CN112157731B - Flexible plate surface drilling device and drilling method - Google Patents
Flexible plate surface drilling device and drilling method Download PDFInfo
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- CN112157731B CN112157731B CN202010977059.1A CN202010977059A CN112157731B CN 112157731 B CN112157731 B CN 112157731B CN 202010977059 A CN202010977059 A CN 202010977059A CN 112157731 B CN112157731 B CN 112157731B
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- 238000005553 drilling Methods 0.000 title claims abstract description 98
- 238000000034 method Methods 0.000 title claims description 12
- 238000004080 punching Methods 0.000 claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000004140 cleaning Methods 0.000 claims description 110
- 230000000087 stabilizing effect Effects 0.000 claims description 21
- 239000012535 impurity Substances 0.000 claims description 19
- 239000002699 waste material Substances 0.000 claims description 19
- 230000037303 wrinkles Effects 0.000 claims description 9
- 238000009499 grossing Methods 0.000 claims description 6
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000001680 brushing effect Effects 0.000 abstract description 3
- 230000008602 contraction Effects 0.000 abstract 1
- 230000006641 stabilisation Effects 0.000 description 12
- 238000011105 stabilization Methods 0.000 description 12
- 206010040954 Skin wrinkling Diseases 0.000 description 10
- 238000010586 diagram Methods 0.000 description 6
- 239000002023 wood Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
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- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
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- 239000004566 building material Substances 0.000 description 1
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- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 210000001145 finger joint Anatomy 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C3/00—Drilling machines or drilling devices; Equipment therefor
- B27C3/02—Stationary drilling machines with a single working spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
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Abstract
Description
技术领域technical field
本发明涉及板材打孔技术领域,特别涉及到一种柔性板材表面钻孔装置及钻孔方法。The invention relates to the technical field of plate drilling, in particular to a surface drilling device and a drilling method of a flexible plate.
背景技术Background technique
板材是做成标准大小的扁平矩形建筑材料板,应用于建筑行业,用来作墙壁、天花板或地板的构件。板材可分为:实木板、大芯板、竹拼板、密度板、饰面板、细芯板、指接板、防水板、石膏板、水泥板、烤漆板、刨花板等。Panels are flat rectangular building material panels made into standard sizes and used in the construction industry as components for walls, ceilings or floors. The board can be divided into: solid wood board, large core board, bamboo jigsaw board, MDF, decorative board, fine core board, finger joint board, waterproof board, gypsum board, cement board, paint board, particle board, etc.
板材加工技术包括木材切削、木材干燥、木材胶合、木材表面装饰等基本加工技术,板材切削有锯、刨、铣、钻、砂磨等方法,由于木材组织、纹理等的影响,切削的方法与其他材料不同,而在板材加工时还需要进行开料裁切、封边、钻孔、砂边、覆膜等加工。Plate processing technology includes basic processing technologies such as wood cutting, wood drying, wood gluing, and wood surface decoration. Plate cutting includes sawing, planing, milling, drilling, sanding and other methods. Due to the influence of wood structure and texture, the cutting method is different from that. Other materials are different, and cutting, edge sealing, drilling, sanding, laminating and other processes are also required during sheet processing.
在现有技术中,传统的板材钻孔设备多采用下冲模固定,而且有固定的型腔,上冲模做上下移动,完成板材钻孔的要求,上冲模上下移动是靠液压油缸或机械曲柄转动来完成的,每冲一次孔,板材必须前进移动一点停下后再钻孔,移动距离需要机械控制较为复杂,需要重复操作才能完成板材的钻孔,工作效率低。In the prior art, the traditional plate drilling equipment is mostly fixed by the lower die, and has a fixed cavity. The upper die moves up and down to complete the requirements of the plate drilling. The upper die moves up and down by the rotation of a hydraulic cylinder or a mechanical crank. To complete, every time a hole is punched, the plate must move forward and stop before drilling. The moving distance requires more complicated mechanical control, and repeated operations are required to complete the drilling of the plate, and the work efficiency is low.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种柔性板材表面钻孔装置,用于解决现有技术中板材钻孔需要每钻孔一次,板材前进一点停下来再钻孔,导致板材钻孔效率低下的问题。The purpose of the present invention is to provide a flexible plate surface drilling device, which is used to solve the problem that in the prior art, the plate drilling needs to be drilled once, and the plate moves forward a little and stops before drilling, resulting in low plate drilling efficiency.
