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CN112147144A - Mobile deep hole inspection equipment - Google Patents

Mobile deep hole inspection equipment Download PDF

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Publication number
CN112147144A
CN112147144A CN202011037126.8A CN202011037126A CN112147144A CN 112147144 A CN112147144 A CN 112147144A CN 202011037126 A CN202011037126 A CN 202011037126A CN 112147144 A CN112147144 A CN 112147144A
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positioning
hole
along
mounting plate
base
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吴华伟
杜聪聪
程清思
刘祯
薛君尧
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Hubei University of Arts and Science
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/02Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness
    • G01B5/06Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness for measuring thickness
    • G01B5/061Measuring arrangements characterised by the use of mechanical techniques for measuring length, width or thickness for measuring thickness height gauges
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/18Measuring arrangements characterised by the use of mechanical techniques for measuring depth
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B5/00Measuring arrangements characterised by the use of mechanical techniques
    • G01B5/20Measuring arrangements characterised by the use of mechanical techniques for measuring contours or curvatures
    • G01B5/201Measuring arrangements characterised by the use of mechanical techniques for measuring contours or curvatures for measuring roundness
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation

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Abstract

本发明公开一种移动式深孔检测设备,用于检测处于一圆弧曲线上的沿周向排列的多个加工孔,多个所述加工孔中至少一个为待检测孔,移动式深孔检测设备包括机座以及检测装置,所述机座包括沿圆弧曲线活动安装的安装板,所述安装板的上端面设有定位孔,所述定位孔用于对应待检测孔;所述检测装置包括沿上下向活动穿设于所述定位孔的底座、以及沿上下向的轴线转动安装于所述底座的检测结构,所述检测结构用于伸入至待检测孔内以进行质量检测。所述检测结构具有上下向移动、以及沿上下向轴线转动的运动行程,以使得所述检测结构可以上下向、圆周向的进行待检测孔的内部质量检测,调节便利,提高检测效率。

Figure 202011037126

The invention discloses a mobile deep hole detection device, which is used for detecting a plurality of machining holes arranged on a circular arc curve along the circumferential direction, at least one of the plurality of machining holes is a hole to be detected, and the mobile deep hole The detection equipment includes a base and a detection device, the base includes a mounting plate movably installed along a circular arc curve, the upper end face of the mounting plate is provided with a positioning hole, and the positioning hole is used to correspond to the hole to be detected; the detection The device includes a base movably penetrated through the positioning hole along an up-down direction, and a detection structure rotatably mounted on the base along an up-down axis, and the detection structure is used for extending into the to-be-detected hole for quality detection. The detection structure has a movement stroke that moves up and down and rotates along the up and down axis, so that the detection structure can perform the internal quality detection of the hole to be detected in the up and down and circumferential directions, which is convenient for adjustment and improves the detection efficiency.

Figure 202011037126

Description

移动式深孔检测设备Mobile deep hole inspection equipment

技术领域technical field

本发明涉及机械工程技术领域,特别涉及移动式深孔检测设备。The invention relates to the technical field of mechanical engineering, in particular to a mobile deep hole detection device.

背景技术Background technique

在生产加工或者检验的过程中,都会接触到对一些较深的孔的检测,现有的机械设备在加工装配过程中的精度要求越来越高,而深孔又是机械加工中最常见的加工目标,并且在一些较为精密的环境中,深孔加工的精度要求更为明显,手动的对深孔加工质量的检测已经无法满足当今社会的要求。In the process of production, processing or inspection, the detection of some deep holes will be encountered. The existing mechanical equipment requires higher and higher precision in the process of processing and assembly, and deep holes are the most common in machining. In some relatively precise environments, the precision requirements of deep hole processing are more obvious, and the manual inspection of deep hole processing quality can no longer meet the requirements of today's society.

传统的检验工具一般通过扫描设备对加工孔表面的加工质量进行检测,但是此种方法在面对较深的加工孔时不能有效的完成检测,往往需要不断调整多次测量来判别深孔的加工质量。Traditional inspection tools generally use scanning equipment to detect the machining quality of the surface of the machined hole, but this method cannot effectively complete the inspection when facing deeper machined holes, and often needs to continuously adjust and measure multiple times to determine the machining of deep holes. quality.

发明内容SUMMARY OF THE INVENTION

本发明的主要目的是提出一种移动式深孔检测设备,能够通过稳定的结构来完成对深孔内壁的质量检测,检查效率高效,稳定可靠。The main purpose of the present invention is to provide a mobile deep hole inspection device, which can complete the quality inspection of the inner wall of the deep hole through a stable structure, with high inspection efficiency, stability and reliability.

为实现上述目的,本发明提出一种移动式深孔检测设备,包括:In order to achieve the above purpose, the present invention proposes a mobile deep hole detection device, comprising:

机座,所述机座包括沿圆弧曲线活动安装的安装板,所述安装板的上端面设有定位孔,所述定位孔用于对应待检测孔;以及,a machine base, the machine base includes a mounting plate movably installed along a circular arc curve, the upper end surface of the mounting plate is provided with a positioning hole, and the positioning hole is used to correspond to the hole to be detected; and,

检测装置,包括沿上下向活动穿设于所述定位孔的底座、以及沿上下向的轴线转动安装于所述底座的检测结构,所述检测结构用于伸入至待检测孔内以进行质量检测。The detection device includes a base that is movably penetrated through the positioning hole in the up-down direction, and a detection structure that is rotatably installed on the base along the up-down axis, and the detection structure is used to extend into the to-be-detected hole for quality inspection. detection.

