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CN112157786A - Wall pushing and extruding machine - Google Patents

Wall pushing and extruding machine Download PDF

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Publication number
CN112157786A
CN112157786A CN202011242537.0A CN202011242537A CN112157786A CN 112157786 A CN112157786 A CN 112157786A CN 202011242537 A CN202011242537 A CN 202011242537A CN 112157786 A CN112157786 A CN 112157786A
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vibration
push
frame
seat
core
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/08Producing shaped prefabricated articles from the material by vibrating or jolting
    • B28B1/087Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • B28B3/205Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded using vibrations

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

本发明公开了一种推挤墙板机,包括机架(1)、驱动电机(2)、给料推挤机构和振动成型装置。挤压腔内部固定连接推挤座(5),该推挤座与抽芯管(6)连接,推挤块(7)由推挤座(5)支承并可沿推挤座(5)往复滑动。驱动电机(2)连接曲柄机构(8)并驱动推挤块(7)沿抽芯管(6)前后往复运动,从而使推挤块(7)在挤压腔内沿抽芯管(6)作往复运动将混合物料往前推。由于采用推挤成型,解决普通螺旋输送成型机必须有粗骨按级配要求配方才能完成成型的问题;同时可在墙板设置双排等通孔,增加孔洞率,以达到更轻质的效果;而且可以成型很薄的板材,克服了螺旋挤压必须要达到一定厚度的墙板才能满足成型的条件。

Figure 202011242537

The invention discloses a wall board pushing machine, comprising a frame (1), a driving motor (2), a feeding pushing mechanism and a vibration forming device. A push seat (5) is fixedly connected inside the extrusion cavity, the push seat is connected with the core pulling tube (6), and the push block (7) is supported by the push seat (5) and can reciprocate along the push seat (5). slide. The drive motor (2) is connected to the crank mechanism (8) and drives the push block (7) to reciprocate back and forth along the core-pulling tube (6), so that the push block (7) moves along the core-pulling tube (6) in the extrusion cavity Make a reciprocating motion to push the mixture forward. Due to the use of push molding, it solves the problem that ordinary screw conveyor molding machines must have thick bones according to the gradation requirements to complete molding; at the same time, double rows of through holes can be set in the wall panel to increase the porosity to achieve a lighter effect. ; And it can form very thin plates, which overcomes the requirement that the spiral extrusion must reach a certain thickness of the wall plate to meet the forming conditions.

