CN112180872B - Devices for Industrial Process Control - Google Patents
Devices for Industrial Process Control Download PDFInfo
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- CN112180872B CN112180872B CN202011094910.2A CN202011094910A CN112180872B CN 112180872 B CN112180872 B CN 112180872B CN 202011094910 A CN202011094910 A CN 202011094910A CN 112180872 B CN112180872 B CN 112180872B
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
本发明公开了用于工业过程控制的装置,包括承载壳,所述承载壳内安装有用于工业生产玻璃裁切边各个位置精准检侧用的检测组件,且承载壳内安装有用于玻璃裁切边固定用的固定组件,本发明利用承载壳对玻璃切割后的边条进行收集,并利用固定组件与检测组件的相互配合,从而实现对玻璃切割边的切割口进行检测,与现有的人员对切割边进行收尾及中部取样检测相比,省去了切割边再次裁切的步骤,避免了切割时人员割伤的风险,同时可以对整条切割边任意位置进行检测,检测结果更加准确。
The invention discloses a device for industrial process control, comprising a bearing shell, in which a detection component used for precise inspection of each position of a cutting edge of industrial production glass is installed, and a bearing shell is installed in the bearing shell for glass cutting For the fixing component for edge fixing, the present invention collects the edge strips after cutting the glass by using the bearing shell, and utilizes the mutual cooperation between the fixing component and the detection component, so as to realize the detection of the cutting edge of the glass cutting edge, and is compatible with the existing personnel. Compared with the end and middle sampling detection of the cutting edge, the step of cutting the cutting edge again is omitted, which avoids the risk of personnel being cut during cutting.
Description
技术领域technical field
本发明涉及玻璃制造技术领域,具体为用于工业过程控制的装置。The invention relates to the technical field of glass manufacturing, in particular to a device for industrial process control.
背景技术Background technique
工业主要是指原料采集与产品加工制造的产业或工程,工业是社会分工发展的产物,经过手工业、机器工业几个发展阶段,工业是第二产业的组成部分,主要分为轻工业和重工业两大类。Industry mainly refers to the industry or engineering of raw material collection and product processing and manufacturing. Industry is the product of the development of social division of labor. After several development stages of handicraft industry and machine industry, industry is an integral part of the secondary industry, which is mainly divided into light industry and heavy industry. kind.
由工业制造的实物很多,玻璃就是其中一种,通过原料融化加工形成玻璃,然后再裁切至合适大小去用作使用,目前在玻璃生产过程中,需要对生产玻璃进行抽检,通常是在玻璃裁切时对裁切下来的部分进行检测,观察其厚度及裁切部分是否出现毛边等瑕疵,但是人员在检测时通常是对裁切下来的边条进行两边及中间选样抽检,导致抽检存在一定的误差,而且人员在敲玻璃时也存在割伤风险为此,我们提出用于工业过程控制的装置。There are many real objects manufactured by industry, and glass is one of them. Glass is formed by melting raw materials, and then cut to an appropriate size for use. At present, in the process of glass production, it is necessary to sample the production glass, usually in the glass. When cutting, inspect the cut part to observe its thickness and whether there are burrs and other defects in the cut part. However, when inspecting, the personnel usually select samples from both sides and the middle of the cut edge strip, which leads to the existence of random inspections. There is a certain error, and there is also a risk of cuts when people knock on the glass. For this reason, we propose devices for industrial process control.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种方便对玻璃裁切边高效准确检测的工业过程控制的装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an industrial process control device that facilitates efficient and accurate detection of glass cutting edges, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:用于工业过程控制的装置,包括承载壳,所述承载壳内安装有用于工业生产玻璃裁切边各个位置精准检侧用的检测组件,且承载壳内安装有用于玻璃裁切边固定用的固定组件。In order to achieve the above purpose, the present invention provides the following technical solutions: a device for industrial process control includes a bearing shell, and the bearing shell is installed with a detection component used for accurate side inspection of each position of the cutting edge of industrial production glass, and the bearing shell is installed. A fixing component for fixing the cutting edge of the glass is installed in the shell.