可选的,所述检测装置还包括升降驱动组件,所述升降驱动组件包括:Optionally, the detection device further includes a lift drive assembly, and the lift drive assembly includes:

支撑座,固定安装于所述机座上,且位于所述定位孔的上方,所述支撑座对应所述定位孔设有过孔;a support seat, which is fixedly installed on the machine seat and located above the positioning hole, and the support seat is provided with a through hole corresponding to the positioning hole;

第一驱动电机,包括沿上下向延伸的第一驱动轴;a first drive motor, including a first drive shaft extending up and down;

滚珠丝杆,所述滚珠丝杆的螺杆上端固定安装于所述支撑座上;以及,a ball screw, the upper end of the screw of the ball screw is fixedly mounted on the support seat; and,

齿轮组,包括第一齿轮和第二齿轮,所述第一齿轮固定安装于所述第一驱动轴的下端,且与所述第一驱动轴同轴转动,所述第二齿轮固定安装于所述滚珠丝杆的螺杆下端,且与所述滚珠丝杆的螺杆同轴转动;A gear set includes a first gear and a second gear, the first gear is fixedly mounted on the lower end of the first drive shaft and rotates coaxially with the first drive shaft, and the second gear is fixedly mounted on the first drive shaft the lower end of the screw of the ball screw, and rotates coaxially with the screw of the ball screw;

其中,所述底座与所述滚珠丝杆的螺母固定连接。Wherein, the base is fixedly connected with the nut of the ball screw.

可选的,所述检测装置还包括旋转组件,所述旋转组件包括:Optionally, the detection device further includes a rotating assembly, and the rotating assembly includes:

固定座,固定安装于所述底座的下端面;以及,a fixed seat, fixedly mounted on the lower end face of the base; and,

第二驱动电机,设于所述固定座上,所述第二驱动电机包括沿上下向延伸的第二驱动轴,所述第二驱动轴的下端与所述检测结构固定连接。The second drive motor is arranged on the fixing base, the second drive motor includes a second drive shaft extending in the up-down direction, and the lower end of the second drive shaft is fixedly connected with the detection structure.

可选的,所述检测结构包括摄像机,所述摄像机可拆卸安装至所述第二驱动轴的下端。Optionally, the detection structure includes a camera, and the camera is detachably mounted to the lower end of the second drive shaft.

可选的,所述检测结构还包括包覆于所述摄像机外表面的缓冲垫;和/或,Optionally, the detection structure further includes a buffer pad covering the outer surface of the camera; and/or,

所述检测结构还包括沿上下向延伸的相机支架,所述相机支架的上端与所述第二驱动轴固定连接,所述相机支架的下端用以供所述摄像机安装。The detection structure further includes a camera bracket extending in the up-down direction, the upper end of the camera bracket is fixedly connected with the second drive shaft, and the lower end of the camera bracket is used for installing the camera.

可选的,所述安装板上设有位置传感器。Optionally, a position sensor is provided on the mounting plate.

可选的,所述底座的下端设有定位凸起,沿上下向上,所述定位凸起呈直径逐渐减小设置,所述定位凸起的侧表面用于与待检测孔的边沿相抵,以限制所述检测结构向下的运动行程。Optionally, the lower end of the base is provided with a positioning protrusion, and the positioning protrusion is provided with a gradually decreasing diameter along the top and bottom, and the side surface of the positioning protrusion is used to abut against the edge of the hole to be detected, so as to prevent the detection of the hole. The downward movement of the detection structure is limited.

可选的,所述安装板的下端面设有多个滚轮,多个所述滚轮沿所述安装板的周向间隔设置。Optionally, the lower end surface of the mounting plate is provided with a plurality of rollers, and the plurality of rollers are arranged at intervals along the circumferential direction of the mounting plate.

可选的,多个所述加工孔中还包括多个定位参考孔,所述安装板的上端面形成有用于与所述圆弧曲线适配的弧形轨道;Optionally, a plurality of the machining holes further include a plurality of positioning reference holes, and an arc-shaped track for adapting to the arc curve is formed on the upper end surface of the mounting plate;

所述移动式深孔检测设备还包括步进式定位装置,所述步进式定位装置包括:The mobile deep hole detection equipment further includes a step-by-step positioning device, and the step-by-step positioning device includes:

移动组件,包括活动安装至所述弧形轨道的两个移动块,两个所述移动块沿所述安装板的长度方向间隔设置;以及,a moving assembly, comprising two moving blocks movably mounted to the arc-shaped track, and the two moving blocks are spaced apart along the length direction of the mounting plate; and,

定位组件,包括第一定位圆柱和两个第二定位圆柱,所述第一定位圆柱沿上下向活动安装至所述安装板的下端面,且与两个所述移动块间隔设置,所述第一定位圆柱的下端用于可伸入至其中一所述定位参照孔内,两个所述第二定位圆柱对应两个所述移动块设置,且均沿上下向活动安装于两个所述移动块的下端面,两个所述第二定位圆柱的下端用于可伸入至其中两个所述定位参照孔内;The positioning assembly includes a first positioning cylinder and two second positioning cylinders, the first positioning cylinder is movably installed to the lower end surface of the mounting plate in the up-down direction, and is spaced apart from the two moving blocks, and the first positioning cylinder is The lower end of a positioning cylinder is used to extend into one of the positioning reference holes, and the two second positioning cylinders are arranged corresponding to the two moving blocks, and are movably installed on the two moving blocks in the up-down direction. the lower end face of the block, the lower ends of the two second positioning cylinders are used to extend into two of the positioning reference holes;

其中,所述第一定位圆柱和所述两个第二定位圆柱中,至少其中两个用于伸入至对应的定位参照孔内。Wherein, among the first positioning cylinder and the two second positioning cylinders, at least two of them are used to extend into the corresponding positioning reference holes.

