CN112171352B - A fully automatic ruler body datum surface processing device - Google Patents
A fully automatic ruler body datum surface processing device Download PDFInfo
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- 230000001360 synchronised effect Effects 0.000 claims description 44
- 238000013519 translation Methods 0.000 claims description 13
- 238000003801 milling Methods 0.000 claims description 9
- 210000000078 claw Anatomy 0.000 claims description 6
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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Abstract
Description
技术领域technical field
本发明属于加工设备技术领域,涉及一种全自动尺体基准面加工装置。The invention belongs to the technical field of processing equipment, and relates to an automatic ruler body datum surface processing device.
背景技术Background technique
水平尺带有水准泡,可用于检验、测量、划线、设备安装、工业工程的施工,水平尺是利用液面水平的原理,以水准泡直接显示角位移,测量被测表面相对水平位置、铅垂位置、倾斜位置偏离程度的一种计量器具。水平尺主要用来检测或测量水平和垂直度,可分为铝合金方管型、工字型、压铸型、塑料型、异形等多种规格,水平尺材料的平直度和水准泡质量,决定了水平尺的精确性和稳定性。The spirit level has a level bubble, which can be used for inspection, measurement, marking, equipment installation, and industrial engineering construction. The spirit level uses the principle of liquid level level to directly display the angular displacement with the level bubble, and measure the relative horizontal position of the measured surface, A measuring instrument for the deviation of the vertical position and the inclined position. The level is mainly used to detect or measure the level and verticality. It can be divided into aluminum alloy square tube type, I-shaped type, die-casting type, plastic type, special-shaped and other specifications. The straightness of the level material and the quality of the level bubble, Determines the accuracy and stability of the spirit level.
针对铝合金方管型的水平尺,需要将水平尺测量基准面进行铣削加工。通常都是将尺体放置在铣床上进行加工,由于尺体的基准面的宽度相对较小,若是单个尺体依次进行加工,非常浪费时间,而且每次将尺体放置在铣床的加工台面上,都需进行一次固定装夹再加工,加工完成后再将尺体取下,这种加工方式不仅工作效率低,而且操作工人的劳动强度非常大。For the spirit level of the aluminum alloy square tube type, the measuring datum plane of the spirit level needs to be milled. Usually, the ruler is placed on the milling machine for processing. Since the width of the reference plane of the ruler is relatively small, if a single ruler is processed in sequence, it is very time-consuming, and the ruler is placed on the processing table of the milling machine every time. , all need to be fixed and clamped for reprocessing, and then the ruler body is removed after the processing is completed. This processing method not only has low work efficiency, but also has a very high labor intensity for operators.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对现有的水平尺的基准面的加工过程中存在的上述问题,而提出了一种批量加工、自动上下料、自动装夹的加工装置。The purpose of the present invention is to solve the above problems existing in the processing of the datum plane of the existing level, and propose a processing device for batch processing, automatic loading and unloading, and automatic clamping.
本发明的目的可通过下列技术方案来实现:The object of the present invention can be realized through the following technical solutions:
一种全自动尺体基准面加工装置,其特征在于,它包括上下料机构、固定装夹机构和加工机构,所述的上下料机构包括输送装置和转移装置,输送装置上设有上下重叠设置的上输送平台和下输送平台,若干待加工的尺体紧密排列放置在下输送平台上,输送装置上前后间隔设有上下料工位和转移工位,所述上输送平台和下输送平台沿前后方向相对反向平移,以使上输送平台和下输送平台能分别交错对应上下料工位和转移工位,所述的加工机构用于加工铣削尺体的基准面,加工机构上设有一加工平台,固定装夹机构设置在该加工平台上用于固定装夹尺体,所述的转移装置设置在上述转移工位的上方,转移装置用于将下输送平台上的待加工尺体转移至加工平台上进行加工,并将加工好的尺体从加工平台上转移至上输送平台上。A fully automatic ruler body datum surface processing device is characterized in that it includes a loading and unloading mechanism, a fixed clamping mechanism and a processing mechanism, and the loading and unloading mechanism includes a conveying device and a transfer device. The upper conveying platform and the lower conveying platform are placed on the lower conveying platform in close arrangement, and the upper and lower conveying platforms are provided with loading and unloading stations and transfer stations at the front and rear of the conveying device. The direction is relatively reversed and translated, so that the upper conveying platform and the lower conveying platform can be staggered corresponding to the loading and unloading station and the transfer station respectively. , the fixed clamping mechanism is arranged on the processing platform for fixing and clamping the ruler body, the transfer device is arranged above the above-mentioned transfer station, and the transfer device is used to transfer the ruler body to be processed on the lower conveying platform to the processing The processing is carried out on the platform, and the processed ruler is transferred from the processing platform to the upper conveying platform.