为实现上述目的,本申请实施例采用以下技术方案:一种柔性板材表面钻孔装置,包括:机体,该机体设置在平面上,该机体包括:第一输送道,该第一输送道位于该机体的左侧,该第一输送道的表面设置为平整,该第一输送道的表面设置有导板,该导板呈收缩形,该导板的收缩口宽度大于板材的宽度;第二输送道,该第二输送道位于该第一输送道的右侧,该第二输送道与该第一输送道固定连接,该第二输送道的中间设置有输送带,该输送带与该第二输送道活动连接,该输送带通过电机带动旋转;第三输送道,该第三输送道位于该第二输送道的右侧,该第三输送道与该第二输送道固定连接,该第三输送道与该第二输送道的中间留有间距;限位板,该限位板设置在该第二输送道的末端,该限位板的内表面到该第二输送道的输送带表面具有距离,该限位板与该第二输送道活动连接,该限位板可沿该第二输送道的延伸方向上下移动;输送装置,该输送装置设置在该第一输送道的表面,该输送装置与该第一输送道活动连接,该输送装置用于输送板材向该第二输送道移动;清刷装置,该清刷装置设置在该第二输送道的上方,该清刷装置与该第二输送道固定连接,该清刷装置用于该板材经过该第二输送道时进行表面清理;平整装置,该平整装置设置在该第二输送道的上方,该平整装置位于该清刷装置的右侧,该平整装置与该第二输送道活动连接;打孔装置,该打孔装置设置在该第三输送道的上方,该打孔装置与该第三输送道活动连接。In order to achieve the above purpose, the embodiment of the present application adopts the following technical solutions: a flexible plate surface drilling device, comprising: a body, the body is arranged on a plane, and the body includes: a first conveying path, the first conveying path is located in the On the left side of the body, the surface of the first conveying path is set to be flat, the surface of the first conveying path is provided with a guide plate, the guide plate is in a shrinking shape, and the width of the shrinkage opening of the guide plate is greater than the width of the plate; the second conveying path, the The second conveyor lane is located on the right side of the first conveyor lane, the second conveyor lane is fixedly connected with the first conveyor lane, and a conveyor belt is arranged in the middle of the second conveyor lane, and the conveyor belt moves with the second conveyor lane connected, the conveyor belt is driven to rotate by a motor; a third conveyor lane, the third conveyor lane is located on the right side of the second conveyor lane, the third conveyor lane is fixedly connected with the second conveyor lane, and the third conveyor lane is connected to the second conveyor lane. There is a space in the middle of the second conveying lane; a limiting plate is arranged at the end of the second conveying lane, and the inner surface of the limiting plate has a distance from the surface of the conveyor belt of the second conveying lane, the The limiting plate is movably connected with the second conveying path, and the limiting plate can move up and down along the extending direction of the second conveying path; the conveying device is arranged on the surface of the first conveying path, and the conveying device is connected with the conveying device. The first conveying lane is movably connected, and the conveying device is used for conveying the plates to move to the second conveying lane; the cleaning device is arranged above the second conveying lane, and the brushing device is connected to the second conveying lane. Fixed connection, the cleaning device is used for surface cleaning when the board passes through the second conveying path; leveling device, the leveling device is arranged above the second conveying path, the leveling device is located on the right side of the cleaning device, The leveling device is movably connected with the second conveying lane; the punching device is arranged above the third conveying lane, and the punching device is movably connected with the third conveying lane.
在上述技术方案中,本申请采用清刷装置、平整装置、打孔装置互相配合,对柔性板材进行表面打孔,先通过清刷装置对板材表面进行清刷从而防止有杂质影响平整装置的压整效果,在清刷装置清理后,平整装置通过第一平整轴对柔性板材进行一定的褶皱处理,通过第一平整轴的凹凸设置在第一平整轴挤压柔性板材时会产生凹陷从而产生褶皱,通过褶皱拉伸板材内部从而使得柔性板材进行松弛,然后通过第二平整轴对褶皱的柔性板材表面进行复位,在复位的同时因为经过一次拉伸松弛所以柔性板材还会保持松软状态,在向打孔装置输送,从而提高打孔装置的钻孔环与漏料孔配合稳定性,更加方便柔性板材的穿孔。In the above technical solution, the present application uses a cleaning device, a leveling device, and a punching device to cooperate with each other to punch holes on the surface of the flexible sheet. After cleaning by the cleaning device, the leveling device performs certain wrinkle treatment on the flexible sheet through the first leveling shaft. The concave and convex arrangement of the first leveling shaft will cause depressions and wrinkles when the flexible sheet is squeezed by the first leveling shaft. , the flexible sheet is loosened by stretching the inside of the sheet by wrinkling, and then the surface of the wrinkled flexible sheet is reset through the second flat shaft. During the reset, the flexible sheet will remain soft after one stretch and relaxation. The punching device is transported, thereby improving the coordination stability of the drilling ring and the leakage hole of the punching device, and making the perforation of the flexible sheet more convenient.
进一步地,在本发明实施例中,该输送装置包括:输送轮,该输送轮设置在该第一输送道的表面,该输送轮与该第一输送道活动连接,该输送轮位于该第一输送道的导板右侧,该输送轮不与该导板接触;输送电机,该输送电机设置在该第一输送道的下表面,该输送电机与该输送轮连接,该输送电机控制该输送轮转动。Further, in the embodiment of the present invention, the conveying device includes: a conveying wheel, the conveying wheel is arranged on the surface of the first conveying lane, the conveying wheel is movably connected with the first conveying lane, and the conveying wheel is located in the first conveying lane. On the right side of the guide plate of the conveying lane, the conveying wheel does not contact the guide plate; the conveying motor is arranged on the lower surface of the first conveying lane, the conveying motor is connected with the conveying wheel, and the conveying motor controls the conveying wheel to rotate .
