Background
The light hollow wall board is a common building material in house construction, and with the progress of technology, the production of the light hollow wall board has been developed from a semi-manual and semi-mechanical single-block production mode to an automatic flow line production mode, and in the automatic production of the light hollow wall board, raw materials for forming the light hollow wall board are uniformly mixed and then are conveyed to a production line forming device for forming.
The equipment for preparing the wallboard by taking fly ash, gypsum powder and the like as raw materials of the wallboard comprises a composite extrusion system of a multi-screw extrusion system and a single-double screw extrusion system, wherein the multi-screw, single-double screw extrusion system comprises a multi-screw, single-screw and double-screw extruder, a forced feeding screw, a solid raw material hopper, a metering pump and a liquid barrel; the fly ash and other coarse bone materials can be mixed to realize continuous processing, however, in the process of manufacturing the wallboard by utilizing the fly ash and the gypsum, the fly ash and the gypsum powder are easy to harden and can produce strong adhesion, and the fly ash and the gypsum powder are easy to stack in the helical blades and cannot be conveyed, so that the wallboard cannot be molded during extrusion.
Disclosure of Invention
In order to solve the problems, the invention provides a pushing wallboard machine which can enable a wallboard produced by pure powder to be compact and reduce the internal defects of the wallboard.
In order to achieve the purpose, the invention adopts the following technical scheme: a pushing wallboard machine comprises a rack 1, a driving motor 2, a speed reducer 3, a hopper 4, a feeding pushing mechanism and a vibration forming device.
The front end of the frame 1 is provided with a driving motor 2, and the driving motor 2 is in transmission connection with a feeding pushing mechanism through a speed reducer 3; a hopper 4 is arranged in the middle of the frame 1.
The feed is pushed and is crowded mechanism and is pushed and extrude feed mechanism for directly pushing away, include the extrusion chamber that sets up to ejection of compact direction according to the material feeding, the extrusion chamber is located hopper 4 below, and fixed connection pushes away seat 5 on the frame 1 between extrusion intracavity portion hopper 4 and the reduction gear 3, should push away the seat and be connected with the core tube 6 of taking out of arranging the inboard cavity of frame in, take out core tube 6 and can make and form corresponding round hole shaping cavity in the wallboard blank, be provided with slidable in the extrusion chamber and push away crowded piece 7, push away and be provided with the through-hole that can pass core tube 6 on the crowded piece 7, push away crowded piece 7 by pushing away the seat 5 supporting and can follow and push away the reciprocal slip of seat 5. One side of the pushing block 7 is connected with the speed reducer 3 through a crank mechanism 8, the driving motor 2 arranged on the speed reducer 3 rotates to an output shaft connected crank mechanism 8 driving the speed reducer 3 to rotate, the crank mechanism 8 is connected with and drives the pushing block 7 to reciprocate back and forth along the core pulling pipe 6, and the rotary motion is converted into linear reciprocating motion, so that the pushing block 7 pushes the mixed material forward along the core pulling pipe 6 in the extrusion cavity.
Set up the side forms in 6 both sides of core pulling pipe, 18 are touched on the left side mould 17 and the right that the side forms include bilateral symmetry and set up, and the upper end of side forms is installed and is born one-level vibrating device and second grade vibrating device's supporting rack 9, one-level vibrating device includes fixing base 10, goes up vibration board 11, one-level vibrating motor 12 and vibration transfer plate 13, and fixing base 10 is installed on the frame 1 of both sides, and fixed mounting goes up vibration board 11 on fixing base 10, installs one-level vibrating motor 12 on last vibration board 11, and the lower part of going up vibration board 11 is provided with vibration transfer plate 13, just the vibration height ratio side forms of one-level vibrating device vibration transfer plate 13 sinks 3-5 mm.
The secondary vibration device comprises a vertical vibration motor 14 and a secondary vibration plate 15, and the vibration height of the secondary vibration device is equal to the height of the side die.
The working principle is as follows: adding water into powdery materials such as fly ash and gypsum powder, putting the powdery materials into a stirrer for stirring to obtain mixed materials, driving a driving motor 2, a primary vibrating device and a secondary vibrating device, moving a backing plate 16 to the bottom of an extrusion cavity, and forming a forming cavity by the backing plate 16 and a side die. The mixed material is fed into the extrusion cavity through the feed hopper 4, the pushing block 7 is driven to move through the crank mechanism 8, the mixed material is pushed and extruded and formed in the extrusion cavity, vibration molding is carried out through the primary vibrating device, the raw material is filled in the wallboard forming cavity, the secondary vibrating device continues to vibrate and tamp, a light partition board blank is obtained, and a finished light partition board is obtained after drying and curing.