在上述的一种全自动尺体基准面加工装置中,所述的转移装置包括转移机架以及固定设置在转移机架上的夹紧组件,该夹紧组件向下夹紧对应输送工位上的尺体并将其抬升,转移机架上还设有一驱动装置用于驱动夹紧组件向上述加工平台方向平移。In the above-mentioned automatic ruler body datum surface processing device, the transfer device includes a transfer frame and a clamping assembly fixedly arranged on the transfer frame, the clamping assembly downwardly clamps the corresponding conveying station The ruler body is lifted and the transfer frame is also provided with a driving device for driving the clamping assembly to translate in the direction of the processing platform.
在上述的一种全自动尺体基准面加工装置中,所述的驱动装置包括上料架、第一同步带组件和第一动力电机,第一动力电机固定设置在上述转移机架上,上料架滑动设置在转移机架上,第一同步带组件包括第一主动轮、第一被动轮、第一同步带,第一主动轮与第一动力电机的电机轴固连,第一被动轮转动设置在转移机架上,第一同步带绕设经过第一主动轮和第一被动轮后,第一同步带的两端与上料架固连,第一动力电机驱动上料架向加工平台方向平移。In the above-mentioned automatic ruler body datum surface processing device, the driving device includes a feeding frame, a first synchronous belt assembly and a first power motor, and the first power motor is fixedly arranged on the above-mentioned transfer frame, and the upper The material rack is slidably arranged on the transfer frame. The first synchronous belt assembly includes a first driving wheel, a first driven wheel and a first synchronous belt. The first driving wheel is fixedly connected with the motor shaft of the first power motor, and the first driven wheel It is rotatably arranged on the transfer frame. After the first synchronous belt is wound around the first driving wheel and the first driven wheel, the two ends of the first synchronous belt are fixedly connected with the feeding frame, and the first power motor drives the feeding frame to the processing. Platform direction translation.
在上述的一种全自动尺体基准面加工装置中,所述的驱动装置还包括导向机构,该导向机构包括导轨和滑块,两导轨间隔固定设置在上料架的底部,若干滑块滑动设置在各导轨上,滑块的底部固定设置在转移机架上。In the above-mentioned automatic ruler body datum surface processing device, the drive device further includes a guide mechanism, the guide mechanism includes a guide rail and a slider, the two guide rails are fixedly arranged at the bottom of the feeding rack at intervals, and several sliders slide It is arranged on each guide rail, and the bottom of the slider is fixedly arranged on the transfer rack.
在上述的一种全自动尺体基准面加工装置中,所述的夹紧组件包括夹爪、宽型气爪和升降气缸,升降气缸的缸体固定设置在上述上料架上,升降气缸的活塞杆竖直向下伸出与一安装板固连,宽型气爪的缸体固定设置在该安装板上,升降气缸用于驱动宽型气缸上下升降,两夹爪对称设置在宽型气爪的活塞杆上,宽型气爪驱动两夹爪沿宽度方向开合,以使夹爪夹紧或放开对应尺体。In the above-mentioned automatic ruler body datum surface processing device, the clamping assembly includes a clamping jaw, a wide air jaw and a lifting cylinder, the cylinder body of the lifting cylinder is fixedly arranged on the above-mentioned feeding frame, and the lifting cylinder is The piston rod extends vertically downward and is fixedly connected with a mounting plate. The cylinder body of the wide-type air claw is fixed on the mounting plate. The lifting cylinder is used to drive the wide-type air cylinder to move up and down. On the piston rod of the jaw, the wide air gripper drives the two jaws to open and close in the width direction, so that the jaws can clamp or release the corresponding ruler body.