优选的,所述检测组件包括移动检测件和两个调节臂,所述承载壳两端开有移动槽,且两个调节臂分别位于两个移动槽内,两个所述调节臂顶部安装有轨道杆,且轨道杆横截面形状为缺口圆形结构,所述移动检测件固定在承载壳外侧,且承载壳表面开有用于轨道杆收纳用的收纳槽,通过检测组件实现对玻璃切割边的检测。Preferably, the detection assembly includes a movement detection piece and two adjustment arms, two ends of the carrying case are provided with moving slots, and the two adjustment arms are respectively located in the two movement slots, and the tops of the two adjustment arms are installed with The rail rod, and the shape of the cross-section of the rail rod is a circular structure with a gap, the movement detection piece is fixed on the outside of the bearing shell, and the surface of the bearing shell is provided with a receiving groove for accommodating the rail rod, and the detection component is used to realize the cutting edge of the glass. detection.
优选的,所述调节臂包括支撑杆,所述支撑杆顶部固定有L型连杆,且L型连杆顶部固定有连接球,并通过连接球与轨道杆底部滑动连接,所述支撑杆外侧固定有限位板,且移动槽两侧开有与限位板滑动连接的限位槽,所述承载壳底部对应移动槽端头处开有出口槽,且出口槽与限位槽连通,所述支撑杆底部固定有夹紧件,且支撑杆与移动槽内壁滑动连接,通过两个支撑杆在移动槽内的移动,使得其顶部的轨道杆能够与切割边的边口平行。Preferably, the adjusting arm includes a support rod, an L-shaped link is fixed on the top of the support rod, and a connecting ball is fixed on the top of the L-shaped link, and is slidably connected to the bottom of the track rod through the connecting ball, and the outer side of the support rod is The limiting plate is fixed, and the two sides of the moving groove are provided with limiting grooves that are slidably connected with the limiting plate, the bottom of the bearing shell is provided with an outlet groove corresponding to the end of the moving groove, and the outlet groove is communicated with the limiting groove. The bottom of the support rod is fixed with a clamping piece, and the support rod is slidably connected to the inner wall of the moving groove, and the rail rod at the top of the support rod can be parallel to the edge of the cutting edge through the movement of the two support rods in the moving groove.
优选的,所述夹紧件包括连接环,所述连接环套在支撑杆底部,且支撑杆底端固定有固定套,所述支撑杆外侧套有弹簧,且弹簧连段分别与固定套和连接环接触,通过夹紧件使得支撑杆能够在移动槽内限位。Preferably, the clamping member includes a connecting ring, the connecting ring is sleeved on the bottom of the support rod, and the bottom end of the support rod is fixed with a fixing sleeve, the outer side of the support rod is sleeved with a spring, and the connecting sections of the spring are respectively connected with the fixing sleeve and the fixing sleeve. The connecting ring is in contact, and the support rod can be limited in the moving groove through the clamping piece.
优选的,所述移动检测件包括丝杆和滑动杆,所述滑动杆两端均固定有安装板,且两个安装板固定在承载壳外侧两端,所述丝杆两端均通过轴承分别与两个安装板转动连接,且丝杆外侧螺纹套接有移动台,所述移动台与滑动杆滑动连接,且移动台外侧安装有检测臂,所述承载壳外侧固定有驱动电机,且驱动电机输出端与丝杆一端固定,通过移动检测件内的移动台移动,实现对切割边任意位置的检测,方便灵活。Preferably, the movement detection member includes a screw rod and a sliding rod, both ends of the sliding rod are fixed with mounting plates, and the two mounting plates are fixed at both ends of the outer side of the bearing shell, and the two ends of the screw rod are respectively connected by bearings. It is rotatably connected with two mounting plates, and a mobile table is threadedly sleeved on the outer side of the screw rod. The mobile table is slidably connected with the sliding rod, and a detection arm is installed on the outer side of the mobile table. The output end of the motor is fixed with one end of the screw rod, and the detection of any position of the cutting edge can be realized by moving the mobile stage in the moving detection piece, which is convenient and flexible.
