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CN112209653A - Energy-saving environment-friendly deironing powder recycling and granulating processing technology - Google Patents

Energy-saving environment-friendly deironing powder recycling and granulating processing technology Download PDF

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Publication number
CN112209653A
CN112209653A CN202011077880.4A CN202011077880A CN112209653A CN 112209653 A CN112209653 A CN 112209653A CN 202011077880 A CN202011077880 A CN 202011077880A CN 112209653 A CN112209653 A CN 112209653A
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CN
China
Prior art keywords
stone powder
powder
friendly
energy
deironing
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Pending
Application number
CN202011077880.4A
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Chinese (zh)
Inventor
黄顺昌
吴忠贤
李国辉
谢明跃
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Quanzhou Shenglin Stone Powder Integration Utilization Co ltd
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Quanzhou Shenglin Stone Powder Integration Utilization Co ltd
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Priority to CN202011077880.4A priority Critical patent/CN112209653A/en
Publication of CN112209653A publication Critical patent/CN112209653A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/12Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/026Comminuting, e.g. by grinding or breaking; Defibrillating fibres other than asbestos
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/04Heat treatment
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • C04B40/0042Powdery mixtures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/0028Aspects relating to the mixing step of the mortar preparation
    • C04B40/0039Premixtures of ingredients
    • C04B40/0046Premixtures of ingredients characterised by their processing, e.g. sequence of mixing the ingredients when preparing the premixtures
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses an energy-saving environment-friendly deironing powder recycling and granulating processing technology, which comprises the following steps: (1) collecting the stone powder and removing iron from the stone powder; (2) mixing materials: stirring stone powder and natural biogel into a mixture and extruding; (3) and drying: drying the mixture by a drying device; (4) and granulating: conveying the dried mixture into a granulator, granulating the dried mixture through the granulator and storing; the invention can remove iron in the stone powder and recycle the iron, not only can solve the problem of occupying land by the stone powder, but also can improve the environment and save more energy and protect environment.