在上述的一种全自动尺体基准面加工装置中,所述的输送装置包括输送机架、第二同步带组件和第二动力电机,上述上输送平台和下输送平台滑动设置在输送机架上,第二同步带组件包括转动设置在输送机架上的第二同步带,该第二同步带包括输送方向相反的上段和下段,第二动力电机固定设置在输送机架上用于驱动同步带转动,所述上输送平台与同步带的上段固连,下输送平台与同步带的下段固连。In the above-mentioned automatic ruler body datum surface processing device, the conveying device includes a conveying frame, a second synchronous belt assembly and a second power motor, and the upper conveying platform and the lower conveying platform are slidably arranged on the conveying frame. Above, the second synchronous belt assembly includes a second synchronous belt rotatably arranged on the conveyor frame, the second synchronous belt includes an upper section and a lower section with opposite conveying directions, and the second power motor is fixedly arranged on the conveyor frame for driving the synchronous belt When the belt rotates, the upper conveying platform is fixedly connected with the upper section of the synchronous belt, and the lower conveying platform is fixedly connected with the lower section of the synchronous belt.
在上述的一种全自动尺体基准面加工装置中,所述的第二同步带组件还包括第二主动轮和第二被动轮,若干第二被动轮转动设置在输送机架上,第二主动轮与第二动力电机的电机轴固连,第二同步带闭合绕设经过第二主动轮和各第二被动轮。In the above-mentioned automatic ruler body datum surface processing device, the second synchronous belt assembly further includes a second driving wheel and a second driven wheel, a plurality of second driven wheels are rotatably arranged on the conveyor frame, and the second The driving wheel is fixedly connected with the motor shaft of the second power motor, and the second synchronous belt is closed and wound around the second driving wheel and each second driven wheel.
在上述的一种全自动尺体基准面加工装置中,所述的上输送平台上固定设有一上固定块,下输送平台上固定设有一下固定块,上固定块和下固定块的上方均固定设有一压块,第二同步带上段夹紧固定设置在上固定块和压块之间,第二同步带下段夹紧固定设置在下固定块和压块之间。In the above-mentioned automatic ruler body datum surface processing device, an upper fixing block is fixed on the upper conveying platform, and a lower fixing block is fixed on the lower conveying platform. A pressure block is fixedly arranged, the upper section of the second synchronous belt is clamped and fixed between the upper fixed block and the pressure block, and the lower section of the second synchronous belt is clamped and fixed between the lower fixed block and the pressure block.
在上述的一种全自动尺体基准面加工装置中,所述的转移机架与输送机架固连。In the above-mentioned automatic ruler body datum surface processing device, the transfer frame is fixedly connected with the conveyor frame.
在上述的一种全自动尺体基准面加工装置中,所述的固定装夹机构包括上下压紧装置和前后压紧装置,加工平台上设有一加工工位,若干待加工的尺体紧密排列放置在该加工工位内,两组前后压紧装置前后对称设置在加工工位的前后两侧,以使两组前后压紧装置能够压紧尺体的前后两侧面,两组上下压紧装置左右对称设置在加工工位的左右两侧,以使两组上下压紧装置能够伸入各尺体的左右两开口的内腔中,并向下压紧尺体内腔壁。In the above-mentioned automatic ruler body datum surface processing device, the fixed clamping mechanism includes an upper and lower pressing device and a front and rear pressing device, a processing station is provided on the processing platform, and a number of ruler bodies to be processed are closely arranged Placed in the processing station, two sets of front and rear pressing devices are symmetrically arranged on the front and rear sides of the processing station, so that the two sets of front and rear pressing devices can press the front and rear sides of the ruler body, and the two sets of upper and lower pressing devices The left and right are symmetrically arranged on the left and right sides of the processing station, so that the two sets of upper and lower pressing devices can extend into the inner cavity of the left and right openings of each ruler body, and press down the inner cavity wall of the ruler body.