可选的,所述移动组件还包括两个第一驱动气缸,两个所述第一驱动气缸均沿所述安装板的长度方向延伸,两个所述第一驱动气缸的缸筒分别沿上下向轴线转动安装于两个所述移动块上,两个所述第一驱动气缸的气缸杆沿上下向轴线活动安装于安装板的中部。Optionally, the moving assembly further includes two first driving cylinders, both of which extend along the length direction of the mounting plate, and the cylinder barrels of the two first driving cylinders extend up and down respectively. The cylinder rods of the two first driving cylinders are movably installed in the middle of the mounting plate along the vertical axis.

本发明的技术方案中,通过可沿圆弧曲线活动的安装板进行整个装置的移动,所述检测结构具有上下向移动、以及沿上下向轴线转动的运动行程,以使得所述检测结构可以上下向、圆周向的进行待检测孔的内部质量检测,调节便利,提高检测效率,选择不同的所述检测结构,可以进行内避免螺纹状态检测、高度检测、圆度检测等。In the technical solution of the present invention, the entire device is moved through a mounting plate that can move along a circular arc curve, and the detection structure has a movement stroke that moves up and down and rotates along the up and down axis, so that the detection structure can move up and down. The internal quality inspection of the hole to be inspected is carried out in the direction and the circumferential direction, which is convenient to adjust and improves the inspection efficiency. By choosing different inspection structures, it is possible to perform internal avoidance thread state inspection, height inspection, roundness inspection, etc.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained according to the structures shown in these drawings without creative efforts.

图1为本发明提供的移动式深孔检测设备一实施例(一角度)的立体示意图;1 is a schematic perspective view of an embodiment (one angle) of a mobile deep hole detection device provided by the present invention;

图2为图1中移动式深孔检测设备一实施例(另一角度)的立体示意图;FIG. 2 is a schematic perspective view of an embodiment (another angle) of the mobile deep hole detection device in FIG. 1;

图3为图2中局部A的放大示意图;Fig. 3 is the enlarged schematic diagram of part A in Fig. 2;

图4为图1中步进式定位装置(一角度)的立体示意图;Fig. 4 is the three-dimensional schematic diagram of the step-by-step positioning device (one angle) in Fig. 1;

图5为图1中步进式定位装置(另一角度)的示意图。FIG. 5 is a schematic diagram of the step-by-step positioning device in FIG. 1 (another angle).

附图标号说明:Description of reference numbers:

Figure BDA0002705078860000031
Figure BDA0002705078860000031

Figure BDA0002705078860000041
Figure BDA0002705078860000041

本发明目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization, functional characteristics and advantages of the present invention will be further described with reference to the accompanying drawings in conjunction with the embodiments.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

需要说明,若本发明实施例中有涉及方向性指示,则该方向性指示仅用于解释在某一特定姿态下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that, if there is a directional indication involved in the embodiment of the present invention, the directional indication is only used to explain the relative positional relationship, motion, etc. between the components under a certain posture. If the specific posture changes , the directional indication changes accordingly.

另外,若本发明实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, if there are descriptions related to "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for the purpose of description, and should not be construed as indicating or implying Its relative importance or implicitly indicates the number of technical features indicated. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In addition, the technical solutions between the various embodiments can be combined with each other, but must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. , is not within the scope of protection required by the present invention.

在生产加工或者检验的过程中,都会接触到对一些较深的孔的检测,现有的机械设备在加工装配过程中的精度要求越来越高,而深孔又是机械加工中最常见的加工目标,并且在一些较为精密的环境中,深孔加工的精度要求更为明显,手动的对深孔加工质量的检测已经无法满足当今社会的要求。传统的检验工具一般通过扫描设备对加工孔表面的加工质量进行检测,但是此种方法在面对较深的加工孔时不能有效的完成检测,往往需要不断调整多次测量来判别深孔的加工质量。In the process of production, processing or inspection, the detection of some deep holes will be encountered. The existing mechanical equipment requires higher and higher precision in the process of processing and assembly, and deep holes are the most common in machining. In some relatively precise environments, the precision requirements of deep hole processing are more obvious, and the manual inspection of deep hole processing quality can no longer meet the requirements of today's society. Traditional inspection tools generally use scanning equipment to detect the machining quality of the surface of the machined hole, but this method cannot effectively complete the inspection when facing deeper machined holes, and often needs to continuously adjust and measure multiple times to determine the machining of deep holes. quality.

鉴于此,本发明提供一种移动式深孔检测设备,能够通过稳定的结构来完成对深孔内壁的质量检测,检查效率高效,稳定可靠。本发明中,针对处于一圆弧曲线上的沿周向排列的多个加工孔的检测,即多个加工孔沿着同一圆心分布。图1至图5为本发明提供的移动式深孔检测设备的实施例。In view of this, the present invention provides a mobile deep hole inspection device, which can complete the quality inspection of the inner wall of the deep hole through a stable structure, with high inspection efficiency, stability and reliability. In the present invention, for the detection of a plurality of machining holes arranged in the circumferential direction on an arc curve, that is, the plurality of machining holes are distributed along the same center of the circle. 1 to 5 are embodiments of the mobile deep hole inspection equipment provided by the present invention.

请参照图1至图2,移动式深孔检测设备100包括机座1以及检测装置,所述机座1包括沿圆弧曲线活动安装的安装板11,所述安装板11的上端面设有定位孔111,所述定位孔111用于对应待检测孔;所述检测装置包括沿上下向活动穿设于所述定位孔111的底座21、以及沿上下向的轴线转动安装于所述底座21的检测结构,所述检测结构用于伸入至待检测孔内以进行质量检测。Referring to FIGS. 1 to 2 , the mobile deep hole inspection equipment 100 includes a base 1 and a detection device. The base 1 includes a mounting plate 11 movably installed along a circular arc curve, and an upper end surface of the mounting plate 11 is provided with Positioning holes 111, the positioning holes 111 are used to correspond to the holes to be detected; the detection device includes a base 21 that is movably penetrated through the positioning holes 111 in the up-down direction, and is rotatably installed on the base 21 along the up-down axis. The detection structure is used to extend into the to-be-detected hole for quality detection.