进一步地,在本发明实施例中,该输送轮设置有四个,四个该输送轮每两个为一组,两组该输送轮分别对称设置在该第一输送道的两侧,每组中的该输送轮通过皮带连接,该输送轮的外周设置有凹槽,该凹槽宽度和板材厚度相同。Further, in the embodiment of the present invention, the conveying wheels are provided with four, each of the four conveying wheels is a group of two, and the two groups of the conveying wheels are respectively symmetrically arranged on both sides of the first conveying path, and each group is symmetrical. The conveying wheel is connected by a belt, and the outer periphery of the conveying wheel is provided with a groove, and the width of the groove is the same as the thickness of the plate.
进一步地,在本发明实施例中,该清刷装置包括:清理壳,该清理壳设置在该第二输送道上方,该清理壳与该第二输送道连接,该清理壳与板材之间留有间距;清理刷,该清理刷设置在该清理壳的内部,该清理刷与该清理壳活动连接;吸风机,该吸风机设置在该清理壳的内部,该吸风机与该清理壳固定连接;吸风管道,该吸风管道设置在该清理壳的外侧,该吸风管道呈贯通设置,该吸风管道与该清理壳呈一体构成。Further, in the embodiment of the present invention, the brushing device includes: a cleaning shell, the cleaning shell is arranged above the second conveying path, the cleaning shell is connected with the second conveying path, and there is a gap between the cleaning shell and the plate. a cleaning brush, the cleaning brush is arranged inside the cleaning shell, and the cleaning brush is movably connected with the cleaning shell; a suction fan, the suction fan is arranged inside the cleaning shell, and the suction fan is fixedly connected with the cleaning shell ; Suction duct, the suction duct is arranged on the outside of the cleaning shell, the suction duct is arranged through, and the suction duct and the cleaning shell are integrally formed.
进一步地,在本发明实施例中,该清理壳的内部设置有圆形管道,该清理刷位于该圆形管道内,该清理刷通过外置电机控制转动,该清理刷的外周表面与该板材表面接触;该吸风管道位于该清理壳的圆形管道左侧,该吸风管道与该清理刷不接触,该吸风管道用于收集该清理刷清理板材表面产生的杂质;该吸风机用于吸收该吸风管道中的杂质。Further, in the embodiment of the present invention, a circular pipe is arranged inside the cleaning shell, the cleaning brush is located in the circular pipe, the cleaning brush is controlled to rotate by an external motor, and the outer peripheral surface of the cleaning brush is in contact with the plate material. Surface contact; the suction duct is located on the left side of the circular duct of the cleaning shell, the suction duct is not in contact with the cleaning brush, and the suction duct is used to collect impurities generated by the cleaning brush to clean the surface of the plate; the suction fan is used for To absorb impurities in the suction duct.
进一步地,在本发明实施例中,该平整装置包括:第一平整轴,该第一平整轴设置在该第二输送道的上方,该第一平整轴与该第二输送道活动连接,该第一平整轴的外周与该板材的表面接触;第二平整轴,该第二平整轴设置在该第一平整轴的右侧,该第二平整轴与该第二输送道活动连接,该第二平整轴的外周与该板材的表面接触。Further, in the embodiment of the present invention, the leveling device includes: a first leveling shaft, the first leveling shaft is arranged above the second conveying path, the first leveling shaft is movably connected with the second conveying path, the The outer circumference of the first flattening shaft is in contact with the surface of the plate; the second flattening shaft, the second flattening shaft is arranged on the right side of the first flattening shaft, the second flattening shaft is movably connected with the second conveying path, the first flattening shaft is The outer peripheries of the two flat shafts are in contact with the surface of the plate.
进一步地,在本发明实施例中,该第一平整轴与该第二平整轴之间留有间距,该第一平整轴与该第二平整轴通过皮带连接,该第一平整轴和该第二平整轴通过外置电机控制转动;该第一平整轴的外周设置有凹槽。Further, in the embodiment of the present invention, there is a space between the first flattening shaft and the second flattening shaft, the first flattening shaft and the second flattening shaft are connected by a belt, and the first flattening shaft and the second flattening shaft are connected by a belt. The rotation of the two flattening shafts is controlled by an external motor; the outer circumference of the first flattening shaft is provided with grooves.
进一步地,在本发明实施例中,该打孔装置包括:第一转轴,该第一转轴设置在该第三输送道的上方,该第一转轴与该第三输送道活动连接,该第一转轴位于该第二输送道和该第三输送道的中间;钻孔环,该钻孔环设置在该第一转轴的外周,该钻孔环与该第一转轴连接;第二转轴,该第二转轴设置在该第一转轴的下方,该第二转轴与该第一转轴配合连接;漏料孔,该漏料孔设置在该第二转轴的外周。Further, in the embodiment of the present invention, the punching device includes: a first rotating shaft, the first rotating shaft is arranged above the third conveying path, the first rotating shaft is movably connected with the third conveying path, and the first rotating shaft is movably connected to the third conveying path. The rotating shaft is located in the middle of the second conveying lane and the third conveying lane; the drilling ring is arranged on the outer circumference of the first rotating shaft, and the drilling ring is connected with the first rotating shaft; the second rotating shaft, the first rotating shaft Two rotating shafts are arranged below the first rotating shaft, and the second rotating shaft is matched and connected with the first rotating shaft; a material leakage hole is arranged on the outer circumference of the second rotating shaft.