在上述的一种全自动尺体基准面加工装置中,所述的上下压紧装置包括弹性压紧组件、平移气缸和支撑板,两支撑板滑动设置在加工平台上,弹性压紧组件转动设置在两支撑板上,所述的弹性压紧组件靠近尺体的一端始终处于向下压紧的状态,平移气缸的缸体固定设置在加工平台上,用于驱动弹性压紧组件向靠近尺体一侧平移,以使弹性压紧组件伸入尺体的内腔中并向下压紧尺体。In the above-mentioned automatic ruler body datum surface processing device, the upper and lower pressing device includes an elastic pressing component, a translation cylinder and a supporting plate, the two supporting plates are slidably arranged on the processing platform, and the elastic pressing component is rotatably arranged On the two support plates, one end of the elastic pressing assembly close to the ruler body is always in a downwardly pressed state, and the cylinder body of the translation cylinder is fixedly arranged on the processing platform for driving the elastic pressing assembly to approach the ruler body. One side is translated so that the elastic pressing component extends into the inner cavity of the ruler body and compresses the ruler body downward.
在上述的一种全自动尺体基准面加工装置中,所述的弹性压紧组件包括压紧杆、转轴和压簧,若干压紧杆沿转移方向间隔排列设置,且各压紧杆的位置与各个尺体的位置一一对应,转轴的两端穿过各压紧杆后分别与两支撑板固连,平移气缸的活塞杆上固定设有一连接板,所述的连接板上固定设有若干弹簧轴,弹簧轴向上穿过各压紧杆使压紧杆活动连接在连接板上,压簧套设在各弹簧轴上驱动压紧杆远离尺体一端始终向上抬升。In the above-mentioned automatic ruler body datum surface processing device, the elastic pressing component includes a pressing rod, a rotating shaft and a pressing spring, a plurality of pressing rods are arranged at intervals along the transfer direction, and the position of each pressing rod is Corresponding to the positions of each ruler, the two ends of the rotating shaft pass through the pressing rods and are respectively connected with the two support plates. A connecting plate is fixed on the piston rod of the translation cylinder, and the connecting plate is fixed with a connecting plate. A plurality of spring shafts, the spring shafts pass through each pressing rod upward to make the pressing rod movably connected to the connecting plate, and the pressing spring is sleeved on each spring shaft to drive the end of the pressing rod away from the ruler body to always rise upwards.
在上述的一种全自动尺体基准面加工装置中,所述的压紧杆靠近尺体一端的底部设有导向斜角。In the above-mentioned automatic ruler body datum surface processing device, the bottom of the pressing rod close to one end of the ruler body is provided with a guiding bevel.
在上述的一种全自动尺体基准面加工装置中,所述的前后压紧装置包括压板、驱动件和固定板,固定板固定设置在上述加工平台上,驱动件固定设置在固定板上用于驱动压板向压紧尺体方向移动。In the above-mentioned automatic ruler body datum surface processing device, the front and rear pressing device includes a pressing plate, a driving member and a fixing plate, the fixing plate is fixedly arranged on the above-mentioned processing platform, and the driving member is fixedly arranged on the fixing plate for the purpose of Drive the pressing plate to move in the direction of the pressing ruler.