优选的,所述检测臂包括连接柱,所述连接柱固定在移动台顶部,且连接柱外侧滑动套接有转动台,所述转动台外侧固定有伸缩杆,且伸缩杆外侧固定有连接台,所述连接台一侧固定有用于玻璃切割边检查用的放大镜,且另一侧固定有支撑板,所述支撑板内滑动插接有限位柱,所述限位柱底端固定有与轨道杆外侧滑动连接的U型套,通过检测臂的移动实现对切割边的检测。Preferably, the detection arm includes a connecting column, the connecting column is fixed on the top of the moving table, and the outer side of the connecting column is slidably sleeved with a rotating table, the outer side of the rotating table is fixed with a telescopic rod, and the outer side of the telescopic rod is fixed with a connecting table , a magnifying glass for glass cutting edge inspection is fixed on one side of the connecting table, and a support plate is fixed on the other side, and a limit post is slidably inserted into the support plate, and the bottom end of the limit post is fixed with a rail The U-shaped sleeve slidably connected on the outside of the rod realizes the detection of the cutting edge through the movement of the detection arm.
优选的,所述连接柱外侧螺纹套接有调节帽,调节帽可以对转动台进行挤压,使其在不检测时,能保持稳定不晃动。Preferably, an adjusting cap is threadedly sleeved on the outer side of the connecting column, and the adjusting cap can squeeze the turntable, so that it can keep stable and not shake when it is not detected.
优选的,所述固定组件包括承载板,所述承载壳内安装有承载槽,且承载板滑动安装在承载槽内,所述承载板内安装有多个真空吸盘,所述承载壳底部对应承载槽两端均固定有L型板,且L型板内安装有电动推杆,所述电动推杆输出端与承载板底部固定,通过固定组件实现对玻璃切割边的固定,方便人员的检测。Preferably, the fixing assembly includes a bearing plate, a bearing slot is installed in the bearing shell, and the bearing plate is slidably installed in the bearing slot, a plurality of vacuum suction cups are installed in the bearing plate, and the bottom of the bearing shell corresponds to the bearing Both ends of the slot are fixed with L-shaped plates, and an electric push rod is installed in the L-shaped plate. The output end of the electric push rod is fixed with the bottom of the carrier plate, and the glass cutting edge is fixed by the fixing component, which is convenient for personnel to detect.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明利用承载壳对玻璃切割后的边条进行收集,并利用固定组件与检测组件的相互配合,从而实现对玻璃切割边的切割口进行检测,与现有的人员对切割边进行收尾及中部取样检测相比,省去了切割边再次裁切的步骤,避免了切割时人员割伤的风险,同时可以对整条切割边任意位置进行检测,检测结果更加准确。The invention collects the edge strips after glass cutting by using the bearing shell, and utilizes the mutual cooperation of the fixing component and the detection component, so as to realize the detection of the cutting edge of the glass cutting edge, and perform the finishing and middle part of the cutting edge with the existing personnel. Compared with sampling detection, the step of cutting the cutting edge again is omitted, and the risk of personnel being cut during cutting is avoided. At the same time, any position of the entire cutting edge can be detected, and the detection result is more accurate.
附图说明Description of drawings
图1为本发明整体外形结构示意图;Fig. 1 is the overall outline structure schematic diagram of the present invention;
图2为本发明整体外形另一角度结构示意图;Fig. 2 is another angle structure schematic diagram of the overall shape of the present invention;
图3为本发明局部剖视结构示意图;Fig. 3 is the partial sectional structure schematic diagram of the present invention;
图4为本发明固定组件局部剖视结构示意图;FIG. 4 is a partial cross-sectional structural schematic diagram of the fixing assembly of the present invention;
图5为本发明限位板与限位槽连接示意图;5 is a schematic diagram of the connection between the limit plate and the limit slot of the present invention;
图6为本发明调节臂结构示意图;Fig. 6 is the structural schematic diagram of the adjusting arm of the present invention;
图7为本发明移动检测件局部结构示意图;FIG. 7 is a schematic diagram of the partial structure of the movement detection part of the present invention;
图8为本发明U型套与轨道杆连接示意图;8 is a schematic diagram of the connection between the U-shaped sleeve and the track rod of the present invention;
图9为图2中A处放大图。FIG. 9 is an enlarged view of part A in FIG. 2 .