Description

Energy-saving environment-friendly deironing powder recycling and granulating processing technology
Technical Field
The invention relates to a stone powder granulation processing technology, in particular to an energy-saving and environment-friendly deironing powder recovery granulation processing technology.
Background
The stone is a building decoration material, is widely applied, is large and irregular in shape, and needs to be cut into stone slabs, stones and the like before use, so that the stone is convenient to use; the surface of the stone is rough and can be used after being polished; during the stone cutting and polishing process, a large amount of stone powder is generated, when workers work, the stone powder floats in the air, dust flies, the air is polluted, the working environment is deteriorated, and the probability of lung diseases of the workers is improved; the existing stone powder is directly discarded or transported and discharged to a landfill site, the stone powder is easy to leak and fly in the transportation process, the stone powder is scattered along the road, and the pollution range is expanded; not only occupies space, but also causes dust pollution on the environment, damages vegetation growth and is not environment-friendly; moreover, in the cutting and polishing process, the cutter can be abraded, scrap iron falling off due to the abrasion of the cutter can be mixed in the stone powder, the iron-containing stone powder is influenced by iron and cannot be recycled, and the pollution is serious.
In view of the above, the present inventors have made extensive studies and researches on how to effectively utilize waste stone powder to completely eliminate the land occupation and pollution caused by waste stone processing.
Disclosure of Invention
The invention aims to provide an energy-saving environment-friendly iron-removed stone powder recycling and granulating processing technology, which can remove iron in stone powder and recycle the iron, not only can solve the problem of occupying land by the stone powder, but also can improve the environment and is more energy-saving and environment-friendly.
In order to achieve the above purpose, the solution of the invention is:
an energy-saving environment-friendly deironing powder recycling and granulating processing technology is characterized by comprising the following steps:
(1) collecting the stone powder and removing iron from the stone powder;
(2) mixing materials: stirring stone powder and natural biogel into a mixture;
(3) and drying: drying the mixture of the stone powder and the natural biogel by a drying device;
(4) and granulating: and conveying the dried mixture into a granulator, granulating the dried mixture by the granulator, and packaging and storing.
In the step (1), the dust collector absorbs stone powder mixed with iron filings generated by cutting and polishing the stone, the magnet arranged in the dust hood magnetically attracts the iron filings, and then the stone powder without the iron filings is washed to the conveyor belt by water.
And (2) a dehydration step is also arranged between the step (1) and the step (2), and the stone powder and the water are conveyed to the next procedure through a conveying belt and excess water is filtered during the conveying process.
The water filtered out on the conveyor belt is collected and recycled for scouring stone powder onto the conveyor belt.
In the step (2), the stone powder and the natural biogel are respectively added into a screw conveyer for conveying, stirring into a mixture and extruding.
The natural biological glue is prepared by mixing crushed algae and water and stirring.
Before the step (2), stirring and mixing algae and water in advance through a stirring mechanism, wherein the mixing weight ratio of the algae to the water is 10: 3 to 5.
And (3) a stirring device for stirring the stone powder and the natural biogum again is arranged between the step (2) and the step (3).
The mixing weight ratio of the stone powder to the natural biogel is 10: 0.5 to 1.
After the structure is adopted, the energy-saving and environment-friendly deironing stone powder recycling and granulating processing technology provided by the invention has the advantages that firstly, collected stone powder is deironing, and the stone powder and natural biogel are stirred and granulated and processed into granules for storage and standby; the scrap iron is uniformly collected on the collecting cover, so that not only can iron be recycled, but also the effect of recycling the iron-removing stone powder is good, and the iron-removing stone powder is more energy-saving and environment-friendly; the invention not only can solve the problem of land occupation of the stone powder, but also can avoid the flying of the dust in the cutting and polishing process by recycling, improve the working environment and be beneficial to protecting the body health of workers; the environment pollution is avoided, and the environment is more protected; moreover, the natural biological glue is adopted to mix the stone powder, so that the environment is protected; compared with the stone powder, the particles made of the transported stone powder are not easy to leak materials, do not fly and scatter along the road, and can not enlarge the pollution range.
Drawings
FIG. 1 is a schematic flow diagram of a granulation process of the present invention;
FIG. 2 is a schematic diagram of the main processing equipment used in the granulation process of the present invention.
Description of the symbols
Dust hood 1 conveyer belt 2
Drying device 4 of screw conveyor 3
Granulator 5 stirring mechanism 6
Magnet 10 gas pipe 11
A shower port 12.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.
Referring to fig. 1 and 2, the invention discloses an energy-saving and environment-friendly deironite powder recycling and granulating process, which comprises the following steps:
(1) and collecting: absorbing the stone powder mixed with the scrap iron generated by cutting and polishing the stone through a dust collector;
when the stone powder passes through the dust hood 1, the magnet 10 arranged in the dust hood magnetically attracts the iron filings;
b, washing the stone powder without the iron filings to the conveyer belt 2 by using water;
(2) mixing materials: respectively adding stone powder and natural biogel into a spiral conveyor 3 for conveying, stirring into a mixture and extruding;