本发明的技术方案中,通过可沿圆弧曲线活动的安装板11进行整个装置的移动,所述检测结构具有上下向移动、以及沿上下向轴线转动的运动行程,以使得所述检测结构可以上下向、圆周向的进行待检测孔的内部质量检测,调节便利,提高检测效率,选择不同的所述检测结构,可以进行内避免螺纹状态检测、高度检测、圆度检测等。In the technical solution of the present invention, the entire device is moved through the mounting plate 11 that can move along the arc curve, and the detection structure has a movement stroke of moving up and down and rotating along the up and down axis, so that the detection structure can The internal quality inspection of the hole to be inspected is carried out in the up and down direction and the circumferential direction, which is convenient to adjust and improves the inspection efficiency. By choosing different inspection structures, it can carry out internal avoidance thread state inspection, height inspection, roundness inspection, etc.

具体的,为了实现所述底座21的上下运动,请参照图3,所述检测装置还包括升降驱动组件,所述升降驱动组件包括支撑座221、第一驱动电机222、滚珠丝杆223以及齿轮组,所述支撑座221固定安装于所述机座1上,且位于所述定位孔111的上方,所述支撑座221对应所述定位孔111设有过孔;所述第一驱动电机222包括沿上下向延伸的第一驱动轴;所述滚珠丝杆223的螺杆上端固定安装于所述支撑座221上;所述齿轮组包括第一齿轮和第二齿轮,所述第一齿轮固定安装于所述第一驱动轴的下端,且与所述第一驱动轴同轴转动,所述第二齿轮固定安装于所述滚珠丝杆223的螺杆下端,且与所述滚珠丝杆223的螺杆同轴转动;其中,所述底座21与所述滚珠丝杆223的螺母固定连接。所述第一驱动电机222转动,带动所述滚珠丝杆223的螺杆转动,此时所述底座21在所述螺母的带动下上下运动,实现驱动效果,如此设置结构简单,所述底座21的上下运行更稳定。Specifically, in order to realize the up and down movement of the base 21 , please refer to FIG. 3 , the detection device further includes a lift drive assembly, and the lift drive assembly includes a support base 221 , a first drive motor 222 , a ball screw 223 and a gear group, the support base 221 is fixedly installed on the machine base 1, and is located above the positioning hole 111, the support base 221 is provided with a through hole corresponding to the positioning hole 111; the first drive motor 222 It includes a first drive shaft extending up and down; the upper end of the screw of the ball screw 223 is fixedly installed on the support seat 221; the gear set includes a first gear and a second gear, and the first gear is fixedly installed At the lower end of the first drive shaft and rotating coaxially with the first drive shaft, the second gear is fixedly mounted on the lower end of the screw of the ball screw 223, and is connected with the screw of the ball screw 223. Coaxial rotation; wherein, the base 21 is fixedly connected with the nut of the ball screw 223 . The rotation of the first driving motor 222 drives the screw of the ball screw 223 to rotate. At this time, the base 21 moves up and down under the driving of the nut to achieve the driving effect. The setting structure is simple, and the base 21 has a simple structure. Running up and down is more stable.

不仅如此,还可以通过剪叉机构、皮带传送等方式实现所述底座21的上下运动,在此不做详细说明。Not only that, the up and down movement of the base 21 can also be realized by means of scissors mechanism, belt transmission, etc., which will not be described in detail here.

更进一步的,为了实现所述检测结构的旋转动作,本实施例中,所述检测装置还包括旋转组件23,所述旋转组件23包括固定座231、以及第二驱动电机232,所述固定座231固定安装于所述底座21的下端面;述第二驱动电机232设于所述固定座231上,所述第二驱动电机232包括沿上下向延伸的第二驱动轴,所述第二驱动轴的下端与所述检测结构固定连接。所述固定座231与所述底座21相对固定,所述第二驱动轴在所述底座21的带动下可实现上下运动,所述第二驱动轴转动,直接带动所述检测结构转动,结构简单,设置方便。Further, in order to realize the rotation action of the detection structure, in this embodiment, the detection device further includes a rotation component 23, and the rotation component 23 includes a fixed seat 231 and a second drive motor 232. The fixed seat 231 is fixedly installed on the lower end surface of the base 21; the second driving motor 232 is arranged on the fixing base 231, and the second driving motor 232 includes a second driving shaft extending in an up-down direction. The lower end of the shaft is fixedly connected with the detection structure. The fixed seat 231 is relatively fixed with the base 21 , the second drive shaft can move up and down under the drive of the base 21 , the rotation of the second drive shaft directly drives the detection structure to rotate, and the structure is simple , easy to set up.

需要说明的是,还可以通过齿轮传动、手摇式驱动实现所述检测结构的转动,在此不再一一赘述。It should be noted that, the rotation of the detection structure can also be realized by gear transmission and manual drive, which will not be repeated here.

本发明中,不限制所述检测结构的具体作用,本实施例中,所述检测结构包括摄像机,所述摄像机可拆卸安装至所述第二驱动轴的下端。当待检测孔为具有内螺纹的深孔时,所述摄像机可上下运动改变相对于待检测孔的位置,转动所述摄像机可对待检测孔的内螺纹进行观测,确定其质量状态。In the present invention, the specific function of the detection structure is not limited. In this embodiment, the detection structure includes a camera, and the camera is detachably mounted to the lower end of the second drive shaft. When the hole to be inspected is a deep hole with internal threads, the camera can move up and down to change its position relative to the hole to be inspected, and rotating the camera can observe the internal thread of the hole to be inspected to determine its quality status.

