CN112145495A - Hydraulic distributor with stop valve function - Google Patents
Hydraulic distributor with stop valve function Download PDFInfo
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- CN112145495A CN112145495A CN202011173665.4A CN202011173665A CN112145495A CN 112145495 A CN112145495 A CN 112145495A CN 202011173665 A CN202011173665 A CN 202011173665A CN 112145495 A CN112145495 A CN 112145495A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/021—Valves for interconnecting the fluid chambers of an actuator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/065—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with linearly sliding closure members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/02—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side
- F16K17/04—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded
- F16K17/0446—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded with an obturating member having at least a component of their opening and closing motion not perpendicular to the closing faces
- F16K17/046—Safety valves; Equalising valves, e.g. pressure relief valves opening on surplus pressure on one side; closing on insufficient pressure on one side spring-loaded with an obturating member having at least a component of their opening and closing motion not perpendicular to the closing faces the valve being of the gate valve type or the sliding valve type
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- Analytical Chemistry (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Multiple-Way Valves (AREA)
- Sliding Valves (AREA)
Abstract
本发明公开了一种具有截止阀功能的液压分配器,包括:阀体,所述阀体开设有阀杆腔、限位轴腔和截止阀腔,所述阀杆腔内滑动设置有阀杆,所述限位轴腔内滑动设置有限位轴,所述截止阀腔内设置有截止阀;所述限位轴设置有环形凹槽,所述限位轴腔与所述截止阀腔的交汇处开设有与压力油口相通的液控油口;所述截止阀的阀芯的端部设置有凸台,所述凸台与所述限位轴的环形凹槽位置相对应;所述阀杆的一个端部设置有阀杆凹槽,所述阀杆凹槽设置有外侧端面和内侧端面,所述限位轴固定连接有拨叉,所述拨叉套设于所述阀杆凹槽内。在液控分配器处于上升、下降和浮动工作位时,截止阀均无需电控系统和直线执行机构就可自动开启并保持,结构简单。
The invention discloses a hydraulic distributor with a shut-off valve function, comprising: a valve body, the valve body is provided with a valve stem cavity, a limit shaft cavity and a cut-off valve cavity, and a valve stem is slidably arranged in the valve stem cavity , a limit shaft is slidably arranged in the limit shaft cavity, a cut-off valve is arranged in the cut-off valve cavity; the limit shaft is provided with an annular groove, and the limit shaft cavity and the cut-off valve cavity meet There is a hydraulic control oil port that communicates with the pressure oil port; the end of the valve core of the stop valve is provided with a boss, and the boss corresponds to the position of the annular groove of the limit shaft; the valve stem One end of the valve stem is provided with a valve stem groove, the valve stem groove is provided with an outer end surface and an inner end surface, the limit shaft is fixedly connected with a fork, and the shift fork is sleeved in the valve stem groove . When the hydraulic control distributor is in the ascending, descending and floating working positions, the globe valve can be automatically opened and maintained without the need for an electric control system and a linear actuator, and the structure is simple.
Description
技术领域technical field
本发明涉及液压悬挂装置技术领域,尤其涉及一种具有截止阀功能的液压分配器。The present invention relates to the technical field of hydraulic suspension devices, in particular to a hydraulic distributor with a shut-off valve function.
背景技术Background technique
农业装备(例如拖拉机)的液压悬挂装置,用于挂接悬挂式或半悬挂式农具,进行农具升降和耕深调节,实现加载及液压功率输出等。液压悬挂装置由液压系统和悬挂机构组成,液压系统包括油泵、分配器、提升油缸、油缸操纵机构等,悬挂机构包括上拉杆、下拉杆、提升臂等。一方面,通过操纵分配器可以实现农具的上升、下降、中立、浮动,使拖拉机具有位控制、力控制和力-位综合控制功能,另一方面,在转场作业中,通过液压悬挂装置可以实现对农具的主动减震。The hydraulic suspension device of agricultural equipment (such as tractors) is used to hook up hanging or semi-suspension agricultural implements, carry out the lifting and lowering of agricultural implements and adjust the tillage depth, and realize loading and hydraulic power output, etc. The hydraulic suspension device consists of a hydraulic system and a suspension mechanism. The hydraulic system includes an oil pump, a distributor, a lifting cylinder, and an oil cylinder control mechanism. The suspension mechanism includes an upper pull rod, a pull down rod, and a lifting arm. On the one hand, by manipulating the distributor, the agricultural implement can be raised, lowered, neutral and floating, so that the tractor has the functions of position control, force control and force-position comprehensive control. Realize active shock absorption of agricultural implements.
在使用过程中发现,当液压分配器处于中立工作模式时,农具作用于提升油缸的力对液压油形成高压,传递到液压分配器,通过液压分配器中阀体与阀杆之间的间隙泄漏,造成农具沉降。During use, it was found that when the hydraulic distributor is in the neutral working mode, the force of the agricultural implement acting on the lifting cylinder forms a high pressure on the hydraulic oil, which is transmitted to the hydraulic distributor and leaks through the gap between the valve body and the valve stem in the hydraulic distributor. , resulting in subsidence of farm implements.