Has the advantages that: according to the pushing wallboard machine, due to the pushing forming, the pushing forming is performed by a professional aiming at pure powder raw materials, and the problem that a common spiral conveying forming machine can complete the forming only by a thick bone according to the grading requirement formula is solved; meanwhile, double rows of equal-through holes can be arranged on the wall board, so that the hole rate is increased, and the effect of lighter weight is achieved; but also can form very thin plates, and overcomes the defect that the forming condition can be met only by spirally extruding the wallboard with certain thickness; the one-level vibration region is 3-5 mm than the side forms sinks, the height is equal such as the second grade vibration region and side forms, can guarantee to obtain the better wallboard of closely knit nature behind the secondary oscillation, vibrate through the one-level vibration and mould the type, make the raw materials fill up the wallboard shaping chamber, vibrate the ramming through the second grade, thereby can reduce the probability that loose position appears in the wallboard, can improve the closely knit nature and the quality of wallboard, reduce the disqualification rate of wallboard, increase the security that the wallboard used.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic view of the front view structure of the present invention.
FIG. 3 is a schematic structural diagram of a feeding pushing mechanism according to the present invention.
Fig. 4 is a schematic structural diagram of a primary vibrating device according to the present invention.
FIG. 5 is a schematic side view of the present invention.
In the figure: the device comprises a frame 1, a driving motor 2, a speed reducer 3, a hopper 4, a pushing seat 5, a core pulling pipe 6, a pushing block 7, a crank mechanism 8, a supporting frame 9, a fixed seat 10, an upper vibrating plate 11, a primary vibrating motor 12, a vibration transmission plate 13, a vertical vibrating motor 14, a secondary vibrating plate 15, a backing plate 16, a left die 17 and a right die 18.
Detailed Description
The invention is further illustrated with reference to the following figures and examples.
Example 1: a pushing wallboard machine comprises a rack 1, a driving motor 2, a speed reducer 3, a hopper 4, a feeding pushing mechanism and a vibration forming device.
The front end of the frame 1 is provided with a driving motor 2, and the driving motor 2 is in transmission connection with a feeding pushing mechanism through a speed reducer 3; a hopper 4 is arranged in the middle of the frame 1.
The feed is pushed and is crowded mechanism and is pushed and extrude feed mechanism for directly pushing away, include the extrusion chamber that sets up to ejection of compact direction according to the material feeding, the extrusion chamber is located hopper 4 below, and fixed connection pushes away seat 5 on the frame 1 between extrusion intracavity portion hopper 4 and the reduction gear 3, should push away the seat and be connected with the core tube 6 of taking out of arranging the inboard cavity of frame in, take out core tube 6 and can make and form corresponding round hole shaping cavity in the wallboard blank, be provided with slidable in the extrusion chamber and push away crowded piece 7, push away and be provided with the through-hole that can pass core tube 6 on the crowded piece 7, push away crowded piece 7 by pushing away the seat 5 supporting and can follow and push away the reciprocal slip of seat 5. One side of the pushing block 7 is connected with the speed reducer 3 through a crank mechanism 8, the driving motor 2 arranged on the speed reducer 3 rotates to an output shaft connected crank mechanism 8 driving the speed reducer 3 to rotate, the crank mechanism 8 is connected with and drives the pushing block 7 to reciprocate back and forth along the core pulling pipe 6, and the rotary motion is converted into linear reciprocating motion, so that the pushing block 7 pushes the mixed material forward along the core pulling pipe 6 in the extrusion cavity.
Set up the side forms in 6 both sides of core pulling pipe, 18 are touched on the left side mould 17 and the right that the side forms include bilateral symmetry and set up, and the upper end of side forms is installed and is born one-level vibrating device and second grade vibrating device's supporting rack 9, one-level vibrating device includes fixing base 10, goes up vibration board 11, one-level vibrating motor 12 and vibration transfer plate 13, and fixing base 10 is installed on the frame 1 of both sides, and fixed mounting goes up vibration board 11 on fixing base 10, installs one-level vibrating motor 12 on last vibration board 11, and the lower part of going up vibration board 11 is provided with vibration transfer plate 13, just the vibration height ratio side forms of one-level vibrating device vibration transfer plate 13 sinks 3-5 mm.
The secondary vibration device comprises a vertical vibration motor 14 and a secondary vibration plate 15, and the vibration height of the secondary vibration device is equal to the height of the side die.
The working principle is as follows: adding water into powdery materials such as fly ash and gypsum powder, putting the powdery materials into a stirrer for stirring to obtain mixed materials, driving a driving motor 2, a primary vibrating device and a secondary vibrating device, moving a backing plate 16 to the bottom of an extrusion cavity, and forming a forming cavity by the backing plate 16 and a side die. The mixed material is fed into the extrusion cavity through the feed hopper 4, the pushing block 7 is driven to move through the crank mechanism 8, the mixed material is pushed and extruded and formed in the extrusion cavity, vibration molding is carried out through the primary vibrating device, the raw material is filled in the wallboard forming cavity, the secondary vibrating device continues to vibrate and tamp, a light partition board blank is obtained, and a finished light partition board is obtained after drying and curing.