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CN112146475A - Collecting pipe and heat exchanger - Google Patents

Collecting pipe and heat exchanger Download PDF

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Publication number
CN112146475A
CN112146475A CN201910579353.4A CN201910579353A CN112146475A CN 112146475 A CN112146475 A CN 112146475A CN 201910579353 A CN201910579353 A CN 201910579353A CN 112146475 A CN112146475 A CN 112146475A
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CN
China
Prior art keywords
hole
heat exchange
extending portion
main body
holes
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Granted
Application number
CN201910579353.4A
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Chinese (zh)
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CN112146475B (en
Inventor
不公告发明人
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Hangzhou Sanhua Research Institute Co Ltd
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Hangzhou Sanhua Research Institute Co Ltd
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Application filed by Hangzhou Sanhua Research Institute Co Ltd filed Critical Hangzhou Sanhua Research Institute Co Ltd
Priority to CN201910579353.4A priority Critical patent/CN112146475B/en
Priority to PCT/CN2020/091920 priority patent/WO2020244397A1/en
Publication of CN112146475A publication Critical patent/CN112146475A/en
Application granted granted Critical
Publication of CN112146475B publication Critical patent/CN112146475B/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/04Arrangements for sealing elements into header boxes or end plates
    • F28F9/16Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling
    • F28F9/18Arrangements for sealing elements into header boxes or end plates by permanent joints, e.g. by rolling by welding

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)

Abstract

The application discloses a collecting pipe and a heat exchanger, wherein the collecting pipe comprises a first main body and a first main board covering at least part of the first main body, and the first main board is fixedly connected to the first main body; the first main body comprises a first side surface, a second side surface and a first channel, the second side surface is parallel to the first channel, and a first hole is formed by the first channel penetrating through the first side surface and/or the third side surface; the first main board comprises a main body part and an extension part, the extension part is attached to the first side face, the main body part is attached to the second side face, and the extension part seals the first hole. The side of the first main body is provided with the first hole, the first main board is provided with the extending portion, the first hole can be plugged through the extending portion to achieve the effect of sealing the first channel, the number of parts forming the first collecting pipe is reduced, the structure of the collecting pipe is simpler, and therefore the preparation process of the collecting pipe can be simplified.

Description

Collecting pipe and heat exchanger
Technical Field
The application relates to the technical field of heat exchange, in particular to a collecting pipe and a heat exchanger.
Background
Heat exchangers, also known as heat exchangers, are widely used in heat exchange systems (e.g., air conditioning systems). The heat exchanger can be used for heat exchange between a refrigerant and external air and also can be used for heat exchange between the refrigerant and cooling liquid. In the related art, the header of the heat exchanger includes a main body having a header passage, an end cap, and a main plate, the end cap and the main plate are respectively fixed to the main body by brazing, and the end cap seals the header passage of the main body.
Disclosure of Invention
In view of the above problems in the related art, the present application provides a header with a simpler structure.
In order to achieve the purpose, the following technical scheme is adopted in the application:
a manifold, comprising: a first main body and a first main board; the first main board covers at least part of the first main body, and the first main board is fixedly connected to the first main body; the first body comprises a first side surface, a second side surface and a first channel, the second side surface is parallel to the first channel, the first side surface comprises a first hole, and the first hole is formed by the first channel penetrating through the first side surface; the first main board comprises a main body part and an extension part, the extension part is attached to the first side face, the main body part is attached to the second side face, and the extension part seals the first hole.
The utility model provides a first side of first main part is formed with first hole, and first mainboard is equipped with the extension, and the extension laminating fits first side, can reduce the part quantity that constitutes first pressure manifold through the effect in order to reach sealed first passageway of the first hole of extension shutoff of first mainboard to the preparation technology of pressure manifold can be simplified.
Further, the extension part comprises a first extension part and a second extension part, and the first extension part and the second extension part are arranged on two opposite sides of the main body part at intervals; the first body further includes a third side, the first side and the third side being disposed parallel to each other, the first channel being located between the first side and the third side, the first side and the third side being perpendicular to the second side; the first extending part is fixedly attached to the first side face, and the second extending part is fixedly attached to the third side face.
Further, the first channel forms the first hole through a third side, the first extension seals the first hole of the first side, the second extension seals the first hole of the third side, and the first extension and the second extension are parallel to each other.
Further, the first main body further includes at least one first through hole and at least one second through hole, the first main plate includes at least one third through hole and at least one fourth through hole, the first through holes are the same in number and correspond to the third through holes one to one, the second through holes are the same in number and correspond to the fourth through holes one to one, the first header further includes fasteners, at least one of the fasteners passes through the first through holes and the third through holes to be fixedly connected with the first main plate, and at least one of the fasteners passes through the second through holes and the fourth through holes to be fixedly connected with the first main plate and the first main plate, and the number of the fasteners is the same as the sum of the number of the first through holes and the number of the second through holes.
Further, the first body further comprises a fourth side surface and a fifth side surface parallel to each other, the fourth side surface and the fifth side surface are both perpendicular to the first side surface and the second side surface, and the first channel is located between the fourth side surface and the fifth side surface; the first through hole and the second through hole penetrate through the first main body, the first through hole and the second through hole are arranged on the first side face, the third through hole and the fourth through hole penetrate through the first main board, the first through hole and the third through hole are arranged close to the fourth side face, and the second through hole and the fourth through hole are arranged close to the fifth side face.
Further, the first main body further includes a sixth side surface parallel to the second side surface, the first main board further includes a third extending portion and a fourth extending portion, the third extending portion and the fourth extending portion are both attached to the sixth side surface, the third extending portion is formed by extending one end of the first extending portion, which is far away from the main body portion, in a direction parallel to the second side surface, the first main body is located between the third extending portion and the main body portion, the fourth extending portion is formed by extending one end of the second extending portion, which is far away from the main body portion, in a direction parallel to the second side surface, and the first main body is located between the fourth extending portion and the main body portion.
Furthermore, a protrusion is arranged at a position of the extension part corresponding to the first hole, at least part of the protrusion is inserted into the first hole and is accommodated in the first channel, and the protrusion seals the first channel.
The application also provides a heat exchanger with the collecting pipe.
In order to achieve the purpose, the following technical scheme is adopted in the application:
the utility model provides a heat exchanger, the heat exchanger includes first pressure manifold, second pressure manifold, heat exchange core, casing, first pressure manifold and second pressure manifold adopt above-mentioned arbitrary pressure manifold, the heat exchange core includes the heat exchange tube, the heat exchange tube is connected first pressure manifold with the second pressure manifold, the inner chamber intercommunication of heat exchange tube the inner chamber of first pressure manifold with the inner chamber of second pressure manifold, the casing is located first pressure manifold with between the second pressure manifold, the one end of casing is sealed to be fixed in first pressure manifold, the other end is sealed to be fixed in the second pressure manifold, the casing encircles partly the heat exchange core.
Further, first main part still includes the third hole, third hole intercommunication in first passageway, first mainboard still include with the third hole corresponds the fourth hole that sets up, the terminal surface of the one end of heat exchange tube passes first pressure manifold the fourth hole just hold in the third hole, the terminal surface of the other end of heat exchange tube passes the second pressure manifold the fourth hole just hold in the third hole.
Further, the first main plate is provided with a recessed portion, and the first main body is accommodated in the recessed portion.
The collecting pipe of the heat exchanger can seal the first hole through the extending part of the first main plate, the number of parts forming the first collecting pipe is reduced, the structure of the collecting pipe is simple, the preparation process of the collecting pipe can be simplified, and therefore the preparation process of the heat exchanger can be simplified.