为了解决上述技术问题,本发明的申请人在中国发明专利申请CN202011001404.4中揭示了一种液压悬挂装置的截止阀,在中国发明专利申请CN202011003075.7中揭示了一种液压悬挂装置的智能控制系统,在中国发明专利申请CN202011001409.7中揭示了一种液压悬挂装置的液压分配器,在上述三项专利申请中,其将截止阀设置于液压悬挂装置的提升油缸的无杆腔与液压悬挂装置的液压分配器的第一工作油口之间。当所述液压分配器处于中立状态时,截止阀在回位弹簧弹力作用下关闭,切断了提升油缸无杆腔与液压分配器之间的连接,避免由于液压分配器的泄漏造成的农具沉降。由于截止阀的阀芯包括外径相同的第一阀芯段和第二阀芯段,所述第一阀芯段与所述第二阀芯段之间设置有环形槽,所述环形槽与所述第一阀套的第一腔位置相对应,所述第一阀芯段与所述第一阀套滑动配合,所述第二阀芯段与所述第二阀套滑动配合,所述第二阀芯套在靠近所述环形槽处设置有凸缘,所述凸缘设置有阀芯密封锥面,所述第一阀套的端部设置有阀套密封锥面,所述阀芯密封锥面与所述阀套密封锥面的锥度不同,在所述回位弹簧作用下,所述阀芯密封锥面顶靠于所述阀套密封锥面的内侧棱边时,液压油能够充满到所述阀套密封锥面的内侧棱边,使所述第一腔与所述第二腔断开连通,由于第一阀芯段和第二阀芯段外径相同,与第一阀套和第二阀套的内径也相同,因此,在第一腔内,液压油对所述阀芯的作用力为零,在第二腔内,液压油对所述阀芯的作用力也为零,这样一来,开启该阀只需克服回位弹簧的弹力,完全不受流经此阀的液压油的影响,操纵更灵敏,使用更可靠。In order to solve the above technical problems, the applicant of the present invention discloses a shut-off valve of a hydraulic suspension device in Chinese invention patent application CN202011001404.4, and discloses an intelligent control of a hydraulic suspension device in Chinese invention patent application CN202011003075.7 The system, in the Chinese invention patent application CN202011001409.7, discloses a hydraulic distributor of a hydraulic suspension device. In the above three patent applications, the shut-off valve is arranged in the rodless cavity of the lifting cylinder of the hydraulic suspension device and the hydraulic suspension. Between the first working oil ports of the hydraulic distributor of the device. When the hydraulic distributor is in a neutral state, the shut-off valve is closed under the elastic force of the return spring, which cuts off the connection between the rodless chamber of the lifting cylinder and the hydraulic distributor, and avoids the settlement of the agricultural implement caused by the leakage of the hydraulic distributor. Since the valve core of the globe valve includes a first valve core segment and a second valve core segment with the same outer diameter, an annular groove is provided between the first valve core segment and the second valve core segment, and the annular groove is connected to the second valve core segment. The position of the first cavity of the first valve sleeve corresponds to the position, the first valve core segment is slidably matched with the first valve sleeve, the second valve core segment is slidably matched with the second valve sleeve, and the The second valve core sleeve is provided with a flange near the annular groove, the flange is provided with a valve core sealing cone surface, the end of the first valve sleeve is provided with a valve sleeve sealing cone surface, and the valve core is provided with a valve core sealing cone surface. The taper of the sealing cone surface and the sealing cone surface of the valve sleeve are different. Under the action of the return spring, when the sealing cone surface of the valve core is pressed against the inner edge of the sealing cone surface of the valve sleeve, the hydraulic oil can It is filled to the inner edge of the sealing cone surface of the valve sleeve, so that the first cavity is disconnected from the second cavity. The inner diameter of the sleeve and the second valve sleeve are also the same. Therefore, in the first chamber, the force of the hydraulic oil on the valve core is zero, and in the second chamber, the force of the hydraulic oil on the valve core is also zero. , In this way, to open the valve only need to overcome the elastic force of the return spring, completely unaffected by the hydraulic oil flowing through the valve, the operation is more sensitive and the use is more reliable.
用液压悬挂装置的液压系统来控制截止阀非常方便。在上述技术方案中,所述第一阀套的自由端敞口为液控端口,所述液控端口与所述液压悬挂装置的主油路连通,所述回位弹簧的预置弹力大于所述主油路处于卸压状态时的油压力对所述阀芯的推力但小于所述主油路处于高压状态时的油压力对所述阀芯的推力,当液压分配器处于上升工作位和下降工作位时,所述液压悬挂装置的主油路处于高压状态,所述阀芯在高压油的作用下能够克服所述回位弹簧的弹力,使截止阀开启。It is very convenient to control the shut-off valve with the hydraulic system of the hydraulic suspension device. In the above technical solution, the free end opening of the first valve sleeve is a hydraulic control port, the hydraulic control port is communicated with the main oil circuit of the hydraulic suspension device, and the preset elastic force of the return spring is greater than The thrust of the oil pressure on the valve core when the main oil circuit is in a pressure relief state is smaller than the thrust on the valve core when the main oil circuit is in a high pressure state. When the hydraulic distributor is in the rising working position and When the working position is lowered, the main oil circuit of the hydraulic suspension device is in a high pressure state, and the valve core can overcome the elastic force of the return spring under the action of the high pressure oil, so that the shut-off valve is opened.
但是,当液压分配器处于浮动工作位时,所述液压悬挂装置的主油路处于卸荷状态,其油压不足以克服回位弹簧的弹力,为了保证截止阀在此状态下也能开启,必须采用电控系统控制直线执行机构对截止阀阀芯施加轴向力,这样一来,液控阀的控制系统会变得比较复杂。However, when the hydraulic distributor is in the floating working position, the main oil circuit of the hydraulic suspension device is in an unloaded state, and its oil pressure is not enough to overcome the elastic force of the return spring. In order to ensure that the stop valve can also be opened in this state, The electric control system must be used to control the linear actuator to exert an axial force on the globe valve spool, so the control system of the hydraulic control valve will become more complicated.