所述检测结构还可以包括高度尺以检测待检测孔的深度,可以为千分表,所述千分表的探针与待检测孔的内壁面接触,转动所述千分表,通过观测其指针变化,确定待检测孔的圆度。The detection structure can also include a height gauge to detect the depth of the hole to be detected, which can be a dial gauge, the probe of the dial gauge is in contact with the inner wall surface of the hole to be detected, and the dial gauge is rotated by observing its The pointer changes to determine the roundness of the hole to be detected.

为了防止摄像机降落时位置过低而与待检测孔的底壁面相碰,造成零部件损坏,一实施例中,所述检测结构还包括包覆于所述摄像机外表面的缓冲垫,作为所述摄像机的缓冲,保护所述摄像机。所述缓冲垫可以是橡胶或者海绵。In order to prevent the camera from falling too low and colliding with the bottom wall of the hole to be detected, causing damage to components, in one embodiment, the detection structure further includes a buffer pad covering the outer surface of the camera, as the A buffer for the camera, protecting the camera. The cushion can be rubber or sponge.

针对不同拍摄需求,可能需要不同种类的摄像机,需要在每次检测前进行摄像机的更换,为了便于安装,本发明的其他实施例中,所述检测结构还包括沿上下向延伸的相机支架241,所述相机支架241的上端与所述第二驱动轴固定连接,所述相机支架241的下端用以供所述摄像机安装。具体的,可以通过法兰接口进行安装连接。Different types of cameras may be required for different shooting requirements, and the cameras need to be replaced before each detection. In order to facilitate installation, in other embodiments of the present invention, the detection structure further includes a camera bracket 241 extending in the up-down direction. The upper end of the camera bracket 241 is fixedly connected with the second drive shaft, and the lower end of the camera bracket 241 is used for installing the camera. Specifically, it can be installed and connected through a flange interface.

需要说明的是,上述两个相关的技术特征,缓冲垫和相机支架241,可以同时设置也可以择一设置,同时设置效果更好,不仅便于所述摄像机的安装,而且能够保护所述摄像机。It should be noted that the above two related technical features, the buffer pad and the camera bracket 241, can be set at the same time or alternatively, and the setting effect is better, which not only facilitates the installation of the camera, but also protects the camera.

本发明的一实施例中,所述安装板11上设有位置传感器,能够根据所述位置传感器检测到的数据来实施调控车辆的得行进路径。In an embodiment of the present invention, a position sensor is provided on the mounting plate 11, and the traveling path of the vehicle can be adjusted and controlled according to the data detected by the position sensor.

进一步的,所述底座21的下端设有定位凸起,沿上下向上,所述定位凸起呈直径逐渐减小设置,所述定位凸起的侧表面用于与待检测孔的边沿相抵,以限制所述检测结构向下的运动行程。如此设置以对所述检测结构进一步的保护,同时起到定位的效果。Further, the lower end of the base 21 is provided with a positioning protrusion, the diameter of the positioning protrusion is gradually reduced along the top and bottom, and the side surface of the positioning protrusion is used to abut against the edge of the hole to be detected, so as to prevent the detection of the hole. The downward movement of the detection structure is limited. This arrangement further protects the detection structure and at the same time has the effect of positioning.

为了实现所述安装板11的活动效果,本实施例中,所述安装板11的下端面设有多个滚轮112,多个滚轮112沿所述安装板11的周向间隔设置。成本低,容易设置。In order to achieve the movable effect of the mounting plate 11 , in this embodiment, the lower end surface of the mounting plate 11 is provided with a plurality of rollers 112 , and the plurality of rollers 112 are arranged at intervals along the circumferential direction of the mounting plate 11 . Low cost and easy to set up.

多个所述加工孔中包括至少一个待检测孔和多个定位参照孔,本发明中,请参照图4至图5,所述移动式深孔检测设备100还包括步进式定位装置3,所述步进式定位装置3包括机座1、移动组件31以及定位组件32,所述机座1包括沿圆弧曲线活动安装的安装板11,所述安装板11的上端面形成有用于与所述圆弧曲线适配的弧形轨道,所述安装板11的上端面设有定位孔111,所述定位孔111用于对应待检测孔;所述移动组件31包括活动安装于所述弧形轨道的两个移动块,两个所述移动块沿所述安装板11的长度方向间隔设置;所述定位组件32包括第一定位圆柱321和两个第二定位圆柱322,所述第一定位圆柱321沿上下向活动安装于所述安装板11的下端面,且与两个所述移动块间隔设置,所述第一定位圆柱321的下端用于可伸入至其中一所述定位参照孔内,两个所述第二定位圆柱322对应两个所述移动块设置,且均沿上下向活动安装于两个所述移动块的下端面,两个所述第二定位圆柱322的下端用于可伸入至其中两个所述定位参照孔内;其中,所述第一定位圆柱321和所述两个第二定位圆柱322中,至少其中两个用于伸入至对应的定位参照孔内。The plurality of processing holes include at least one hole to be detected and a plurality of positioning reference holes. In the present invention, please refer to FIG. 4 to FIG. 5 , the mobile deep hole detection device 100 further includes a stepping positioning device 3 , The step-by-step positioning device 3 includes a base 1, a moving assembly 31 and a positioning assembly 32. The base 1 includes a mounting plate 11 movably installed along a circular arc curve. The arc-shaped track adapted to the arc curve, the upper end surface of the mounting plate 11 is provided with a positioning hole 111, the positioning hole 111 is used to correspond to the hole to be detected; Two moving blocks of a shaped track, the two moving blocks are arranged at intervals along the length direction of the mounting plate 11; the positioning assembly 32 includes a first positioning cylinder 321 and two second positioning cylinders 322, the first positioning cylinder 321 The positioning cylinder 321 is movably mounted on the lower end surface of the mounting plate 11 in the up-down direction, and is spaced apart from the two moving blocks. The lower end of the first positioning cylinder 321 is used for extending into one of the positioning reference In the hole, the two second positioning cylinders 322 are arranged corresponding to the two moving blocks, and are movably installed on the lower end surfaces of the two moving blocks in the up-down direction. The lower ends of the two second positioning cylinders 322 Used to extend into two of the positioning reference holes; wherein, in the first positioning cylinder 321 and the two second positioning cylinders 322, at least two of them are used to extend into the corresponding positioning reference inside the hole.