(3) and drying: drying the mixture of stone powder and natural biogum extruded from the spiral conveyor 3 by a drying device 4;
(4) and granulating: and conveying the dried mixture into a granulator 5, granulating the dried mixture by using the granulator, and packaging and storing.
According to the energy-saving environment-friendly deironing powder recycling and granulating processing technology, a dust collector is used for sucking stone powder into a collecting cover 1 in the stone cutting and polishing process, iron in the stone powder is adsorbed by a magnet 10 on the collecting cover 1, the deironing stone powder is continuously sucked into a pipeline of the dust collector, the scrap iron-removed stone powder is washed onto a conveying belt 2 by water, and the collected stone powder is granulated and processed into particles for storage; the scrap iron is uniformly collected on the collecting cover, so that not only can iron be recycled, but also the effect of recycling the iron-removing stone powder is good, and the iron-removing stone powder is more energy-saving and environment-friendly; the invention not only can solve the problem of land occupation of the stone powder, but also can avoid the flying of the dust in the cutting and polishing process by recycling, improve the working environment and be beneficial to protecting the body health of workers; the environment pollution is avoided, and the environment is more protected; and natural biological glue is adopted to mix stone powder, so that the stone powder is more environment-friendly.
The invention also comprises a dehydration step between the step (1) and the step (2), stone powder and water are conveyed to a screw conveyor 3 through a conveying belt 2, and excessive water is filtered during the conveying process.
The invention collects the water filtered out in the dehydration step and circularly uses the water to wash stone powder generated by cutting and polishing the stone material to enter a stone powder collecting tank; the filtered water contains a small amount of stone powder, and the environment is polluted by the small amount of stone powder when the water is directly drained, so that the water is used for washing the stone powder again, the drainage problem is solved, the water resource is recycled, and the water is saved.
According to the dust collector, the air delivery pipe 11 is arranged above the conveying belt 2, the air delivery pipe 11 is provided with the plurality of spraying ports 12, the stone powder after iron removal is conveyed into the air delivery pipe 11, water flow sprays and washes the stone powder in the air delivery pipe 11 to the conveying belt 2 through the spraying ports 12, and the conveying belt 2 filters redundant moisture in the stone powder in the process of conveying the stone powder to the screw conveyor 3.
The natural biological glue is prepared by mixing crushed algae and water and stirring; the algae is used for secreting mucus or producing colloidal substances, so that the stone powder can be firmly bonded together; and the algae is used for preparing the natural biological glue, so the cost is lower.
In the invention, before the step (2), algae and water are stirred in advance by a stirring mechanism 6, wherein the mixing weight ratio of the algae to the water is 10: 3-5; the viscosity of the uniformly mixed natural biological glue is better.
In the invention, a stirring device for stirring stone powder and natural biological glue again is arranged between the step (2) and the step (3); the mixing is more uniform, and the stone powder is bonded more firmly.
The mixing weight ratio of the stone powder and the natural biogel is 10: 0.5 to 1; the mixing is more uniform, and the stone powder is bonded more firmly.
In the step (4), the screening device is arranged to screen out the particles with larger particle size, package and store the particles, the secondary processing is convenient and suitable, and the particles with smaller particle size are returned to the step (2) to be mixed with the stone powder and the glue again for the next granulation.
The stone powder can be reused after granulation, for example, when the stone powder is used as a brick making raw material, the stone powder is granulated and smashed into powder, the stone powder and a concrete material are mixed and stirred together, and the mixture is poured into a brick mold to form a brick without natural biological glue; or after the stone powder is granulated and smashed, the stone powder and the natural biogum are separated by a precipitation method, the stone powder is precipitated on the bottom layer relative to the natural biogum, and the stone powder is separately filtered out for making bricks, so that the influence of the natural biogum on the brick making quality is avoided.
The invention also comprises a stone powder screening step, wherein stone powder blocks with larger particle size and unsuitable for granulation are screened out, granulation is carried out after further crushing, and an L-shaped sieve plate is used for screening the stone powder and the stone powder blocks, the sieve plate is provided with a first plate transversely arranged at the notch of the stone powder collecting tank and a second plate extending outwards from one end of the first plate, the second plate extends towards the stone powder collecting tank in a back-to-back manner and slightly inclines downwards, and sieve holes are arranged on the first plate; the stone powder flows through the sieve pores along the water flow, stone powder blocks with the particle size larger than that of the sieve pores cannot pass through the sieve pores along with the water flow, impact the stone powder blocks by the water flow, are blocked by the first plate, then roll to the second plate, and then move downwards under the action of gravity and are collected by the second plate; the stone powder blocks with larger particles can be crushed and then granulated, and can also be directly transported, and the particles can not cause dust flying.
In the step of cleaning the powder by the conveying belt, the water spraying mechanism for washing the conveying belt is arranged at the front end of the conveying belt, and after the conveying belt conveys the stone powder, the conveying belt is washed clean by the water spraying mechanism and the residual stone powder on the conveying belt can be taken away, so that the stone powder is prevented from remaining on the conveying belt.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.