发明内容SUMMARY OF THE INVENTION
针对现有技术的上述不足,本发明提供一种具有截止阀功能的液压分配器,在液控分配器处于上升、下降和浮动工作位时,截止阀均无需电控系统和直线执行机构就可自动开启并保持,结构简单。In view of the above deficiencies of the prior art, the present invention provides a hydraulic distributor with the function of a stop valve. When the hydraulic control distributor is in the ascending, descending and floating working positions, the stop valve can be operated without an electric control system and a linear actuator. Automatic opening and maintaining, simple structure.
为解决上述技术问题,本发明采用的技术方案是:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is:
一种具有截止阀功能的液压分配器,包括:阀体,所述阀体开设有阀杆腔,所述阀杆腔内滑动设置有阀杆,所述阀杆贯穿所述阀杆腔,所述阀杆腔设置有与第一工作油口相通的第一工作油腔、与第二工作油口相通的第二工作油腔、与压力油口相通的压力油腔和与回油口相通的回油腔,所述阀体的一侧设置有密封端盖;所述阀杆的一端连接有液压推杆、另一端与所述密封端盖之间设置有阀杆回位弹簧;在所述液压推杆和所述阀杆回位弹簧的共同作用下当所述阀杆位于不同轴向位置时所述液压分配器分别处于上升工作位、中立工作位、下降工作位和浮动工作位;当阀杆自左向右移动时,所述液压分配器依次处于上升工作位、中立工作位、下降工作位和浮动工作位。A hydraulic distributor with a shut-off valve function, comprising: a valve body, a valve stem cavity is opened in the valve body, a valve stem is slidably arranged in the valve stem cavity, the valve stem penetrates the valve stem cavity, and the The valve stem cavity is provided with a first working oil cavity communicated with the first working oil port, a second working oil cavity communicated with the second working oil port, a pressure oil cavity communicated with the pressure oil port, and a pressure oil cavity communicated with the oil return port. In the oil return cavity, one side of the valve body is provided with a sealing end cover; one end of the valve rod is connected with a hydraulic push rod, and a valve rod return spring is provided between the other end and the sealing end cover; Under the combined action of the hydraulic push rod and the valve rod return spring, when the valve rod is located in different axial positions, the hydraulic distributor is respectively in the ascending working position, the neutral working position, the descending working position and the floating working position; when When the valve stem moves from left to right, the hydraulic distributor is in an ascending working position, a neutral working position, a descending working position and a floating working position in sequence.
所述阀体开设有限位轴腔和截止阀腔,所述限位轴腔与所述阀杆腔平行设置,所述限位轴腔与所述截止阀腔垂直相通;所述限位轴腔内滑动设置有限位轴,所述限位轴一端顶压于设置在所述限位轴腔内的限位轴回位弹簧,在所述限位轴回位弹簧的作用下,所述限位轴的另一端顶靠所述密封端盖,所述限位轴回位弹簧的弹力,小于所述阀杆回位弹簧弹力,所述限位轴设置有环形凹槽,所述限位轴腔与所述截止阀腔的交汇处开设有与所述压力油口相通的液控油口;所述截止阀腔内设置有截止阀,所述截止阀包括阀套、阀芯、阀芯回位弹簧和密封压盖,所述阀芯回位弹簧弹力,大于中立工作位时液压油对阀芯的轴向推力,所述截止阀腔设置有第一通油槽和第二通油槽,所述阀套开设有第一油口和第二油口,所述第一油口与所述第一通油槽相通,所述第二油口与所述第二通油槽相通,所述密封压盖螺纹连接于所述截止阀腔的开口端部将所述阀套挤压固定于所述截止阀腔内,所述阀芯回位弹簧位于所述阀套内并轴向夹压于所述密封压盖与所述阀芯之间,所述阀芯的端部设置有凸台,所述凸台与所述限位轴的环形凹槽位置相对应;所述阀杆的位于所述阀杆回位弹簧一侧的端部设置有阀杆凹槽,所述阀杆凹槽设置有外侧端面和内侧端面,所述限位轴固定连接有拨叉,所述拨叉套设于所述阀杆凹槽内;当所述液压分配器处于中立工作位、同时所述限位轴的一端顶靠于所述密封端盖时,所述拨叉的外侧端面至所述阀杆凹槽外侧端面的距离大于或等于所述阀杆从所述中立工作位移动到所述下降工作位的距离、但小于所述阀杆从所述中立工作位移动到所述浮动工作位的距离,所述拨叉的内侧端面至所述阀杆凹槽内侧端面的距离大于或等于所述阀杆从所述中立工作位移动到所述上升工作位的距离,所述拨叉的内侧端面至所述阀体端面的距离大于或等于所述阀杆从所述中立工作位移动到所述浮动工作位的距离;当所述压力油口处于卸荷状态且所述凸台位置正对所述环形凹槽时,所述凸台落入所述环形凹槽,在所述阀芯回位弹簧的作用下所述第一油口与所述第二油口断开连通,所述截止阀关闭;当所述压力油口处于高压状态时,所述阀芯被顶起,所述凸台脱离所述环形凹槽,所述第一油口与所述第二油口连通,所述截止阀开启;当所述压力油口处于卸荷状态且所述限位轴在所述拨叉的作用下使所述环形凹槽与所述凸台的位置错开时,所述限位轴限制所述凸台落入所述环形凹槽,所述第一油口与所述第二油口连通,所述截止阀开启。The valve body is provided with a limit shaft cavity and a cut-off valve cavity, the limit shaft cavity is arranged in parallel with the valve stem cavity, and the limit shaft cavity is vertically communicated with the cut-off valve cavity; the limit shaft cavity A limit shaft is slid inside, and one end of the limit shaft is pressed against a limit shaft return spring arranged in the limit shaft cavity. Under the action of the limit shaft return spring, the limit shaft The other end of the shaft abuts against the sealing end cover, the elastic force of the return spring of the limit shaft is smaller than the elastic force of the valve stem return spring, the limit shaft is provided with an annular groove, and the limit shaft cavity A hydraulic control oil port communicated with the pressure oil port is opened at the intersection with the cut-off valve cavity; a cut-off valve is arranged in the cut-off valve cavity, and the cut-off valve includes a valve sleeve, a valve core, and a valve core return spring and sealing gland, the spring force of the return spring of the valve core is greater than the axial thrust of the hydraulic oil to the valve core in the neutral working position, the cut-off valve cavity is provided with a first oil passage groove and a second oil passage groove, the valve sleeve A first oil port and a second oil port are provided, the first oil port is communicated with the first oil passage groove, the second oil port is communicated with the second oil passage groove, and the sealing gland is threadedly connected to the The open end of the cut-off valve cavity presses and fixes the valve sleeve in the cut-off valve cavity, and the