CN112163767A - Engine assembly line error proofing device management method, system and storage medium - Google Patents
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Abstract
The invention discloses a management method, a system and a storage medium of an engine assembly line error-proofing device, wherein the method comprises the following steps: acquiring the work position data acquired by each error-proofing device on an engine assembly line; comparing the work bit data with a preset mistake proofing requirement; and confirming the running state of the error-proofing device according to the comparison result, and generating a daily report to inform a user. Compared with the prior art, the invention improves the management efficiency of the error-proofing device of the production line and improves the error-proofing effectiveness.
Description
Technical Field
The invention relates to the technical field of error-proofing management of engine assembly lines, in particular to a management method and a management system of an error-proofing device of an engine assembly line and a storage medium.
Background
The reliability of engine, quality uniformity are very important to the customer, and for guaranteeing engine assembling process quality, each station of assembly line has adopted all kinds of mistake proofing applications by 100% basically, adopts modes such as all kinds of hardware and sensor to realize that the process defect is not accepted, does not make, the target of not transmitting: the effectiveness of the error-proofing device is verified regularly by production staff and a working period, so that the error-proofing effect is ensured. As shown in fig. 1 and 2, the multi-product flexible in-line piston type cannot be installed incorrectly, and even cannot be installed reversely. The engine main bearing cap can not be installed at wrong positions, and is not allowed to be installed reversely, the purpose of preventing the engine main bearing cap from being installed at wrong positions can be achieved through vision or a sensor on the typical occasions, but the main defects of the current system are as follows:
1. the error-proofing effectiveness is not regularly verified before the product is assembled as required, so that the assembled product has potential quality risk;
2. the failure of the error-proofing device is not fed back in time to cause the risk of assembly quality;
3. the error-proof function is defective, and the risk of assembly quality is not found in time;
4. cameras and video monitoring cannot correspond to corresponding engines one to one, so that suspicious products cannot be locked quickly when problems occur.
Disclosure of Invention
The invention provides a management method, a management system and a storage medium for an engine assembly line error-proofing device, and aims to improve the management efficiency and the error-proofing effectiveness of the engine assembly line error-proofing device.
In order to achieve the above object, the present invention provides a management method for an engine assembly line error-proofing device, comprising the following steps:
acquiring the work position data acquired by each error-proofing device on an engine assembly line;
comparing the work bit data with a preset mistake proofing requirement;
and confirming the running state of the error-proofing device according to the comparison result, and generating a daily report to inform a user.
The further technical scheme of the invention is that the station data at least comprises one or more of process position information and part information on stations, and the step of confirming the running state of the error-proof device according to the comparison result and generating a daily report to inform a user comprises the following steps:
and if the operation state of the error-proofing device is effective and the error-proofing type is video error-proofing, adding the process position information and/or the part information on the station into the error-proofing information.
The further technical scheme of the invention is that the method also comprises the following steps:
judging whether the error-proofing device finishes error proofing on time or not;
and if the error prevention device does not finish the error prevention on time, reminding the user.
The further technical scheme of the invention is that the step of acquiring the work position data acquired by each error-proofing device on the engine assembly line further comprises the following steps:
and storing the acquired station data into a database.
To achieve the above object, the present invention also provides an engine assembly line error-proofing device management system, the system including a memory, a processor, and an engine assembly line error-proofing device management program stored on the processor, the engine assembly line error-proofing device management program executing the following steps when executed by the processor:
acquiring the work position data acquired by each error-proofing device on an engine assembly line;
comparing the work bit data with a preset mistake proofing requirement;
and confirming the running state of the error-proofing device according to the comparison result, and generating a daily report to inform a user.
The invention has the further technical scheme that the station data at least comprises one or more of process position information and part information on stations, and when the engine assembly line error-proofing device management program is run by the processor, the engine assembly line error-proofing device management program further executes the following steps:
and if the operation state of the error-proofing device is effective and the error-proofing type is video error-proofing, adding the process position information and/or the part information on the station into the error-proofing information.