本发明的技术方案中,所述第一定位圆柱321和两个所述第二定位圆柱322均伸入至对应的孔中,此时所述定位孔111对应待检测或加工的孔,其中一所述第二定位圆柱322上抬至与孔分离,驱动对应的所述移动块向右移动,带动对应的所述第二定位圆柱322向右移动至下一位置的孔上方,所述第二定位圆柱322再向下伸入至对应的孔内,所述第一定位圆柱321上抬至与对应的孔分离后,再次驱动对应的所述移动块向左移动,此时两个所述移动块均与对应的孔相对固定,所述安装板11向右移动,使得所述第一定位圆柱321与下一位置的孔对应,所述第一定位孔111向下伸入至对应的孔内后,另一所述第二定位圆柱322上抬,驱动对应的所述移动块向右移动,实现另以所述第二定位圆柱322与下一位置的孔的对应配合。根据多个加工孔对应的圆弧曲线进行步进式行走,通过定位参照孔进行定位,更加精准。所述定位孔111中可以安装二次加工装备或者检测装备进行更换。In the technical solution of the present invention, the first positioning cylinder 321 and the two second positioning cylinders 322 both extend into the corresponding holes. At this time, the positioning holes 111 correspond to the holes to be detected or processed, and one of them The second positioning cylinder 322 is lifted up to separate from the hole, drives the corresponding moving block to move to the right, and drives the corresponding second positioning cylinder 322 to move to the right above the hole in the next position. The positioning cylinder 322 then extends downward into the corresponding hole, the first positioning cylinder 321 is lifted up to separate from the corresponding hole, and then drives the corresponding moving block to move to the left again. The blocks are relatively fixed with the corresponding holes, the mounting plate 11 moves to the right, so that the first positioning cylinder 321 corresponds to the hole in the next position, and the first positioning hole 111 extends downward into the corresponding hole Afterwards, the other second positioning cylinder 322 is lifted up to drive the corresponding moving block to move to the right, so as to realize the corresponding cooperation between the second positioning cylinder 322 and the hole at the next position. Step-by-step walking is performed according to the arc curves corresponding to multiple machining holes, and positioning is performed by positioning the reference holes, which is more accurate. Secondary processing equipment or detection equipment can be installed in the positioning hole 111 for replacement.

不仅如此,不同的加工孔之间的距离可能不相同,所述步进式定位装置3的结构可以适应不同间距的加工孔的移动,通过调整所述移动块的移动距离即可实现,需要说明的是,所述弧形轨道的延伸方向与多个加工孔圆心所想成的圆周弧线贴合,所形成的圆弧中心与多个加工孔的中心重合,所述移动块的运动就沿着这个圆弧,因此实现沿着圆弧曲线的步进移动。Not only that, the distances between different machining holes may be different. The structure of the step-by-step positioning device 3 can adapt to the movement of machining holes with different spacings, which can be achieved by adjusting the moving distance of the moving block. The point is that the extension direction of the arc track fits with the circular arc line imagined by the centers of the plurality of machining holes, and the centers of the formed circular arcs coincide with the centers of the plurality of machining holes, and the movement of the moving block is along the Follow this arc, thus realizing the step movement along the arc curve.

进一步的,所述安装板11的上端面设有沿所述安装板11长度方向间隔设置的两个弧形避让孔113,两个所述弧形避让孔113对应两个所述移动块设置,且两个所述弧形避让孔113位于弧形轨道上;两个所述第二定位圆柱322的上端分别固定安装于对应的所述移动块上,两个所述第二定位圆柱322分别穿过两个所述弧形避让孔113用于伸入对应的定位参照孔中。通过两个所述弧形避让孔113,使得在所述移动块运动的过程中,所述第二定位圆柱322与所述安装板11之间不会发生干涉,结构紧凑。Further, the upper end surface of the mounting plate 11 is provided with two arc-shaped avoidance holes 113 spaced along the length direction of the mounting plate 11, and the two arc-shaped avoidance holes 113 are arranged corresponding to the two moving blocks, And the two arc-shaped avoidance holes 113 are located on the arc-shaped track; the upper ends of the two second positioning cylinders 322 are respectively fixed and installed on the corresponding moving blocks, and the two second positioning cylinders 322 are respectively pierced. The two arc-shaped avoidance holes 113 are used to extend into the corresponding positioning reference holes. Through the two arc-shaped avoidance holes 113 , during the movement of the moving block, the second positioning cylinder 322 and the mounting plate 11 do not interfere with each other, and the structure is compact.

进一步的,两个所述移动块呈弧形设置。便于运动导向,保证了圆弧曲线的运动轨迹。Further, the two moving blocks are arranged in an arc shape. It is easy to guide the movement and ensure the movement track of the arc curve.