Figure 202011242537

Description

Wall pushing and extruding machine
Technical Field
The invention relates to forming equipment of a light hollow wallboard, in particular to a pushing wallboard machine.
Background
The light hollow wall board is a common building material in house construction, and with the progress of technology, the production of the light hollow wall board has been developed from a semi-manual and semi-mechanical single-block production mode to an automatic flow line production mode, and in the automatic production of the light hollow wall board, raw materials for forming the light hollow wall board are uniformly mixed and then are conveyed to a production line forming device for forming.
The equipment for preparing the wallboard by taking fly ash, gypsum powder and the like as raw materials of the wallboard comprises a composite extrusion system of a multi-screw extrusion system and a single-double screw extrusion system, wherein the multi-screw, single-double screw extrusion system comprises a multi-screw, single-screw and double-screw extruder, a forced feeding screw, a solid raw material hopper, a metering pump and a liquid barrel; the fly ash and other coarse bone materials can be mixed to realize continuous processing, however, in the process of manufacturing the wallboard by utilizing the fly ash and the gypsum, the fly ash and the gypsum powder are easy to harden and can produce strong adhesion, and the fly ash and the gypsum powder are easy to stack in the helical blades and cannot be conveyed, so that the wallboard cannot be molded during extrusion.
Disclosure of Invention
In order to solve the problems, the invention provides a pushing wallboard machine which can enable a wallboard produced by pure powder to be compact and reduce the internal defects of the wallboard.
In order to achieve the purpose, the invention adopts the following technical scheme: a pushing wallboard machine comprises a rack 1, a driving motor 2, a speed reducer 3, a hopper 4, a feeding pushing mechanism and a vibration forming device.
The front end of the frame 1 is provided with a driving motor 2, and the driving motor 2 is in transmission connection with a feeding pushing mechanism through a speed reducer 3; a hopper 4 is arranged in the middle of the frame 1.
The feed is pushed and is crowded mechanism and is pushed and extrude feed mechanism for directly pushing away, include the extrusion chamber that sets up to ejection of compact direction according to the material feeding, the extrusion chamber is located hopper 4 below, and fixed connection pushes away seat 5 on the frame 1 between extrusion intracavity portion hopper 4 and the reduction gear 3, should push away the seat and be connected with the core tube 6 of taking out of arranging the inboard cavity of frame in, take out core tube 6 and can make and form corresponding round hole shaping cavity in the wallboard blank, be provided with slidable in the extrusion chamber and push away crowded piece 7, push away and be provided with the through-hole that can pass core tube 6 on the crowded piece 7, push away crowded piece 7 by pushing away the seat 5 supporting and can follow and push away the reciprocal slip of seat 5. One side of the pushing block 7 is connected with the speed reducer 3 through a crank mechanism 8, the driving motor 2 arranged on the speed reducer 3 rotates to an output shaft connected crank mechanism 8 driving the speed reducer 3 to rotate, the crank mechanism 8 is connected with and drives the pushing block 7 to reciprocate back and forth along the core pulling pipe 6, and the rotary motion is converted into linear reciprocating motion, so that the pushing block 7 pushes the mixed material forward along the core pulling pipe 6 in the extrusion cavity.
Set up the side forms in 6 both sides of core pulling pipe, 18 are touched on the left side mould 17 and the right that the side forms include bilateral symmetry and set up, and the upper end of side forms is installed and is born one-level vibrating device and second grade vibrating device's supporting rack 9, one-level vibrating device includes fixing base 10, goes up vibration board 11, one-level vibrating motor 12 and vibration transfer plate 13, and fixing base 10 is installed on the frame 1 of both sides, and fixed mounting goes up vibration board 11 on fixing base 10, installs one-level vibrating motor 12 on last vibration board 11, and the lower part of going up vibration board 11 is provided with vibration transfer plate 13, just the vibration height ratio side forms of one-level vibrating device vibration transfer plate 13 sinks 3-5 mm.
The secondary vibration device comprises a vertical vibration motor 14 and a secondary vibration plate 15, and the vibration height of the secondary vibration device is equal to the height of the side die.
The working principle is as follows: adding water into powdery materials such as fly ash and gypsum powder, putting the powdery materials into a stirrer for stirring to obtain mixed materials, driving a driving motor 2, a primary vibrating device and a secondary vibrating device, moving a backing plate 16 to the bottom of an extrusion cavity, and forming a forming cavity by the backing plate 16 and a side die. The mixed material is fed into the extrusion cavity through the feed hopper 4, the pushing block 7 is driven to move through the crank mechanism 8, the mixed material is pushed and extruded and formed in the extrusion cavity, vibration molding is carried out through the primary vibrating device, the raw material is filled in the wallboard forming cavity, the secondary vibrating device continues to vibrate and tamp, a light partition board blank is obtained, and a finished light partition board is obtained after drying and curing.