在上述的一种全自动尺体基准面加工装置中,所述的压板包括活动压板和固定压板,固定压板与驱动件固连,多个驱动件对应驱动一块压板,所述的活动压板和固定压板上分别对应开有一燕尾槽,活动压板与固定压板滑动连接,活动压板的底部抵靠在上述加工平台上。燕尾槽的设计便于拆装和更换活动压板。In the above-mentioned automatic ruler body datum surface processing device, the pressure plate includes a movable pressure plate and a fixed pressure plate, the fixed pressure plate is fixedly connected with the driving member, and a plurality of driving members correspondingly drive a pressure plate, and the movable pressure plate and the fixed pressure plate are connected with each other. A dovetail groove is correspondingly formed on the pressure plate, the movable pressure plate is slidably connected with the fixed pressure plate, and the bottom of the movable pressure plate abuts on the processing platform. The dovetail groove is designed for easy disassembly and replacement of the movable platen.
在上述的一种全自动尺体基准面加工装置中,所述的加工平台上还设有一靠山组件,该靠山组件位于固定装夹机构的中间位置,两组尺体分设在该靠山组件的两侧,前后压紧装置压紧推动尺体,以使尺体向靠山组件一侧贴紧,并被前后压紧装置压紧贴靠在靠山组件上。In the above-mentioned automatic ruler body datum surface processing device, the processing platform is further provided with a backing assembly, the backing assembly is located in the middle position of the fixed clamping mechanism, and two sets of rulers are respectively arranged on the two sides of the backing assembly. The front and rear pressing devices press and push the ruler body, so that the ruler body is pressed against the side of the backer assembly, and is pressed against the backer assembly by the front and rear pressing devices.
在上述的一种全自动尺体基准面加工装置中,所述的加工机构包括铣床。In the above-mentioned automatic ruler body datum surface processing device, the processing mechanism includes a milling machine.
与现有技术相比,本发明通过将待加工的尺体放入下输送平台上,此时下输送平台处于上下料工位内,输送装置驱动下输送平台和上输送平台移动,使下输送平台从上下料工位转移至转移工位,上输送平台从转移工位转移至上下料工位,以使转移装置能将下输送平台上的尺体转移至加工平台的加工工位内;通过上下压紧装置和前后压紧装置分别沿上下、前后方向自动固定尺体,加工完成后能自动放开尺体,以便转移装置将加工好的尺体转移至上输送平台内,整个上料、加工、下料过程均不需要人工操作,自动化程度高,降低了工人的劳动强度,大大提高了生产效率和产品质量。Compared with the prior art, the present invention puts the ruler to be processed on the lower conveying platform, the lower conveying platform is in the loading and unloading station at this time, and the conveying device drives the lower conveying platform and the upper conveying platform to move, so that the lower conveying platform is moved. Transfer from the loading and unloading station to the transfer station, and the upper conveying platform is transferred from the transfer station to the loading and unloading station, so that the transfer device can transfer the ruler on the lower conveying platform to the processing station of the processing platform; The pressing device and the front and rear pressing devices automatically fix the ruler body in the up-down and front-rear directions respectively. After the processing is completed, the ruler body can be automatically released, so that the transfer device can transfer the processed ruler body to the upper conveying platform. The blanking process does not require manual operation, and the degree of automation is high, which reduces the labor intensity of workers and greatly improves production efficiency and product quality.
附图说明Description of drawings
图1是本发明的总体结构的正视图;Fig. 1 is the front view of the general structure of the present invention;
图2是本发明的输送装置和转移装置的俯视图;Fig. 2 is the top view of the conveying device and the transferring device of the present invention;
图3是本发明的夹紧组件的结构示意图;3 is a schematic structural diagram of the clamping assembly of the present invention;
图4是本发明的输送装置的结构示意图FIG. 4 is a schematic diagram of the structure of the conveying device of the present invention.
图5是本发明的固定装夹机构的结构示意图;Fig. 5 is the structural representation of the fixed clamping mechanism of the present invention;
图6是本发明的固定装夹机构的俯视图;Fig. 6 is the top view of the fixed clamping mechanism of the present invention;
图7是本发明的弹性压紧组件的结构示意图;Fig. 7 is the structural representation of the elastic pressing component of the present invention;
图8是本发明的前后压紧装置的结构示意图。FIG. 8 is a schematic structural diagram of the front and rear pressing device of the present invention.