valve core return spring is located in the valve sleeve and is axially clamped between the sealing gland and the sealing gland. Between the valve cores, the end of the valve core is provided with a boss, and the boss corresponds to the position of the annular groove of the limit shaft; the valve stem is located on the valve stem return spring The end of one side is provided with a valve stem groove, the valve stem groove is provided with an outer end surface and an inner end surface, the limit shaft is fixedly connected with a shifting fork, and the shifting fork is sleeved on the valve stem groove When the hydraulic distributor is in the neutral working position and one end of the limiting shaft is abutting against the sealing end cover, the distance from the outer end face of the shift fork to the outer end face of the valve stem groove is greater than or equal to the distance that the valve stem moves from the neutral working position to the descending working position, but less than the distance that the valve stem moves from the neutral working position to the floating working position, the inner side of the fork The distance from the end face to the inner end face of the valve stem groove is greater than or equal to the distance that the valve stem moves from the neutral working position to the rising working position, and the distance from the inner end face of the shift fork to the end face of the valve body greater than or equal to the distance that the valve stem moves from the neutral working position to the floating working position; when the pressure oil port is in an unloaded state and the position of the boss is facing the annular groove, the The boss falls into the annular groove, the first oil port is disconnected from the second oil port under the action of the valve core return spring, and the shut-off valve is closed; when the pressure oil port When in a high pressure state, the valve core is lifted up, the boss is separated from the annular groove, the first oil port is communicated with the second oil port, and the stop valve is opened; when the pressure oil When the port is in an unloaded state and the position of the limit shaft staggers the position of the annular groove and the boss under the action of the shifting fork, the limit shaft restricts the boss from falling into the annular a groove, the first oil port is communicated with the second oil port, and the shut-off valve is opened.
其中,所述阀套包括第一阀套和第二阀套,所述阀芯回位弹簧位于所述第二阀套内;所述第一阀套设置有与所述第一油口连通的第一腔,所述第二阀套设置有与所述第二油口连通的第二腔;所述阀芯包括外径相同的第一阀芯段和第二阀芯段,所述第一阀芯段与所述第二阀芯段之间设置有阀芯环形槽,所述阀芯环形槽与所述第一腔位置相对应,所述第一阀芯段与所述第一阀套滑动配合,所述第二阀芯段与所述第二阀套滑动配合,所述第二阀芯段在靠近所述阀芯环形槽处设置有凸缘,所述凸缘设置有阀芯密封锥面,所述第一阀套的端部设置有阀套密封锥面,所述阀芯密封锥面与所述阀套密封锥面的锥度不同,在所述阀芯回位弹簧作用下,所述阀芯密封锥面顶靠于所述阀套密封锥面的内侧棱边时使所述第一腔与所述第二腔断开连通。Wherein, the valve sleeve includes a first valve sleeve and a second valve sleeve, the valve core return spring is located in the second valve sleeve; the first valve sleeve is provided with a connection with the first oil port a first cavity, the second valve sleeve is provided with a second cavity communicating with the second oil port; the valve core includes a first valve core segment and a second valve core segment with the same outer diameter, the first valve core segment A valve core annular groove is arranged between the valve core segment and the second valve core segment, the valve core annular groove corresponds to the position of the first cavity, and the first valve core segment and the first valve sleeve sliding fit, the second valve core segment is slidingly matched with the second valve sleeve, the second valve core segment is provided with a flange near the valve core annular groove, and the flange is provided with a valve core seal A cone surface, the end of the first valve sleeve is provided with a valve sleeve sealing cone surface, the valve core sealing cone surface and the valve sleeve sealing cone surface have different tapers, under the action of the valve core return spring, When the sealing cone surface of the valve core abuts against the inner edge of the sealing cone surface of the valve sleeve, the communication between the first cavity and the second cavity is disconnected.
其中,所述第一通油槽与所述液压分配器的第一工作油口连通,所述第二通油槽与液压悬挂装置的提升油缸的无杆腔连通。或者Wherein, the first oil passage is communicated with the first working oil port of the hydraulic distributor, and the second oil passage is communicated with the rodless cavity of the lift cylinder of the hydraulic suspension device. or
所述第一通油槽和所述第二通油槽的连通关系对调,即所述第一通油槽与所述提升油缸的无杆腔连通,所述第二通油槽与所述液压分配器的第一工作油口连通。The communication relationship between the first oil channel and the second oil channel is reversed, that is, the first oil channel is communicated with the rodless cavity of the lift cylinder, and the second oil channel is connected to the first oil channel of the hydraulic distributor. A working oil port is connected.