Drawings
FIG. 1 is a schematic illustration of an explosive structure according to an embodiment of the present application;
fig. 2 is a schematic structural view of the first main body and the first main plate shown in fig. 1;
FIG. 3 is a schematic structural view of the heat exchange core shown in FIG. 1;
FIG. 4 is a schematic structural view of the housing shown in FIG. 1;
FIG. 5 is a schematic structural view of the distribution box shown in FIG. 4;
FIG. 6 is a schematic structural view of another embodiment of the shell of the heat exchanger shown in FIG. 1;
FIG. 7 is a schematic view of the first housing with two outlets;
FIG. 8 is a schematic view of the first housing having three outlets;
FIG. 9 is a schematic structural view of a further embodiment of the shell of the heat exchanger shown in FIG. 1;
fig. 10 is a structural schematic view of the second housing shown in fig. 9;
FIG. 11 is a schematic structural diagram of another embodiment of the present application;
fig. 12 is a schematic structural view of the first body and the first main plate shown in fig. 11;
FIG. 13 is a schematic structural diagram of the first motherboard shown in FIG. 11 according to another embodiment;
FIG. 14 is a schematic illustration of an explosive structure according to yet another embodiment of the present application;
fig. 15 is a schematic structural view of the first body and the first main plate shown in fig. 14;
FIG. 16 is a schematic illustration of an explosive structure according to yet another embodiment of the present application;
fig. 17 is an exploded view of the heat exchanger of the other embodiment of the first main plate shown in fig. 14.
In the figure: 1. a first header; 11. a first body; 111. a first side surface; 112. a second side surface; 1121. a second hole; 113. a third side; 114. a fourth side; 115. a fifth side surface; 116. a first channel; 117. a first hole; 118. a first through hole; 119. a second through hole; 12. a first main board; 121. a first extension portion; 122. a main body portion; 123. a second extension portion; 124. a third aperture; 125. a third extension portion; 126. a fourth extension portion; 127. a third through hole; 128. a fourth via hole; 13. a fastener;
2. a second header;
3. a housing; 31. a first housing; 32. a second housing; 33. a fifth extension portion; 34. a sixth extension; 35. flanging; 36. a second positioning portion; 37. a fifth through hole; 38. a sixth through hole;
4. a heat exchange core body; 41. a heat exchange pipe; 42. a heat exchange member;
5. a distribution box; 51. an accommodating chamber; 52. a pipe orifice; 53. a first positioning portion;
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present application. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present application, as detailed in the appended claims.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this application and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
It should be understood that the terms "first," "second," and the like as used in the description and in the claims, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. Similarly, the use of the terms "a" or "an" and the like do not denote a limitation of quantity, but rather denote the presence of at least one; "plurality" means two or more than two. Unless otherwise indicated, "front", "rear", "lower" and/or "upper" and the like are for convenience of description and are not limited to one position or one spatial orientation. The word "comprising" or "comprises", and the like, means that the element or item listed as preceding "comprising" or "includes" covers the element or item listed as following "comprising" or "includes" and its equivalents, and does not exclude other elements or items.
The header tank according to the exemplary embodiment of the present application will be described in detail below with reference to the drawings. The features of the following examples and embodiments can be supplemented or combined with each other without conflict.
The application provides a collecting pipe, which comprises a first main body 11 and a first main plate 12, wherein the first main plate 12 covers at least part of the first main body 11, and the first main plate 12 is fixedly connected to the first main body 11; the first body 11 includes a first side 111, a second side 112 and a first channel 116, the second side 112 is parallel to the first channel 116, the first side 111 includes a first hole 117, and the first hole 117 is formed for the first channel 116 to penetrate through the first side 111. The first main board 12 includes a main body portion 122 and an extension portion, the extension portion is attached to the first side surface 111, the main body portion 122 is attached to the second side surface 112, and the extension portion seals the first hole 117.
The first side 111 of the first main body 11 of the present application is formed with a first hole 117, the first main plate 12 is provided with an extension portion, the extension portion is attached to and fixed to the first side 111, the first hole 117 can be plugged by the extension portion of the first main plate 12 to seal the first passage 116, the number of parts constituting the first header 1 is reduced, the structure of the header is simpler, and the manufacturing process of the header can be simplified.
The application provides a heat exchanger, which includes a first collecting pipe 1 and a second collecting pipe 2, in this embodiment, the structures of the first collecting pipe 1 and the second collecting pipe 2 are substantially the same, and the first collecting pipe 1 is taken as an example for description.
The first header 1 includes a first main body 11 and a first main plate 12, the first main plate 12 covers at least a portion of the first main body 11, and the first main plate 12 is fixedly connected to the first main body 11.
According to an embodiment of the present application, the first body 11 is a regular hexahedron, and as shown in fig. 1 to 5, the first body 11 is a plate shape with a width greater than a thickness and a length greater than the width. The first body 11 includes a first side 111, a second side 112, a third side 113, a fourth side 114, a fifth side 115, a sixth side (not shown), and a first channel 116. The first side surface 111 and the third side surface 113 are provided with first holes 117, and the first holes 117 are formed by penetrating the first side surface 111 and the third side surface 113 through the first channel 116. The first side 111 and the third side 113 are arranged parallel to each other, the second side 112 and the sixth side are parallel to each other, and the fourth side 114 and the fifth side 115 are parallel to each other. The first channel 116 is located between the first side 111 and the third side 113, also between the third side 113 and the sixth side, and also between the fourth side 114 and the fifth side 115, the first side 111 and the third side 113 being perpendicular to the second side 112, the fourth side 114 and the fifth side 115 being perpendicular to the second side 112.
In the present embodiment, as shown in fig. 2, the first body 11 includes at least one first channel 116, the first channel 116 extends along a vertical direction, and when there are two or more first channels 116, the at least two first channels 116 are arranged along a horizontal direction.
In the present embodiment, two or more first channels 116 are linearly spaced at equal intervals at the centers thereof on the first body 11. The center of the first passage 116 may be understood as the center point of the cross-sectional shape, such as the center of a circle, the intersection of the major axis and the minor axis of an ellipse, the intersection of three perpendicular lines of a triangle, etc. Optionally, two or more first channels 116 may form a straight line substantially parallel to the second side 112 and located at the center of the first side 111 and/or the third side 113. Here, it should be understood that the centers of two or more first channels 116 may be uniformly distributed at equal intervals, and may also be uniformly distributed at unequal intervals; the centers of two or more first channels 116 may or may not be linearly arranged; when the first channels are linearly distributed, a straight line formed by centers of two or more first channels 116 may be located in the middle of the first side 111 and/or the third side 113, or may not be located in the middle of the first side 111 and/or the third side 113, which is not limited in the present application. The specific distribution of the two or more first channels 116 can be designed and matched according to the actual requirements of the user.
In the present embodiment, the cross-sections of two or more first channels 116 are circular with the same shape and size, the cross-sections of the first channels 116 are the same shape and size, the volume of each first channel 116 is similar, and the distribution effect is more uniform. Here, it should be understood that the shape of the cross section of the first channel 116 is not limited, for example, the shape of the cross section of the first channel 116 may be circular, rectangular, kidney-shaped, or irregular; the cross-sectional shapes and sizes of the plurality of first channels 116 may be the same or different; the first channel 116 may be a uniform channel or a non-uniform channel as long as the flow of the heat exchange medium is not affected, and the present application is not limited thereto.