进一步地,在本发明实施例中,该第一转轴通过设置在该第三输送带外侧的旋转电机控制转动;该钻孔环的外周设置为凸出状,该漏料孔与该钻孔环外周的凸出状相适配,该钻孔环在与该漏料孔相配合时该板材进行穿孔产生废料,该废料流入该第二转轴的内部。Further, in the embodiment of the present invention, the rotation of the first shaft is controlled by a rotating motor arranged outside the third conveyor belt; The protruding shape of the outer periphery is adapted, and when the drilling ring is matched with the leakage hole, the plate is perforated to generate waste, and the waste flows into the inside of the second rotating shaft.
本发明实施例还公开了一种柔性板材表面钻孔装置的钻孔方法,包括以下步骤:The embodiment of the present invention also discloses a drilling method of a surface drilling device for a flexible plate, comprising the following steps:
输送板材,将板材放置在机体的第一输送道,通过外置的推送机构将板材向第二输送道移动,在板材经过第一输送道时输送装置的输送轮会与板材的两侧面接触进行位置导正保持平稳输送;To convey the sheet, place the sheet on the first conveying lane of the body, and move the sheet to the second conveying lane through the external push mechanism. When the sheet passes through the first conveying lane, the conveying wheel of the conveying device will contact both sides of the sheet. Position guide is to maintain smooth conveying;
清刷表面,在板材移动到第二输送道时,清刷装置的清理刷通过外置的驱动装置进行转动,对板材的表面进行滚刷,在滚刷的时候将板材表面的部分杂质扫除不影响平整装置的运作,而扫除的杂质通过在清理壳内部设置的吸风机通过吸风管道流入清理壳的内部进行收集;To clean the surface, when the plate moves to the second conveying path, the cleaning brush of the cleaning device is rotated by the external drive device, and the surface of the plate is rolled, and some impurities on the surface of the plate are removed when the plate is rolled. Affect the operation of the leveling device, and the swept impurities flow into the interior of the cleaning shell through the suction pipe through the suction fan set inside the cleaning shell for collection;
板材压整,在板材通过清刷装置清理后,板材先通过第一平整轴通过第一平整轴的凹凸外周,板材表面会形成一定的褶皱从而拉伸板材内部结构使板材松软,然后通过第二平整轴将褶皱的板材重新进行平铺为后续打孔装置稳定打孔做准备;The plate is pressed and leveled. After the plate is cleaned by the cleaning device, the plate first passes through the concave and convex outer circumference of the first smoothing shaft, and certain wrinkles will be formed on the surface of the plate to stretch the internal structure of the plate to make the plate soft, and then pass through the second smoothing shaft. The flattening shaft re-tils the wrinkled sheet to prepare for the stable punching of the subsequent punching device;
板材打孔,通过平整装置的板材具有一定松软度,在通过第一转轴的钻孔环时能更加方便的穿透板材内部与第二转轴的漏料孔配合,将板材进行穿透,产生的废料通过漏料孔流入第二转轴内部,在废料流入第二转轴内部的同时,设置在第三输送道外侧与第二转轴连接的吹风机会持续对第二转轴的内部进行吹风将废料吹出;The plate is punched. The plate that passes through the leveling device has a certain softness. When passing through the drilling ring of the first rotating shaft, it can more easily penetrate the inside of the plate and cooperate with the leakage hole of the second rotating shaft to penetrate the plate, resulting in The waste material flows into the inside of the second rotating shaft through the leakage hole, and while the waste material flows into the inside of the second rotating shaft, the blower arranged on the outside of the third conveying channel and connected to the second rotating shaft will continue to blow the inside of the second rotating shaft to blow the waste out;
稳定穿孔,在板材打孔完成时第一转轴的钻孔环需要脱离板材内部,这时稳定装置通过启动,驱动杆更随第一转轴转动通过驱动杆的弧形条推压摆杆使得摆杆推动滑块将稳定块贴合板材的穿孔位置外周,通过稳定块与钻孔环配合在钻孔环脱离的同时稳定快贴合板材表面防止钻孔环带动板材的情况。Stable perforation, the drilling ring of the first rotating shaft needs to be separated from the inside of the plate when the plate is punched. At this time, the stabilizing device is activated, and the driving rod rotates with the first rotating shaft. The arc bar of the driving rod pushes the pendulum rod to make the pendulum rod Push the slider to fit the stabilizing block to the outer periphery of the perforated position of the plate, and through the cooperation of the stabilizing block and the drilling ring, when the drilling ring is disengaged, it is stably and quickly attached to the surface of the plate to prevent the drilling ring from driving the plate.