The further technical scheme of the invention is that the engine assembly line error-proofing device management program further executes the following steps when being operated by the processor:
judging whether the error-proofing device finishes error proofing on time or not;
and if the error prevention device does not finish the error prevention on time, reminding the user.
The further technical scheme of the invention is that the engine assembly line error-proofing device management program further executes the following steps when being operated by the processor:
and storing the acquired station data into a database.
To achieve the above object, the present invention also provides a computer readable storage medium having stored thereon an engine assembly line error protection device management program, which when executed by the processor performs the steps of the method as described above.
The management method, the system and the storage medium of the error-proofing device of the engine assembly line have the advantages that:
1. and (3) error-proofing state monitoring: developing an automatic data acquisition system, and intensively displaying the state of the error-proof device;
2. and (3) error-proofing execution: the error prevention is not carried out according to the schedule, the system has an automatic reminding function, and a production management team timely acquires the error prevention development state;
3. accurate evidence recording: automatically inputting error-proof signals into a database; the problem of convenient one-to-one correspondence recording of error-proof videos, photos and workpieces is solved;
4. statistics is collected to intelligence: the system automatically counts the pushing record data, pushes the error-proof execution state, and solves the problem of error-proof devices so as to bring convenience for the production team to maintain in time.
Drawings
FIG. 1 is a schematic illustration of a piston type on an assembly line in the prior art;
FIG. 2 is a schematic diagram of the requirements of a prior art error-proofing application on an assembly line;
FIG. 3 is a schematic flow chart of a preferred embodiment of the error proofing device management method for the engine assembly line of the invention;
FIG. 4 is a schematic diagram of a technical solution for the management method of the error proofing device of the engine assembly line;
FIG. 5 is a schematic view of an error proofing system interface;
FIG. 6 is a schematic view of a visual error-proof precision recording;
fig. 7 is a system schematic.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Considering that the management efficiency of the error-proof device of the current engine assembly production line is low, and the risk of unqualified quality is easy to occur when the error-proof device fails, therefore, under the condition that the current intelligent manufacturing is rapidly promoted, the invention realizes the autonomous acquisition and monitoring of the operation state of the error-proof system of the production line by autonomously developing an error-proof management system, collects the operation state of the error-proof device of each procedure in real time, and automatically analyzes the operation state of various error-proof devices to a production management team so as to realize the aim of not manufacturing defects.
Specifically, the present invention provides a management method for an engine assembly line error-proofing device, as shown in fig. 3, the preferred embodiment of the management method for an engine assembly line error-proofing device comprises the following steps:
and step S10, acquiring the work position data acquired by each mistake proofing device on the engine assembly line.
In order to ensure the quality reliability in the process of assembling the engine, the error-proofing device for acquiring the work position data is installed at each work position on the engine assembling line.
And step S20, comparing the work position data with a preset mistake-proofing requirement.
And step S30, confirming the running state of the error-proofing device according to the comparison result, and generating a daily report to inform a user.
Specifically, when the error-proofing device is confirmed to be not executed according to the plan according to the comparison result, information is sent to notify a management team or a user, and a daily report is generated, so that the management team or the user can accurately know the current situation of the error-proofing application.
The method comprises the following steps of determining the operation state of the error-proofing device according to a comparison result, generating a daily report and informing a user, wherein the work station data at least comprises one or more of process position information and part information on a work station, and the steps of:
and if the operation state of the error-proofing device is effective and the error-proofing type is video error-proofing, adding the process position information and/or the part information on the station into the error-proofing information.
According to the embodiment, when the error-proofing type is video error proofing, the process position information and/or the part information on the station are/is automatically added, or the corresponding key information such as the part number, the production tray and the like is accurately tracked and recorded, so that the tracking and the confirmation are convenient.
As an embodiment, the method further comprises:
judging whether the error-proofing device finishes error proofing on time or not;
and if the error prevention device does not finish the error prevention on time, reminding the user.
Specifically, when the error prevention device does not complete error prevention on time, the system sends a prompt to a field execution team through a WeChat through an API (application program interface).