图中:1-承载壳;2-检测组件;3-固定组件;4-移动检测件;5-调节臂;6-移动槽;7-轨道杆;8-支撑杆;9-L型连杆;10-连接球;11-限位板;12-限位槽;13-出口槽;14-夹紧件;15-连接环;16-固定套;17-弹簧;18-丝杆;19-滑动杆;20-安装板;21-移动台;22-检测臂;23-驱动电机;24-连接柱;25-转动台;26-伸缩杆;27-连接台;28-放大镜;29-支撑板;30-限位柱;31-U型套;32-调节帽;33-承载板;34-真空吸盘;35-L型板;36-收纳槽;37-承载槽;38-电动推杆。In the figure: 1-bearing shell; 2-detection component; 3-fixed component; 4-moving detection piece; 5-adjusting arm; 6-moving groove; 7-track rod; 8-support rod; 9-L-type connecting rod ;10-connecting ball;11-limiting plate;12-limiting slot;13-exit slot;14-clamping piece;15-connecting ring;16-fixing sleeve;17-spring;18-screw rod;19- Sliding rod; 20-installation plate; 21-mobile stage; 22-detection arm; 23-drive motor; 24-connection column; 25-rotation stage; 26- telescopic rod; 27-connection stage; 28-magnifying glass; 29-support plate; 30-limiting column; 31-U-shaped sleeve; 32-adjusting cap; 33-bearing plate; 34-vacuum suction cup; 35-L-shaped plate; 36-storage slot; 37-bearing slot; 38-electric push rod .
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-9,图示中的用于工业过程控制的装置,包括承载壳1,承载壳1主要用于对玻璃裁切边的承载收纳,所述承载壳1内安装有用于工业生产玻璃裁切边各个位置精准检侧用的检测组件2,且承载壳1内安装有用于玻璃裁切边固定用的固定组件3。Please refer to Figures 1-9, the device for industrial process control in the figure includes a
其中,检测组件2包括移动检测件4和两个调节臂5,所述承载壳1两端开有移动槽6,且两个调节臂5分别位于两个移动槽6内,两个所述调节臂5顶部安装有轨道杆7,且轨道杆7横截面形状为缺口圆形结构,所述移动检测件4固定在承载壳1外侧,且承载壳1表面开有用于轨道杆7收纳用的收纳槽36,在轨道杆7不使用时,处于收纳槽36内,不影响对玻璃的承载;The
调节臂5包括支撑杆8,所述支撑杆8顶部固定有L型连杆9,且L型连杆9顶部固定有连接球10,并通过连接球10与轨道杆7底部滑动连接,所述支撑杆8外侧固定有限位板11,且移动槽6两侧开有与限位板11滑动连接的限位槽12,所述承载壳1底部对应移动槽6端头处开有出口槽13,且出口槽13与限位槽12连通,所述支撑杆8底部固定有夹紧件14,且支撑杆8与移动槽6内壁滑动连接,通过两个支撑杆8与玻璃边两端相抵,从而带动轨道杆7保持与玻璃边的平行;The adjusting
同时,夹紧件14包括连接环15,连接环15内口满足限位板11的穿过,所述连接环15套在支撑杆8底部,且支撑杆8底端固定有固定套16,所述支撑杆8外侧套有弹簧17,且弹簧17连段分别与固定套16和连接环15接触,通过弹簧17的挤压,使得连接环15始终与承载壳1底部挤压,并在限位板11移动到出口槽13的时候,能够在弹簧17的作用下,直接穿过出口槽13;At the same time, the