图中,1、尺体;2、转移机架;201、上料架;202、第一动力电机;203、第一主动轮;204、第一被动轮;205、第一同步带;206、导轨;207、滑块;208、夹爪;209、宽型气爪;210、升降气缸;211、安装板;3、输送机架;301、第二动力电机;302、上输送平台;303、下输送平台;304、第二主动轮;305、第二被动轮;306、第二同步带;307、上固定块;308、下固定块;309、压块;4、平移气缸;401、支撑板;402、压紧杆;403、转轴;404、压簧;405、弹簧轴;406、固定压板;407、活动压板;408、驱动件;409、固定板;410、燕尾槽;411、靠山组件;412、导向斜角;5、铣床;501、加工平台。In the figure, 1, the ruler body; 2, the transfer frame; 201, the feeding frame; 202, the first power motor; 203, the first driving wheel; 204, the first driven wheel; 205, the first timing belt; 206, Rail; 207, Slider; 208, Gripper; 209, Wide Air Grip; 210, Lifting Cylinder; 211, Mounting Plate; 3, Conveyor Frame; 301, Second Power Motor; 302, Upper Conveying Platform; 303, Lower conveying platform; 304, the second driving wheel; 305, the second driven wheel; 306, the second timing belt; 307, the upper fixed block; 308, the lower fixed block; 309, the pressing block; 4, the translation cylinder; 401, the support plate; 402, pressure rod; 403, shaft; 404, pressure spring; 405, spring shaft; 406, fixed pressure plate; 407, movable pressure plate; 408, driving part; 409, fixed plate; 410, dovetail groove; 411, backer Components; 412, guide bevel; 5, milling machine; 501, processing platform.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and combined with the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments.
如图1所示,本发明所述的一种全自动尺体基准面加工装置,包括上下料机构、固定装夹机构和加工机构,所述的上下料机构包括输送装置和转移装置,输送装置上设有上下重叠设置的上输送平台302和下输送平台303,若干待加工的尺体1紧密排列放置在下输送平台303上,输送装置上前后间隔设有上下料工位和转移工位,所述上输送平台302和下输送平台303沿前后方向相对反向平移,以使上输送平台302和下输送平台303能分别交错对应上下料工位和转移工位,所述的加工机构用于加工铣削尺体1的基准面,加工机构上设有一加工平台501,固定装夹机构设置在该加工平台501上用于固定装夹尺体1,所述的转移装置设置在上述转移工位的上方,转移装置用于将下输送平台303上的待加工尺体1转移至加工平台501上进行加工,并将加工好的尺体1从加工平台501上转移至上输送平台302上。As shown in Figure 1, a fully automatic ruler body datum surface processing device according to the present invention includes a loading and unloading mechanism, a fixed clamping mechanism and a processing mechanism. The loading and unloading mechanism includes a conveying device and a transfer device. The conveying device There is an upper conveying