Has the advantages that: according to the pushing wallboard machine, due to the pushing forming, the pushing forming is performed by a professional aiming at pure powder raw materials, and the problem that a common spiral conveying forming machine can complete the forming only by a thick bone according to the grading requirement formula is solved; meanwhile, double rows of equal-through holes can be arranged on the wall board, so that the hole rate is increased, and the effect of lighter weight is achieved; but also can form very thin plates, and overcomes the defect that the forming condition can be met only by spirally extruding the wallboard with certain thickness; the one-level vibration region is 3-5 mm than the side forms sinks, the height is equal such as the second grade vibration region and side forms, can guarantee to obtain the better wallboard of closely knit nature behind the secondary oscillation, vibrate through the one-level vibration and mould the type, make the raw materials fill up the wallboard shaping chamber, vibrate the ramming through the second grade, thereby can reduce the probability that loose position appears in the wallboard, can improve the closely knit nature and the quality of wallboard, reduce the disqualification rate of wallboard, increase the security that the wallboard used.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic view of the front view structure of the present invention.
FIG. 3 is a schematic structural diagram of a feeding pushing mechanism according to the present invention.
Fig. 4 is a schematic structural diagram of a primary vibrating device according to the present invention.
FIG. 5 is a schematic side view of the present invention.
In the figure: the device comprises a frame 1, a driving motor 2, a speed reducer 3, a hopper 4, a pushing seat 5, a core pulling pipe 6, a pushing block 7, a crank mechanism 8, a supporting frame 9, a fixed seat 10, an upper vibrating plate 11, a primary vibrating motor 12, a vibration transmission plate 13, a vertical vibrating motor 14, a secondary vibrating plate 15, a backing plate 16, a left die 17 and a right die 18.
Detailed Description
The invention is further illustrated with reference to the following figures and examples.
Example 1: a pushing wallboard machine comprises a rack 1, a driving motor 2, a speed reducer 3, a hopper 4, a feeding pushing mechanism and a vibration forming device.
The front end of the frame 1 is provided with a driving motor 2, and the driving motor 2 is in transmission connection with a feeding pushing mechanism through a speed reducer 3; a hopper 4 is arranged in the middle of the frame 1.
The feed is pushed and is crowded mechanism and is pushed and extrude feed mechanism for directly pushing away, include the extrusion chamber that sets up to ejection of compact direction according to the material feeding, the extrusion chamber is located hopper 4 below, and fixed connection pushes away seat 5 on the frame 1 between extrusion intracavity portion hopper 4 and the reduction gear 3, should push away the seat and be connected with the core tube 6 of taking out of arranging the inboard cavity of frame in, take out core tube 6 and can make and form corresponding round hole shaping cavity in the wallboard blank, be provided with slidable in the extrusion chamber and push away crowded piece 7, push away and be provided with the through-hole that can pass core tube 6 on the crowded piece 7, push away crowded piece 7 by pushing away the seat 5 supporting and can follow and push away the reciprocal slip of seat 5. One side of the pushing block 7 is connected with the speed reducer 3 through a crank mechanism 8, the driving motor 2 arranged on the speed reducer 3 rotates to an output shaft connected crank mechanism 8 driving the speed reducer 3 to rotate, the crank mechanism 8 is connected with and drives the pushing block 7 to reciprocate back and forth along the core pulling pipe 6, and the rotary motion is converted into linear reciprocating motion, so that the pushing block 7 pushes the mixed material forward along the core pulling pipe 6 in the extrusion cavity.
Set up the side forms in 6 both sides of core pulling pipe, 18 are touched on the left side mould 17 and the right that the side forms include bilateral symmetry and set up, and the upper end of side forms is installed and is born one-level vibrating device and second grade vibrating device's supporting rack 9, one-level vibrating device includes fixing base 10, goes up vibration board 11, one-level vibrating motor 12 and vibration transfer plate 13, and fixing base 10 is installed on the frame 1 of both sides, and fixed mounting goes up vibration board 11 on fixing base 10, installs one-level vibrating motor 12 on last vibration board 11, and the lower part of going up vibration board 11 is provided with vibration transfer plate 13, just the vibration height ratio side forms of one-level vibrating device vibration transfer plate 13 sinks 3-5 mm.
The secondary vibration device comprises a vertical vibration motor 14 and a secondary vibration plate 15, and the vibration height of the secondary vibration device is equal to the height of the side die.
The working principle is as follows: adding water into powdery materials such as fly ash and gypsum powder, putting the powdery materials into a stirrer for stirring to obtain mixed materials, driving a driving motor 2, a primary vibrating device and a secondary vibrating device, moving a backing plate 16 to the bottom of an extrusion cavity, and forming a forming cavity by the backing plate 16 and a side die. The mixed material is fed into the extrusion cavity through the feed hopper 4, the pushing block 7 is driven to move through the crank mechanism 8, the mixed material is pushed and extruded and formed in the extrusion cavity, vibration molding is carried out through the primary vibrating device, the raw material is filled in the wallboard forming cavity, the secondary vibrating device continues to vibrate and tamp, a light partition board blank is obtained, and a finished light partition board is obtained after drying and curing.