其中,所述阀杆是空心阀杆,所述阀杆回位弹簧设置于所述空心阀杆的空心腔内。Wherein, the valve stem is a hollow valve stem, and the valve stem return spring is arranged in the hollow cavity of the hollow valve stem.
采用上述技术方案后,本发明所达到的技术效果是:After adopting the above-mentioned technical scheme, the technical effect achieved by the present invention is:
1、当液压分配器处于中立工作位时,所述压力油口处于卸荷状态且所述凸台位置正对所述环形凹槽,在所述阀芯回位弹簧的作用下所述凸台落入所述环形凹槽中,所述第一油口与所述第二油口断开连通,所述截止阀关闭;当液压分配器处于上升工作位或下降工作位时,所述压力油口处于高压状态,所述限位轴位于所述阀杆的中立工作位不动,所述阀芯被顶起,所述凸台脱离所述环形凹槽,所述第一油口与所述第二油口连通,所述截止阀开启;在所述阀杆从所述下降工作位移动到所述浮动工作位的过程中,在所述阀芯被顶起的前提下,所述阀杆带动所述拨叉使所述限位轴向右移动(图示方向),到达所述浮动工作位时,所述压力油口处于卸荷状态,此时,所述环形凹槽与所述凸台的位置错开,所述限位轴限制所述凸台落入所述环形凹槽,所述第一油口与所述第二油口连通,所述截止阀开启;当结束浮动状态,需要重新回到中立/上升/下降工作位时,电控系统首先通过所述液压推杆控制所述阀杆左移,这时,由于所述限位轴复位弹簧可能不足以克服所述截止阀阀芯与所述限位轴的摩擦力,限位轴不动,继续控制所述阀杆向左移动(图示方向)到所述下降工作位时,所述压力油口处于高压状态,推动截止阀阀芯向上运动,与限位轴的环形凹槽脱离,限位轴将在限位轴复位弹簧的作用下左移到中立工作位的位置。由上可知,在液控分配器处于中立工作位时,截止阀会自动关闭,在液控分配器处于上升、下降和浮动工作位时,截止阀均无需电控系统和直线执行机构就可自动开启并保持,结构简单。1. When the hydraulic distributor is in the neutral working position, the pressure oil port is in an unloaded state and the boss is facing the annular groove, and the boss is under the action of the valve core return spring. falling into the annular groove, the first oil port is disconnected from the second oil port, and the shut-off valve is closed; when the hydraulic distributor is in the ascending working position or the descending working position, the pressure oil The port is in a high pressure state, the limit shaft is located in the neutral working position of the valve stem, the valve core is lifted up, the boss is separated from the annular groove, and the first oil port is connected to the The second oil port is connected, and the shut-off valve is opened; in the process of moving the valve stem from the descending working position to the floating working position, on the premise that the valve core is lifted, the valve stem Drive the shift fork to move the limit shaft to the right (the direction shown in the figure), and when the floating working position is reached, the pressure oil port is in an unloaded state. At this time, the annular groove and the convex The position of the platform is staggered, the limit shaft restricts the boss from falling into the annular groove, the first oil port is communicated with the second oil port, and the stop valve is opened; when the floating state is ended, it is necessary to When returning to the neutral/up/down working position, the electronic control system firstly controls the leftward movement of the valve stem through the hydraulic push rod. At this time, the return spring of the limit shaft may not be enough to overcome the shut-off valve. The friction between the core and the limit shaft, the limit shaft does not move, and continues to control the valve stem to move to the left (the direction shown in the figure) to the descending working position, the pressure oil port is in a high pressure state, pushing the cut-off The valve spool moves upwards and disengages from the annular groove of the limit shaft, and the limit shaft will move to the left to the neutral working position under the action of the return spring of the limit shaft. It can be seen from the above that when the hydraulic control distributor is in the neutral working position, the globe valve will automatically close, and when the hydraulic control distributor is in the ascending, descending and floating working positions, the globe valve can be automatically Open and hold, simple structure.