As an embodiment, the step of acquiring the work data acquired by each error-proofing device on the engine assembly line further includes:
and storing the acquired station data into a database.
The management method of the error-proofing device of the engine assembly line is applied to the management system of the error-proofing device of the engine assembly line shown in figure 4, the management of the error-proofing system of the whole production line is obtained through systematic architecture design, and a system scheme is provided for improving efficiency and executing error-proofing effectiveness.
1) Systematicness: developing a whole line acquisition program: the error-proof data acquisition program realizes the transparentization of the production process;
2) traceability: collecting key signals of error-proofing application, and automatically storing the key signals into a database;
3) automatic processing: the software automatically analyzes and calculates and sends information to notify a team when the mistake proofing is not performed according to a plan, and the current situation of the mistake proofing application is accurately known through the daily automatic reporting function;
4) and (3) accurate recording: video error prevention such as cameras and the like automatically add part information to realize accurate tracking and recording;
5) the cost is low: and (3) independently developing a software program, collecting error-proofing information and realizing the aim of transparent production.
The principle of the management method of the error-proofing device of the engine assembly line is further explained below.
In the invention, considering that the assembly production processes are more, each process is provided with various error-proof devices, the state of the reported error-proof devices needs to be checked and confirmed by a front-line worker every day in the traditional production process, and if the worker does not execute the error-proof devices according to the requirement or the manager does not process the error-proof devices timely or the team does not respond quickly, the risk is brought to the quality of the engine assembly process. As shown in fig. 5, after the error-proofing system is developed, not only the execution state of the error-proofing signal can be collected in real time, but also the position of the process can be clearly indicated. As shown in fig. 6, the conventional vision system only signals the PLC and the like to inform whether the line passing of the current engine is qualified, and the error-proof real-time feature picture and the current line passing engine are bound and stored through autonomous development, so that the accurate problem tracing function can be realized.
As shown in fig. 7, in the invention, by independently developing the upper computer system, after the signal in the error-proofing triggering process is transmitted to the PLC through the profibus, the error-proofing system captures and converts the data through the TCP and stores the data in the database. And comparing the acquired data with the error-proofing requirement in the system, confirming the error-proofing execution condition, automatically generating a daily report, and pushing the abnormal implementation to a WeChat to inform a team. In addition, the invention can also display high-frequency error prevention problems through an automatic report form and remind a production management team to intervene.
The management method of the error-proofing device of the engine assembly line has the advantages that:
1. and (3) error-proofing state monitoring: developing an automatic data acquisition system, and intensively displaying the state of the error-proof device;
2. and (3) error-proofing execution: the error prevention is not carried out according to the schedule, the system has an automatic reminding function, and a production management team timely acquires the error prevention development state;
3. accurate evidence recording: automatically inputting error-proof signals into a database; the problem of convenient one-to-one correspondence recording of error-proof videos, photos and workpieces is solved;
4. statistics is collected to intelligence: the system automatically counts the pushing record data, pushes the error-proof execution state, and solves the problem of error-proof devices so as to bring convenience for the production team to maintain in time.
To achieve the above object, the present invention also provides an engine assembly line error-proofing device management system, the system including a memory, a processor, and an engine assembly line error-proofing device management program stored on the processor, the engine assembly line error-proofing device management program being executed by the processor to perform the following steps:
acquiring the work position data acquired by each error-proofing device on an engine assembly line;
comparing the work bit data with a preset mistake proofing requirement;
and confirming the running state of the error-proofing device according to the comparison result, and generating a daily report to inform a user.
The engine assembly line error-proofing device management program at least comprises one or more of process position information and part information on a station, and when being executed by the processor, the engine assembly line error-proofing device management program further executes the following steps:
and if the operation state of the error-proofing device is effective and the error-proofing type is video error-proofing, adding the process position information and/or the part information on the station into the error-proofing information.
The engine assembly line error proofing device management program is executed by the processor to further execute the following steps:
judging whether the error-proofing device finishes error proofing on time or not;
and if the error prevention device does not finish the error prevention on time, reminding the user.