Alternatively, the first channel 116 may extend through only the first side 111, and the first hole 117 may be formed in the first side 111; the first hole 117 may be formed in the third side surface 113 by penetrating only the third side surface 113; or may simultaneously penetrate through the first side 111 and the third side 113, and a first hole 117 is formed in each of the first side 111 and the third side 113, that is, at least one end of the first channel 116 is formed with the first hole 117. The first passage 116 forms a first hole 117 through the first body 11, and if the first passage 116 is a uniform passage, the size and shape of the first hole 117 are identical to those of the cross section of the first passage 116. The shape and size of the cross-sectional shape of the first channel 116 can be designed and matched according to actual requirements in use.
In the embodiment, two or more first channels 116 are provided, and an intermediate rib (not shown) is provided between two adjacent first channels 116 to enhance the strength of the first body 11 and separate the two adjacent first channels 116, and the extending direction of the intermediate rib is substantially parallel to the extending direction of the first channel 116. In some embodiments, the middle rib is provided with an opening to communicate with two adjacent first channels 116.
In this embodiment, the first main board 12 includes a first extending portion 121, a main body portion 122, and a second extending portion 123, and a height of the main body portion 122 is less than or equal to a height of the second side surface 111. It should be understood here that the height of the main body 122 is less than or equal to the height of the second side surface 112, that is, along the up-down direction, the upper side of the main body 122 may be flush with the upper side of the second side surface 112, and the lower side of the main body 122 may be flush with the lower side of the second side surface 112; the upper side of the body 122 may be lower than the upper side of the second side surface 112, and the lower side of the body 122 may be higher than the lower side of the second side surface 112; the upper side of the body 122 may be flush with the upper side of the second side surface 112, and the lower side of the body 122 may be higher than the lower side of the second side surface 112; the upper side of the body 122 may be lower than the upper side of the second side surface 112, and the lower side of the body 122 may be flush with the lower side of the second side surface 112.
The first extending portion 121 is formed by extending one end of the main body portion 122 close to the first side surface 111 in a direction parallel to the first side surface 111, and the second extending portion 123 is formed by extending one end of the main body portion 122 close to the third side surface 113 in a direction parallel to the third side surface 113. Optionally, in the left-right direction, the width of the main body portion 122 is the same as the width of the first side surface 111, and the projection of the main body portion 122 on the second side surface 112 completely coincides with the second side surface 112.
The first main board 12 is fixedly connected to the first main body 11, the first extending portion 121 is attached to the first side 111, the main body portion 122 is attached to the second side 112, and the second extending portion 123 is attached to the third side 113. Optionally, the first extending portion 121 is fixed to the first side 111 by brazing, the second extending portion 123 is fixed to the third side 113 by brazing, and the main body portion 122 is attached to the second side 112, so as to realize the fixed connection between the first main plate 12 and the first main body 11; optionally, the main body portion 122 and the second side surface 112 are fixed by brazing, the first extending portion 121 is attached to the first side surface 111, and the second extending portion 123 is attached to the third side surface 113, so as to achieve the fixed connection between the first main plate 12 and the first main body 11, but at this time, the first extending portion 121 and/or the second extending portion 123 need to meet the requirement of sealing the first hole 117. The first main plate 12 and the first main body 11 may be partially contacted to achieve a fixed connection, but the first main plate 12 needs to satisfy the requirement of sealing the first hole 117.
In this embodiment, the first side surface 111 and the third side surface 113 are provided with the first holes 117, the portion of the first extension 121 coinciding with the first side surface 111 covers at least all of the first holes 117, the portion of the second extension 123 coinciding with the third side surface 113 covers at least all of the first holes 117, and the first extension 121 and the second extension 123 can seal the first holes 117. Optionally, the shape and size of the first extension portion 121 and the second extension portion 123 may or may not be consistent with the shape and size of the first side 111 and the third side 113; the shape of the first extension 121 and the second extension 123 may be regular or irregular. The shape and size of the first extension portion 121 and the second extension portion 123 are not limited as long as they can seal all the first holes 117.
It should be understood that if only one of the first side 111 and the third side 113 is provided with the first hole 117, only one of the first extending portion 121 and the second extending portion 123 may be provided. For example, only the first side surface 111 is provided with the first hole 117, and the first main board 12 may only be provided with the first extending portion 121, and the first extending portion 121 is attached to and fixed to the first side surface 111 and seals the first hole 117. The first main plate 12 of the present application is provided with the first extending portion 121 and the second extending portion 123, so that the first hole 117 can be blocked, the number of parts constituting the first header 1 is small, and the structure of the header is simple.
In other embodiments, the portions of the first extension portion 121 and the second extension portion 123 corresponding to the first hole 117 may be provided with protrusions, the number of the protrusions is the same as the number of the first holes 117, the cross-sectional shape of the protrusions is substantially the same as the profile shape of the first holes 117, the cross-sectional size of the protrusions is slightly larger than the size of the first holes 117, the protrusions are at least partially inserted into the first holes 117, the lower end surface of the protrusions is lower than the first side surface 111, for example, when the first holes 117 are circular, the protrusions are also circular, the radius of the protrusions is slightly larger than the radius of the first holes 117, and the lower end surface of the protrusions extends into the first channel 116, so as to ensure the reliability of the sealing of the first channel. Of course, the first extension portion 121 and the second extension portion 123 may be planar, and the first hole 117 may be closed by surface-to-surface adhesion between the first extension portion 121 and the first side surface 111 and surface-to-surface adhesion between the second extension portion 123 and the third side surface 113.
It should be understood that the first extension 121 and the second extension 123 may be identical or different in structure, for example, the first extension 121 is provided with a protrusion, and the second extension 123 is not provided with a protrusion, as long as the sealing of the first channel 116 by the first extension 121 and the second extension 123 is not affected, and the application is not limited thereto.
In the present embodiment, the first main plate 12 is substantially U-shaped, and the first main body 11 is disposed inside the U-shape of the first main plate 12, that is, the first main plate 12 covers at least a part of the first main body 11, and then the first main plate 12 and the first main body 11 are fixedly connected by brazing. The first main board 12 is formed by processing a board with a certain thickness, the board has a certain length and has the same width as the second side surface 112, the board is bent to form a first extending portion 121 and a second extending portion 123, the first extending portion 121 and the second extending portion 123 are both perpendicular to the main body portion 122, the first extending portion 121, the main body portion 122 and the second extending portion 123 form a U-shape, and the first main body 11 is disposed inside the U-shape.
When the first main board 12 and the first main body 11 are assembled, firstly, two ends of the first main board 12 are bent for the second time to form a first extending portion 121 and a second extending portion 123, at this time, the first main board 12 is approximately U-shaped, the first main body 11 is placed inside the U-shaped of the first main board 12, the first extending portion 121 is attached to the first side surface 111, the second extending portion 123 is attached to the third side surface 113, the main body portion 122 is attached to the second side surface 112, the first main body 11 and the first main board 12 are relatively fixed, preliminary fixing of the first main board 12 and the first main body 11 is realized, and then, re-fixing of the first main body 11 and the first main board 12 can be realized through brazing. The first body 11 may be partially mounted to the first main plate 12 by a U-shaped structure and then fixed by soldering. The first main plate 12 in this embodiment not only can realize the function of sealing the first passage 116, but also can increase the welding area between the first main plate 12 and the first main body 11.