轨道杆7与玻璃切割边外端平行的原理:由于玻璃在生产过程中,由于原版玻璃不满足尺寸要求,因此对其进行切割,会对玻璃外边裁切,裁切线为一条直线,在对裁切边进行检测时,主要对裁切线处进行检测,再检测时,首先对裁切边进行收集固定,然后通过两个支撑杆8在移动槽6内移动,使得两个支撑杆8能够对裁切边相抵,从而使支撑杆8顶端的轨道杆7保持与裁切边的拆卸线平行,同时通过弹簧17的挤压,使得支撑杆8外侧的限位板11与限位槽12挤压,防止其出现意外移动,使其稳定。The principle that the
另外,移动检测件4包括丝杆18和滑动杆19,所述滑动杆19两端均固定有安装板20,且两个安装板20固定在承载壳1外侧两端,所述丝杆18两端均通过轴承分别与两个安装板20转动连接,且丝杆18外侧螺纹套接有移动台21,所述移动台21与滑动杆19滑动连接,且移动台21外侧安装有检测臂22,所述承载壳1外侧固定有驱动电机23,且驱动电机23输出端与丝杆18一端固定,通过驱动电机23转动,带动丝杆18转动,从而使得检测臂22能够移动,方便对裁切边整体的检测;In addition, the
检测臂22包括连接柱24,所述连接柱24固定在移动台21顶部,且连接柱24外侧滑动套接有转动台25,所述转动台25外侧固定有伸缩杆26,且伸缩杆26外侧固定有连接台27,所述连接台27一侧固定有用于玻璃切割边检查用的放大镜28,放大镜28主要为玻璃检测用30倍放大镜28,且另一侧固定有支撑板29,所述支撑板29内滑动插接有限位柱30,所述限位柱30底端固定有与轨道杆7外侧滑动连接的U型套31,通过转动台25及伸缩杆26的相互配合,使得放大镜28的检测范围更广;The
其中,连接柱24外侧螺纹套接有调节帽32,使得检测臂22在不检测时,能够移动到外侧,并通过调节帽32拧紧实现对其的固定,不影响玻璃的放入。The adjusting
另外,固定组件3包括承载板33,所述承载壳1内安装有承载槽37,且承载板33滑动安装在承载槽37内,所述承载板33内安装有多个真空吸盘34,所述承载壳1底部对应承载槽37两端均固定有L型板35,且L型板35内安装有电动推杆38,所述电动推杆38输出端与承载板33底部固定;In addition, the fixing
固定组件3固定原理:再将玻璃放入承载壳1后,通过承载板33内的真空吸盘34对玻璃进行吸附固定,然后通过两个电动推杆38伸缩,使其移动到一定高度,满足放大镜28的正常观察。The fixing principle of the fixing component 3: after the glass is put into the bearing
本方案中,通过固定组件3对玻璃进行吸附后升起,然后再通过人员调节两个支撑杆8距离,使得轨道杆7能够与裁切边保持平行,之后通过将连接台27移动到轨道杆7附近,并将U型套31套在轨道杆7外侧,从而使得放大镜28能够一直对裁切边的切口进行观察,同时通过驱动电机23的转动,带动使得放大镜28能够对裁切边任意位置进行观察,与现有的人员对切割边进行收尾及中部取样检测相比,省去了切割边再次裁切的步骤,避免了切割时人员割伤的风险,同时可以对整条切割边任意位置进行检测。In this solution, the glass is lifted up after being adsorbed by the fixing
本方案中,承载壳1上设计的承载槽37和收纳槽36在对承载板33及轨道杆7收纳时,能够避免其突出承载壳1表面,使得玻璃在承载壳1内移动更加平滑顺畅。In this solution, the bearing
本方案中,驱动电机23优选Y80M1-2型号,电动推杆38优选ANT-35型号,电机运行电路为常规电机正反转控制程序,电路运行为现有常规电路,本方案中涉及的电路以及控制均为现有技术,在此不进行过多赘述。In this scheme, the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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