The engine assembly line error proofing device management program is executed by the processor to further execute the following steps:
and storing the acquired station data into a database.
The error-proofing device management system for the engine assembly line has the beneficial effects that:
1. and (3) error-proofing state monitoring: developing an automatic data acquisition system, and intensively displaying the state of the error-proof device;
2. and (3) error-proofing execution: the error prevention is not carried out according to the schedule, the system has an automatic reminding function, and a production management team timely acquires the error prevention development state;
3. accurate evidence recording: automatically inputting error-proof signals into a database; the problem of convenient one-to-one correspondence recording of error-proof videos, photos and workpieces is solved;
4. statistics is collected to intelligence: the system automatically counts the pushing record data, pushes the error-proof execution state, and solves the problem of error-proof devices so as to bring convenience for the production team to maintain in time.
To achieve the above object, the present invention further provides a computer-readable storage medium, wherein the computer-readable storage medium stores thereon an engine assembly line error-proofing device management program, and the engine assembly line error-proofing device management program is executed by the processor to perform the steps of the method as described above, which are not described herein again.
The above description is only for the preferred embodiment of the present invention and is not intended to limit the scope of the present invention, and all equivalent structures or flow transformations made by the present specification and drawings, or applied directly or indirectly to other related arts, are included in the scope of the present invention.
Claims (9)
1. An engine assembly line error proofing device management method is characterized by comprising the following steps:
acquiring the work position data acquired by each error-proofing device on an engine assembly line;
comparing the work bit data with a preset mistake proofing requirement;
and confirming the running state of the error-proofing device according to the comparison result, and generating a daily report to inform a user.
2. The engine assembly line mistake proofing device management method according to claim 1, wherein the work station data at least comprises one or more of process position information and part information on a work station, and the step of confirming the operation state of the mistake proofing device according to the comparison result and generating a daily report to notify a user comprises:
and if the operation state of the error-proofing device is effective and the error-proofing type is video error-proofing, adding the process position information and/or the part information on the station into the error-proofing information.
3. The engine assembly line error proofing management method of claim 1, further comprising:
judging whether the error-proofing device finishes error proofing on time or not;
and if the error prevention device does not finish the error prevention on time, reminding the user.
4. The engine assembly line error-proofing device management method according to any one of claims 1 to 3, wherein the step of acquiring the work data collected by each error-proofing device on the engine assembly line further comprises the following steps:
and storing the acquired station data into a database.
5. An engine assembly line error proofing device management system, the system comprising a memory, a processor, and an engine assembly line error proofing device management program stored on the processor, the engine assembly line error proofing device management program when executed by the processor performing the steps of:
acquiring the work position data acquired by each error-proofing device on an engine assembly line;
comparing the work bit data with a preset mistake proofing requirement;
and confirming the running state of the error-proofing device according to the comparison result, and generating a daily report to inform a user.
6. The engine assembly line error proofing device management system according to claim 5, wherein the work station data at least includes one or more of process position information and part information on a work station, and the engine assembly line error proofing device management program when executed by the processor further performs the steps of:
and if the operation state of the error-proofing device is effective and the error-proofing type is video error-proofing, adding the process position information and/or the part information on the station into the error-proofing information.
7. The engine assembly line error proofing device management system of claim 5, wherein the engine assembly line error proofing device management program when executed by the processor further performs the steps of:
judging whether the error-proofing device finishes error proofing on time or not;
and if the error prevention device does not finish the error prevention on time, reminding the user.
8. The engine assembly line error proofing device management system according to any one of claims 5 to 7, wherein the engine assembly line error proofing device management program when executed by the processor further performs the steps of:
and storing the acquired station data into a database.
9. A computer-readable storage medium, characterized in that the computer-readable storage medium has stored thereon an engine assembly line error protection device management program, which when executed by the processor performs the steps of the method according to any one of claims 1 to 4.
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Cited By (1)
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Application publication date: 20210101 |