Claims (9)

1. An energy-saving environment-friendly deironing powder recycling and granulating processing technology is characterized by comprising the following steps:
(1) collecting the stone powder and removing iron from the stone powder;
(2) mixing materials: stirring stone powder and natural biogel into a mixture;
(3) and drying: drying the mixture of the stone powder and the natural biogel by a drying device;
(4) and granulating: and conveying the dried mixture into a granulator, granulating the dried mixture by the granulator, and packaging and storing.
2. The energy-saving environment-friendly deironing powder recycling and granulating processing technology as claimed in claim 1, characterized in that: in the step (1), the dust collector absorbs stone powder mixed with iron filings generated by cutting and polishing the stone, the magnet arranged in the dust hood magnetically attracts the iron filings, and then the stone powder without the iron filings is washed to the conveyor belt by water.
3. The energy-saving environment-friendly deironing powder recycling and granulating processing technology as claimed in claim 2, characterized in that: and (2) a dehydration step is also arranged between the step (1) and the step (2), and the stone powder and the water are conveyed to the next procedure through a conveying belt and excess water is filtered during the conveying process.
4. The energy-saving and environment-friendly deironing powder recycling and granulating processing technology as claimed in claim 3, characterized in that: the water filtered out on the conveyor belt is collected and recycled for scouring stone powder onto the conveyor belt.
5. The energy-saving environment-friendly deironing powder recycling and granulating processing technology as claimed in claim 1, characterized in that: in the step (2), the stone powder and the natural biogel are respectively added into a screw conveyer for conveying, stirring into a mixture and extruding.
6. The energy-saving environment-friendly deironing powder recycling and granulating processing technology as claimed in claim 1, characterized in that: the natural biological glue is prepared by mixing crushed algae and water and stirring.
7. The energy-saving and environment-friendly deironing powder recycling and granulating processing technology as claimed in claim 6, characterized in that: before the step (2), stirring and mixing algae and water in advance through a stirring mechanism, wherein the mixing weight ratio of the algae to the water is 10: 3 to 5.
8. The energy-saving environment-friendly deironing powder recycling and granulating processing technology as claimed in claim 1, characterized in that: and (3) a stirring device for stirring the stone powder and the natural biogum again is arranged between the step (2) and the step (3).
9. The energy-saving environment-friendly deironing powder recycling and granulating processing technology as claimed in claim 1, characterized in that: the mixing weight ratio of the stone powder to the natural biogel is 10: 0.5 to 1.
CN202011077880.4A 2020-10-10 2020-10-10 Energy-saving environment-friendly deironing powder recycling and granulating processing technology Pending CN112209653A (en)

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CN202011077880.4A CN112209653A (en) 2020-10-10 2020-10-10 Energy-saving environment-friendly deironing powder recycling and granulating processing technology

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Application Number Priority Date Filing Date Title
CN202011077880.4A CN112209653A (en) 2020-10-10 2020-10-10 Energy-saving environment-friendly deironing powder recycling and granulating processing technology

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Publication Number Publication Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113634309A (en) * 2021-08-12 2021-11-12 福建泉能石粉综合利用有限公司 Efficient recycling and granulating process for stone powder

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CN104941774A (en) * 2015-07-13 2015-09-30 黄顺昌 Method for recovering and processing waste granite into ceramic tile raw material
CN105837086A (en) * 2016-03-29 2016-08-10 德清华梦木制品有限公司 Decorative stone plate and manufacturing method thereof
CN107512870A (en) * 2017-09-21 2017-12-26 成都新柯力化工科技有限公司 A kind of environment friendly light building decoration artificial stone and preparation method
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113634309A (en) * 2021-08-12 2021-11-12 福建泉能石粉综合利用有限公司 Efficient recycling and granulating process for stone powder

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