In this embodiment, the heat exchanger still includes casing 3, heat transfer core 4 includes heat exchange tube 41, heat exchange tube 41 connects first pressure manifold 1 and second pressure manifold 2, the inner chamber of heat exchange tube 41 communicates the inner chamber of first pressure manifold 1 and the inner chamber of second pressure manifold 2, casing 3 locates between first pressure manifold 1 and the second pressure manifold 2, the one end of casing 3 is sealed to be fixed in first pressure manifold 1, the other end is sealed to be fixed in second pressure manifold 2, casing 3 encircles partial heat transfer core 4.
The first main body 11 further includes a second hole 1121, the second hole 1121 is communicated with the first channel 116, the first main plate 12 further includes a third hole 124 correspondingly disposed to the second hole 1121, one second hole 1121 is correspondingly connected to one heat exchange tube 41, an end face of one end of the heat exchange tube 41 passes through the third hole 124 of the first header 1 and is accommodated in the second hole 1121, and an end face of the other end of the heat exchange tube 41 passes through the third hole 124 of the second header 2 and is accommodated in the second hole 1121.
In this embodiment, the second holes 1121 and the third holes 124 are elongated holes, the lengths of the second holes 1121 and the third holes 124 are greater than the width of the flat tube necking, and the width of the second holes 1121 is greater than the thickness of the flat tube. The second hole 1121 and the third hole 124 may be square, kidney-shaped, or special-shaped, and do not affect the flow of the medium and the sealing fit with the heat exchange tube 41, which is not limited in the present application.
Optionally, the shape and size of the third hole 124 are similar to the shape and size of the second hole 1121, for example, the second hole 1121 is waist-shaped, and the third hole 124 is also waist-shaped. Of course, the shape of the second hole 1121 may be different from the shape of the third hole 124, for example, the second hole 1121 is kidney-shaped, and the third hole 124 is square or irregular-shaped, as long as the heat exchange tube 41 is not affected to pass through the third hole 124 and be accommodated in the second hole 1121, which is not limited in the present application.
In the present embodiment, the heat exchange core 4 includes a plurality of heat exchange tubes 41, and the plurality of heat exchange tubes 41 are arranged in parallel with each other. A passage for a first medium to flow is formed between the shell 3 and the heat exchange core 4, and a passage for a second medium to flow is formed between the first collecting pipe 1, the second collecting pipe 2 and the heat exchange pipe 41.
Optionally, the heat exchange tube 41 may be a flat tube, and optionally, the flat tube is provided with a plurality of channels parallel to each other, and the second medium flows in the channels; the heat exchange tubes 41 may also consist of a number of round tubes laid in rows, into which the second medium enters and flows simultaneously.
The side walls of the heat exchange tube 41 in the width direction are bonded to the housing 3, and for example, when the heat exchange tube 41 is a flat tube, the side walls on both sides in the width direction of the flat tube are brazed to the housing 3. When the heat exchange tubes 41 are in a row of round tubes, the two outermost round tubes are in line contact with the shell 3, and the line contact positions are brazed.
Optionally, the heat exchange core 4 may further include a plurality of heat exchange members 42, and the heat exchange members 42 are at least partially connected to the heat exchange tubes 41. Specifically, as shown in fig. 3, the heat exchange core 4 includes a plurality of heat exchange members 42 and a plurality of heat exchange tubes 41, and the plurality of heat exchange members 42 and the plurality of heat exchange tubes 41 are arranged alternately one by one.
The heat exchange elements 42 are arranged in groups, and each group of heat exchange elements 42 is laid above or below the adjacent heat exchange tube 41 in a row to enhance the heat transfer effect of the second medium in the heat exchange tube 41. Optionally, the heat exchange member 42 and the heat exchange tube 41 are fixed by brazing.
Optionally, the overall laying area of each group of heat exchange members 42 is the same as or substantially the same as the area of the heat exchange tubes 41, so as to achieve the best heat exchange effect. It is understood that the length of the heat exchange member 42 is not greater than the length of the heat exchange tube 41 and the width of the heat exchange member 42 is not greater than the width of the heat exchange tube 41.
In this embodiment, the heat exchange member 42 may be a fin having a sheet shape, or may have another sheet structure capable of achieving heat transfer. The heat exchanging element 42 may be an integrated structure or a combined structure.
A flow channel is formed between two adjacent heat exchange tubes 41 and/or between the heat exchange tube 41 and the shell 3, and a first medium can enter the flow channel to exchange heat with a second medium in the heat exchange tube 41.
Exemplarily, the uppermost end and the lowermost end of the heat exchange core 4 are the heat exchange pieces 42, a circulation channel is formed between the heat exchange tube 41 at the uppermost end and the lowermost end and the shell 3, the heat exchange tube 41 is arranged between every two adjacent heat exchange pieces 42, and the heat exchange area of the heat exchange tube 41 can be fully utilized by the arrangement of the structure, so that the heat exchange effect of the whole heat exchanger is improved. It is understood that the heat exchange tubes 41 may be disposed at the uppermost end and the lowermost end of the heat exchange core 4, and the heat exchange member 42 is disposed between two adjacent heat exchange tubes 41.
In this embodiment, the overall structure of the heat exchange core 4 may be a rectangular parallelepiped structure, or may be other three-dimensional patterns. It can be understood that the three-dimensional pattern structure may be a regular shape or an irregular shape, and the application is not limited and does not affect the heat exchange effect.
As shown in fig. 1, a shell 3 is disposed around at least a portion of the heat exchange core 4, and the shell 3 cooperates with the first header 1 and the second header 2 to surround and cover the heat exchange core 4 to seal an inner cavity of the shell 3. In this embodiment, one end of the housing 3 is hermetically fixed to the first collecting pipe 1, and the other end of the housing is hermetically fixed to the second collecting pipe 2, and the three components cooperate to form a sealed space, so as to realize the flow of the first medium in the sealed space.
Optionally, the shell 3 may be an integrally formed structure, or may be an assembled structure of two or more plates, and when the shell is an assembled structure of two or more plates, two adjacent plates may be fixed by brazing, and finally surround and cover the heat exchange core 4. In addition, the two or more plates may be strip plates, the length of which is less than or equal to the length of the heat exchange core 4, and the plurality of strip plates are arranged around the heat exchange core 4. The two or more plates may also be annular plates, i.e. a single annular plate may surround part of the heat exchange core 4, and the sum of the widths of the plurality of annular plates is greater than or equal to the length of the heat exchange core 4.
In this embodiment, the shell 3 includes a first shell 31 and a second shell 32, the first shell 31 and the second shell 32 have substantially the same structure and both have substantially L-shaped structures, when the first shell 31 and the second shell 32 are assembled, the first shell 31 is attached to the outer side of the heat exchange core 4 in a positive L-shaped manner, and the second shell 32 is attached to the outer side of the heat exchange core 4 in an inverted L-shaped manner, so that the first shell 31 and the second shell 32 substantially form a complete rectangular shell 3. The joint of the first housing 31 and the second housing 32 may be fixedly connected by brazing.
In this embodiment, the first shell 31 and the second shell 32 may be made of aluminum plates, and they may be welded to the outside of the heat exchange core 4 by brazing.
In addition, referring to fig. 4, a fifth extending portion 33 is disposed on one side of the first housing 31 and the second housing 32, a sixth extending portion 34 is disposed on one side of the first housing 31 and the second housing 32, which is not extended by the fifth extending portion 33, the fifth extending portion 33 of the first housing 31 can overlap with the sixth extending portion 34 of the second housing 32, similarly, the fifth extending portion 33 of the second housing 32 can overlap with the sixth extending portion 34 of the first housing 31, and the overlapping position of the sixth extending portion 34 and the fifth extending portion 33 is brazed, so that the welding area can be increased, the welding assembly is facilitated, and the strength of the first housing 31 and the second housing 32 after welding is also made higher.