2、本发明在中立状态下,截止阀在阀芯回位弹簧弹力作用下关闭,切断了提升油缸无杆腔与液压分配器之间的连接,避免由于液压分配器的泄漏造成的农具沉降。由于本发明截止阀的阀芯包括外径相同的第一阀芯段和第二阀芯段,所述第一阀芯段与所述第二阀芯段之间设置有环形槽,所述环形槽与所述第一阀套的第一腔位置相对应,所述第一阀芯段与所述第一阀套滑动配合,所述第二阀芯段与所述第二阀套滑动配合,所述第二阀芯套在靠近所述环形槽处设置有凸缘,所述凸缘设置有阀芯密封锥面,所述第一阀套的端部设置有阀套密封锥面,所述阀芯密封锥面与所述阀套密封锥面的锥度不同,在所述回位弹簧作用下,所述阀芯密封锥面顶靠于所述阀套密封锥面的内侧棱边时,液压油能够充满到所述阀套密封锥面的内侧棱边,使所述第一腔与所述第二腔断开连通,由于第一阀芯段和第二阀芯段外径相同,与第一阀套和第二阀套的内径也相同,因此,在第一腔内,液压油对所述阀芯的作用力为零,在第二腔内,液压油对所述阀芯的作用力也为零,这样一来,开启该阀只需克服回位弹簧的弹力,完全不受流经此阀的液压油的影响,操纵更灵敏,使用更可靠。2. In the neutral state of the present invention, the shut-off valve is closed under the elastic force of the spool return spring, which cuts off the connection between the rodless chamber of the lifting cylinder and the hydraulic distributor, and avoids the settlement of farm implements caused by the leakage of the hydraulic distributor. Since the valve core of the globe valve of the present invention includes a first valve core segment and a second valve core segment with the same outer diameter, an annular groove is provided between the first valve core segment and the second valve core segment, and the annular groove is formed between the first valve core segment and the second valve core segment. The groove corresponds to the position of the first cavity of the first valve sleeve, the first valve core segment is slidably matched with the first valve sleeve, the second valve core segment is slidably matched with the second valve sleeve, The second valve core sleeve is provided with a flange near the annular groove, the flange is provided with a valve core sealing cone surface, the end of the first valve sleeve is provided with a valve sleeve sealing cone surface, the The taper of the sealing cone surface of the valve core is different from that of the sealing cone surface of the valve sleeve. Under the action of the return spring, when the sealing cone surface of the valve core is pressed against the inner edge of the sealing cone surface of the valve sleeve, the hydraulic pressure Oil can be filled to the inner edge of the sealing cone surface of the valve sleeve, so that the first cavity is disconnected from the second cavity. The inner diameter of the first valve sleeve and the second valve sleeve are also the same. Therefore, in the first chamber, the force of the hydraulic oil on the valve core is zero, and in the second chamber, the force of the hydraulic oil on the valve core is also In this way, the valve only needs to overcome the elastic force of the return spring to open the valve, and it is completely unaffected by the hydraulic oil flowing through the valve, and the operation is more sensitive and the use is more reliable.
附图说明Description of drawings
图1是本发明一种具有截止阀功能的液压分配器实施例的阀杆与限位轴位于同一剖面的剖视图;1 is a cross-sectional view of a valve stem and a limit shaft located on the same section of an embodiment of a hydraulic distributor with a shut-off valve function of the present invention;
图2是图1所示实施例中拨叉的正视图;Fig. 2 is the front view of the shift fork in the embodiment shown in Fig. 1;
图3是图1所示实施例中限位轴的纵向剖视图;Fig. 3 is the longitudinal sectional view of the limit shaft in the embodiment shown in Fig. 1;
图4是图1所示实施例中液压分配器处于中立工作位时截止阀与限位轴位于同一剖面的工作状态结构剖视图;4 is a structural cross-sectional view of the working state when the stop valve and the limit shaft are located in the same section when the hydraulic distributor is in the neutral working position in the embodiment shown in FIG. 1;
图5是图4中截止阀的纵向剖视图;Fig. 5 is the longitudinal sectional view of the shut-off valve in Fig. 4;
图6是图5中Ⅰ处的局部放大图;Fig. 6 is a partial enlarged view at I in Fig. 5;
图7是图5中阀芯的纵向剖视图;Fig. 7 is the longitudinal sectional view of the valve core in Fig. 5;
图8是图1所示实施例中液压分配器处于下降工作位或上升工作位时截止阀与限位轴位于同一剖面的工作状态结构剖视图;8 is a sectional view of the working state structure when the hydraulic distributor is in the descending working position or the ascending working position in the embodiment shown in FIG. 1 ;
图9是图1所示实施例中液压分配器处于浮动工作位时截止阀与限位轴位于同一剖面的工作状态结构剖视图;Fig. 9 is a structural cross-sectional view of the working state when the hydraulic distributor is in the floating working position in the embodiment shown in Fig. 1 ;
图中:In the picture:
100-阀体,101-阀杆,102-阀杆凹槽,103-阀杆回位弹簧,104-密封端盖,105-第一通油槽,106-第二通油槽,107-液控油口,108-液压推杆;100- valve body, 101- valve stem, 102- valve stem groove, 103- valve stem return spring, 104- sealing end cover, 105- first oil passage, 106- second oil passage, 107- hydraulic control oil port , 108-hydraulic push rod;
200-限位轴,201-环形凹槽,202-限位轴回位弹簧,203-拨叉;200-limit shaft, 201-annular groove, 202-limit shaft return spring, 203-shift fork;
301-第一阀套,3011-阀套密封锥面,301a-第一腔,301A-第一油口,302-第二阀套,302b-第二腔,302B-第二油口,303-密封压盖,304-回位弹簧,305-阀芯,3051-第一阀芯段,3052-第二阀芯段,3053-凸缘,3053A-阀芯密封锥面,3054-阀芯环形槽,3055-凸台,d-外径,α-阀芯密封锥面与阀芯密封锥面的角度差;301-First valve sleeve, 3011-Valve sleeve sealing cone, 301a-First chamber, 301A-First oil port, 302-Second valve sleeve, 302b-Second chamber, 302B-Second oil port, 303- Sealing gland, 304-return spring, 305-spool, 3051-first spool segment, 3052-second spool segment, 3053-flange, 3053A-spool sealing cone, 3054-spool annular groove , 3055 - boss, d - outer diameter, α - the angle difference between the sealing cone surface of the valve core and the sealing cone surface of the valve core;
a-第一工作油腔,b-第二工作油腔,p-压力油腔,t-回油腔;a- the first working oil chamber, b- the second working oil chamber, p- pressure oil chamber, t- oil return chamber;
S1-拨叉的外侧端面至阀杆凹槽外侧端面的距离,S2-拨叉的内侧端面至阀杆凹槽内侧端面的距离,S3-拨叉的内侧端面至阀体端面的距离。S1 - the distance from the outer end face of the shift fork to the outer end face of the valve stem groove, S2 - the distance from the inner end face of the shift fork to the inner end face of the valve stem groove, and S3 - the distance from the inner end face of the shift fork to the end face of the valve body.