本发明有益效果是:首先,本发明的柔性板材表面钻孔装置在对板材进行打孔时先通过清刷装置对输送的柔性板材进行表面杂质清理从而防止有杂质的板材表面经过平整装置,造成压整效果的降低,通过清刷装置对柔性板材进行表面清理降低表面杂质的残留,提高后续平整装置的压整效果,在经过平整装置时,第一平整轴外周设置为凹凸状在对柔性板材进行压整时会使得柔性板材表现产生浮动造成褶皱,因为第一平整轴外周的凹凸状在接触柔性板材表面时会使得柔性板材向低处移动从而使得柔性板材进行内部拉伸也就会使得柔性板材进行张紧,然后在通过第二平整轴迅速进行压整,将原本褶皱的柔性板材表面复位,防止柔性板材变形过大造成品质下降,而在柔性板材表面复位的同时由于已经经过第一平整轴的拉伸柔性板材表面还是会处于松软状态,这时在通过打孔装置,利用打孔装置的钻孔环与漏料孔配合将柔性板材的表面进行穿孔,通过平整装置压整的柔性板材表面会具有一定的松软度所以在打孔装置进行穿孔时能更加方便提高穿孔效率,而产生的穿孔废料会流入第二转轴的内部,然后通过设置在第三输送道外侧的吹风机持续对第二转轴内部进行吹风将废料排出防止堵塞,而在钻孔环和漏料孔完成穿孔时,钻孔环脱离板材内部时会带动板材形成供状,造成板材位移、孔型变大,而通过稳定装置在钻孔环脱离板材内部时,第一转轴通过传送带转动驱动杆,通过驱动杆的弧形条推动摆杆向左转动,然后通过摆杆推动滑块在固定壳内部斜向下滑动使得稳定块贴合板材的穿孔位置外周与钻孔环配合,在钻孔环脱离板材内部时稳定块已经贴合板材穿孔附近的表面从而降低钻孔环脱离时造成的板材位移和孔型变大。The beneficial effects of the present invention are as follows: firstly, when the flexible plate surface drilling device of the present invention punches the plate, the cleaning device first cleans the surface impurities of the conveyed flexible plate, so as to prevent the surface of the plate with impurities from passing through the leveling device, resulting in The reduction of the pressing and leveling effect, the surface cleaning of the flexible sheet by the cleaning device reduces the residue of surface impurities, and improves the pressing and leveling effect of the subsequent leveling device. When pressing and leveling, the performance of the flexible sheet will float and cause wrinkles, because the concave and convex shape of the outer circumference of the first flat shaft will move the flexible sheet to a lower position when it contacts the surface of the flexible sheet, so that the internal stretching of the flexible sheet will also make the flexible sheet more flexible. The sheet is tensioned, and then quickly pressed through the second flattening shaft to reset the surface of the originally wrinkled flexible sheet to prevent the flexible sheet from being deformed too much and causing quality degradation. The surface of the stretched flexible sheet of the shaft will still be in a soft state. At this time, through the punching device, the surface of the flexible sheet is perforated by the drilling ring of the punching device and the leakage hole, and the flexible sheet is pressed by the leveling device. The surface will have a certain softness, so it is more convenient to improve the perforation efficiency when the perforation device is perforated, and the perforated waste generated will flow into the inside of the second rotating shaft, and then the blower set on the outside of the third conveying channel will continue. The inside of the rotating shaft is blown to discharge the waste to prevent clogging. When the drilling ring and the leakage hole are perforated, the drilling ring will drive the plate to form a supply shape when it is separated from the interior of the plate, causing the plate to move and the hole shape to become larger. When the drilling ring is separated from the inside of the plate, the first rotating shaft rotates the driving rod through the conveyor belt, pushes the pendulum rod to turn left through the arc bar of the driving rod, and then pushes the sliding block to slide downward in the fixed shell through the pendulum rod to make the stable block The outer periphery of the perforated position of the laminated sheet is matched with the drilling ring. When the drilling ring is detached from the interior of the sheet, the stabilizing block has been attached to the surface near the perforation of the sheet, thereby reducing the displacement of the sheet and the enlargement of the hole shape caused by the separation of the drilling ring.
附图说明Description of drawings
下面结合附图和实施例对本申请进一步说明。The present application will be further described below with reference to the accompanying drawings and embodiments.
图1是本发明实施例钻孔装置的主视图。FIG. 1 is a front view of a drilling device according to an embodiment of the present invention.
图2是本发明实施例钻孔装置的立体示意图。FIG. 2 is a perspective view of a drilling device according to an embodiment of the present invention.
图3是本发明实施例钻孔装置的机体和清刷装置示意图。3 is a schematic diagram of the body and the cleaning device of the drilling device according to the embodiment of the present invention.
图4是本发明实施例钻孔装置的打孔装置示意图。FIG. 4 is a schematic diagram of a drilling device of a drilling device according to an embodiment of the present invention.
图5是图4的打孔装置使用示意图。FIG. 5 is a schematic diagram of the use of the punching device of FIG. 4 .