Claims (1)

1.一种推挤墙板机,包括机架(1)、驱动电机(2)、减速器(3)、料斗(4)、给料推挤机构和振动成型装置,其特征在于:所述机架(1)的前端设置有驱动电机(2),驱动电机(2)通过减速器(3)与给料推挤机构传动连接;所述机架(1)的中间位置设置有料斗(4);1. A wall panel pusher, comprising a frame (1), a drive motor (2), a reducer (3), a hopper (4), a feeding pushing mechanism and a vibration forming device, characterized in that: the The front end of the frame (1) is provided with a drive motor (2), and the drive motor (2) is connected to the feeding and pushing mechanism through a speed reducer (3); a hopper (4) is arranged in the middle of the frame (1). ); 所述给料推挤机构为直推挤压给料机构,包括依照物料进料至出料方向设置的挤压腔,所述挤压腔位于料斗(4)下方,挤压腔内部料斗 (4) 和减速器 (3)之间的机架 (1)上固定连接推挤座(5),该推挤座与置于机架(1)内侧腔体的抽芯管(6)连接,挤压腔内设置有可滑动的推挤块(7),推挤块(7)上设置有可以穿过抽芯管(6)的通孔,推挤块(7)由推挤座(5)支承并可沿推挤座(5)往复滑动;The feeding and pushing mechanism is a direct push extrusion feeding mechanism, and includes an extrusion cavity arranged according to the material feeding to the discharging direction, the extrusion cavity is located under the hopper (4), and the hopper (4) inside the extrusion cavity is located. ) and the reducer (3) on the frame (1) is fixedly connected to the push seat (5), the push seat is connected with the core pulling tube (6) placed in the inner cavity of the frame (1), and the push seat is connected to the frame (1). A slidable pushing block (7) is arranged in the pressure chamber, and a through hole that can pass through the core pulling tube (6) is arranged on the pushing block (7). It is supported and can slide back and forth along the push seat (5); 推挤块(7)的一侧通过曲柄机构(8)与减速器 (3)连接,减速器 (3)上设置的驱动电机(2)转到带动减速器(3)的输出轴连接曲柄机构(8)转到,该曲柄机构(8)连接并驱动推挤块(7)沿抽芯管(6) 前后往复运动,将旋转运动转换为直线往复运动,从而使推挤块(7)在挤压腔内沿抽芯管(6)作往复运动将混合物料往前推;One side of the push block (7) is connected to the reducer (3) through the crank mechanism (8), and the drive motor (2) provided on the reducer (3) is turned to the output shaft that drives the reducer (3) to connect to the crank mechanism (8) Go to, the crank mechanism (8) connects and drives the push block (7) to reciprocate back and forth along the core pulling tube (6), converting the rotary motion into linear reciprocating motion, so that the push block (7) is Reciprocating motion along the core-pulling tube (6) in the extrusion cavity pushes the mixed material forward; 在抽芯管(6)两侧设置边模,所述边模包括左右对称设置的左边模(17)和右边摸(18),边模的上端安装有承载一级振动装置和二级振动装置的支承架(9),所述一级振动装置包括固定座(10)、上振动板(11)、一级振动电机(12)和振动传递板(13),固定座(10)安装在两侧的机架(1)上,固定座(10)上固定安装上振动板(11),在上振动板(11)上安装有一级振动电机(12),上振动板(11)的下部设置有振动传递板(13),且所述一级振动装置振动传递板(13)的振动高度比边模下沉3—5mm;Side molds are arranged on both sides of the core-pulling tube (6), and the side molds include a left mold (17) and a right mold (18) that are symmetrically arranged from left to right. The upper end of the side mold is provided with a first-stage vibration device and a second-stage vibration device. The support frame (9), the first-stage vibration device includes a fixed seat (10), an upper vibration plate (11), a first-stage vibration motor (12) and a vibration transmission plate (13), and the fixed seat (10) is installed on the two On the frame (1) on the side, the upper vibration plate (11) is fixedly installed on the fixed seat (10), the first-stage vibration motor (12) is installed on the upper vibration plate (11), and the lower part of the upper vibration plate (11) is provided with There is a vibration transmission plate (13), and the vibration height of the first-stage vibration device vibration transmission plate (13) is 3-5mm lower than the side mold; 所述二级振动装置包括垂直振动电机(14)和二级振动板(15),且所述二级振动装置的振动高度与边模等高。The secondary vibration device includes a vertical vibration motor (14) and a secondary vibration plate (15), and the vibration height of the secondary vibration device is equal to the height of the side mold.
CN202011242537.0A 2020-11-10 2020-11-10 Wall pushing and extruding machine Pending CN112157786A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113478614A (en) * 2021-08-06 2021-10-08 河南省众邦伟业科技有限公司 Pushing and extruding machine