具体实施方式Detailed ways
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1~3所示,一种具有截止阀功能的液压分配器,阀体100开设有阀杆腔,阀杆腔内滑动设置有阀杆101,阀杆101贯穿所述阀杆腔,所述液压分配器设置有第一工作油口、第二工作油口、压力油口和回油口,所述阀杆腔设置有与所述第一工作油口相通的第一工作油腔a、与所述第二工作油口相通的第二工作油腔b、与所述压力油口相通的压力油腔p和与所述回油口相通的回油腔t。阀体100的一侧设置有密封端盖104,阀杆101的一端连接有液压推杆108、另一端与密封端盖104之间设置有阀杆回位弹簧103,优选的,阀杆101是空心阀杆,阀杆回位弹簧103设置于所述空心阀杆的空心腔内。在液压推杆108和阀杆回位弹簧103的共同作用下,当阀杆101位于不同轴向位置时,所述液压分配器分别处于不同的工作位;本实施例中,当阀杆101自左向右移动时,所述液压分配器依次处于上升工作位、中立工作位、下降工作位和浮动工作位。As shown in Figures 1 to 3, a hydraulic distributor with a shut-off valve function, the
如图4~7所示,阀体100开设有限位轴腔和截止阀腔,所述限位轴腔与所述阀杆腔平行设置,所述限位轴腔与所述截止阀腔垂直相通。As shown in FIGS. 4 to 7 , the
所述限位轴腔内滑动设置有限位轴200,限位轴200一端顶压于设置在所述限位轴腔内的限位轴回位弹簧200,在限位轴回位弹簧200的作用下,限位轴200的另一端顶靠密封端盖104,所述限位轴回位弹簧的弹力小于所述阀杆回位弹簧弹力,限位轴200设置有环形凹槽201,所述限位轴腔与所述截止阀腔的交汇处开设有与所述压力油口相通的液控油口107,从压力油口通入的液压油作用于阀芯305的底部。A
所述截止阀腔内设置有截止阀,所述截止阀包括阀套、阀芯305、阀芯回位弹簧304和密封压盖303,所述阀芯回位弹簧的弹力大于中立工作位时液压油对阀芯305的轴向推力,所述截止阀腔设置有第一通油槽105和第二通油槽106,所述阀套开设有第一油口301A和第二油口302B,第一油口301A与第一通油槽105相通,第二油口与302B第二通油槽106相通,密封压盖303螺纹连接于所述截止阀腔的开口端部将所述阀套挤压固定于所述截止阀腔内,阀芯回位弹簧304位于所述阀套内并轴向夹压于密封压盖303与阀芯305之间,阀芯305的端部设置有凸台3055,凸台3055与限位轴的环形凹槽201位置相对应。The shut-off valve cavity is provided with a shut-off valve. The shut-off valve includes a valve sleeve, a
图5~7示出了截止阀的详细结构。所述阀套包括第一阀套301和第二阀套302,旋拧密封压盖303可将第一阀套301和第二阀套302轴向排列并挤压固定于所述截止阀腔内。阀芯回位弹簧304位于所述第二阀套302内;所述第一阀套301设置有与第一油口301A连通的第一腔301a,第二阀套302设置有与第二油口302B连通的第二腔302b。5 to 7 show the detailed structure of the shut-off valve. The valve sleeve includes a
阀芯305包括外径相同的第一阀芯段3051和第二阀芯段3052,第一阀芯段3051与第二阀芯段3052之间设置有阀芯环形槽3054,阀芯环形槽3054与所述第一腔301a位置相对应,第一阀芯段3051与第一阀套301滑动配合,第二阀芯段3052与第二阀套302滑动配合,第二阀芯段3052在靠近阀芯环形槽3054处设置有凸缘3053,凸缘3053设置有阀芯密封锥面3053A,第一阀套301的端部设置有阀套密封锥面3011,阀芯密封锥面3053A与所述阀套密封锥面的锥度不同具有角度差α,在阀芯回位弹簧304作用下,阀芯密封锥面3053A顶靠于阀套密封锥面3011的内侧棱边时使第一腔301a与第二腔302b断开连通。The
本发明中,阀芯密封锥面3053A与阀套密封锥面3011的锥度不同,在阀芯回位弹簧304作用下,阀芯密封锥面3053A顶靠于所述阀套密封锥面3011的内侧棱边时,液压油能够充满到阀套密封锥面3011的内侧棱边,使第一腔301a与所述第二腔302b断开连通,由于第一阀芯段3051和第二阀芯段3052的外径d相同,第一阀芯段3051与第一阀套301滑动配合,第二阀芯段3052与第二阀套302互动配合,则第一阀芯段3051的外径d与的第一阀套301内径形同,第二阀芯段3052的外径d与第二阀套302的内径也相同,因此,在第一腔301a内,液压油对所述阀芯305的作用力为零,在第二腔302b内,液压油对阀芯305的作用力也为零,这样一来,开启该阀只需克服阀芯回位弹簧的弹力,完全不受流经此阀的液压油的影响,操纵更灵敏,使用更可靠。In the present invention, the taper of the valve core sealing
如图1所示,阀杆101的位于阀杆回位弹簧103一侧的端部设置有阀杆凹槽102,阀杆凹槽102设置有外侧端面和内侧端面(右侧为外,左侧为内),限位轴200固定连接有拨叉203,拨叉203套设于阀杆凹槽102内,阀杆101轴向移动时,阀杆凹槽102的内/外侧端面会通过拨叉203带动限位轴200移动。As shown in FIG. 1, the end of the
如图1所示,当所述液压分配器处于中立工作位同时限位轴200的一端顶靠于密封端盖104时,拨叉203的外侧端面至阀杆凹槽102外侧端面的距离S1大于或等于阀杆101从所述中立工作位移动到所述下降工作位的距离但小于阀杆101从所述中立工作位移动到所述浮动工作位的距离,如此,当阀杆101从所述中立工作位移动到所述下降工作位时,限位轴200不动。拨叉203的内侧端面至阀杆凹槽102内侧端面的距离S2大于或等于阀杆101从所述中立工作位移动到所述上升工作位的距离,如此,当阀杆101从所述中立工作位向左移动到所述上升工作位时,限位轴200不动。拨叉203的内侧端面至阀体100端面的距离S3大于或等于阀杆101从所述中立工作位移动到所述浮动工作位的距离,如此,当阀杆101从所述中立工作位向右移动到所述浮动工作位时,拨叉不会与阀体100产生干涉。As shown in FIG. 1 , when the hydraulic distributor is in the neutral working position and one end of the limiting