为了实现所述弧形轨道的导向效果,本发明的一实施例中,所述移动组件31还包括设于所述安装板11上的多个第一导向滑轮313和多个第二导向滑轮314,所述多个第一导向滑轮313和所述多个第二导向滑轮314沿所述安装板11的宽度方向间隔设置,用于共同形成所述弧形轨道;多个所述第一导向滑轮313和多个所述第二导向滑轮314均沿所述安装板11长度方向间隔设置。所述移动板运动,两个所述移动块均处于多个所述第一导向滑轮313和多个所述第二导向滑轮314之间,从而使得所述移动块在驱动力的作用下沿着多个所述第一导向滑轮313和多个所述第二导向滑轮314摆动。In order to achieve the guiding effect of the arc track, in an embodiment of the present invention, the moving assembly 31 further includes a plurality of first guide pulleys 313 and a plurality of second guide pulleys 314 disposed on the mounting plate 11 , the plurality of first guide pulleys 313 and the plurality of second guide pulleys 314 are arranged at intervals along the width direction of the mounting plate 11 to form the arc-shaped track together; the plurality of first guide pulleys 314 313 and the plurality of second guide pulleys 314 are arranged at intervals along the length direction of the mounting plate 11 . The moving plate moves, and the two moving blocks are located between the plurality of first guide pulleys 313 and the plurality of second guide pulleys 314, so that the moving blocks move along the The plurality of first guide pulleys 313 and the plurality of second guide pulleys 314 swing.

本发明不限制所述移动块的驱动方式,一实施例中,所述移动组件31还包括两个第一驱动气缸312,两个所述第一驱动气缸312均沿所述安装板11长度方向延伸,两个所述第一驱动气缸312的缸筒分别沿上下向轴线活动安装于两个所述移动块上,两个所述第一驱动气缸312的气缸杆沿上下向轴线活动安装于安装板11的中部。两个所述第一驱动气缸312的两端均处于活动链接的状态,使得气缸伸缩的过程中,不会影响所述移动块的摆动弧度。且气缸驱动的方式结构简单,便于实现。The present invention does not limit the driving manner of the moving block. In one embodiment, the moving assembly 31 further includes two first driving cylinders 312 , both of which are along the length direction of the mounting plate 11 . Extending, the cylinder barrels of the two first driving cylinders 312 are respectively movably installed on the two moving blocks along the up-down axis, and the cylinder rods of the two first driving cylinders 312 are movably installed on the installation along the up-down axis. the middle of the plate 11. Both ends of the two first driving cylinders 312 are in an active link state, so that the swinging arc of the moving block will not be affected during the expansion and contraction of the cylinders. In addition, the cylinder driving mode has a simple structure and is easy to implement.

除此之外,还可以通过皮带传送、丝杆传动的方式实现所述移动块的驱动,在此不做详细说明。In addition, the driving of the moving block can also be realized by means of belt transmission and screw transmission, which will not be described in detail here.

本发明不限制所述第一定位圆柱321和所述第二驱动圆柱的驱动方式,在本发明的一实施例中,所述定位组件32还包括沿上下向延伸的第一伸缩气缸323和两个第二伸缩气缸324,所述第一伸缩气缸323的缸筒固定安装于所述安装板11上,所述第一伸缩气缸323的气缸杆固定安装于所述第一定位圆柱321上,两个所述第二伸缩气缸324的缸筒分别固定安装于两个所述移动块上,两个所述第二伸缩气缸324的气缸杆分别固定安装于两个所述第二定位圆柱322上。如此设置结构稳定,便于控制。The present invention does not limit the driving manner of the first positioning cylinder 321 and the second driving cylinder. In an embodiment of the present invention, the positioning assembly 32 further includes a first telescopic cylinder 323 extending in the up-down direction and two A second telescopic cylinder 324, the cylinder barrel of the first telescopic cylinder 323 is fixedly installed on the mounting plate 11, the cylinder rod of the first telescopic cylinder 323 is fixedly installed on the first positioning cylinder 321, and the two The cylinder barrels of the second telescopic cylinders 324 are respectively fixedly installed on the two moving blocks, and the cylinder rods of the two second telescopic cylinders 324 are respectively fixedly installed on the two second positioning cylinders 322 . This arrangement has a stable structure and is easy to control.

在本发明的其他实施例中,还可以通过剪叉机构的方式进行上下驱动,在此不做详细说明。In other embodiments of the present invention, up and down driving may also be performed by means of a scissor mechanism, which will not be described in detail here.

本发明中,请参照图5,沿上下向上,所述第一定位圆柱321的下端呈直径逐渐减小设置;沿上下向上,两个所述第二定位圆柱322的下端呈直径逐渐减小设置。使得所述第一定位圆柱321和两个所述第二定位圆柱322与对应的定位参照孔配合更顺畅。In the present invention, please refer to FIG. 5 , the lower ends of the first positioning cylinders 321 are arranged with a diameter gradually decreasing along the top and bottom; the lower ends of the two second positioning cylinders 322 are arranged with a diameter gradually decreasing along the top and bottom. . The first positioning cylinder 321 and the two second positioning cylinders 322 can be matched with the corresponding positioning reference holes more smoothly.

具体的,为了便于所述检测装置的安装,所述安装板11的中部设有多个安装凸轴114,多个所述安装凸轴114沿所述定位孔111的周向间隔设置,用于供外置设备安装固定。所述检测装置上可以设置对应的配合孔,与多个所述安装凸轴114配合,实现稳定的安装,便于拆卸和更换其他加工检测装置。通过改变所述安装凸轴114的外接设备完成不同的功能调换。Specifically, in order to facilitate the installation of the detection device, a plurality of installation convex shafts 114 are provided in the middle of the installation plate 11 , and the plurality of the installation convex shafts 114 are arranged at intervals along the circumferential direction of the positioning hole 111 for use in For installation and fixation of external equipment. The detection device may be provided with corresponding matching holes to cooperate with the plurality of the installation convex shafts 114 to achieve stable installation and facilitate disassembly and replacement of other processing detection devices. Different functions can be exchanged by changing the external device for installing the protruding shaft 114 .