图6是本发明实施例钻孔装置的稳定装置示意图。FIG. 6 is a schematic diagram of a stabilization device of a drilling device according to an embodiment of the present invention.
图7是图6的稳定装置结构示意图。FIG. 7 is a schematic structural diagram of the stabilization device of FIG. 6 .
图8是本发明实施例钻孔装置的工作过程示意图。FIG. 8 is a schematic diagram of the working process of the drilling device according to the embodiment of the present invention.
10、机体 101、第一输送道 102、第二输送道10.
103、第三输送道 104、限位板103. The
20、输送装置 201、输送轮 202、输送电机20. Conveying
30、清刷装置 301、清理壳 302、清理刷30.
303、吸风机 304、吸风管道303,
40、平整装置 401、第一平整轴 402、第二平整轴40. Leveling
50、打孔装置 501、第一转轴 502、钻孔环50.
503、第二转轴 5031、漏料孔 504、废料503, the
60、稳定装置 601、传送带 602、驱动杆60. Stabilizing
603、稳定板 604、滑块 605、摆杆603,
606、复位弹簧 607、固定壳 70、板材606,
具体实施方式Detailed ways
为了使本发明的目的、技术方案进行清楚、完整地描述,及优点更加清楚明白,以下结合附图对本发明实施例进行进一步详细说明。应当理解,此处所描述的具体实施例是本发明一部分实施例,而不是全部的实施例,仅仅用以解释本发明实施例,并不用于限定本发明实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to clearly and completely describe the purpose and technical solutions of the present invention, and to make the advantages more clear, the following describes the embodiments of the present invention in further detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are a part of the embodiments of the present invention, rather than all the embodiments, and are only used to explain the embodiments of the present invention, and are not used to limit the embodiments of the present invention. All other embodiments obtained under the premise of creative work shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“中”“上”、“下”、“左”、“右”、“内”、“外”、“顶”、“底”、“侧”、“竖直”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“一”、“第一”、“第二”、“第三”、“第四”、“第五”、“第六”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "middle", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom" ”, “side”, “vertical”, “horizontal”, etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that The device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "a", "first", "second", "third", "fourth", "fifth", "sixth" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, unless otherwise expressly specified and limited, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
出于简明和说明的目的,实施例的原理主要通过参考例子来描述。在以下描述中,很多具体细节被提出用以提供对实施例的彻底理解。然而明显的是,对于本领域普通技术人员,这些实施例在实践中可以不限于这些具体细节。在一些实例中,没有详细地描述公知方法和结构,以避免无必要地使这些实施例变得难以理解。另外,所有实施例可以互相结合使用。实施例一: For the purposes of simplicity and explanation, the principles of the embodiments are described primarily by reference to examples. In the following description, numerous specific details are set forth to provide a thorough understanding of the embodiments. However, it will be apparent to one of ordinary skill in the art that the embodiments may not be limited in practice to these specific details. In some instances, well-known methods and structures have not been described in detail to avoid unnecessarily obscuring the embodiments. In addition, all the embodiments can be used in combination with each other. Example 1:
如图1、2、3所示,本实施例公开了一种柔性板材70表面钻孔装置,包括:机体10、输送装置20、清刷装置30、平整装置40、打孔装置50,机体10设置在平面上,机体10包括:第一输送道101、第二输送道102、第三输送道103、限位板104,第一输送道101位于机体10的左侧,第一输送道101的表面设置为平整,第一输送道101的表面设置有导板,导板呈收缩形,导板的收缩口宽度大于板材70的宽度;第二输送道102位于第一输送道101的右侧,第二输送道102与第一输送道101固定连接,第二输送道102的中间设置有输送带,输送带与第二输送道102活动连接,输送带通过电机带动旋转;第三输送道103位于第二输送道102的右侧,第三输送道103与第二输送道102固定连接,第三输送道103与第二输送道102的中间留有间距;限位板104设置在第二输送道102的末端,限位板104的内表面到第二输送道102的输送带表面具有距离,限位板104与第二输送道102活动连接,限位板104可沿第二输送道102的延伸方向上下移动;输送装置20,输送装置20设置在第一输送道101的表面,输送装置20与第一输送道101活动连接,输送装置20用于输送板材70向第二输送道102移动;清刷装置30,清刷装置30设置在第二输送道102的上方,清刷装置30与第二输送道102固定连接,清刷装置30用于板材70经过第二输送道102时进行表面清理;平整装置40,平整装置40设置在第二输送道102的上方,平整装置40位于清刷装置30的右侧,平整装置40与第二输送道102活动连接;打孔装置50,打孔装置50设置在第三输送道103的上方,打孔装置50与第三输送道103活动连接。As shown in FIGS. 1 , 2 and 3 , this embodiment discloses a surface drilling device for a
如图2所示,输送装置20包括:输送轮201、输送电机202,输送轮201设置在第一输送道101的表面,输送轮201与第一输送道101活动连接,输送轮201位于第一输送道101的导板右侧,输送轮201不与导板接触;输送电机202设置在第一输送道101的下表面,输送电机202与输送轮201连接,输送电机202控制输送轮201转动。输送轮201设置有四个,四个输送轮201每两个为一组,两组输送轮201分别对称设置在第一输送道101的两侧,每组中的输送轮201通过皮带连接,输送轮201的外周设置有凹槽,凹槽宽度和板材70厚度相同。As shown in FIG. 2 , the conveying
如图3所示,清刷装置30包括:清理壳301、清理刷302、吸风机303、吸风管道304,清理壳301设置在第二输送道102上方,清理壳301与第二输送道102连接,清理壳301与板材70之间留有间距;清理刷302设置在清理壳301的内部,清理刷302与清理壳301活动连接;吸风机303设置在清理壳301的内部,吸风机303与清理壳301固定连接;吸风管道304设置在清理壳301的外侧,吸风管道304呈贯通设置,吸风管道304与清理壳301呈一体构成。清理壳301的内部设置有圆形管道,清理刷302位于圆形管道内,清理刷302通过外置电机控制转动,清理刷302的外周表面与板材70表面接触;吸风管道304位于清理壳301的圆形管道左侧,吸风管道304与清理刷302不接触,吸风管道304用于收集清理刷302清理板材70表面产生的杂质;吸风机303用于吸收吸风管道304中的杂质。As shown in FIG. 3 , the
如图3所示,平整装置40包括:第一平整轴401、第二平整轴402,第一平整轴401设置在第二输送道102的上方,第一平整轴401与第二输送道102活动连接,第一平整轴401的外周与板材70的表面接触;第二平整轴402设置在第一平整轴401的右侧,第二平整轴402与第二输送道102活动连接,第二平整轴402的外周与板材70的表面接触。第一平整轴401与第二平整轴402之间留有间距,第一平整轴401与第二平整轴402通过皮带连接,第一平整轴401和第二平整轴402通过外置电机控制转动;第一平整轴401的外周设置有凹槽。As shown in FIG. 3 , the leveling
如图4、5所示,打孔装置50包括:第一转轴501、钻孔环502、第二转轴503、漏料孔5031,第一转轴501设置在第三输送道103的上方,第一转轴501与第三输送道103活动连接,第一转轴501位于第二输送道102和第三输送道103的中间;钻孔环502设置在第一转轴501的外周,钻孔环502与第一转轴501连接;第二转轴503设置在第一转轴501的下方,第二转轴503与第一转轴501配合连接;漏料孔5031设置在第二转轴503的外周。第一转轴501通过设置在第三输送带外侧的旋转电机控制转动;钻孔环502的外周设置为凸出状,漏料孔5031与钻孔环502外周的凸出状相适配,钻孔环502在与漏料孔5031相配合时板材70进行穿孔产生废料504,废料504流入第二转轴503的内部。As shown in FIGS. 4 and 5 , the punching
在上述技术方案中,采用清刷装置30、平整装置40、打孔装置50互相配合,对柔性板材70进行表面打孔,先通过清刷装置30对板材70表面进行清刷从而防止有杂质影响平整装置40的压整效果,在清刷装置30清理后,平整装置40通过第一平整轴401对柔性板材70进行一定的褶皱处理,通过第一平整轴401的凹凸设置在第一平整轴401挤压柔性板材70时会产生凹陷从而产生褶皱,通过褶皱拉伸板材70内部从而使得柔性板材70进行松弛,然后通过第二平整轴402对褶皱的柔性板材70表面进行复位,在复位的同时因为经过一次拉伸松弛所以柔性板材70还会保持松软状态,在向打孔装置50输送,从而提高打孔装置50的钻孔环502与漏料孔5031配合稳定性,更加方便柔性板材70的穿孔。在进行打孔时先通过清刷装置30对输送的柔性板材70进行表面杂质清理从而防止有杂质的板材70表面经过平整装置40,造成压整效果的降低,通过清刷装置30对柔性板材70进行表面清理降低表面杂质的残留,提高后续平整装置40的压整效果,在经过平整装置40时,第一平整轴401外周设置为凹凸状在对柔性板材70进行压整时会使得柔性板材70表现产生浮动造成褶皱,因为第一平整轴401外周的凹凸状在接触柔性板材70表面时会使得柔性板材70向低处移动从而使得柔性板材70进行内部拉伸也就会使得柔性板材70进行张紧,然后在通过第二平整轴402迅速进行压整,将原本褶皱的柔性板材70表面复位,防止柔性板材70变形过大造成品质下降,而在柔性板材70表面复位的同时由于已经经过第一平整轴401的拉伸柔性板材70表面还是会处于松软状态,这时在通过打孔装置50,利用打孔装置50的钻孔环502与漏料孔5031配合将柔性板材70的表面进行穿孔,通过平整装置40压整的柔性板材70表面会具有一定的松软度所以在打孔装置50进行穿孔时能更加方便提高穿孔效率,而产生的穿孔废料504会流入第二转轴503的内部,然后通过设置在第三输送道103外侧的吹风机持续对第二转轴503内部进行吹风将废料504排出防止堵塞。In the above technical solution, the