In this embodiment, as shown in fig. 4, the fifth extending portion 33 is formed by horizontally extending one side of the first housing 31 and the second housing 32. The sixth extension portion 34 is formed by extending the other side of the first housing 31 and the second housing 32 in parallel to the direction of the fifth extension portion 33 (which may also be formed by bending), and then the first housing 31 is placed in a right L shape, and the second housing 32 is placed in an upside-down L shape, so that the first housing 31 and the second housing 32 form a complete rectangular housing 3. At the joint position of the first casing 31 and the second casing 32, the sixth extending portion 34 and the fifth extending portion 33 are overlapped, and when the casing 3 is viewed from the inside to the outside, the sixth extending portion 34 is located outside the fifth extending portion 33, that is, the inner wall surface of the sixth extending portion 34 is attached to the outer wall surface of the fifth extending portion 33. The structure can reduce the assembly difficulty of the first shell 31 and the second shell 32, increase the welding area and improve the strength of the first shell 31 and the second shell 32 after welding.
It can be understood that, in another embodiment, the positions and shapes of the sixth extending portions 34 of the first casing 31 and the second casing 32 are not changed, and the fifth extending portion 33 extends outward perpendicular to the side surface where the sixth extending portion 34 is not disposed, and then extends horizontally for a certain distance, so that the fifth extending portion 33 on the first casing 31 overlaps the outer side (when the casing 3 is viewed from the inside to the outside) of the sixth extending portion 34 on the second casing 32, and at this time, the outer wall surface of the sixth extending portion 34 is attached to the inner wall surface of the fifth extending portion 33.
In other embodiments, the first housing 31 and the second housing 32 are not provided with the sixth extending portion 34, but when the first housing 31 and the second housing 32 are in the assembled state, taking the first housing 31 as an example, the fifth extending portion 33 of the first housing 31 extends horizontally to a side of the second housing 32 where the sixth extending portion 34 is not provided, and then extends vertically to the inside of the whole housing 3, i.e., the fifth extending portion 33 is a substantially L-shaped structure, which can be snap-fitted on the second housing 32, outside the side where the sixth extending portion 34 is not provided.
In this embodiment, further, the shell 3 includes a main body (not shown in the drawings) and flanges 35, the flanges 35 are disposed on the two sides of the shell 3, the flanges 35 are formed by extending the ends of the shell 3 in a direction away from the heat exchanging core 4, and the flanges 35 connect the first header 1 and the main body 122 or the second header 2 and the main body.
Specifically, the flanges 35 extend circumferentially on two sides of the first casing 31 and the second casing 32, and the flanges 35 are used for being attached to the second side surface 112 of the first header 1 and the second side surface 112 of the second header 2, and then the attached positions can be fixed by brazing, so that the first casing 31 and the second casing 32 are fixed to the first header 1 and the second header 2. Alternatively, the flange 35 may not be provided at the position where the fifth extension 33 and the sixth extension 34 are provided, so that the two are brazed when they are overlapped.
It will be understood, of course, that the first and second housings 31 and 32 may also be configured in a generally C-shaped configuration assembled in the same manner as the first and second housings 31 and 32 of the L-shaped configuration. The first housing 31 and the second housing 32 may have different shapes and structures, and only the two housings can be spliced to form one housing 3.
The housing 3 is provided with at least one set of oppositely arranged inlets (not shown) and outlets (not shown), the number of inlets and outlets being the same. It can be that the first shell 31 is provided with an inlet, and the second shell 32 is correspondingly provided with an outlet; the first shell 31 can be provided with an outlet, and the second shell 32 can be correspondingly provided with an inlet; the first housing 31 may be provided with an inlet and an outlet; the second casing 32 may be provided with an inlet and an outlet at the same time, which does not limit the present application and does not affect the smooth flow and heat exchange effect of the first medium.
Each group of inlets and outlets are arranged corresponding to part of the flow channels, and the media flowing in the passages formed by the inlets and outlets of different groups are mutually independent. As shown in fig. 4, in the present embodiment, the housing 3 is provided with a set of oppositely arranged inlets and outlets, the inlets are arranged on the first housing 31, the outlets are arranged on the second housing 32, one inlet is communicated with all the flow channels, and one outlet is communicated with all the flow channels, the first medium flows into the housing 3 from the inlets, is distributed in the flow channels to exchange heat with the heat exchange tubes 41, and then flows out from the outlets. In other embodiments, the housing 3 is provided with at least two sets of inlets and outlets, which are oppositely arranged, and the at least two media may be the same or different, and it should be noted that the number of inlets and/or outlets of the first housing 31 is the same as the number of outlets and/or inlets of the second housing 32. I.e. the first housing 31 and the second housing 32 together form at least two sets of oppositely arranged inlets and outlets.
Referring to fig. 6, the inlet includes at least one fifth through hole 37, and the outlet includes at least one sixth through hole 38. The number of the fifth through holes 37 in the same group is the same as that of the sixth through holes 38 in the group, and each flow passage communicates with one fifth through hole 37 and one sixth through hole 38. Further, a passage through which the first medium flows is formed by the fifth through hole 37, the flow channel, and the sixth through hole 38. In the present embodiment, the fifth through hole 37 and the sixth through hole 38 may be rectangular holes, circular holes, elliptical holes, or holes having other shapes, and only need to be able to satisfy the circulation of the first medium and not to cause the first medium to flow.
It is to be understood that the inlet is adapted to leading the first medium into the housing and the outlet is adapted to leading the first medium out of the housing, and that, when there is only one fifth through hole 37, this fifth through hole 37 can be understood as an inlet, and when there are two or more fifth through holes 37, the two or more fifth through holes 37 together constitute an inlet; similarly, when there is only one sixth through hole 38, the sixth through hole 38 can be understood as an outlet, and when there are two or more sixth through holes 38, the two or more sixth through holes 38 together constitute the outlet.
Illustratively, the size and shape of the fifth through holes 37 of the inlets in the same group can be the same or different according to the requirement, and the size and shape of the sixth through holes 38 of the outlets in the same group can also be the same or different according to the requirement. Of course, the size and shape of the fifth through holes 37 of the inlets of different groups can be the same or different according to the requirement, and the size and shape of the sixth through holes 38 of the outlets of different groups can also be the same or different according to the requirement.
Further, the different sets of inlets and outlets and the corresponding flow channels may form different passages, such as one set of inlets and outlets, each of the fifth through holes 37 and the corresponding flow channel are communicated with each other through the sixth through hole 38 to form a flow path for the first medium to flow through, and the same set of inlets and outlets and the corresponding flow channels may form a plurality of flow paths, the plurality of flow paths forming a passage corresponding to the set of inlets. Correspondingly, the other sets of inlets and outlets and the corresponding flow channels also form further passages. In this embodiment, the different paths formed by the different sets of inlets and outlets may be used for the circulation of different temperatures and/or types of first media. Of course, different channels may also be provided for the circulation of the same temperature and/or type of first medium. However, the same set of inlets and outlets form a passage through which only the same temperature and/or type of first medium can flow.
Further, the widths of the fifth through hole 37 and the sixth through hole 38 in the vertical direction of the first housing 31 and/or the second housing 32 are not larger than the width of a single flow channel in the vertical direction, so that each fifth through hole 37 can be ensured to be communicated with only one flow channel. That is, the first medium flowing in through each fifth through hole 37 can all flow into the single flow passage communicating therewith, and finally flow out through the corresponding sixth through hole 38 without channeling into the other flow passages.