如图2所示,转移装置包括转移机架2以及固定设置在转移机架2上的夹紧组件,该夹紧组件向下夹紧对应输送工位上的尺体1并将其抬升,转移机架2上还设有一驱动装置用于驱动夹紧组件向上述加工平台501方向平移,所述的驱动装置包括上料架201、第一同步带205组件和第一动力电机202,第一动力电机202固定设置在上述转移机架2上,上料架201滑动设置在转移机架2上,第一同步带205组件包括第一主动轮203、第一被动轮204、第一同步带205,第一主动轮203与第一动力电机202的电机轴固连,第一被动轮204转动设置在转移机架2上,第一同步带205绕设经过第一主动轮203和第一被动轮204后,第一同步带205的两端与上料架201固连,第一动力电机202驱动上料架201向加工平台501方向平移,所述的驱动装置还包括导向机构,该导向机构包括导轨206和滑块207,两导轨206间隔固定设置在上料架201的底部,若干滑块207滑动设置在各导轨206上,滑块207的底部固定设置在转移机架2上。As shown in FIG. 2, the transfer device includes a transfer frame 2 and a clamping assembly fixedly arranged on the transfer frame 2. The clamping assembly downwardly clamps the
如图3所示,夹紧组件包括夹爪208、宽型气爪209和升降气缸210,升降气缸210的缸体固定设置在上述上料架201上,升降气缸210的活塞杆竖直向下伸出与一安装板211固连,宽型气爪209的缸体固定设置在该安装板211上,升降气缸210用于驱动宽型气爪209上下升降,两夹爪208对称设置在宽型气爪209的活塞杆上,宽型气爪209驱动两夹爪208沿宽度方向开合,以使夹爪208夹紧或放开对应尺体1。As shown in FIG. 3 , the clamping assembly includes a clamping
如图4所示,输送装置包括输送机架3、第二同步带306组件和第二动力电机301,上述上输送平台302和下输送平台303滑动设置在输送机架3上,第二同步带306组件包括转动设置在输送机架3上的第二同步带306,该第二同步带306包括输送方向相反的上段和下段,第二动力电机301固定设置在输送机架3上用于驱动同步带转动,所述上输送平台302与同步带的上段固连,下输送平台303与同步带的下段固连,所述的第二同步带306组件还包括第二主动轮304和第二被动轮305,若干第二被动轮305转动设置在输送机架3上,第二主动轮304与第二动力电机301的电机轴固连,第二同步带306闭合绕设经过第二主动轮304和各第二被动轮305,所述的上输送平台302上固定设有一上固定块307,下输送平台303上固定设有一下固定块308,上固定块307和下固定块308的上方均固定设有一压块309,第二同步带306上段夹紧固定设置在上固定块307和压块309之间,第二同步带306下段夹紧固定设置在下固定块308和压块309之间。As shown in FIG. 4 , the conveying device includes a conveying
如图5和图6所示,固定装夹机构包括上下压紧装置和前后压紧装置,加工平台501上设有一加工工位,若干待加工的尺体1紧密排列放置在该加工工位内,两组前后压紧装置前后对称设置在加工工位的前后两侧,以使两组前后压紧装置能够压紧尺体1的前后两侧面,两组上下压紧装置左右对称设置在加工工位的左右两侧,以使两组上下压紧装置能够伸入各尺体1的左右两开口的内腔中,并向下压紧尺体1内腔壁,加工平台501上还设有一靠山组件411,该靠山组件411位于固定装夹机构的中间位置,两组尺体1分设在该靠山组件411的两侧,前后压紧装置压紧推动尺体1,以使尺体1向靠山组件411一侧贴紧,并被前后压紧装置压紧贴靠在靠山组件411上。As shown in Figures 5 and 6, the fixed clamping mechanism includes up and down pressing devices and front and rear pressing devices, a processing station is provided on the
上下压紧装置包括弹性压紧组件、平移气缸4和支撑板401,两支撑板401滑动设置在加工平台501上,弹性压紧组件转动设置在两支撑板401上,所述的弹性压紧组件靠近尺体1的一端始终处于向下压紧的状态,平移气缸4的缸体固定设置在加工平台501上,用于驱动弹性压紧组件向靠近尺体1一侧平移,以使弹性压紧组件伸入尺体1的内腔中并向下压紧尺体1。The upper and lower pressing device includes an elastic pressing component, a
如图7所示,弹性压紧组件包括压紧杆402、转轴403和压簧404,若干压紧杆402沿转移方向间隔排列设置,且各压紧杆402的位置与各个尺体1的位置一一对应,转轴403的两端穿过各压紧杆402后分别与两支撑板401固连,平移气缸4的活塞杆上固定设有一连接板,所述的连接板上固定设有若干弹簧轴405,弹簧轴405向上穿过各压紧杆402使压紧杆402活动连接在连接板上,压簧404套设在各弹簧轴405上驱动压紧杆402远离尺体1一端始终向上抬升,所述的压紧杆402靠近尺体1一端的底部设有导向斜角412。As shown in FIG. 7 , the elastic pressing assembly includes a