实施例二:Embodiment 2:
与实施例一相同,还包括如图6、7所示,稳定装置60,稳定装置60设置在第三输送道103的上方,稳定装置60与第三输送道103活动连接,稳定装置60位于打孔装置50的右侧,稳定装置60包括:传送带601、驱动杆602、稳定板603、滑块604、摆杆605、复位弹簧606、固定壳607,传送带601设置在第三输送道103的外侧,传送带601的一端与第一转轴501连接;驱动杆602设置在第三输送道103的内部,驱动杆602与第三输送道103活动连接,驱动杆602的一端与传送带601的另一端连接,驱动杆602通过传送带601带动旋转;固定壳607与第三输送道103固定连接,固定壳607的内部设置为三面开口;滑块604设置在固定壳607的内部,滑块604与固定壳607活动连接,滑块604沿固定壳607的延伸方向进行移动;稳定板603设置在滑块604的左侧,稳定板603与滑块604活动连接,稳定板603处于钻孔环502的旁边,在钻孔环502完成板材70的钻孔脱离时稳定板603贴合板材70钻孔处的表面;摆杆605设置在固定壳607的右侧,摆杆605的一端与第三输送道103活动连接,摆杆605的另一端与固定壳607连接;复位弹簧606设置在摆杆605的右侧表面,复位弹簧606与摆杆605固定连接,复位弹簧606的一端与第三输送道103连接;驱动杆602的另一端设置有弧形条,弧形条的弧形面与摆杆605的一端连接,摆杆605和固定壳607连接处的外周与驱动杆602的弧形条配合接触。通过稳定装置60与钻孔装置配合,在钻孔环502和漏料孔5031完成穿孔时,钻孔环502脱离板材70内部时会带动板材70形成供状,造成板材70位移、孔型变大,而通过稳定装置60在钻孔环502脱离板材70内部时,第一转轴501通过传送带601转动驱动杆602,通过驱动杆602的弧形条推动摆杆605向左转动,然后通过摆杆605推动滑块604在固定壳607内部斜向下滑动使得稳定块贴合板材70的穿孔位置外周与钻孔环502配合,在钻孔环502脱离板材70内部时稳定块已经贴合板材70穿孔附近的表面从而降低钻孔环502脱离时造成的板材70位移和孔型变大。The same as the first embodiment, it also includes a
实施例三:Embodiment three:
如图8所示,最后提供了一种柔性板材70表面钻孔装置的钻孔方法,包括以下步骤:As shown in FIG. 8 , finally a drilling method of a surface drilling device for a
输送板材70,将板材70放置在机体10的第一输送道101,通过外置的推送机构将板材70向第二输送道102移动,在板材70经过第一输送道101时输送装置20的输送轮201会与板材70的两侧面接触进行位置导正保持平稳输送;To convey the
清刷表面,在板材70移动到第二输送道102时,清刷装置30的清理刷302通过外置的驱动装置进行转动,对板材70的表面进行滚刷,在滚刷的时候将板材70表面的部分杂质扫除不影响平整装置40的运作,而扫除的杂质通过在清理壳301内部设置的吸风机303通过吸风管道304流入清理壳301的内部进行收集;For cleaning the surface, when the
板材70压整,在板材70通过清刷装置30清理后,板材70先通过第一平整轴401通过第一平整轴401的凹凸外周,板材70表面会形成一定的褶皱从而拉伸板材70内部结构使板材70松软,然后通过第二平整轴402将褶皱的板材70重新进行平铺为后续打孔装置50稳定打孔做准备;The
板材70打孔,通过平整装置40的板材70具有一定松软度,在通过第一转轴501的钻孔环502时能更加方便的穿透板材70内部与第二转轴503的漏料孔5031配合,将板材70进行穿透,产生的废料504通过漏料孔5031流入第二转轴503内部,在废料504流入第二转轴503内部的同时,设置在第三输送道103外侧与第二转轴503连接的吹风机会持续对第二转轴503的内部进行吹风将废料504吹出;The
稳定穿孔,在板材70打孔完成时第一转轴501的钻孔环502需要脱离板材70内部,这时稳定装置60通过启动,驱动杆602更随第一转轴501转动通过驱动杆602的弧形条推压摆杆605使得摆杆605推动滑块604将稳定块贴合板材70的穿孔位置外周,通过稳定块与钻孔环502配合在钻孔环502脱离的同时稳定快贴合板材70表面防止钻孔环502带动板材70的情况。To stabilize the perforation, the
尽管上面对本申请说明性的具体实施方式进行了描述,以便于本技术领域的技术人员能够理解本申请,但是本申请不仅限于具体实施方式的范围,对本技术领域的普通技术人员而言,只要各种变化只要在所附的权利要求限定和确定的本申请精神和范围内,一切利用本申请构思的申请创造均在保护之列。Although the illustrative specific embodiments of the present application are described above so that those skilled in the art can understand the present application, the present application is not limited to the scope of the specific embodiments. As long as such changes fall within the spirit and scope of the present application as defined and determined by the appended claims, all application creations utilizing the concept of the present application are included in the protection list.
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