In addition, in the present embodiment, the several fifth through holes 37 of the inlets of different groups are distributed in a staggered manner along the height direction of the housing 3, and the several sixth through holes 38 of the outlets of different groups are distributed in a staggered manner along the height direction of the housing 3, that is, the several fifth through holes 37 and/or the several sixth through holes 38 of different groups on the first housing 31 are distributed in a staggered manner.
According to another embodiment of the shell 3 of the heat exchanger of the present application, the present embodiment is different from the above-mentioned embodiments in that the number and position of the inlet and the outlet on the shell 3 of the present embodiment are different, specifically, as shown in fig. 6 to 7, in the present embodiment, the first shell 31 is provided with two inlets, the inlets include a plurality of fifth through holes 37, and correspondingly, the second shell 32 is provided with two outlets, the outlets include a plurality of sixth through holes 38.
In the present embodiment, since two different sets of inlets are disposed on the first housing 31, the fifth through holes 37 of one set of inlets and the fifth through holes 37 of the other set of inlets are distributed in a staggered manner. Through the arrangement of the structure, the different flow channels communicated with any two groups of inlets can be ensured, wherein a channel for the first medium to flow is formed among the fifth through hole 37, the sixth through hole 38 and the corresponding flow channels, the channel can be used for carrying out temperature adjustment on a certain position, another channel for the first medium to flow is formed among the fifth through hole 37, the sixth through hole 38 and the corresponding flow channels, and the channel can be used for carrying out temperature adjustment on another position.
As shown in fig. 7, two sets of inlets are disposed on the first casing 31, and the fifth through holes 37 of the left inlet and the fifth through holes 37 of the right inlet are distributed in a staggered manner. The lower edge of the uppermost fifth through hole 37 in the left inlet is slightly higher than the upper edge of the right fifth through hole 37 or is in the same horizontal line, and the fifth through holes 37 of each group of inlets are uniformly distributed, so that the fifth through holes 37 of the left inlet and the fifth through holes 37 of the right inlet are distributed in a staggered manner, and the fact that the flow channels communicated by the two groups of inlets are different can be ensured.
As shown in fig. 8, three sets of inlets are provided on the first casing 31, and all the fifth through holes 37 of the three sets of inlets are distributed in a staggered manner. The lower edge of the uppermost fifth through hole 37 in the left inlet is slightly higher than the upper edge of the uppermost fifth through hole 37 in the middle inlet or is in the same horizontal line, then the lower edge of the uppermost fifth through hole 37 in the middle inlet is slightly higher than the upper edge of the uppermost fifth through hole 37 in the right inlet or is in the same horizontal line, and as the plurality of fifth through holes 37 of each group of inlets are uniformly distributed, all the fifth through holes 37 of the three groups of inlets can be distributed in a staggered manner, so that the different flow channels communicated by the three groups of inlets can be ensured.
Alternatively, the fifth through holes 37 in the same group are arranged at equal intervals, and the sixth through holes 38 in the same group are arranged at equal intervals. Because the fifth through hole 37 and the sixth through hole 38 are communicated with the circulation channel, and the circulation channel is formed between the heat exchange tubes 41, when the fifth through hole 37 is arranged at equal intervals and the sixth through hole 38 is arranged at equal intervals, the fifth through hole 37 and the sixth through hole 38 can ensure that the heat exchange tubes 41 are arranged at equal intervals, so that the heat exchange core 4 has enough structural strength and better pressure bearing performance. Moreover, the structure can ensure that the second medium in each heat exchange tube 41 can fully exchange heat with the first medium in the circulation channel, and the heat exchange effect is good.
Referring to fig. 4-6, the housing 3 of the present embodiment further includes a distribution box 5, the distribution box 5 is fixed to the housing 3, the distribution box 5 is provided with a receiving cavity 51, the receiving cavity 51 can cover at least one inlet or outlet, the first medium can enter into the receiving cavity 51 and enter into the inlet from the receiving cavity 51; or from the outlet into the receiving chamber 51 and finally out of the receiving chamber 51.
Taking the first housing 31 with two sets of inlets and the second housing 32 with two sets of outlets as an example, two distribution boxes 5 are disposed on the first housing 31 to cover the inlets (specifically, all the fifth through holes 37 of the inlets), and two distribution boxes 5 on the second housing 32 to cover the outlets (specifically, all the sixth through holes 38 of the outlets). Here, it should be understood that the distribution box 5 covers the inlet, and means that the upper end of the distribution box 5 is higher than the upper end of the inlet, the lower end of the distribution box 5 is lower than the lower end of the inlet, and the left end of the distribution box 5 exceeds the left end of the inlet and the right end of the distribution box 5 exceeds the right end of the inlet along the width direction of the distribution box 5. Similarly, the distribution box 5 covers the outlet, that is, the upper end of the distribution box 5 is higher than the upper end of the outlet and the lower end of the distribution box 5 is lower than the lower end of the outlet along the length direction of the distribution box 5, and the left end of the distribution box 5 exceeds the left end of the outlet and the right end of the distribution box 5 exceeds the right end of the outlet along the width direction of the distribution box 5. With the above arrangement, it is possible to ensure that the first medium enters the inlet through the fifth through hole 37 or the outlet through the sixth through hole 38 of the distribution box 5.
Alternatively, a plurality of accommodating cavities 51 may be provided in the distribution box 5, each accommodating cavity 51 may be communicated with one fifth through hole 37 of one inlet, or one sixth through hole 38 of one outlet, that is, the number of accommodating cavities 51 is the same as the number of fifth through holes 37 of each group of outlets, the first medium may enter the plurality of accommodating cavities 51 and enter the fifth through holes 37 from the accommodating cavities 51, or the first medium only enters the plurality of accommodating cavities 51 from the sixth through holes 38 and finally flows out from the accommodating cavities 51.
It is understood that when the housing 3 has more than 36 sets of inlets and outlets, one distribution box 5 may be disposed for each inlet and outlet, or a plurality of inlets may be covered by one distribution box 5, and a plurality of outlets may be covered by one distribution box 5, in which case the first medium in the accommodating chamber 51 of the distribution box 5 enters the plurality of inlets, and the first medium flowing out from the plurality of outlets converges in the accommodating chamber 51 of the distribution box 5 and flows out from the accommodating chamber 51.
In this embodiment, referring to fig. 5, the accommodating cavity 51 of the distribution box 5 may be formed by stamping an aluminum plate, and the accommodating cavity 51 is connected to a pipe orifice 52, and the pipe orifice 52 is used for being connected to a pipeline to realize the inflow or outflow of the first medium.
Optionally, a first positioning portion 53 is disposed at an edge of one side of the distribution box 5, and correspondingly, a second positioning portion 36 (shown in fig. 4) is disposed at a position on the housing 3 where the distribution box 5 is mounted, where the first positioning portion 53 can cooperate with the second positioning portion 36 to achieve positioning when the distribution box 5 is mounted, so as to reduce a problem of inclination when the distribution box 5 is mounted, and make mounting of the distribution box 5 simpler. In this embodiment, the first positioning portion 53 may be a semicircular opening or a circular hole, and correspondingly, the second positioning portion 36 may be a positioning column capable of being engaged with the semicircular opening or the circular hole. The first positioning portion 53 and the second positioning portion 36 may be grooves provided in the same direction, and at this time, the first positioning portion 53 is fitted in the second positioning portion 36, or the second positioning portion 36 is fitted in the first positioning portion 53, so that positioning at the time of mounting the distribution box 5 can be similarly achieved.