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2439362Y (en) * 2000-07-23 2001-07-18 建邦(临颍)机械制造有限公司 Pushing and extruding type light wt. isolation plate formation machine
CN201755867U (en) * 2010-06-28 2011-03-09 张自明 Extruding forming machine for concrete stair board
CN201824446U (en) * 2010-11-03 2011-05-11 石家庄市金石建材有限公司 Concrete prestress hollow slab machine
CN204094906U (en) * 2014-03-30 2015-01-14 临颍兴业机械制造有限公司 The double extrusion molding machine of pre-stressed concrete hollow lintel dither
CN209466396U (en) * 2018-09-28 2019-10-08 山东恒祥机械有限公司 Building waste wallboard production line and wallboard extrusion shaping machine therein
CN209504473U (en) * 2018-12-27 2019-10-18 乐山四海迈城建材有限公司 Slag builds the pushing wallboard machine that residue material prepares wallboard
CN210633838U (en) * 2018-10-12 2020-05-29 德州海天机电科技有限公司 Full-automatic extrusion forming light wallboard production line
CN213732355U (en) * 2020-11-10 2021-07-20 顾明 Wall pushing and extruding machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2439362Y (en) * 2000-07-23 2001-07-18 建邦(临颍)机械制造有限公司 Pushing and extruding type light wt. isolation plate formation machine
CN201755867U (en) * 2010-06-28 2011-03-09 张自明 Extruding forming machine for concrete stair board
CN201824446U (en) * 2010-11-03 2011-05-11 石家庄市金石建材有限公司 Concrete prestress hollow slab machine
CN204094906U (en) * 2014-03-30 2015-01-14 临颍兴业机械制造有限公司 The double extrusion molding machine of pre-stressed concrete hollow lintel dither
CN209466396U (en) * 2018-09-28 2019-10-08 山东恒祥机械有限公司 Building waste wallboard production line and wallboard extrusion shaping machine therein
CN210633838U (en) * 2018-10-12 2020-05-29 德州海天机电科技有限公司 Full-automatic extrusion forming light wallboard production line
CN209504473U (en) * 2018-12-27 2019-10-18 乐山四海迈城建材有限公司 Slag builds the pushing wallboard machine that residue material prepares wallboard
CN213732355U (en) * 2020-11-10 2021-07-20 顾明 Wall pushing and extruding machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113478614A (en) * 2021-08-06 2021-10-08 河南省众邦伟业科技有限公司 Pushing and extruding machine

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