如图8所示,前后压紧装置包括压板、驱动件408和固定板409,固定板409固定设置在上述加工平台501上,驱动件408固定设置在固定板409上用于驱动压板向压紧尺体1方向移动,所述的压板包括活动压板407和固定压板406,固定压板406与驱动件408固连,多个驱动件408对应驱动一块压板,所述的活动压板407和固定压板406上分别对应开有一燕尾槽410,活动压板407与固定压板406滑动连接,活动压板407的底部抵靠在上述加工平台501上,燕尾槽410的设计便于拆装和更换活动压板407。As shown in FIG. 8 , the front and rear pressing devices include a pressing plate, a driving
本发明的工作原理如下所示:The working principle of the present invention is as follows:
1、在加工前,下输送平台303位于上下料工位,上输送平台302位于转移工位,工人将待加工的尺体1紧密排列放置在下输送平台303上,第二动力电机301正转,驱动第二同步带306转动,以使下输送平台303移动至转移工位,上输送平台302移动至上下料工位;1. Before processing, the lower conveying
2、升降气缸210的活塞杆向外伸出,推动两组宽型气爪209下降,此时宽型气爪209的活塞杆向内收回,带动两夹爪208向内夹紧尺体1,升降气缸210的活塞杆向内收回,带动尺体1上升,第一动力电机202驱动第一主动轮203正转,驱动上料架201向加工工位处移动,当尺体1被转移至加工工位上方时,升降气缸210推动两组宽型气爪209下降,此时宽型气爪209的活塞杆向外伸出,两夹爪208松开尺体1,尺体1被放置在加工工位上,升降气缸210驱动两组宽型气爪209上升,驱动装置驱动上料架201退出加工工位;2. The piston rod of the
3、当转移装置将下输送平台303上的尺体1转移至铣床5的加工平台501上后,第二动力电机301反转,驱动第二同步带306反向转动,以使下输送平台303移动至上下料工位,上输送平台302移动至转移工位,工人将待加工的尺体1紧密排列放置在下输送平台303上;3. When the transfer device transfers the
4、尺体1被放置在加工平台501上后,平移气缸4的活塞杆向外伸出,推动弹性压紧组件向尺体1方向移动,以使各压紧杆402伸入各对应尺体1的内腔中,压紧杆402受压簧404的作用力,压紧杆402靠近尺体1的一端向下压紧尺体1;各驱动件408驱动压板向尺体1方向移动,前后方向压紧尺体1;4. After the
5、铣床5开始加工尺体1的基准面;5. The
6、加工完成后,驱动件408驱动压板退回,松开尺体1;平移气缸4的活塞杆向内收回,驱动弹性压紧组件退回原位,松开尺体1;6. After the processing is completed, the driving
7、驱动装置驱动上料架201移动至加工工位,升降气缸210驱动两宽型气爪209下降,宽型气爪209驱动夹爪208夹紧加工好的尺体1,升降气缸210驱动两宽型气爪209上升,驱动装置驱动上料架201退回原位,宽型气爪209驱动夹爪208松开尺体1,加工好的尺体1被放置在上输送平台302上;7. The driving device drives the
8、第二动力电机301正转,驱动第二同步带306转动,以使下输送平台303移动至转移工位,上输送平台302移动至上下料工位,待加工的尺体1被运送至转移工位,转移装置继续将待加工的尺体1转移至铣床5上加工,同时加工好的尺体1被运送至上下料工位,工人将加工好的尺体1取下。8. The
应该理解,在本发明的权利要求书、说明书中,所有“包括……”均应理解为开放式的含义,也就是其含义等同于“至少含有……”,而不应理解为封闭式的含义,即其含义不应该理解为“仅包含……”。It should be understood that in the claims and description of the present invention, all "including..." should be understood as open-ended meaning, that is, its meaning is equivalent to "at least contains...", and should not be understood as closed-ended Meaning, i.e. its meaning should not be read as "contains only...".
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the spirit of the present invention or go beyond the definitions of the appended claims range.
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