When the heat exchanger of the embodiment is used, a second medium firstly enters the first header 1, then enters the plurality of heat exchange tubes 41 through the first header 1, and flows into the second header 2 from the heat exchange tubes 41, and then flows out through the second header 2, at least one path of first medium (which may be the same in temperature and type, or different in temperature and type) flows into the accommodating cavity 51 of the distribution box 5 from the tube opening 5242 of the distribution box 5, then enters the flow channel through the inlet, exchanges heat with a second medium in the heat exchange tubes 41 in the flow channel, (meanwhile, the heat exchange effect between the first medium and the second medium is improved by the heat exchange fins 11), then enters the accommodating cavity 51 of the distribution box 5 through the outlet, and finally flows to a position where temperature adjustment is needed through the tube opening 5242 of the distribution box 5, so as to perform temperature adjustment.
According to another embodiment of the shell 3 of the heat exchanger of the present application, the present embodiment is different from the above-mentioned embodiments in that the structure and the position of the inlet and the outlet on the shell 3 of the present embodiment are different, and specifically, referring to fig. 9 to 10, the shell 3 is also provided with at least two inlets and at least two outlets, which may be at least two inlets on the first shell 31 and at least two outlets on the second shell 32. At least two outlets may be disposed on each of the first housings 31, and at least two inlets may be disposed on the second housing 32. It is also possible to provide at least one inlet and at least one outlet on both the first shell 31 and the second shell 32, respectively.
In the present embodiment, for example, the first casing 31 is provided with two inlets, and the second casing 32 is provided with two outlets, as shown in fig. 10, the two outlets are distributed up and down in the height direction of the second casing 32, and each outlet is provided with only one sixth through hole 38, and the sixth through hole 38 is communicated with at least one flow channel. The two outlets are distributed up and down in the vertical direction of the second housing 32, and the two outlets may be coaxially arranged (i.e. the distance from the two outlets to the same end of the second housing 32 is the same), or may be non-coaxially arranged (i.e. the distance from the two outlets to the same end of the second housing 32 is different, and the outlets are distributed left and right as shown in fig. 10). Each of the outlets has only one sixth through hole 38, and the sixth through hole 38 communicates with at least one of the flow channels.
In the present application, it should be understood that, when each inlet has only one fifth through hole 37, the inlet and the fifth through hole 37 in the drawings are represented as the same structure; when each outlet has only one sixth through hole 38, the outlet and the sixth through hole 38 in the drawings are represented by the same structure; when each inlet has at least two fifth through holes 37, the at least two fifth through holes 37 together form the inlet, and the outlet principle is the same.
In this embodiment, referring to fig. 9, when the fifth through holes 37 of the inlet and the sixth through holes 38 of the outlet of the same group communicate a plurality of flow channels, the flow channels of the heat exchange core 4 may be divided into a plurality of regions, each region includes a plurality of adjacent flow channels, and the flow channels of different regions do not coincide, wherein the fifth through holes 37 of one group of inlets and the sixth through holes 38 of the outlet communicate the flow channels in one region, and the fifth through holes 37 of the other group of inlets and the sixth through holes 38 of the outlet communicate the flow channels in the other region. Through this structural arrangement, mutual independence between the passageways that multiunit import, export and the circulation passageway that corresponds formed can be guaranteed.
In this embodiment, further, in at least two sets of import and export, the import of arbitrary two sets of is crisscross each other and opens to avoid appearing the coincidence, lead to the import of different groups to correspond the first medium contact of circulation, can't realize multichannel heat transfer.
According to another embodiment of the present application, the present embodiment is different from the above-described embodiments in that the structure of the first main board 12 of the present embodiment is different.
Specifically, as shown in fig. 11 to 13, the first main board 12 further includes a third extending portion 125 and a fourth extending portion 126, the third extending portion 125 and the fourth extending portion 126 are both attached to the sixth side surface, the third extending portion 125 is formed by extending an end of the first extending portion 121 away from the main body portion 122 along a direction parallel to the second side surface 112, the first main body 11 is located between the third extending portion 125 and the main body portion 122, the fourth extending portion 126 is formed by extending an end of the second extending portion 123 away from the main body portion 122 along a direction parallel to the second side surface 112, and the first main body 11 is located between the fourth extending portion 126 and the main body portion 122.
When the first main board 12 and the first main body 11 are assembled, firstly, two ends of the first main board 12 are bent for the first time to form a first extending portion 121 and a second extending portion 123, at this time, the first main board 12 is approximately in a U shape, the first main body 11 is placed inside the U shape of the first main board 12, the first main body 11 and the first main board 12 are fixed relatively, then, the first extending portion 121 and the second extending portion 123 are bent for the second time to form a third extending portion 125 and a fourth extending portion 126, the first main board 12 formed after the second bending wraps the first main body 11 therein to achieve the primary fixing of the first main board 12 and the first main body 11, and then, the first main body 11 and the first main board 12 can be fixed again through brazing. The first main body 11 may be mounted on the first main plate 12 by the process of bending twice, and then fixed by soldering. The two bending operations of the first main plate 12 in this embodiment may not only achieve the function of sealing the first channel 116, but also further improve the fixing strength of the first main plate 12 and the first main body 11.
As shown in fig. 11 and 12, the third extending portion 125 and the fourth extending portion 126 may be in a tooth shape, and a plurality of teeth may be uniformly distributed at equal intervals or distributed in a scattered and non-uniform manner, so as to achieve the primary fixing of the first main plate 12 and the first main body 11; as shown in fig. 13, the third extending portion 125 and the fourth extending portion 126 may be in a sheet shape, the strength of the third extending portion 125 and the fourth extending portion 126 is higher, and the welding area between the first main body 11 and the first main plate 12 is increased, so as to improve the fixing strength; the third extending portion 125 and the fourth extending portion 126 may also be extended to abut against, engage or overlap each other, further increasing the welding area and enhancing the fixing strength.
It can be understood that the third extending portion 125 and the fourth extending portion 126 may have the same structure or different structures, for example, the third extending portion 125 is toothed, the fourth extending portion 126 is sheet-shaped, or both the third extending portion 125 and the fourth extending portion 126 are toothed, which does not affect the fixing effect. Of course, the first extension 121 and the second extension 123 may have the same structure or different structures.
Other structures of this embodiment are the same as those of the above embodiments, and are not described herein again.
According to another embodiment of the present application, the present embodiment is different from the above-described embodiments in that the fixing structure of the first main plate 12 and the first body 11 of the present embodiment is different.
Specifically, as shown in fig. 14, 15 and 17, the first main body 11 further includes at least one first through hole 118 and at least one second through hole 119, the first main plate 12 includes at least one third through hole 127 and at least one fourth through hole 128, the first through holes 118 and the third through holes 127 are the same in number and correspond to each other one by one, and the second through holes 119 and the fourth through holes 128 are the same in number and correspond to each other one by one. The first through hole 118 and the second through hole 119 both extend from the second side surface 112 to the sixth side surface direction and penetrate through the first main plate 11, and the third through hole 127 and the fourth through hole 128 penetrate through the first main plate 12. The first through hole 118 and the third through hole 127 are disposed near the fourth side 114, and the second through hole 119 and the fourth through hole 128 are disposed near the fifth side 115.
