轴线移动,所述推靠机构52与准静态套筒抵靠连接,设置于所述偏置筒筒壁中的推靠机构用于在液压作用下向准静态套筒的内壁传递推力;The pushing
所述偏置筒与中心轴通过随动扶正轴承22连接,用于通过随动扶正轴承向中心轴传递沿中心轴径向方向的推力;The offset cylinder is connected to the central shaft through a follow-up righting
通过液压系统向各个所述推靠机构施加液压压强,使所述推靠机构与准静态套筒内壁相抵接,使所述准静态套筒通过各所述推靠机构向偏置筒产生反作用力,且所述反作用力的合力通过所述随动扶正轴承驱动所述中心轴总成相对于所述准静态套筒发生挠性变形,使所述中心轴带动钻头以可转向连接结构为中心相对准静态套筒发生转动。Apply hydraulic pressure to each of the pushing mechanisms through the hydraulic system, so that the pushing mechanisms are in contact with the inner wall of the quasi-static sleeve, so that the quasi-static sleeve generates a reaction force to the bias cylinder through each of the pushing mechanisms , and the resultant force of the reaction force drives the central shaft assembly to flexibly deform relative to the quasi-static sleeve through the follow-up righting bearing, so that the central shaft drives the drill bit to face each other with the steerable connection structure as the center The quasi-static sleeve rotates.
其中,所述推靠机构52的设置数量为3-6组,每组中至少一只推靠机构,每组推靠机构分别对应一套液压系统54,用于为每组推靠机构分别提供液压力,每只所述推靠机构至少包括设置于所述偏置筒51侧壁上的缸筒结构和设置于所述缸筒结构内的驱动活塞52,所述驱动活塞能朝向或者远离所述中心轴的轴线移动并能与所述准静态套筒的内壁相抵接。Wherein, the number of setting of the pushing
在需要实现旋转导向钻井时,所述偏转控制机构产生的对中心轴施加的偏置合力矢量的幅值越大,中心轴总成相对于所述准静态套筒发生挠性变形量就越大,所述中心轴带动钻头以可转向连接结构为中心相对准静态套筒发生转动的角度越大,造斜能力就越强,造斜率越高;反之,所述偏转控制机构产生的对中心轴施加的偏置合力矢量的幅值越小,中心轴总成相对于所述准静态套筒发生挠性变形量就越小,所述中心轴带动钻头以可转向连接结构为中心相对准静态套筒发生转动的角度越小,造斜能力就越弱,造斜率越低;When it is necessary to realize rotary steerable drilling, the greater the magnitude of the bias resultant force vector applied to the central shaft generated by the deflection control mechanism, the greater the amount of flexible deformation of the central shaft assembly relative to the quasi-static sleeve , the greater the angle at which the central shaft drives the drill bit to rotate relative to the quasi-static sleeve with the steerable connection structure as the center, the stronger the deflection capability and the higher the deflection rate; The smaller the amplitude of the applied bias resultant force vector, the smaller the amount of flexible deformation of the central shaft assembly relative to the quasi-static sleeve. The smaller the angle at which the cylinder rotates, the weaker the build-up ability and the lower the build-up rate;
通过调节各组液压系统液压压强的大小对施加于中心轴的偏置力的大小和方向实现控制,所述偏置力的幅值和方向迫使中心轴发生抵抗所述偏置的形变,带动钻头以可转向连接结构为中心向导向方向发生一定角度的转动,达到导向钻井的目的。通过将偏置力合力方向控制在所述导向方向的反方向,实现中心轴向所述导向方向的反方向发生形变,达到控制导向方向的目的。The magnitude and direction of the bias force applied to the central shaft are controlled by adjusting the hydraulic pressure of each group of hydraulic systems. The magnitude and direction of the bias force force the central shaft to deform against the bias and drive the drill bit. With the steerable connection structure as the center, a certain angle of rotation occurs in the steering direction to achieve the purpose of steering drilling. By controlling the resultant direction of the biasing force in the opposite direction of the guiding direction, the deformation of the central axis in the opposite direction of the guiding direction is realized, and the purpose of controlling the guiding direction is achieved.
为保障基于液压原理的静态指向旋转导向工作期间的稳定性,所述偏置筒上各组推靠机构产生的推力合力矢量的方向与不旋转外套的径向方向大体重合。In order to ensure the stability during the operation of the static pointing rotary steering based on the hydraulic principle, the direction of the resultant thrust force vector generated by each group of pushing mechanisms on the bias cylinder coincides with the radial direction of the non-rotating sleeve.
所述旋转导向实时旋转导向钻井作业期间,所有液压系统产生的液压力均大于环空压力,使所有设置于偏置筒上的活塞以不小于其最大推力3%的推力与井壁相互抵靠。During the rotary steerable real-time rotary steerable drilling operation, the hydraulic pressure generated by all hydraulic systems is greater than the annular pressure, so that all the pistons arranged on the offset cylinder are against the well wall with a thrust not less than 3% of their maximum thrust .
以上所述的,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technology of the present invention Any equivalent replacement or change of the scheme and its inventive concepts shall fall within the protection scope of the present invention.
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