如图4所示,当液压分配器处于中立工作位时,所述压力油口处于卸荷状态且凸台3055位置正对环形凹槽210,在阀芯回位弹簧304的作用下凸台3055落入环形凹槽201中,第一油口301A与第二油口302B断开连通,所述截止阀关闭。As shown in FIG. 4 , when the hydraulic distributor is in the neutral working position, the pressure oil port is in an unloaded state and the position of the
如图8所示,当液压分配器处于上升工作位或下降工作位时,所述压力油口处于高压状态,限位轴200位于所述中立工作位的位置不动,阀芯305被顶起,凸台3055脱离环形凹槽201,第一油口301A与第二油口302B连通,所述截止阀开启。As shown in FIG. 8 , when the hydraulic distributor is in the ascending working position or the descending working position, the pressure oil port is in a high-pressure state, the
如图1和图9所示,在阀杆101从所述下降工作位移动到所述浮动工作位的过程中,在阀芯305被顶起的前提下,阀杆101带动拨叉203使限位轴200向右移动(图示方向),到达所述浮动工作位时,所述压力油口处于卸荷状态,此时,环形凹槽201与凸台3055的位置错开,限位轴200限制凸台3055落入环形凹槽201,第一油口301A与第二油口302B连通,所述截止阀开启。As shown in FIG. 1 and FIG. 9 , in the process of moving the valve stem 101 from the descending working position to the floating working position, on the premise that the
当浮动状态结束,需要重新回到中立/上升/下降工作位时,电控系统首先通过液压推杆108控制阀杆101左移,这时,由于限位轴复位弹簧202可能不足以克服所述截止阀阀芯305与限位轴200的摩擦力,限位轴200不动,继续控制阀杆101向左移动(图示方向)到所述下降工作位时,所述压力油口处于高压状态,推动截止阀阀芯305向上运动,与限位轴200脱离,限位轴200将在限位轴复位弹簧202的作用下左移到中立工作位的位置(即图4或图8所示的位置)。由上可知,在液控分配器处于中立工作位时,截止阀会自动关闭,在液控分配器处于上升、下降和浮动工作位时,截止阀均无需电控系统和直线执行机构就可自动开启并保持,结构简单。When the floating state ends and needs to return to the neutral/up/down working position, the electronic control system first controls the
本发明所揭示的液压分配器在应用于拖拉机等农业装备的液压悬挂装置时,截止阀腔的第一通油槽105与所述液压分配器的第一工作油口连通,第二通油槽106与液压悬挂装置的提升油缸的无杆腔连通。或者将第一通油槽105和第二通油槽106的连通关系对调,即第一通油槽105与所述提升油缸的无杆腔连通,第二通油槽106与所述液压分配器的第一工作油口连通。When the hydraulic distributor disclosed in the present invention is applied to the hydraulic suspension device of agricultural equipment such as tractors, the
本发明所揭示的液压分配器,当阀杆101自左向右移动时,其所能提供的工作位不局限于上升工作位、中立工作位、下降工作位和浮动工作位,为了适应在转场作业中对挂接农装进行主动减震,配合减震系统,还可以设置减震工作位。在浮动状态、中立状态但农具长期落地、停机状态等情况下,都不能为蓄能器充压,可能会造成蓄能器内压力很低甚至为零,这时,电控单元只能控制阀杆向右附图所示运动,而不能控制阀杆向左运动。为了达到在这些特殊工况下也能操纵液压分配器阀杆双向移动的目的,还可以设置中立充压工作位和浮动充压工作位。一般而言,中立工作位和减震工作位才有漏油的问题,才需要截止阀关闭,处于其它工作位时截止阀保持开启即可,根据以上介绍的原理,通过设置各个工作位的相对位置以及阀杆101移动的具体位移,即可做到这一点,在此不做赘述。In the hydraulic distributor disclosed in the present invention, when the
本发明不局限于上述实施例,一切基于本发明的构思、原理、结构及方法所做出的种种改进,都将落入本发明的保护范围之内。The present invention is not limited to the above-mentioned embodiments, and all improvements made based on the concept, principle, structure and method of the present invention will fall within the protection scope of the present invention.
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CN213451081U (en) * | 2020-10-28 | 2021-06-15 | 潍坊力创电子科技有限公司 | Hydraulic distributor with stop valve function |
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