The first header 1 further includes fasteners 13, in this embodiment, one fastener 13 passes through one first through hole 118 and one third through hole 127 to fixedly connect the first main body 11 and the first main plate 12, and one fastener 13 passes through one second through hole 119 and one fourth through hole 128 to fixedly connect the first main body 11 and the first main plate 12, and the number of fasteners 13 is equal to the sum of the number of the first through holes 118 and the number of the second through holes 119. It is understood that the number of the fastening members may be smaller than the sum of the number of the first through holes 118 and the second through holes 119, that is, one fastening member may simultaneously pass through two or more sets of the one-to-one corresponding first through holes 118 and the one-to-one corresponding third through holes 127, or one fastening member may simultaneously pass through two or more sets of the one-to-one corresponding second through holes 119 and the one-to-one corresponding fourth through holes 128.
The fastener 13 comprises a first wall part, a second wall part and a connecting part connected with the first wall part and the second wall part, wherein the connecting part is perpendicular to the first wall part and the second wall part; alternatively, the fastening member 13 may be a combination of a screw and a nut, the first wall portion is a head portion of the screw, the connecting portion is a shank of the screw, and the second wall portion is the nut.
This application strengthens the connection between first main part 11 and first mainboard 12 through fastener 13 and fixes, can further promote the fixed intensity of first mainboard 12 and first main part 11.
Other structures of this embodiment are the same as those of the above embodiments, and are not described herein again.
According to another embodiment of the heat exchanger of the present application, the present embodiment is different from the above embodiments in that the sealing manner of the first main plate 12 and the first hole 117 is different.
Specifically, as shown in fig. 16 and 17, the first main board 12 includes only the main body portion 122, and the main body portion 122 is attached to the second side surface 112 and fixedly connected to the first main body 11. Alternatively, as shown in fig. 17, the first main plate 12 and the first body 11 may be fixed again by the fastening member 13.
In this embodiment, the sealing of the first channel 116 is achieved by blocking the first holes 117 by a first blocking cap (not shown in the figure), the number of which is smaller than or equal to the number of the first holes 117, the first blocking cap having a certain thickness, which ensures the strength of the first blocking cap. The cross-sectional shape of the first closure is substantially the same as the profile of the first aperture 117 and the cross-sectional size of the first closure is slightly larger than the size of the first aperture 117. Optionally, when the first hole 117 is circular, the first blocking cover is a cylinder, and a radius of a cross section of the first blocking cover is slightly larger than a radius of the first hole 117. Optionally, at least a portion of the first cover is inserted into the first hole 117, and when the first hole 117 is located at the first side 111, the lower end surface of the first cover is lower than the first side 111 of the first body 11. It is to be understood that the upper end surface of the first closure may be located at the same level as the first side surface 111 of the first body 11, and the upper end surface of the first closure may be higher than the first side surface 111 of the first body 11, as long as the lower end surface of the first closure is lower than the first side surface 111 of the first body 11, so as to complete the sealing of the first channel 116.
Other structures of this embodiment are the same as those of the above embodiments, and are not described herein again.
Although the present application has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the application, and all changes, substitutions and alterations that fall within the spirit and scope of the application are to be understood as being covered by the following claims.

Claims (10)

1. A manifold, comprising: a first main body and a first main board; the first main board covers at least part of the first main body, and the first main board is fixedly connected to the first main body; the first body comprises a first side surface, a second side surface and a first channel, the second side surface is parallel to the first channel, the first side surface comprises a first hole, and the first hole is formed by the first channel penetrating through the first side surface; the first main board comprises a main body part and an extension part, the extension part is attached to the first side face, the main body part is attached to the second side face, and the extension part seals the first hole.
2. A manifold in accordance with claim 1, wherein said extensions comprise a first extension and a second extension, said first and second extensions being spaced apart on opposite sides of said main body portion; the first body further includes a third side, the first side and the third side being disposed parallel to each other, the first channel being located between the first side and the third side, the first side and the third side being perpendicular to the second side; the first extending part is fixedly attached to the first side face, and the second extending part is fixedly attached to the third side face.
3. A manifold in accordance with claim 2, wherein said first channel forms said first hole through a third side, said first extension seals said first hole of said first side, said second extension seals said first hole of said third side, and said first extension and said second extension are parallel to each other.
4. A header according to claim 1, wherein the first body further comprises at least one first through hole and at least one second through hole, the first main plate comprises at least one third through hole and at least one fourth through hole, the first through holes and the third through holes have the same number and are in one-to-one correspondence, the second through holes and the fourth through holes have the same number and are in one-to-one correspondence, the first header further comprises fasteners, at least one of the fasteners passes through the first through hole and the third through hole to fixedly connect the first body and the first main plate, at least one of the fasteners passes through the second through hole and the fourth through hole to fixedly connect the first body and the first main plate, and the number of the fasteners is the same as the sum of the numbers of the first through holes and the second through holes.
5. A manifold in accordance with claim 4, wherein said first body further comprises a fourth side and a fifth side parallel to each other, said fourth side and said fifth side both being perpendicular to said first side and said second side, said first passage being located between said fourth side and said fifth side; the first through hole and the second through hole penetrate through the first main body, the first through hole and the second through hole are arranged on the first side face, the third through hole and the fourth through hole penetrate through the first main board, the first through hole and the third through hole are arranged close to the fourth side face, and the second through hole and the fourth through hole are arranged close to the fifth side face.
6. A manifold as recited in claim 2, wherein the first body further includes a sixth side parallel to the second side, the first plate further includes a third extending portion and a fourth extending portion, the third extending portion and the fourth extending portion are both attached to the sixth side, the third extending portion is formed by extending an end of the first extending portion away from the body portion in a direction parallel to the second side, the first body is located between the third extending portion and the body portion, the fourth extending portion is formed by extending an end of the second extending portion away from the body portion in a direction parallel to the second side, and the first body is located between the fourth extending portion and the body portion.
7. A manifold in accordance with claim 1, wherein said extension is provided with a protrusion corresponding to said first hole, said protrusion being at least partially inserted into said first hole and received in said first passage, said protrusion sealing said first passage.
8. A heat exchanger is characterized by comprising a first collecting pipe, a second collecting pipe, a heat exchange core body and a shell, wherein the first collecting pipe and the second collecting pipe adopt the collecting pipes in any one of claims 1 to 6, the heat exchange core body comprises a heat exchange pipe, the heat exchange pipe is connected with the first collecting pipe and the second collecting pipe, an inner cavity of the heat exchange pipe is communicated with an inner cavity of the first collecting pipe and an inner cavity of the second collecting pipe, the shell is arranged between the first collecting pipe and the second collecting pipe, one end of the shell is fixed to the first collecting pipe in a sealing mode, the other end of the shell is fixed to the second collecting pipe in a sealing mode, and the shell surrounds part of the heat exchange core body.
9. The heat exchanger of claim 8, wherein the first body further includes a second hole, the second hole communicates with the first channel, the first main plate further includes a third hole corresponding to the second hole, an end surface of one end of the heat exchange tube passes through the third hole of the first header and is received in the second hole, and an end surface of the other end of the heat exchange tube passes through the third hole of the second header and is received in the second hole.
10. A heat exchanger as claimed in any one of claims 8 to 9, wherein the first main plate is provided with a recess in which the first body is received.
CN201910579353.4A 2019-06-03 2019-06-28 Collecting pipe and heat exchanger Active CN112146475B (en)

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PCT/CN2020/091920 WO2020244397A1 (en) 2019-06-03 2020-05-22 Manifold box, heat exchanger and method for preparing manifold box

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