以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above descriptions are only the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Under the inventive concept of the present invention, the equivalent structural transformations made by the contents of the description and drawings of the present invention, or the direct/indirect application Other related technical fields are included in the scope of patent protection of the present invention.

Claims (10)

1. A movable deep hole detection device is used for detecting a plurality of processing holes which are arranged along the circumferential direction and positioned on an arc curve, and at least one of the processing holes is a hole to be detected, and is characterized by comprising:
the device comprises a base and a detection device, wherein the base comprises an installation plate movably installed along an arc curve, and the upper end surface of the installation plate is provided with a positioning hole which is used for corresponding to a hole to be detected; and the number of the first and second groups,
the detection device comprises a base which is movably arranged in the positioning hole in a penetrating mode in the vertical direction and a detection structure which is rotatably arranged on the base along the vertical axis, wherein the detection structure is used for extending into the hole to be detected so as to detect the quality.
2. The mobile deep hole inspection apparatus of claim 1, wherein the inspection device further comprises a lift drive assembly, the lift drive assembly comprising:
the supporting seat is fixedly arranged on the base and is positioned above the positioning hole, and a through hole is formed in the supporting seat corresponding to the positioning hole;
a first driving motor including a first driving shaft extending in an up-down direction;
the upper end of a screw rod of the ball screw is fixedly arranged on the supporting seat; and the number of the first and second groups,
the gear set comprises a first gear and a second gear, the first gear is fixedly arranged at the lower end of the first driving shaft and rotates coaxially with the first driving shaft, and the second gear is fixedly arranged at the lower end of the screw rod of the ball screw and rotates coaxially with the screw rod of the ball screw;
the base is fixedly connected with a nut of the ball screw.
3. The mobile deep hole inspection apparatus of claim 1, wherein the inspection device further comprises a rotating assembly, the rotating assembly comprising:
the fixing seat is fixedly arranged on the lower end surface of the base; and the number of the first and second groups,
the second driving motor is arranged on the fixed seat and comprises a second driving shaft extending along the vertical direction, and the lower end of the second driving shaft is fixedly connected with the detection structure.
4. The mobile deep hole inspection apparatus of claim 3 wherein said inspection structure includes a camera removably mounted to a lower end of said second drive shaft.
5. The mobile deep hole inspection apparatus of claim 4, wherein the inspection structure further comprises a cushion covering the outer surface of the camera; and/or the presence of a gas in the gas,
the detection structure further comprises a camera support extending along the vertical direction, the upper end of the camera support is fixedly connected with the second driving shaft, and the lower end of the camera support is used for mounting the video camera.
6. The mobile deep hole inspection apparatus of claim 1 wherein a position sensor is provided on said mounting plate.
7. The mobile deep hole detection device according to claim 1, wherein a positioning protrusion is disposed at a lower end of the base, the positioning protrusion is disposed upward and downward, the diameter of the positioning protrusion is gradually reduced, and a side surface of the positioning protrusion is used for abutting against an edge of a hole to be detected so as to limit a downward movement stroke of the detection structure.
8. The mobile deep hole inspection device of claim 1, wherein the lower end surface of the mounting plate is provided with a plurality of rollers, and the plurality of rollers are arranged at intervals along the circumferential direction of the mounting plate.
9. The mobile deep hole inspection apparatus according to claim 1, further comprising a plurality of positioning reference holes among the plurality of machining holes, wherein an arc-shaped rail for fitting the arc-shaped curve is formed on an upper end surface of the mounting plate;
portable deep hole check out test set still includes marching type positioner, marching type positioner includes:
the moving assembly comprises two moving blocks movably mounted to the arc-shaped track, and the two moving blocks are arranged at intervals along the length direction of the mounting plate; and the number of the first and second groups,
the positioning assembly comprises a first positioning cylinder and two second positioning cylinders, the first positioning cylinder is movably mounted to the lower end face of the mounting plate in the vertical direction and is arranged at intervals with the two moving blocks, the lower end of the first positioning cylinder is used for extending into one of the positioning reference holes, the two second positioning cylinders are arranged corresponding to the two moving blocks and are movably mounted to the lower end faces of the two moving blocks in the vertical direction, and the lower ends of the two second positioning cylinders are used for extending into the two positioning reference holes;
at least two of the first positioning cylinder and the two second positioning cylinders are used for extending into the corresponding positioning reference holes.
10. The mobile deep hole detection device according to claim 9, wherein the moving assembly further comprises two first driving cylinders, the two first driving cylinders extend along the length direction of the mounting plate, the cylinder barrels of the two first driving cylinders are respectively rotatably mounted on the two moving blocks along the vertical axis, and the cylinder rods of the two first driving cylinders are movably mounted in the middle of the mounting plate along the vertical axis.
CN202011037126.8A 2020-09-27 2020-09-27 Mobile deep hole inspection equipment Withdrawn CN112147144A (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113315318A (en) * 2021-05-11 2021-08-27 中国长江电力股份有限公司 Inspection device and inspection method suitable for large-scale hydraulic generator stator and rotor
CN114279299A (en) * 2021-12-22 2022-04-05 新辉精密五金(惠州)有限公司 Hole depth consistency detection device and product detection equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113315318A (en) * 2021-05-11 2021-08-27 中国长江电力股份有限公司 Inspection device and inspection method suitable for large-scale hydraulic generator stator and rotor
CN114279299A (en) * 2021-12-22 2022-04-05 新辉精密五金(惠州)有限公司 Hole depth consistency detection device and product detection equipment

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Application publication date: 20201229